CN113546579A - Vertical ring die granulation machine capable of adjusting position of compression roller - Google Patents
Vertical ring die granulation machine capable of adjusting position of compression roller Download PDFInfo
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- CN113546579A CN113546579A CN202110928452.6A CN202110928452A CN113546579A CN 113546579 A CN113546579 A CN 113546579A CN 202110928452 A CN202110928452 A CN 202110928452A CN 113546579 A CN113546579 A CN 113546579A
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- ring die
- compression roller
- adjusting
- press roll
- vertical ring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
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Abstract
The invention discloses a vertical ring die granulation machine capable of adjusting the position of a compression roller, which comprises a control cabinet, the vertical ring die granulation machine further comprises the compression roller and a ring die, the compression roller is driven by a main driving shaft, the compression roller and the ring die are both arranged in a storage bin, a feeding hole is arranged above the storage bin, a discharging shell is arranged outside the ring die, the discharging shell is also provided with a discharging hole, the main driving shaft is arranged on a transmission case, the transmission case is connected with a main driving motor through a coupling, and the distance between the compression roller and the ring die can be adjusted through an adjusting mechanism. The invention is improved on the basis of conventional equipment, the press roll is set to be an adjustable connecting structure, and the press roll is adjusted through the adjusting mechanism, so that the adjustment in the particle production process or the adjustment after the press roll is abraded can be realized.
Description
Technical Field
The invention particularly relates to a vertical ring die granulation machine capable of adjusting the position of a press roll.
Background
The prior art situation is as follows: a ring die granulator (a ring die granulated feed machine and a ring die granulated feed forming machine) belongs to feed granulation equipment. The feed processing machine is used for directly pressing crushed materials of corn, bean pulp, straw, grass, rice husk and the like into granules. The ring die granulator is the main feed machinery for producing granulated feed, the performance of the ring die granulator determines the feed processing yield to a great extent, and the ring die granulator plays a very important role in the feed processing process. The existing ring die granulation machine is basically molded, but has defects in local structure, for example, after a press roll is used for a long time, the distance between the press roll and a ring die is changed after the press roll is worn, the quality of particles and the production efficiency of the whole machine are influenced, the cost for replacing the press roll is not low, and in order to improve the situation, the invention provides the vertical ring die granulation machine capable of adjusting the position of the press roll.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a vertical ring die granulation machine capable of adjusting the position of a compression roller, which comprises a control cabinet, the compression roller and a ring die, wherein the compression roller is driven by a main driving shaft, the compression roller and the ring die are both arranged in a storage bin, a feeding hole is arranged above the storage bin, a discharging shell is arranged outside the ring die, the discharging shell is also provided with a discharging hole, the main driving shaft is arranged on a transmission case, the transmission case is connected with a main driving motor through a coupling, and the distance between the compression roller and the ring die can be adjusted through an adjusting mechanism.
Preferably, the main driving motor, the coupler and the transmission case form a device supporting base, and the storage bin is arranged above the corresponding position of the transmission case.
Preferably, a driving motor is arranged outside the discharging shell, the driving motor is connected with a speed reducing assembly, an output shaft of the speed reducing assembly extends into the discharging shell and is connected with a rotating tray, the rotating tray is driven to move, and materials are conveyed to a discharging port.
Preferably, the upper portion of the feeding port is connected with a connecting hose, the connecting hose is connected with a discharging end of a feeding flood dragon, a flood dragon motor for providing power is arranged at the top end of the feeding flood dragon, and the feeding end of the feeding flood dragon extends into the material pile.
Preferably, the ring die is fixed, and the press roll is movable, that is, the adjusting mechanism can control the press roll to move.
Preferably, the adjusting mechanism comprises a gap adjusting oil cylinder, a gap adjusting wedge, an adjusting wedge guide post, a return tension spring and a movable sensing ruler, an output shaft of the gap adjusting oil cylinder is connected with the gap adjusting wedge in a driving mode, the gap adjusting wedge can drive the adjusting wedge guide post to move, the gap adjusting wedge can drive the compression roller to move, and the whole process is monitored by the movable sensing ruler.
Preferably, the gap adjusting wedge is provided with two inclined planes with the same inclination, the contact surface between the press roll and the gap adjusting wedge is provided with a corresponding inclined plane, and when the height of the gap adjusting wedge moves, the press roll is pushed to move, or the movement of the press roll is not influenced when the gap adjusting wedge is reset.
Preferably, the movable sensing ruler is connected with a control cabinet, the moving distance of the gap adjusting inclined iron is monitored, meanwhile, the control cabinet is connected with and controls the gap adjusting oil cylinder, and the whole process can be controlled through the control cabinet.
Preferably, the clearance adjustment oil cylinder is provided with an oil pressure monitor and a fuel supply flow sensor, and the oil pressure monitor and the fuel supply flow sensor are both connected with the control cabinet, namely the control cabinet can control the oil supply amount and the oil pressure of the oil cylinder of the oil pressure monitor and the fuel supply flow sensor, and the clearance adjustment oil cylinder can be controlled in real time.
Compared with the prior art, the invention has the following beneficial effects: after the conventional ring die granulation machine is used for a long time, the compression roller is abraded, the production efficiency and the discharging quality of the granulation machine are further reduced, the interval needs to be adjusted manually, the process is complicated, most users are forced to replace the compression roller under the condition that the compression roller cannot move, and the cost is high.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a detailed view of a portion of the present invention;
FIG. 3 is a schematic diagram of a portion of the structure of the present invention.
Detailed Description
In the following, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the drawings provided in the embodiments of the present invention, and it is obvious that the described embodiments are only preferred embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the preferred embodiments of the invention without making any creative effort, shall fall within the protection scope of the invention. The present invention is described in further detail below.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. The foregoing definitions are provided merely to facilitate description and to simplify description and are not intended to indicate or imply that the structures referred to must have a particular orientation, be constructed and operated in a particular orientation and are not to be construed as limiting the invention.
As shown in fig. 1-3, the invention provides a vertical ring die granulation machine capable of adjusting the position of a compression roller, which comprises a control cabinet, and further comprises a compression roller 22 and a ring die 20, wherein the compression roller 22 is driven by a main driving shaft 16, the compression roller 22 and the ring die 20 are both arranged in a storage bin 21, a feeding port 5 is arranged above the storage bin 21, a discharging shell 19 is arranged outside the ring die 20, the discharging shell 19 is further provided with a discharging port 6, the main driving shaft 16 is arranged on a transmission case 15, the transmission case 15 is connected with a main driving motor 13 through a coupling 14, and the distance between the compression roller 22 and the ring die 20 can be adjusted through an adjusting mechanism.
The main driving motor 13, the coupler 14 and the transmission case 15 form a device supporting base, and the stock bin 21 is arranged above the corresponding position of the transmission case 15.
The discharging shell 19 is externally provided with a driving motor 17, the driving motor 17 is connected with a speed reducing assembly 18, and an output shaft of the speed reducing assembly 18 extends into the discharging shell 19 and is connected with a rotating tray to drive the rotating tray to move so as to convey materials to the discharging hole 6.
The top of feed inlet 5 is connected with coupling hose 4, coupling hose 4 connects the discharge end of feed flood dragon 2, the top of feed flood dragon 2 sets up the flood dragon motor 3 that provides power, the feed end of feed flood dragon 2 stretches into in the material heap 1.
The ring die 20 is fixed, and the press roll 22 can move, namely the adjusting mechanism can control the press roll 22 to move.
Adjustment mechanism includes clearance adjustment hydro-cylinder 7, clearance adjustment wedge 8, adjustment wedge guide post 9, return extension spring 10 and removal sensing chi 11, the output shaft of clearance adjustment hydro-cylinder 7 drives clearance adjustment wedge 8, clearance adjustment wedge 8 can drive adjustment wedge guide post 9 removes, clearance adjustment wedge 8 can drive compression roller 22 removes, and whole process is monitored by removal sensing chi 11.
The gap adjustment wedge 8 is provided with two inclined planes with the same inclination, the contact surface between the press roll 22 and the gap adjustment wedge 8 is provided with a corresponding inclined plane, when the height of the gap adjustment wedge 8 moves, the press roll 22 is pushed to generate displacement, or the movement of the press roll 22 is not influenced when the gap adjustment wedge is reset.
The movable sensing ruler 11 is connected with a control cabinet, the moving distance of the gap adjusting wedge 8 is monitored, meanwhile, the control cabinet is connected with and controls the gap adjusting oil cylinder 7, and the whole process can be controlled through the control cabinet.
The clearance adjustment hydro-cylinder 7 is provided with oil pressure watch-dog and fuel feeding flow sensor, and oil pressure watch-dog and the equal connection control cabinet of fuel feeding flow sensor, and the switch board can control the fuel feeding volume and the oil pressure of oil pressure watch-dog and fuel feeding flow sensor hydro-cylinder 7 promptly, can carry out the control to clearance adjustment hydro-cylinder 7 in real time.
When the device is used, the material is supplied through the feeding screw 2, the particles are pressed through the pressing roller 22 and the ring die 20, the process is the same as the conventional structure, and no difference exists, the position of the pressing roller 22 of the device can be adjusted, so that the pressing roller 22 can be adjusted in real time in the particle pressing process, or the initial position of the pressing roller 22 can be adjusted after long-time use, and large deviation exists due to different people in manual adjustment, the operation of a machine is unstable, the adjustment of the decentration is even caused to damage the machine, the gap adjustment hydraulic system of the machine is provided with 2 types of pressure, the gap adjustment oil cylinder 7 is started by the machine, the pressure of the gap adjustment oil cylinder 7 only can push the pressing roller 22 to be in contact with the ring die 20, the pressing roller is converted into high-pressure oil supply after entering the material, and the pressing roller 22 is prevented from being pushed back due to the increase of the pressure of the entering material, the return tension spring 10 pulls the compression roller 22 and the gap adjusting wedge 8 to prevent the compression roller 22 from shaking back and forth when the machine idles, the movable sensing ruler 11 transmits the position adjusting information of the compression roller 22 to the control cabinet, the control cabinet firstly self-checks the oil quantity (the comprehensive information of the control cabinet gives corresponding actions), then the control cabinet starts each lubricating oil pump in sequence, then the main motor is started, the gap is adjusted at low pressure after the motor idles stably, then raw materials are supplied, the gap is converted into high-pressure oil supply, the control cabinet automatically adjusts the feeding speed according to the current fluctuation, and the stable production of the machine is kept.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (9)
1. The utility model provides a can adjust vertical ring mould granulation machine of compression roller position, a serial communication port, including the switch board, still include compression roller and ring mould, the compression roller is driven by the main drive axle, compression roller and ring mould all set up in the feed bin, the top of feed bin is provided with the feed inlet, the ring mould outside is provided with ejection of compact casing, ejection of compact casing still is provided with the discharge gate, the main drive axle sets up on the transmission case, the transmission case has main driving motor through the coupling joint, the compression roller with the interval of ring mould can be adjusted through adjustment mechanism.
2. The vertical ring die granulation machine capable of adjusting the position of the press roll according to claim 1, wherein the main driving motor, the coupler and the transmission case constitute a device supporting base, and the storage bin is arranged above the corresponding position of the transmission case.
3. The vertical ring die granulation machine capable of adjusting the position of the press roll according to claim 1, wherein a driving motor is arranged outside the discharging shell, the driving motor is connected with a speed reducing assembly, an output shaft of the speed reducing assembly extends into the discharging shell and is connected with a rotating tray, and the rotating tray is driven to move to convey materials to the discharging hole.
4. The vertical ring die granulation machine capable of adjusting the position of the pressing roller according to claim 1, characterized in that a connecting hose is connected above the feeding port, the connecting hose is connected with a discharging end of a feeding flood dragon, a flood dragon motor for providing power is arranged at the top end of the feeding flood dragon, and the feeding end of the feeding flood dragon extends into a material pile.
5. The vertical ring die granulator according to claim 1, wherein the ring die is fixed and the platen is movable, i.e. the adjustment mechanism controls the platen to move.
6. The vertical ring die granulation machine capable of adjusting the position of the compression roller according to claim 5, wherein the adjusting mechanism comprises a gap adjusting oil cylinder, a gap adjusting wedge, an adjusting wedge guide post, a return tension spring and a movable sensing ruler, the output shaft of the gap adjusting oil cylinder drives the gap adjusting wedge, the gap adjusting wedge can drive the adjusting wedge guide post to move, the gap adjusting wedge can drive the compression roller to move, and the whole process is monitored by the movable sensing ruler.
7. The vertical ring die granulator capable of adjusting the position of the press roll according to claim 6, wherein the gap adjusting wedge is provided with two inclined planes with the same inclination, and the contact surface between the press roll and the gap adjusting wedge is provided with a corresponding inclined plane, so that when the height of the gap adjusting wedge moves, the press roll is pushed to displace, or the movement of the press roll is not influenced during resetting.
8. The vertical ring die granulator capable of adjusting the position of the press roll according to claim 7, wherein the movable sensing ruler is connected with a control cabinet, the movable distance of the gap adjusting inclined iron is monitored, and the control cabinet is connected with and controls the gap adjusting oil cylinder, so that the whole process can be controlled by the control cabinet.
9. The vertical ring die granulation machine capable of adjusting the position of the pressing roll according to claim 5, wherein the gap adjustment cylinder is provided with an oil pressure monitor and a fuel supply flow sensor, and the oil pressure monitor and the fuel supply flow sensor are both connected with a control cabinet, i.e. the control cabinet can control the oil supply amount and the oil pressure of the oil cylinders of the oil pressure monitor and the fuel supply flow sensor, and can control the gap adjustment cylinder in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110928452.6A CN113546579A (en) | 2021-08-13 | 2021-08-13 | Vertical ring die granulation machine capable of adjusting position of compression roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110928452.6A CN113546579A (en) | 2021-08-13 | 2021-08-13 | Vertical ring die granulation machine capable of adjusting position of compression roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113546579A true CN113546579A (en) | 2021-10-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110928452.6A Pending CN113546579A (en) | 2021-08-13 | 2021-08-13 | Vertical ring die granulation machine capable of adjusting position of compression roller |
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| Country | Link |
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| CN (1) | CN113546579A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4770621A (en) * | 1986-01-24 | 1988-09-13 | Gebruder Buhler Ag | Pellet mill |
| DE102009043704A1 (en) * | 2009-09-30 | 2011-03-31 | Claas Saulgau Gmbh | Chopping unit for self-propelled harvesters |
| CN104228109A (en) * | 2014-09-02 | 2014-12-24 | 江苏大学 | Mold roller gap stepless automatic regulation device of vertical annular mold straw briquetting machine |
-
2021
- 2021-08-13 CN CN202110928452.6A patent/CN113546579A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4770621A (en) * | 1986-01-24 | 1988-09-13 | Gebruder Buhler Ag | Pellet mill |
| DE102009043704A1 (en) * | 2009-09-30 | 2011-03-31 | Claas Saulgau Gmbh | Chopping unit for self-propelled harvesters |
| CN104228109A (en) * | 2014-09-02 | 2014-12-24 | 江苏大学 | Mold roller gap stepless automatic regulation device of vertical annular mold straw briquetting machine |
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