CN113526239B - Wire bonding equipment and wire bonding method - Google Patents
Wire bonding equipment and wire bonding method Download PDFInfo
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- CN113526239B CN113526239B CN202110713791.2A CN202110713791A CN113526239B CN 113526239 B CN113526239 B CN 113526239B CN 202110713791 A CN202110713791 A CN 202110713791A CN 113526239 B CN113526239 B CN 113526239B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/28—Reciprocating or oscillating guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/04—Kinds or types
- B65H75/16—Cans or receptacles, e.g. sliver cans
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Wire Bonding (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Abstract
Description
技术领域Technical field
本发明涉及纺织机械设备技术领域,特别是涉及一种打线设备及打线方法。The present invention relates to the technical field of textile machinery and equipment, and in particular to a threading equipment and a threading method.
背景技术Background technique
在纺织行业中,打线机是用于将纱线绕制在线筒上的设备。传统的打线机在绕线之前,需要依靠人工进行初始绕线工作。初始绕线时,需要通过人工拿取线筒,在线筒上绕制几圈纱线后,放置在打线机上,再启动打线机,进行后续的绕线工作。然而,这种打线方式人力成本高,自动化程度较低。In the textile industry, a spinning machine is a device used to wind yarn onto bobbins. Traditional wire-making machines require manual initial winding work before winding. During initial winding, you need to manually take the bobbin. After winding several turns of yarn on the bobbin, place it on the winding machine, then start the winding machine for subsequent winding work. However, this wiring method has high labor costs and low automation.
发明内容Contents of the invention
基于此,有必要提供一种打线设备及打线方法,以解决传统的打线机人力成本高,自动化程度较低的问题。Based on this, it is necessary to provide a wiring equipment and a wiring method to solve the problems of high labor cost and low degree of automation of traditional wiring machines.
一种打线设备,包括:A kind of wiring equipment, including:
机座;Machine base;
固定装置,设置在所述机座上,所述固定装置用于固定待绕线线筒;A fixing device is provided on the machine base, and the fixing device is used to fix the bobbin to be wound;
引线装置,设置在所述机座上,所述引线装置包括引线架,所述引线架用于将纱线的线头引导至靠近固定在所述固定装置上的所述待绕线线筒;以及A lead device is provided on the machine base, the lead device includes a lead frame, the lead frame is used to guide the thread end of the yarn to the bobbin to be wound close to the fixed device; and
旋转装置,设置在所述机座上,所述旋转装置连接于所述固定装置以用于驱动所述固定装置旋转,从而带动所述待绕线线筒旋转,使所述纱线缠绕在所述待绕线线筒上,得到绕线筒。A rotating device is provided on the machine base. The rotating device is connected to the fixing device for driving the fixing device to rotate, thereby driving the spool to be wound to rotate, so that the yarn is wound around the spool. The bobbin to be wound is obtained by winding the bobbin.
与现有方案相比,上述打线设备具有以下有益效果:Compared with existing solutions, the above-mentioned wiring equipment has the following beneficial effects:
上述打线设备包括设置在机座上的固定装置、引线装置和旋转装置,打线时,控制固定装置固定待绕线线筒,将纱线通过引线架引导至靠近固定在固定装置上的待绕线线筒,控制旋转装置驱动固定装置旋转,从而带动待绕线线筒旋转,使纱线缠绕在待绕线线筒上,从而实现纱线在待绕线线筒上初始绕制的自动化,降低了人力成本,提高生产效率。The above-mentioned wire-tying equipment includes a fixing device, a lead device and a rotating device arranged on the machine base. During wire-tying, the fixing device is controlled to fix the bobbin to be wound, and the yarn is guided through the lead frame to the wire to be wound close to the spool fixed on the fixing device. The winding bobbin controls the rotating device to drive the fixed device to rotate, thereby driving the bobbin to be wound to rotate, so that the yarn is wound around the bobbin to be wound, thus realizing the automation of the initial winding of the yarn on the bobbin to be wound. , reducing labor costs and improving production efficiency.
在其中一个实施例中,所述引线架包括安装杆以及设置在所述安装杆上的引导件。In one embodiment, the lead frame includes a mounting rod and a guide provided on the mounting rod.
在其中一个实施例中,所述引线装置还包括移位驱动部件,所述移位驱动部件连接于所述引线架以用于驱动所述引线架靠近或远离固定在所述固定装置上的所述待绕线线筒。In one embodiment, the lead device further includes a displacement driving component connected to the lead frame for driving the lead frame closer to or away from all the elements fixed on the fixing device. Describe the bobbin to be wound.
在其中一个实施例中,所述引线装置还包括摆动驱动部件,所述摆动驱动部件连接于所述引线架以用于驱动所述引线架沿着旋转中的所述待绕线线筒往复摆动。In one embodiment, the lead device further includes a swing driving component connected to the lead frame for driving the lead frame to reciprocally swing along the rotating bobbin to be wound. .
在其中一个实施例中,所述固定装置包括第一夹持部件、第二夹持部件以及夹持驱动部件,所述夹持驱动部件连接于所述第一夹持部件和/或所述第二夹持部件,所述夹持驱动部件用于驱动所述第一夹持部件和所述第二夹持部件相互靠近以夹紧所述待绕线线筒或者相互远离。In one embodiment, the fixing device includes a first clamping part, a second clamping part and a clamping driving part, the clamping driving part is connected to the first clamping part and/or the third clamping part. Two clamping parts, the clamping driving part is used to drive the first clamping part and the second clamping part close to each other to clamp the bobbin to be wound or to move away from each other.
在其中一个实施例中,所述第一夹持部件位于所述第二夹持部件的正上方,所述夹持驱动部件用于驱动所述第一夹持部件和所述第二夹持部件在竖直方向上相对运动。In one embodiment, the first clamping component is located directly above the second clamping component, and the clamping driving component is used to drive the first clamping component and the second clamping component relative movement in the vertical direction.
在其中一个实施例中,所述打线设备还包括线筒检测装置以及控制装置,所述线筒检测装置用于检测所述第一夹持部件和所述第二夹持部件之间是否有所述待绕线线筒,所述控制装置与所述线筒检测装置、所述夹持驱动部件以及所述旋转装置电性连接,当所述线筒检测装置检测到所述固定装置上有所述待绕线线筒,所述控制装置控制所述夹持驱动部件驱动所述第一夹持部件和所述第二夹持部件夹紧所述待绕线线筒,并控制所述旋转装置驱动所述固定装置旋转。In one embodiment, the wire-tying equipment further includes a wire bobbin detection device and a control device. The wire bobbin detection device is used to detect whether there is a wire between the first clamping component and the second clamping component. The bobbin to be wound, the control device is electrically connected to the bobbin detection device, the clamping drive component and the rotating device. When the bobbin detection device detects that there is something on the fixing device The bobbin to be wound, the control device controls the clamping driving component to drive the first clamping component and the second clamping component to clamp the bobbin to be wound, and controls the rotation The device drives the fixed device to rotate.
在其中一个实施例中,所述打线设备还包括线筒转移装置,所述线筒转移装置设置在所述机座上,所述线筒转移装置用于抓取所述待绕线线筒并转移至所述第一夹持部件和所述第二夹持部件之间。In one embodiment, the spool transfer device further includes a spool transfer device, the spool transfer device is arranged on the machine base, and the spool transfer device is used to grab the spool to be wound. and transferred between the first clamping part and the second clamping part.
在其中一个实施例中,所述打线设备还包括线筒存放架,所述线筒存放架设置在所述机座上,所述线筒存放架用于存放待绕线线筒,所述线筒转移装置用于从所述线筒存放架上抓取所述待绕线线筒。In one embodiment, the threading equipment further includes a spool storage rack, the spool storage rack is provided on the machine base, and the spool storage rack is used to store the spool to be wound, and the The bobbin transfer device is used to grab the bobbin to be wound from the bobbin storage rack.
在其中一个实施例中,所述线筒转移装置设置在所述线筒存放架和所述固定装置之间,所述线筒转移装置包括转动驱动部件以及抓取爪,所述转动驱动部件连接于所述抓取爪以用于驱动所述抓取爪转动。In one embodiment, the spool transfer device is disposed between the spool storage rack and the fixing device. The spool transfer device includes a rotational driving component and a grabbing claw, and the rotational driving component is connected to The gripper claw is used to drive the gripper claw to rotate.
在其中一个实施例中,所述线筒转移装置还包括升降驱动部件,所述升降驱动部件连接于所述抓取爪以用于驱动所述抓取爪上升或下降。In one of the embodiments, the bobbin transfer device further includes a lifting driving component connected to the grabbing claw for driving the grabbing claw to rise or fall.
在其中一个实施例中,所述打线设备还包括裁切装置,所述裁切装置设置在所述机座上,所述裁切装置用于切断所述绕线筒和所述引线架之间的纱线。In one embodiment, the wire-tying equipment further includes a cutting device, the cutting device is arranged on the machine base, and the cutting device is used to cut off the connection between the bobbin and the lead frame. yarn between.
一种打线方法,其特征在于,使用上述任一实施例所述的打线设备,所述打线方法包括以下步骤:A wiring method, characterized by using the wiring equipment described in any of the above embodiments, and the wiring method includes the following steps:
控制所述固定装置固定待绕线线筒;Control the fixing device to fix the bobbin to be wound;
将纱线通过所述引线架引导至靠近固定在所述固定装置上的所述待绕线线筒;guiding the yarn through the lead frame close to the bobbin to be wound fixed on the fixture;
控制所述旋转装置驱动所述固定装置旋转,从而带动所述待绕线线筒旋转,使所述纱线缠绕在所述待绕线线筒上,得到绕线筒。The rotating device is controlled to drive the fixing device to rotate, thereby driving the bobbin to be wound to rotate, so that the yarn is wound around the bobbin to be wound, thereby obtaining a bobbin.
上述打线方法采用上述任一实施例的打线设备进行,能够实现纱线在待绕线线筒上初始绕制的自动化,降低了人力成本,提高生产效率。The above-mentioned wiring method is performed by using the wiring equipment of any of the above embodiments, which can realize the automation of the initial winding of the yarn on the bobbin to be wound, reduce labor costs, and improve production efficiency.
附图说明Description of the drawings
图1为一实施例的打线设备的结构示意图;Figure 1 is a schematic structural diagram of a wiring device according to an embodiment;
图2为图1所示打线设备的正视图;Figure 2 is a front view of the wiring equipment shown in Figure 1;
图3为图1所示打线设备的侧视图。Figure 3 is a side view of the wiring equipment shown in Figure 1.
附图标记说明:Explanation of reference symbols:
100、打线设备;200、待绕线线筒;110、机座;120、人机交互界面;130、线筒存放架;131、支架;132、存放部件;1321、存放筒;1322、阻力片;140、线筒转移装置;141、转动驱动部件;142、升降驱动部件;143、抓取爪;150、固定装置;151、第一夹持部件;152、第二夹持部件;153、夹持驱动部件;160、引线装置;161、引线架;170、旋转装置;180、裁切装置;181、裁切驱动部件;182、裁切刀。100. Threading equipment; 200. Spool to be wound; 110. Machine base; 120. Human-computer interaction interface; 130. Spool storage rack; 131. Bracket; 132. Storage parts; 1321. Storage barrel; 1322. Resistance piece; 140. Spool transfer device; 141. Rotation drive component; 142. Lift drive component; 143. Grasping claw; 150. Fixing device; 151. First clamping component; 152. Second clamping component; 153. Clamping drive component; 160, lead device; 161, lead frame; 170, rotating device; 180, cutting device; 181, cutting drive component; 182, cutting knife.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough understanding of the present disclosure will be provided.
需要说明的是,当元件被称为“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may also be intervening elements present.
在本发明的描述中,需要理解的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。In the description of the present invention, it should be understood that the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the invention belongs. The terminology used herein in the description of the invention is for the purpose of describing specific embodiments only and is not intended to limit the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参考图1至图3所示,本发明一实施例的打线设备100包括机座110、固定装置150、引线装置160以及旋转装置170。固定装置150、引线装置160和旋转装置170均设置在机座110上。Please refer to FIGS. 1 to 3 . The wire bonding equipment 100 according to an embodiment of the present invention includes a base 110 , a fixing device 150 , a lead device 160 and a rotating device 170 . The fixing device 150, the lead device 160 and the rotating device 170 are all arranged on the machine base 110.
固定装置150用于固定待绕线线筒200。引线装置160包括引线架161,引线架161用于将纱线的线头引导至靠近固定在固定装置150上的待绕线线筒200。旋转装置170连接于固定装置150以用于驱动固定装置150旋转,从而带动待绕线线筒200旋转。高速旋转的待绕线线筒200会使纱线缠绕在待绕线线筒200上,得到绕线筒。The fixing device 150 is used to fix the bobbin 200 to be wound. The lead device 160 includes a lead frame 161, which is used to guide the thread end of the yarn close to the bobbin 200 to be wound fixed on the fixing device 150. The rotating device 170 is connected to the fixing device 150 for driving the fixing device 150 to rotate, thereby driving the spool 200 to be wound to rotate. The high-speed rotating bobbin 200 to be wound will cause the yarn to be wound around the bobbin 200 to be wound, thereby obtaining a bobbin.
上述打线设备100包括设置在机座110上的固定装置150、引线装置160和旋转装置170,打线时,控制固定装置150固定待绕线线筒200,将纱线通过引线架161引导至靠近固定在固定装置150上的待绕线线筒200,控制旋转装置170驱动固定装置150旋转,从而带动待绕线线筒200旋转,使纱线缠绕在待绕线线筒200上,从而实现纱线在待绕线线筒200上初始绕制的自动化,降低了人力成本,提高生产效率。The above-mentioned wire-tying equipment 100 includes a fixing device 150, a lead device 160 and a rotating device 170 arranged on the machine base 110. During wire-tying, the fixing device 150 is controlled to fix the bobbin 200 to be wound and guide the yarn to the wire through the lead frame 161. Close to the bobbin 200 to be wound fixed on the fixing device 150, the rotating device 170 is controlled to drive the fixing device 150 to rotate, thereby driving the bobbin 200 to be wound to rotate, so that the yarn is wound around the bobbin 200 to be wound, thereby achieving The automation of the initial winding of the yarn on the bobbin 200 to be wound reduces labor costs and improves production efficiency.
在完成一个绕线筒的绕制后,将绕线筒和引线架161之间的纱线切断,将绕线筒进行收料,即可进行下一个待绕线线筒200的打线工作。After completing the winding of one bobbin, the yarn between the bobbin and the lead frame 161 is cut, and the bobbin is collected, and then the next bobbin 200 to be wound can be wound.
在其中一个示例中,旋转装置170驱动固定装置150旋转的圈数可以根据需要进行参数设置,从而能够确定绕线筒上绕制纱线的长度。In one example, the number of turns that the rotating device 170 drives the fixing device 150 to rotate can be parameterized as needed, so that the length of the yarn wound on the bobbin can be determined.
在其中一个示例中,引线装置160还包括人机交互界面120,以供进行开关、参数设置等设备控制操作。In one example, the lead device 160 also includes a human-computer interaction interface 120 for performing device control operations such as switching and parameter setting.
在其中一个示例中,引线架161包括安装杆以及设置在安装杆上的引导件。纱线可在引导件上搭绕,并且在切断纱线后,纱线的线头能够维持在引线架161上,方便进行下一个待绕线线筒200的打线工作。In one example, the lead frame 161 includes a mounting rod and a guide provided on the mounting rod. The yarn can be wound around the guide, and after cutting the yarn, the thread end of the yarn can be maintained on the lead frame 161 to facilitate the threading work of the next bobbin 200 to be wound.
在其中一个示例中,引线装置160还包括移位驱动部件。移位驱动部件连接于引线架161以用于驱动引线架161靠近或远离固定在固定装置150上的待绕线线筒200。在本示例中,当进行打线工作过程中,固定装置150固定待绕线线筒200后,移位驱动部件驱动引线架161靠近固定在固定装置150上的待绕线线筒200,使得线头靠近待绕线线筒200。当完成一个绕线筒的打线工作后,移位驱动部件驱动引线架161远离,为转移和固定下一个待绕线线筒200让出操作空间。In one example, the lead device 160 further includes a displacement drive component. The displacement driving component is connected to the lead frame 161 for driving the lead frame 161 toward or away from the bobbin 200 to be wound fixed on the fixing device 150 . In this example, when the wire bonding work is performed, after the fixing device 150 fixes the bobbin 200 to be wound, the shift driving component drives the lead frame 161 close to the bobbin 200 to be wound fixed on the fixing device 150, so that the thread end Close to the bobbin 200 to be wound. After the winding work of one bobbin is completed, the shift driving component drives the lead frame 161 away to make room for operation for transferring and fixing the next bobbin 200 to be wound.
在其中一个示例中,引线装置160还包括摆动驱动部件。摆动驱动部件连接于引线架161以用于驱动引线架161沿着旋转中的待绕线线筒200往复摆动。在本示例中,在打线过程中,摆动驱动部件驱动引线架161沿着旋转中的待绕线线筒200往复摆动,能够使纱线较为均匀地缠绕在待绕线线筒200上。In one example, the lead device 160 further includes a swing driving component. The swing driving component is connected to the lead frame 161 for driving the lead frame 161 to swing back and forth along the rotating bobbin 200 to be wound. In this example, during the threading process, the swing driving component drives the lead frame 161 to swing back and forth along the rotating bobbin 200 to be wound, so that the yarn can be wound relatively uniformly on the bobbin 200 to be wound.
在其中一个示例中,固定装置150包括第一夹持部件151、第二夹持部件152以及夹持驱动部件153。夹持驱动部件153连接于第一夹持部件151和/或第二夹持部件152,夹持驱动部件153用于驱动第一夹持部件151和第二夹持部件152相互靠近或者相互远离。可以理解,第一夹持部件151和第二夹持部件152相互靠近时,二者能够配合夹紧待绕线线筒200。在完成打线之后,第一夹持部件151和第二夹持部件152相互远离,即可松开绕线筒。In one example, the fixing device 150 includes a first clamping part 151 , a second clamping part 152 and a clamping driving part 153 . The clamping driving component 153 is connected to the first clamping component 151 and/or the second clamping component 152. The clamping driving component 153 is used to drive the first clamping component 151 and the second clamping component 152 to approach or move away from each other. It can be understood that when the first clamping component 151 and the second clamping component 152 are close to each other, they can cooperate to clamp the bobbin 200 to be wound. After the wiring is completed, the first clamping part 151 and the second clamping part 152 move away from each other, and the bobbin can be released.
在其中一个示例中,第一夹持部件151位于第二夹持部件152的正上方,夹持驱动部件153用于驱动第一夹持部件151和第二夹持部件152在竖直方向上相对运动。In one example, the first clamping part 151 is located directly above the second clamping part 152, and the clamping driving part 153 is used to drive the first clamping part 151 and the second clamping part 152 to face each other in the vertical direction. sports.
进一步地,在其中一个示例中,第二夹持部件152上能够放置待绕线线筒200,夹持驱动部件153连接于第二夹持部件152,以用于驱动第二夹持部件152上升而靠近第一夹持部件151,从而夹紧待绕线线筒200。Further, in one example, the bobbin 200 to be wound can be placed on the second clamping component 152, and the clamping driving component 153 is connected to the second clamping component 152 for driving the second clamping component 152 to rise. and close to the first clamping component 151 to clamp the bobbin 200 to be wound.
在其中一个示例中,打线设备100还包括收料容器(图中未示出),收料容器设置在固定装置150的下方。在完成打线之后,固定装置150松开绕线筒,绕线筒可掉落至下方的收料容器中,实现自动收料。In one example, the wire-tying equipment 100 further includes a material collection container (not shown in the figure), and the material collection container is disposed below the fixing device 150 . After the threading is completed, the fixing device 150 releases the bobbin, and the bobbin can be dropped into the material collection container below to realize automatic material collection.
在其中一个示例中,打线设备100还包括线筒检测装置(图中未示出)以及控制装置(图中未示出),线筒检测装置用于检测第一夹持部件151和第二夹持部件152之间是否有待绕线线筒200,控制装置与线筒检测装置、夹持驱动部件153以及旋转装置170电性连接,当线筒检测装置检测到固定装置150上有待绕线线筒200,控制装置控制夹持驱动部件153驱动第一夹持部件151和第二夹持部件152夹紧待绕线线筒200,并控制旋转装置170驱动固定装置150旋转。线筒检测装置可选用但不限于光电检测器。In one example, the wire-tying equipment 100 further includes a wire bobbin detection device (not shown in the figure) and a control device (not shown in the figure). The wire bobbin detection device is used to detect the first clamping component 151 and the second Whether there is a bobbin 200 to be wound between the clamping parts 152, the control device is electrically connected to the bobbin detection device, the clamping driving component 153 and the rotating device 170. When the bobbin detection device detects that there is a bobbin to be wound on the fixing device 150 The control device controls the clamping driving component 153 to drive the first clamping component 151 and the second clamping component 152 to clamp the bobbin 200 to be wound, and controls the rotating device 170 to drive the fixing device 150 to rotate. The bobbin detection device can be optional but not limited to a photoelectric detector.
在其中一个示例中,打线设备100还包括线筒转移装置140,线筒转移装置140设置在机座110上,线筒转移装置140用于抓取待绕线线筒200并转移至第一夹持部件151和第二夹持部件152之间。在本示例中,通过设置线筒转移装置140,能够实现待绕线线筒200转移的自动化,进一步减轻操作人员的劳动强度。In one example, the spool transfer device 100 further includes a spool transfer device 140 disposed on the machine base 110 , and the spool transfer device 140 is used to grab the spool 200 to be wound and transfer it to the first between the clamping part 151 and the second clamping part 152. In this example, by providing the bobbin transfer device 140, the automation of the transfer of the bobbin 200 to be wound can be realized, further reducing the labor intensity of the operator.
如图2所示,在其中一个示例中,打线设备100还包括线筒存放架130,线筒存放架130设置在机座110上,线筒存放架130用于存放待绕线线筒200,线筒转移装置140用于从线筒存放架130上抓取待绕线线筒200。在本示例中,操作人员只需将待绕线线筒200放置在线筒存放架130上,打线设备100即可自动完成后续物料转移及打线工作。As shown in Figure 2, in one example, the wire-tying equipment 100 also includes a bobbin storage rack 130. The bobbin storage rack 130 is provided on the machine base 110. The bobbin storage rack 130 is used to store the bobbin 200 to be wound. , the bobbin transfer device 140 is used to grab the bobbin 200 to be wound from the bobbin storage rack 130 . In this example, the operator only needs to place the bobbin 200 to be wound on the bobbin storage rack 130, and the wiring equipment 100 can automatically complete the subsequent material transfer and wiring work.
在其中一个示例中,线筒存放架130包括支架131以及设置在支架131上的存放部件132。存放部件132包括存放筒1321以及阻力件,存放筒1321垂直设置,即存放筒1321的中孔在垂直方向上设置,中孔可供待绕线线筒200穿入。阻力件包括多个连接于存放筒1321的下端的阻力片1322,随远离存放筒1321,多个阻力片1322向中孔的轴线靠拢,避免待绕线线筒200从存放部件132自然脱落。阻力片1322可采用软质材料制成,待绕线线筒200可在拉力作用下被取出。In one example, the wire bobbin storage rack 130 includes a bracket 131 and a storage component 132 provided on the bracket 131 . The storage component 132 includes a storage tube 1321 and a resistance member. The storage tube 1321 is arranged vertically, that is, the middle hole of the storage tube 1321 is arranged in the vertical direction, and the middle hole can be used for the spool 200 to be wound to be inserted. The resistance member includes a plurality of resistance pieces 1322 connected to the lower end of the storage tube 1321. As it moves away from the storage tube 1321, the plurality of resistance pieces 1322 move closer to the axis of the middle hole to prevent the bobbin 200 to be wound from falling off naturally from the storage component 132. The resistance piece 1322 can be made of soft material, and the bobbin 200 to be wound can be taken out under the action of tension.
如图3所示,在其中一个示例中,线筒转移装置140设置在线筒存放架130和固定装置150之间,线筒转移装置140包括转动驱动部件141以及抓取爪143,转动驱动部件141连接于抓取爪143以用于驱动抓取爪143转动。在本示例中,线筒转移装置140拿取待绕线线筒200时,转动驱动部件141驱动抓取爪143转向线筒存放架130一侧,进行取料。取料后,转动驱动部件141驱动抓取爪143转向固定装置150一侧,将待绕线线筒200转移至固定装置150上。As shown in FIG. 3 , in one example, the bobbin transfer device 140 is disposed between the bobbin storage rack 130 and the fixing device 150 . The bobbin transfer device 140 includes a rotational driving component 141 and a grabbing claw 143 . The rotational driving component 141 Connected to the grabbing claw 143 for driving the grabbing claw 143 to rotate. In this example, when the bobbin transfer device 140 picks up the bobbin 200 to be wound, the rotational driving component 141 drives the grabbing claw 143 to turn to the side of the bobbin storage rack 130 to retrieve the material. After taking the material, the rotating driving component 141 drives the grabbing claw 143 to turn to the side of the fixing device 150, and transfers the bobbin 200 to be wound to the fixing device 150.
在其中一个示例中,线筒转移装置140还包括升降驱动部件142,升降驱动部件142连接于抓取爪143以用于驱动抓取爪143上升或下降。在本示例中,升降驱动部件142可以根据需要调节抓取爪143的高度,方便取料和放料。In one example, the bobbin transfer device 140 further includes a lifting driving component 142 connected to the grabbing claw 143 for driving the grabbing claw 143 to rise or fall. In this example, the lifting driving component 142 can adjust the height of the grabbing claw 143 as needed to facilitate material picking and discharging.
在其中一个示例中,打线设备100还包括裁切装置180,裁切装置180设置在机座110上。裁切装置180用于切断绕线筒和引线架161之间的纱线。在本示例中,在完成一个绕线筒的绕制后,裁切装置180将绕线筒和引线架161之间的纱线切断,将绕线筒进行收料,即可进行下一个待绕线线筒200的打线工作。In one example, the wire bonding equipment 100 further includes a cutting device 180 , and the cutting device 180 is disposed on the machine base 110 . The cutting device 180 is used to cut the yarn between the bobbin and the lead frame 161 . In this example, after completing the winding of one bobbin, the cutting device 180 cuts the yarn between the bobbin and the lead frame 161, and collects the bobbin to start the next winding process. Threading work on the spool 200.
如图2所示,在其中一个示例中,裁切装置180包括裁切驱动部件181以及裁切刀182。裁切驱动部件181连接于裁切刀182,在完成打线后,裁切驱动部件181驱动裁切刀182动作切断纱线。As shown in FIG. 2 , in one example, the cutting device 180 includes a cutting driving component 181 and a cutting knife 182 . The cutting driving component 181 is connected to the cutting knife 182. After the thread binding is completed, the cutting driving component 181 drives the cutting knife 182 to cut the yarn.
进一步地,本发明还提供一种打线方法,使用上述任一示例的打线设备100,该打线方法包括以下步骤:Further, the present invention also provides a wiring method, using the wiring device 100 of any of the above examples, the wiring method includes the following steps:
控制固定装置150固定待绕线线筒200;Control the fixing device 150 to fix the bobbin 200 to be wound;
将纱线通过引线架161引导至靠近固定在固定装置150上的待绕线线筒200;Guide the yarn through the lead frame 161 to the bobbin 200 to be wound close to the fixing device 150;
控制旋转装置170驱动固定装置150旋转,从而带动待绕线线筒200旋转,使纱线缠绕在待绕线线筒200上,得到绕线筒。The rotating device 170 is controlled to drive the fixing device 150 to rotate, thereby driving the bobbin 200 to be wound to rotate, so that the yarn is wound around the bobbin 200 to be wound, thereby obtaining a bobbin.
上述打线方法采用上述任一示例的打线设备100进行,能够实现纱线在待绕线线筒200上初始绕制的自动化,降低了人力成本,提高生产效率。The above-mentioned wiring method is performed by using the wiring equipment 100 of any of the above examples, which can realize the automation of the initial winding of the yarn on the bobbin 200 to be wound, reduce labor costs, and improve production efficiency.
下面提供图示具体示例的打线设备100及其打线方法,对本发明作进一步说明。The following provides a specific example of wire bonding equipment 100 and a wire bonding method thereof to further describe the present invention.
如图1至图3所示,一具体示例的打线设备100包括机座110、人机交互界面120、线筒存放架130、线筒转移装置140、固定装置150、引线装置160、旋转装置170、线筒检测装置、裁切装置180、收料容器以及控制装置。人机交互界面120、线筒存放架130、线筒转移装置140、固定装置150、引线装置160、旋转装置170、线筒检测装置、裁切装置180、收料容器以及控制装置均设置在机座110上。控制装置用于控制整机动作。As shown in Figures 1 to 3, a specific example of wire-tying equipment 100 includes a machine base 110, a human-computer interaction interface 120, a spool storage rack 130, a spool transfer device 140, a fixing device 150, a lead device 160, and a rotating device. 170. Spool detection device, cutting device 180, material receiving container and control device. The human-computer interaction interface 120, the spool storage rack 130, the spool transfer device 140, the fixing device 150, the lead device 160, the rotating device 170, the spool detection device, the cutting device 180, the receiving container and the control device are all set on the machine On seat 110. The control device is used to control the movement of the entire machine.
人机交互界面120可供进行开关、参数设置等设备控制操作。The human-computer interaction interface 120 can be used for device control operations such as switches and parameter settings.
线筒存放架130用于存放待绕线线筒200。线筒存放架130包括支架131以及设置在支架131上的存放部件132。存放部件132包括存放筒1321以及阻力件,存放筒1321垂直设置,即存放筒1321的中孔在垂直方向上设置,中孔可供待绕线线筒200穿入。阻力件包括多个连接于存放筒1321的下端的阻力片1322,随远离存放筒1321,多个阻力片1322向中孔的轴线靠拢,避免待绕线线筒200从存放部件132自然脱落。阻力片1322采用软质材料制成,待绕线线筒200可在拉力作用下被取出。The bobbin storage rack 130 is used to store the bobbin 200 to be wound. The spool storage rack 130 includes a bracket 131 and a storage part 132 provided on the bracket 131 . The storage component 132 includes a storage tube 1321 and a resistance member. The storage tube 1321 is arranged vertically, that is, the middle hole of the storage tube 1321 is arranged in the vertical direction, and the middle hole can be used for the spool 200 to be wound to penetrate. The resistance member includes a plurality of resistance pieces 1322 connected to the lower end of the storage tube 1321. As it moves away from the storage tube 1321, the plurality of resistance pieces 1322 move closer to the axis of the middle hole to prevent the bobbin 200 to be wound from falling off naturally from the storage component 132. The resistance piece 1322 is made of soft material, and the bobbin 200 to be wound can be taken out under the action of tension.
固定装置150包括第一夹持部件151、第二夹持部件152以及夹持驱动部件153。第一夹持部件151位于第二夹持部件152的正上方,夹持驱动部件153连接于第二夹持部件152,以用于驱动第二夹持部件152上升而靠近第一夹持部件151,从而夹紧待绕线线筒200。The fixing device 150 includes a first clamping part 151 , a second clamping part 152 and a clamping driving part 153 . The first clamping component 151 is located directly above the second clamping component 152 , and the clamping driving component 153 is connected to the second clamping component 152 for driving the second clamping component 152 to rise and approach the first clamping component 151 , thereby clamping the bobbin 200 to be wound.
线筒转移装置140设置在线筒存放架130和固定装置150之间。线筒转移装置140包括转动驱动部件141、升降驱动部件142以及抓取爪143,转动驱动部件141连接于抓取爪143装置用于从线筒存放架130上抓取待绕线线筒200并转移至第一夹持部件151和第二夹持部件152之间。升降驱动部件142连接于抓取爪143以用于驱动抓取爪143上升或下降。升降驱动部件142可以根据需要调节抓取爪143的高度,方便取料和放料。The bobbin transfer device 140 is provided between the bobbin storage rack 130 and the fixing device 150 . The spool transfer device 140 includes a rotational drive component 141, a lifting drive component 142 and a grabbing claw 143. The rotational driving component 141 is connected to the grabbing claw 143 device for grabbing the spool 200 to be wound from the spool storage rack 130. transferred between the first clamping part 151 and the second clamping part 152 . The lifting driving component 142 is connected to the grabbing claw 143 for driving the grabbing claw 143 to rise or fall. The lifting driving component 142 can adjust the height of the grabbing claw 143 as needed to facilitate material picking and discharging.
线筒检测装置为光电检测器,用于检测第一夹持部件151和第二夹持部件152之间是否有待绕线线筒200,当线筒检测装置检测到固定装置150上有待绕线线筒200,夹持驱动部件153驱动第一夹持部件151和第二夹持部件152夹紧待绕线线筒200。The bobbin detection device is a photoelectric detector for detecting whether there is a bobbin 200 to be wound between the first clamping part 151 and the second clamping part 152. When the bobbin detection device detects that there is a wire to be wound on the fixing device 150 Bobbin 200, the clamping driving component 153 drives the first clamping component 151 and the second clamping component 152 to clamp the bobbin 200 to be wound.
引线装置160包括引线架161、移位驱动部件以及摆动驱动部件。引线架161包括安装杆以及设置在安装杆上的引导件,用于将纱线的线头引导至靠近固定在固定装置150上的待绕线线筒200。移位驱动部件连接于引线架161以用于驱动引线架161靠近或远离固定在固定装置150上的待绕线线筒200。摆动驱动部件连接于引线架161以用于驱动引线架161沿着旋转中的待绕线线筒200往复摆动。The lead device 160 includes a lead frame 161, a displacement driving part, and a swing driving part. The lead frame 161 includes a mounting rod and a guide member provided on the mounting rod, for guiding the thread end of the yarn to be close to the bobbin 200 to be wound fixed on the fixing device 150 . The displacement driving component is connected to the lead frame 161 for driving the lead frame 161 toward or away from the bobbin 200 to be wound fixed on the fixing device 150 . The swing driving component is connected to the lead frame 161 for driving the lead frame 161 to swing back and forth along the rotating bobbin 200 to be wound.
旋转装置170连接于固定装置150以用于驱动固定装置150旋转,从而带动待绕线线筒200旋转。高速旋转的待绕线线筒200会使纱线缠绕在待绕线线筒200上,得到绕线筒。旋转装置170驱动固定装置150旋转的圈数可以根据需要进行参数设置,从而能够确定绕线筒上绕制纱线的长度。The rotating device 170 is connected to the fixing device 150 for driving the fixing device 150 to rotate, thereby driving the spool 200 to be wound to rotate. The high-speed rotating bobbin 200 to be wound will cause the yarn to be wound around the bobbin 200 to be wound, thereby obtaining a bobbin. The number of turns that the rotating device 170 drives the fixing device 150 to rotate can be parameterized as needed, so that the length of the yarn wound on the bobbin can be determined.
裁切装置180用于切断绕线筒和引线架161之间的纱线。裁切装置180包括裁切驱动部件181以及裁切刀182。裁切驱动部件181连接于裁切刀182,在完成打线后,裁切驱动部件181驱动裁切刀182动作切断纱线。The cutting device 180 is used to cut the yarn between the bobbin and the lead frame 161 . The cutting device 180 includes a cutting driving component 181 and a cutting blade 182 . The cutting driving component 181 is connected to the cutting knife 182. After the thread binding is completed, the cutting driving component 181 drives the cutting knife 182 to cut the yarn.
收料容器设置在固定装置150的下方。在完成打线之后,固定装置150松开绕线筒,绕线筒可掉落至下方的收料容器中,实现自动收料。The material receiving container is arranged below the fixing device 150 . After the threading is completed, the fixing device 150 releases the bobbin, and the bobbin can be dropped into the material collection container below to realize automatic material collection.
上述具体示例的打线设备100的打线方法包括以下步骤:The wiring method of the wiring equipment 100 of the above specific example includes the following steps:
操作人员在人机交互界面120进行参数设置后,在线筒存放架130上放置待绕线线筒200,启动设备。After setting parameters on the human-computer interaction interface 120, the operator places the bobbin 200 to be wound on the bobbin storage rack 130 and starts the equipment.
线筒转移装置140的驱动部件驱动抓取爪143从线筒存放架130上抓取待绕线线筒200并转移至第一夹持部件151和第二夹持部件152之间。The driving component of the spool transfer device 140 drives the grabbing claw 143 to grab the spool 200 to be wound from the spool storage rack 130 and transfer it to between the first clamping component 151 and the second clamping component 152 .
线筒检测装置检测到固定装置150上有待绕线线筒200,夹持驱动部件153驱动第一夹持部件151和第二夹持部件152夹紧待绕线线筒200。The bobbin detection device detects that the bobbin 200 to be wound is on the fixing device 150, and the clamping driving component 153 drives the first clamping component 151 and the second clamping component 152 to clamp the bobbin 200 to be wound.
移位驱动部件驱动引线架161靠近或远离固定在固定装置150上的待绕线线筒200。The displacement driving component drives the lead frame 161 to approach or move away from the bobbin 200 to be wound fixed on the fixing device 150 .
旋转装置170驱动固定装置150旋转,从而带动待绕线线筒200旋转设定的圈数。高速旋转的待绕线线筒200会使纱线缠绕在待绕线线筒200上。在此过程中,摆动驱动部件驱动引线架161沿着旋转中的待绕线线筒200往复摆动,使纱线均匀地缠绕在待绕线线筒200上,得到绕线筒。The rotating device 170 drives the fixing device 150 to rotate, thereby driving the bobbin 200 to be wound to rotate a set number of turns. The high-speed rotation of the bobbin 200 to be wound will cause the yarn to be wound around the bobbin 200 to be wound. During this process, the swing driving component drives the lead frame 161 to swing back and forth along the rotating bobbin 200 to be wound, so that the yarn is evenly wound on the bobbin 200 to be wound, thereby obtaining a bobbin.
在完成打线后,裁切驱动部件181驱动裁切刀182动作切断纱线。After the thread binding is completed, the cutting driving component 181 drives the cutting knife 182 to cut the yarn.
固定装置150松开绕线筒,绕线筒可掉落至下方的收料容器中,实现自动收料。随后即可进行下一个待绕线线筒200的打线工作。The fixing device 150 releases the bobbin, and the bobbin can fall into the material collection container below to realize automatic material collection. Then the threading work of the next bobbin 200 to be wound can be carried out.
上述打线设备100包括设置在机座110上的固定装置150、引线装置160和旋转装置170,打线时,控制固定装置150固定待绕线线筒200,将纱线通过引线架161引导至靠近固定在固定装置150上的待绕线线筒200,控制旋转装置170驱动固定装置150旋转,从而带动待绕线线筒200旋转,使纱线缠绕在待绕线线筒200上,从而实现纱线在待绕线线筒200上初始绕制的自动化,降低了人力成本。The above-mentioned wire-tying equipment 100 includes a fixing device 150, a lead device 160 and a rotating device 170 arranged on the machine base 110. During wire-tying, the fixing device 150 is controlled to fix the bobbin 200 to be wound and guide the yarn to the wire through the lead frame 161. Close to the bobbin 200 to be wound fixed on the fixing device 150, the rotating device 170 is controlled to drive the fixing device 150 to rotate, thereby driving the bobbin 200 to be wound to rotate, so that the yarn is wound around the bobbin 200 to be wound, thereby achieving The automation of the initial winding of the yarn on the bobbin 200 to be wound reduces labor costs.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined in any way. To simplify the description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, All should be considered to be within the scope of this manual.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the invention. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the patent of the present invention should be determined by the appended claims.
Claims (6)
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