CN113525959B - Glass bottle recycling machine and glass bottle soft descending control method - Google Patents

Glass bottle recycling machine and glass bottle soft descending control method Download PDF

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Publication number
CN113525959B
CN113525959B CN202110611058.XA CN202110611058A CN113525959B CN 113525959 B CN113525959 B CN 113525959B CN 202110611058 A CN202110611058 A CN 202110611058A CN 113525959 B CN113525959 B CN 113525959B
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control center
sensor
driving mechanism
control
signal
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CN113525959A (en
Inventor
傅爱华
朱永杨
董超
林华星
黄耀斌
托马斯
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Tao Lang Environmental Protection Technology Ltd Co ltd
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Tao Lang Environmental Protection Technology Ltd Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F1/00Refuse receptacles; Accessories therefor
    • B65F1/14Other constructional features; Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F2210/00Equipment of refuse receptacles
    • B65F2210/168Sensing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F2240/00Types of refuse collected
    • B65F2240/112Bottles
    • B65F2240/1123Glass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/60Glass recycling

Abstract

The invention discloses a glass bottle recycling machine and a glass bottle soft descending control method, wherein the glass bottle recycling machine comprises a glass bottle soft descending control system and a recycling bin; the glass bottle soft-falling control system comprises a control center, a first sensor, a second sensor, a driving mechanism and a lifting mechanism, wherein the second sensor is arranged at the height of the glass bottle falling safely, the first sensor is arranged above the second sensor, the height difference between the first sensor and the second sensor is a fixed value, the lifting mechanism is arranged in a recovery bin, the lifting mechanism is used for receiving the falling glass bottle, and the driving mechanism is used for driving the lifting mechanism. The invention can safely and efficiently recycle the glass bottles.

Description

Glass bottle recycling machine and glass bottle soft descending control method
Technical Field
The invention relates to the technical field of environmental protection, in particular to a glass bottle recycling machine and a glass bottle soft-falling control method.
Background
Glass bottles are widely used as packaging containers for beer, beverages, seasonings, cosmetics, and the like, because of their advantages of high barrier properties and high transparency. However, the recycling of glass bottles in China is lack of corresponding laws and regulations to be enforced, and the glass bottles which are discarded randomly have great influence on the environment. Therefore, how to recycle and reuse the glass bottles becomes a difficult problem in the field of environmental protection. The glass bottle recycling machine is one of effective ways to solve the problem that the glass bottle recycling machine is used as a machine terminal for recycling glass bottles and directly collects the glass bottles from the hands of consumers.
How to design a glass bottle recycling machine with low bottle breaking rate, high recycling speed and intellectualization becomes the current technical development trend.
Disclosure of Invention
The invention provides a glass bottle recycling machine and a glass bottle soft descending control method for solving the problems, and the glass bottle recycling machine and the glass bottle soft descending control method can safely and efficiently recycle glass bottles.
In order to achieve the purpose, the invention adopts the technical scheme that:
a glass bottle recovery machine comprises a glass bottle soft descending control system and a recovery bin; the glass bottle soft-falling control system comprises a control center, a first sensor, a second sensor, a driving mechanism and a lifting mechanism, wherein the second sensor is arranged at the height of the glass bottle falling safely, the first sensor is arranged above the second sensor, the height difference between the first sensor and the second sensor is a fixed value, the lifting mechanism is arranged in the recovery bin, the lifting mechanism is used for receiving the falling glass bottle, and the driving mechanism is used for driving the lifting mechanism; when the control center is in an idle state, the control center simultaneously receives a signal that the first sensor is not shielded and a signal that the second sensor is shielded; when the control center receives a signal that the first sensor is blocked, the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to descend; in the process that the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to ascend or descend, when the control center simultaneously receives a signal that the first sensor is not blocked and a signal that the second sensor is blocked, the control center sends an instruction to control the driving mechanism to stop, and then the control center returns to the idle state; in the process that the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to ascend or descend, when the control center simultaneously receives a signal that the first sensor is not shielded and a signal that the second sensor is not shielded, the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to ascend.
Preferably, in the process that the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to ascend, when the control center continuously receives a signal that the driving mechanism is in an overcurrent state and reaches a first preset duration, the control center controls the driving mechanism to stop and then drives the lifting mechanism to descend for a second preset duration, and then the control center returns to the idle state.
Preferably, when the control center receives a signal that the first sensor is blocked, the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to descend, and when the lifting mechanism descends for a third preset time period, if the control center does not receive a signal that the first sensor is not blocked, the control center sends an instruction to control the driving mechanism to perform full-bin vibration; the full-bin vibrating method comprises the following steps: the control center sends an instruction to control the driving mechanism to stop and then drive the lifting mechanism to ascend for the third preset time; the control center sends an instruction to control the driving mechanism to stop and then drive the lifting mechanism to descend for the third preset time; and circulating the above two steps three times, wherein in the circulating process, if the control center receives a signal that the first sensor is not shielded, the control center immediately sends an instruction to control the driving mechanism to stop, then the state detection of the second sensor is carried out, and if the control center does not receive the signal that the first sensor is not shielded, the control center judges that the recovery bin is full.
Preferably, the glass bottle recovery machine comprises a recovery system, the recovery system is used for conveying glass bottles so that the glass bottles fall into the recovery bin, and the recovery system is in communication connection with the control center; when the control center receives a signal that the first sensor is blocked, the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to descend, and in the process that the lifting mechanism descends for a fourth preset time, if the control center does not receive a signal that the first sensor is not blocked, the control center informs the recovery system to stop.
Preferably, the glass bottle recoverer comprises a lower bin door; when the control center is continuously in the idle state and reaches a fifth preset time, or the control center receives a signal of closing a lower bin gate, the control center informs the recovery system to stop, and then self-checking is carried out; the self-checking method comprises the following steps: if the control center receives a signal that the first sensor is blocked, the control center judges that the recycling bin is full, and if the control center receives a signal that the first sensor is not blocked, the control center judges that the recycling bin is not full; and when the control center judges that the recovery bin is not full, detecting the state of the second sensor.
Preferably, when the control center is powered on, the control center notifies the recovery system to stop, and then power-on self-test is performed; the power-on self-test method comprises the following steps: if the control center respectively receives the signal that the first sensor is not shielded and the signal that the second sensor is not shielded, the control center judges that the sensors are normal; if the control center does not receive the signal that the first sensor is not blocked or the control center does not receive the signal that the second sensor is not blocked, the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to descend for a sixth preset time; and when the control center judges that the sensor is normal, performing self-checking.
Preferably, when the control center receives a signal that a lower bin door is opened, the control center notifies the recovery system to stop, and then if the control center does not determine that the driving mechanism is in the jammed state, or if the control center determines that the driving mechanism is in the jammed state and receives a signal that the lifting mechanism is detached from the driving mechanism, the control center sends an instruction to control the driving mechanism to perform anti-jamming vibration; the method for preventing the dead-lock vibration comprises the following steps: a. the control center sends an instruction to control the driving mechanism to stop and then drive the lifting mechanism to descend for a seventh preset time; b. the control center sends an instruction to control the driving mechanism to stop for an eighth preset time; c. the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to ascend for a ninth preset time period and then stop for the ninth preset time period; d. the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to descend for a ninth preset time and then stops for the ninth preset time; e. and c, circulating the step c and the step d.
Preferably, in the process of performing the full-bin vibration or the anti-jamming vibration, when the signal that the driving mechanism is in the overcurrent state and is continuously received by the control center reaches the first preset duration, the control center determines that the driving mechanism is in the jamming state, and the control center controls the driving mechanism to stop; when the control center continuously receives a signal that the driving mechanism is in an overcurrent state and reaches a first preset time length in the process of carrying out the first sensor state detection or the second sensor state detection or the self-detection and controlling the driving mechanism to drive the lifting mechanism to descend, the control center judges that the driving mechanism is in the stuck state and controls the driving mechanism to stop.
Preferably, elevating system is soft meshbelt that falls, the soft first end that falls the meshbelt is installed retrieve the top of the first side in storehouse, the offside top rotation dress of the first side in storehouse is retrieved and is connected with the pivot, pivot demountable installation is in on actuating mechanism's the output, the soft second end that falls the meshbelt is installed in the pivot.
Based on the same inventive concept, the invention also provides a glass bottle soft descending control method, which comprises the following steps: when the glass bottle is in an idle state, the falling height of the glass bottle is between the first height and the second height; when the falling height is smaller than the first height, adjusting the falling height downwards; in the process of adjusting the falling height, when the falling height is between the first height and the second height, stopping adjusting the falling height, and then returning to the idle state; in the process of adjusting the falling height, when the falling height is larger than the second height, the falling height is adjusted upwards; the second height is the height of glass bottle safety whereabouts, first height is less than the second height, first height with the difference of second height is the definite value.
The invention has the beneficial effects that:
1. the first sensor and the second sensor are arranged in the height range of safe falling of the glass bottles, the range of the highest position of the stacked glass bottles in the recovery bin is detected by the first sensor and the second sensor, the lifting mechanism is driven by the driving mechanism to lift, the highest position is kept between the heights of the two sensors, and the driving mechanism is controlled by a control center to receive signals and send instructions, so that the glass bottles can be effectively prevented from being broken when falling;
2. the glass bottle recycling machine performs anti-blocking vibration, so that the lifting mechanism of the recycling bin can be accurately arranged in the driving mechanism, and the driving mechanism is prevented from being blocked;
3. the glass bottle reclaimer carries out full-bin vibration, can determine the full-bin state of a reclaiming bin and eliminate the condition of false full-bin;
4. the glass bottle recovery machine carries out self-checking after being continuously in the idle state for 1h, so that the machine can be prevented from being broken down in the period and the subsequent use is prevented from being influenced.
Drawings
FIG. 1 is a schematic view showing a process of recovering glass bottles in the glass bottle recovering machine according to the present invention;
FIG. 2 is a schematic logic flow diagram of a soft drop method for glass bottles according to the present invention;
fig. 3 is a schematic structural diagram of the soft descending system for glass bottles of the invention.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention clearer and more obvious, the present invention is further described in detail with reference to specific embodiments below. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example one
The embodiment provides a glass bottle recycling machine, which comprises a glass bottle soft descending control system and a recycling bin. The soft-drop control system described in this embodiment includes a control center, a first sensor, a second sensor, a driving mechanism, and a lifting mechanism.
Referring to fig. 1, when the glass bottle recycling machine according to the present embodiment is used to recycle glass bottles, a user drops glass bottles from an inlet at the upper part of the machine, and the machine recognizes information on the glass bottles, and then the glass bottles are dropped into a recycling bin provided at the lower part of the inside of the machine. The soft control system that falls of glass bottle described in this embodiment installs in the inside of machine for realize the safe whereabouts of glass bottle in retrieving the storehouse.
Because of the fragile nature of glass bottles, how to safely and efficiently recycle glass bottles becomes a great challenge. The soft control system that falls described in this embodiment can remove the highest position that original glass bottle piles up in the recovery storehouse as far as possible to the position that drops that is close the glass bottle, reduces the garrulous bottle rate when the glass bottle falls in the recovery storehouse.
In this embodiment, the control center is a single chip microcomputer system (MCU). The control center monitors the states of the first sensor, the second sensor and the driving mechanism in real time, receives signals of the mechanisms and sends instructions to control the driving mechanism to drive the lifting mechanism to lift.
In this embodiment, the first sensor and the second sensor are respectively installed at different heights on the rack inside the glass bottle recovery machine, wherein the first sensor is arranged at the top of the recovery bin and close to the falling position of the glass bottle, and the second sensor is arranged at a fixed height below the first sensor. Namely, the arrangement interval of the first sensor and the second sensor is within the height range of safe falling of the glass bottle. The first sensor and the second sensor respectively comprise a transmitter and a receiver, and the transmitter and the receiver are respectively correspondingly arranged at the same height on the opposite side of the rack. The receiver is connected with the control center. The emitter and the receiver are arranged corresponding to the highest position of the stacked glass bottles in the recovery bin. When the highest position exceeds the heights of the emitter and the receiver, the control center receives a signal that the corresponding sensor is shielded, and conversely, when the highest position is lower than the heights of the emitter and the receiver, the control center receives a signal that the corresponding sensor is not shielded. The control center sends an instruction according to the received signal to control the driving mechanism to drive the lifting mechanism to perform corresponding action, and the highest position is adjusted.
And a lifting mechanism is arranged in the recovery bin and is used for receiving falling glass bottles. The driving mechanism is arranged on the frame in the glass bottle recovery machine and used for driving the lifting mechanism, a third sensor used for sensing the loading and unloading of the lifting mechanism is arranged at the output end of the driving mechanism, and the third sensor is connected with the control center. Referring to fig. 2, the driving mechanism is connected with a current detector for detecting current, and the current detector is connected with the control center. In this embodiment, the lifting mechanism is a soft-falling mesh belt, and the driving mechanism is a soft-falling motor.
The first end of the soft meshbelt that falls is installed at the top of the first side of retrieving the storehouse, and the offside top rotation joint of the first side of retrieving the storehouse is adorned and is had the pivot, and pivot demountable installation is on actuating mechanism's output, and the second end of the soft meshbelt that falls is installed in the pivot. The driving mechanism can drive the rotating shaft to rotate in a forward and reverse switching mode. In this embodiment, the rotation of the rotating shaft in the forward direction can wind the soft descending webbing onto the rotating shaft, so that the soft descending webbing in the recovery bin is tightened, and the lowest position of the soft descending webbing is lifted. If the soft descending braid is provided with the stacked glass bottles, the highest position of the stacked glass bottles is lifted along with the soft descending braid, otherwise, the rotating shaft rotates reversely to release the soft descending braid thereon, and the highest position of the stacked glass bottles on the soft descending braid is lowered.
Referring to fig. 2, the present embodiment provides a soft descending method for glass bottles, which is used in the soft descending control system of the present embodiment.
The soft drop control method described in this embodiment includes the following steps:
first sensor state detection is performed.
Second sensor state detection is performed.
When the glass bottle recovery machine is put into use and does not perform recovery operation, the highest position of the glass bottles stacked in the recovery bin is between the heights of the first sensor and the second sensor, the control center is in an idle state, and at the moment, the control center receives a signal that the first sensor is not shielded and a signal that the second sensor is shielded simultaneously.
The method of first sensor state detection includes:
when the control center receives a signal that the first sensor is blocked, that is, the glass bottle recycling machine described in this embodiment has a glass bottle put into, so that the highest position of the glass bottle in the recycling bin exceeds the setting height of the first sensor, the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to descend for at most a first preset time length, which is 3s in this embodiment, and the highest position is adjusted.
In the descending process of the lifting mechanism, when the control center receives a signal that the first sensor is not shielded, namely the highest position is descended below the set height of the first sensor, the control center sends an instruction to control the driving mechanism to stop.
The method of second sensor state detection includes:
when the control center receives the signal that the second sensor is blocked, the control center returns to the idle state.
On the premise that the control center receives the signal that the first sensor is not shielded, the highest position of the glass bottles stacked in the recovery bin is between the heights of the first sensor and the second sensor.
When the control center receives a signal that the second sensor is not shielded, namely the highest position of the glass bottle in the recovery bin is lowered below the set height of the first sensor, for example, the driving mechanism stops after the first sensor is not shielded, the machine needs reaction time to cause the lifting mechanism to descend excessively, and the control center sends a command to control the driving mechanism to drive the lifting mechanism to ascend so as to adjust the highest position.
And in the process of ascending of the lifting mechanism, when the control center receives a signal that the second sensor is blocked, the control center sends an instruction to control the driving mechanism to stop. The highest position can be returned to between the heights of the first sensor and the second sensor after the height of the lifting mechanism is adjusted again or multiple times. The control center then returns to the idle state.
In the use of the glass bottle recycling machine of the present embodiment, the following two situations may be encountered, and need to be specifically described.
In the first case, when the recycling bin is empty or there are few glass bottles in the bin, the second sensor cannot be shielded in a static state, or once the lifting mechanism moves, the glass bottles on the lifting mechanism move in the vertical direction, so that the second sensor cannot be continuously shielded. In this case, the second sensor state detection is performed, and when the lifting mechanism rises to the highest point of the stroke, if the driving mechanism continues to operate, the current of the lifting mechanism exceeds the current limiting point, that is, the driving mechanism is in an overcurrent state. Therefore, when the glass bottle recycling machine described in this embodiment performs the state detection of the second sensor, if the control center continuously receives the signal that the driving mechanism is in the overcurrent state for the first preset time period, the control center controls the driving mechanism to stop and then drives the lifting mechanism to descend for the second preset time period. In this embodiment, the first preset time period is 500ms, and the second preset time period is 200ms. If the current of the driving mechanism is normal in the process of driving the lifting mechanism to descend, the control center judges that the recovery bin is empty or the number of glass bottles in the bin is small, and the control center returns to an idle state.
In the process that the glass bottle recovery machine performs the first sensor state detection or the second sensor state detection or the power-on self-detection, and the control center controls the driving mechanism to descend, when the control center continuously receives a signal that the driving mechanism is in an overcurrent state and reaches a first preset time length, the control center judges that the driving mechanism is in a blocking state, and sends an instruction to control the driving mechanism to stop. The control center can inform the operator of the coming treatment, and the lifting mechanism is detached from the driving mechanism and then is installed again, so that the machine can be used continuously. Of course, the case of a failure of the drive mechanism itself is not excluded. In this embodiment, the operation of detaching and reloading the elevating mechanism from the driving mechanism is performed integrally with the recovery bin.
In the second case, when the control center is in an idle state, because the stacking state of the glass bottles in the recovery bin is unstable, if the glass bottles at the top slide down, the highest position of the stacked glass bottles is lowered, and the second sensor is not shielded. At this time, the height of the lifting mechanism needs to be adjusted to return the highest position to a position between the heights of the first sensor and the second sensor. The control center then returns to the idle state.
In the process that the state of the first sensor is detected, the lifting mechanism performs descending operation for a first preset time, and if the control center does not receive a signal that the first sensor is not shielded, the control center sends an instruction to control the driving mechanism to perform full-bin vibration.
The glass bottle recycling machine of the embodiment comprises a recycling system. The recovery system comprises a transmission mechanism, the transmission mechanism is arranged in a channel between the input port and the upper part of the recovery bin, and after the transmission mechanism transmits the glass bottles to the upper part of the recovery bin, the glass bottles freely drop into the recovery bin. The recovery system is in communication connection with the control center. When the control center judges that the recovery bin is in an unrecoverable state at the moment, namely glass bottles fall into the recovery bin and are possibly broken, the control center informs the conveying mechanism to stop conveying the glass bottles, so that the glass bottles subsequently thrown into the machine cannot fall.
When the lifting mechanism descends to reach a fourth preset time length, the height difference between the highest position of the stacked glass bottles in the recovery bin and the falling position of the glass bottles exceeds the height of the glass bottles falling safely, and therefore the control center informs the recovery system of stopping. In the present embodiment, the fourth preset time period is 1.5s.
The full bin vibration can determine the full bin state of the recovery bin and eliminate the false full bin condition.
When the glass bottle falls behind and is upright state in retrieving the storehouse, can last to shelter from first sensor formation in great height, lead to when elevating system falls to first sensor and is not sheltered from, the difference in height of the highest position of other glass bottles that pile up and the position that drops of glass bottle is greater than the height that glass bottle safety fell far away, and at this moment, if there is glass bottle to fall in retrieving the storehouse again, then probably there is the glass bottle breakage. Therefore, it is necessary to move the stacked glass bottles up and down to allow the glass bottles standing therein to fall down.
In the previous step, the lift mechanism has been lowered for a first preset length of time. The full-bin vibrating method comprises the following steps:
the control center sends an instruction to control the driving mechanism to stop and then drive the lifting mechanism to ascend for a first preset time.
The control center sends an instruction to control the driving mechanism to stop and then drive the lifting mechanism to descend for a first preset time.
The above two steps are cycled three times. Namely, the lifting mechanism circularly performs the ascending and descending operation three times.
In the circulating process, if the control center receives a signal that the first sensor is not shielded, which indicates that the bin is falsely full, and at the moment, the upright glass bottle falls down, the control center sends an instruction to control the driving mechanism to stop, informs the recovery system to continue to operate, and then carries out the state detection of the second sensor again.
If the control center does not receive the signal that the first sensor is not shielded, the control center judges that the recycling bin is full. The control center may notify the operator that the recovery bin is to be cleaned.
The glass bottle recycling machine of this embodiment includes lower door, and lower door installs the fourth sensor that is used for its switch of response, and the fourth sensor is connected with control center. The operator needs to open the lower bin door to clear the recovery bin or remove the recovery bin from the interior of the machine.
Similarly, the operator needs to open the lower door to handle the drive mechanism stuck.
When the control center receives a signal that the lower bin door is opened, the control center is not limited to the situation that the recovery bin is full or the driving mechanism is blocked, the control center informs the recovery system to stop, and the situation that the recovery bin is moved out and cannot be received when the following glass bottles fall (for example, when the lower bin door is opened, the glass bottles still exist on the transmission mechanism) is avoided, or the machine is in anti-blocking vibration, and the height difference between the highest position and the falling position of the glass bottles stacked on the lifting mechanism falls beyond the height of safe falling, so that the glass bottles are broken.
And then if the control center does not judge that the driving mechanism is in the stuck state or if the control center judges that the driving mechanism is in the stuck state and receives a signal that the lifting mechanism is detached from the driving mechanism, the control center sends an instruction to control the driving mechanism to perform anti-sticking vibration.
The method for preventing the dead-lock vibration comprises the following steps:
if the driving mechanism is in action in the previous step, the control center sends a command to control the driving mechanism to stop. And then the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to descend for a seventh preset time. This step avoids the drive mechanism being in an over-current condition as the elevator mechanism continues to rise at the top of its travel. In the present embodiment, the seventh preset time period is 1s.
And the control center sends an instruction to control the driving mechanism to stop for an eighth preset time. In the present embodiment, the eighth preset time period is 2s.
And the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to ascend for a ninth preset time and then stop for the ninth preset time. In the present embodiment, the ninth preset time period is 500ms.
And the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to descend for a ninth preset time and then stop for the ninth preset time.
And circulating the above two steps. Namely, the driving mechanism carries out the cycle operation of forward motion, stop, reverse motion, stop and forward motion, and if the lifting mechanism is installed, the lifting mechanism carries out the cycle operation of ascending, stop, descending, stop and ascending. When the control center receives a signal of closing the lower bin gate, the control center sends an instruction to control the driving mechanism to stop the circulating operation.
The circulation forward and reverse alternate action of the driving mechanism can facilitate the installation part of the lifting mechanism to be connected with the installation part of the driving mechanism at a correct angle by an operator, so that the driving mechanism can smoothly drive the lifting mechanism, the locking is avoided, and the installation states of the lifting mechanism and the driving mechanism are checked.
In the process of full-bin vibration or anti-blocking vibration of the machine, when the control center continuously receives a first preset time length of a signal that the driving mechanism is in an overcurrent state, the control center judges that the driving mechanism is in a blocking state, and the control center controls the driving mechanism to stop.
And when the control center is continuously in an idle state and reaches a fifth preset time or receives a signal of closing the lower bin gate, the control center informs the recovery system to stop, and then self-checking is carried out. Namely, after the machine is put into use, the bin discharging door is opened every time, the recovery bin is operated, and self-checking is required to be carried out firstly and then the machine is used continuously. In the present embodiment, the fifth preset time period is 1h.
The glass bottle recycling machine carries out self-checking after the glass bottle recycling machine is continuously in an idle state for a certain time, and the machine can be prevented from being broken down in the period to influence subsequent use.
The self-checking method comprises the following steps:
if the control center receives the signal that the first sensor is blocked, the control center judges that the recycling bin is full. If the control center receives the signal that the first sensor is not shielded, the control center judges that the recycling bin is not full.
And when the control center judges that the recovery bin is not full, the state of the second sensor is detected, and the highest position of the glass bottles stacked in the recovery bin is adjusted to be between the heights of the first sensor and the second sensor. The control centre then returns to the idle state and the machine is put into use again.
When the glass bottle recycling machine described in this embodiment is powered on, that is, the control center is powered on, the control center notifies the recycling system to stop, and then the power-on self-test is performed.
The power-on self-test method comprises the following steps:
and if the control center respectively receives the signal that the first sensor is not shielded and the signal that the second sensor is not shielded, the control center judges that the sensors are normal.
If the control center does not receive the signal that the first sensor is not shielded or the control center does not receive the signal that the second sensor is not shielded, the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to descend for a sixth preset time. In the present embodiment, the sixth preset time period is 2s. If the control center still does not receive the signal that the first sensor is not shielded or the control center does not receive the signal that the second sensor is not shielded, the control center judges that the recycling bin is full.
In this embodiment, if any one of the sensors fails, the control center cannot receive a signal that the sensor is not blocked, or the control center continuously receives a signal that the sensor is blocked, and at this time, the basis of the determination by the control center is the same as that when the recycling bin is full, and therefore, the operator needs to confirm before.
The control center can inform operators to open the lower bin door for processing in the future, and overhaul the faulty sensor or clean the recovery bin.
When the control center judges that the sensor is normal, self-checking is carried out.
Those skilled in the art will understand that all or part of the steps in the above method embodiments may be implemented by a program to instruct related hardware, where the program is stored in a storage medium and includes several instructions to enable a device (which may be a single chip, a chip, etc.) or a processor (processor) to execute all or part of the steps of the method described in the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
While the above description shows and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. A glass bottle recovery machine is characterized by comprising a glass bottle soft descending control system and a recovery bin;
the glass bottle soft-falling control system comprises a control center, a first sensor, a second sensor, a driving mechanism and a lifting mechanism, wherein the second sensor is arranged at the height of the glass bottle falling safely, the first sensor is arranged above the second sensor, the height difference between the first sensor and the second sensor is a fixed value, the lifting mechanism is arranged in the recovery bin, the lifting mechanism is used for receiving the falling glass bottle, and the driving mechanism is used for driving the lifting mechanism;
when the control center is in an idle state, the control center simultaneously receives a signal that the first sensor is not shielded and a signal that the second sensor is shielded;
when the control center receives a signal that the first sensor is shielded, the control center sends a command to control the driving mechanism to drive the lifting mechanism to descend;
in the process that the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to ascend or descend, when the control center simultaneously receives a signal that the first sensor is not blocked and a signal that the second sensor is blocked, the control center sends an instruction to control the driving mechanism to stop, and then the control center returns to the idle state;
in the process that the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to ascend or descend, when the control center simultaneously receives a signal that the first sensor is not shielded and a signal that the second sensor is not shielded, the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to ascend.
2. The glass bottle recoverer according to claim 1, wherein in the process of the control center sending a command to control the driving mechanism to drive the lifting mechanism to ascend, when the control center continuously receives a signal that the driving mechanism is in an overcurrent state and reaches a first preset time length, the control center controls the driving mechanism to stop and then drives the lifting mechanism to descend for a second preset time length, and then the control center returns to the idle state.
3. The glass bottle recoverer according to claim 2, wherein when the control center receives a signal that the first sensor is blocked, the control center sends a command to control the driving mechanism to drive the lifting mechanism to descend, and when the lifting mechanism descends for a third preset time period, if the control center does not receive a signal that the first sensor is not blocked, the control center sends a command to control the driving mechanism to perform full-bin vibration;
the full-bin vibrating method comprises the following steps:
the control center sends an instruction to control the driving mechanism to stop and then drive the lifting mechanism to ascend for a third preset time;
the control center sends an instruction to control the driving mechanism to stop and then drive the lifting mechanism to descend for the third preset time;
and circulating the above two steps for three times, wherein in the circulating process, when the control center receives a signal that the first sensor is not shielded, the control center sends an instruction to control the driving mechanism to stop, then the state detection of the second sensor is carried out, and if the control center does not receive the signal that the first sensor is not shielded, the control center judges that the recycling bin is full.
4. A glass bottle retriever according to claim 3, wherein the glass bottle retriever comprises a retrieval system for transporting glass bottles such that the glass bottles fall into the retrieval bin, the retrieval system being in communication with the control centre;
when the control center receives a signal that the first sensor is shielded, the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to descend, and in the process that the lifting mechanism descends for a fourth preset time period, if the control center does not receive a signal that the first sensor is not shielded, the control center informs the recovery system to stop.
5. A glass bottle retriever according to claim 4, wherein the glass bottle retriever comprises a lower bin gate;
when the control center is continuously in the idle state and reaches a fifth preset time, or the control center receives a signal of closing a lower bin gate, the control center informs the recovery system to stop, and then self-checking is carried out;
the self-checking method comprises the following steps:
if the control center receives a signal that the first sensor is blocked, the control center judges that the recycling bin is full, and if the control center receives a signal that the first sensor is not blocked, the control center judges that the recycling bin is not full;
and when the control center judges that the recovery bin is not full, the state detection of the second sensor is carried out.
6. The glass bottle recoverer of claim 5, wherein when the control center is powered on, the control center notifies the recovery system to stop and then performs a power-on self-test;
the power-on self-test method comprises the following steps:
if the control center respectively receives the signal that the first sensor is not shielded and the signal that the second sensor is not shielded, the control center judges that the sensors are normal;
if the control center does not receive the signal that the first sensor is not shielded or the control center does not receive the signal that the second sensor is not shielded, the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to descend for a sixth preset time;
and when the control center judges that the sensor is normal, performing self-checking.
7. The glass bottle recycling machine according to claim 5, wherein when the control center receives a signal that a lower bin door is opened, the control center notifies the recycling system to stop, and then if the control center does not determine that the driving mechanism is in a stuck state, or if the control center determines that the driving mechanism is in the stuck state and the control center receives a signal that the lifting mechanism is detached from the driving mechanism, the control center sends a command to control the driving mechanism to perform anti-sticking vibration;
the method for preventing the dead vibration comprises the following steps:
a. the control center sends an instruction to control the driving mechanism to stop and then drive the lifting mechanism to descend for a seventh preset time;
b. the control center sends an instruction to control the driving mechanism to stop for an eighth preset time;
c. the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to ascend for a ninth preset time and then stop for the ninth preset time;
d. the control center sends an instruction to control the driving mechanism to drive the lifting mechanism to descend for a ninth preset time and then stops for the ninth preset time;
e. and c, circulating the step c and the step d.
8. The glass bottle recycling machine according to claim 7, wherein during the full-bin vibration or the anti-jamming vibration, when the control center continuously receives a signal that the driving mechanism is in an overcurrent state and reaches the first preset duration, the control center determines that the driving mechanism is in the jamming state, and the control center controls the driving mechanism to stop;
when the control center continuously receives a signal that the driving mechanism is in an overcurrent state and reaches a first preset time length in the process of carrying out the first sensor state detection or the second sensor state detection or the self-detection and controlling the driving mechanism to drive the lifting mechanism to descend, the control center judges that the driving mechanism is in the stuck state and controls the driving mechanism to stop.
9. The glass bottle recoverer according to claim 1, wherein the lifting mechanism is a soft descending braid, a first end of the soft descending braid is mounted at a top of a first side of the recovery bin, a rotating shaft is rotatably mounted at a top of the recovery bin opposite to the first side, the rotating shaft is detachably mounted at an output end of the driving mechanism, and a second end of the soft descending braid is mounted at the rotating shaft.
10. A glass bottle soft descending control method is characterized by comprising the following steps:
when the glass bottle is in an idle state, the falling height of the glass bottle is between the first height and the second height;
when the falling height is smaller than the first height, adjusting the falling height downwards;
in the process of adjusting the falling height, when the falling height is between the first height and the second height, stopping adjusting the falling height, and then returning to the idle state;
in the process of adjusting the falling height, when the falling height is greater than the second height, adjusting the falling height upward;
the second height is the height of the glass bottle falling safely, the first height is smaller than the second height, and the difference value between the first height and the second height is a fixed value.
CN202110611058.XA 2021-06-01 2021-06-01 Glass bottle recycling machine and glass bottle soft descending control method Active CN113525959B (en)

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