CN113525812A - Food filling method and production line thereof - Google Patents
Food filling method and production line thereof Download PDFInfo
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- CN113525812A CN113525812A CN202110634647.XA CN202110634647A CN113525812A CN 113525812 A CN113525812 A CN 113525812A CN 202110634647 A CN202110634647 A CN 202110634647A CN 113525812 A CN113525812 A CN 113525812A
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- Prior art keywords
- bowl
- food
- filling
- turning
- namely
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- 235000013305 food Nutrition 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 238000005303 weighing Methods 0.000 claims abstract description 17
- 238000004806 packaging method and process Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims abstract description 4
- 235000021485 packed food Nutrition 0.000 claims abstract description 4
- 230000000249 desinfective effect Effects 0.000 claims description 10
- 238000004659 sterilization and disinfection Methods 0.000 claims description 8
- 230000001954 sterilising effect Effects 0.000 claims description 5
- 235000014347 soups Nutrition 0.000 claims description 4
- 238000012858 packaging process Methods 0.000 claims description 3
- 244000005700 microbiome Species 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 235000021056 liquid food Nutrition 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 230000002070 germicidal effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000021055 solid food Nutrition 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
- B65B55/08—Sterilising wrappers or receptacles prior to, or during, packaging by irradiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
- B65B7/2842—Securing closures on containers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Basic Packing Technique (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention relates to a food filling method, which comprises the following steps: step 1: dividing the bowl into single bowls with the bowl openings facing downwards; step 2: turning, namely turning the divided bowls to enable the mouths of the bowls to be upward; and step 3: adding materials, namely filling food into a bowl; and 4, step 4: packaging, namely, capping and packaging the bowl mouth; and 5: weighing and removing, namely performing weight detection on the packaged food, and removing the food which does not meet the weight standard; step 6: turning over for the second time, turning over the food meeting the weight standard again to enable the bottom surface of the bowl to face upwards; and 7: printing codes; and (5) coding the bowl bottom by adopting a coding machine.
Description
Technical Field
The invention belongs to the technical field of food processing, and relates to a food filling method and a production line thereof.
Background
The packaging form of the existing food is more, most enterprises in the field adopt semi-automatic production, and the food is spliced by independent automatic machines in the whole production line.
In the filling process, solid food and liquid food need to be filled simultaneously, because of the liquidity of the liquid food, if the sealing cover is not tight, the internal food is easy to spill, and the spilled food is easy to deteriorate and cause pollution in the food production environment if not processed in time.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a food filling method with tight sealing and a production line thereof.
The purpose of the invention can be realized by the following technical scheme: a method of filling a food product comprising the steps of:
step 1: dividing the bowl into single bowls with the bowl openings facing downwards;
step 2: turning, namely turning the divided bowls to enable the mouths of the bowls to be upward;
and step 3: adding materials, namely filling food into a bowl;
and 4, step 4: packaging, namely, capping and packaging the bowl mouth;
and 5: weighing and removing, namely performing weight detection on the packaged food, and removing the food which does not meet the weight standard;
step 6: turning over for the second time, turning over the food meeting the weight standard again to enable the bottom surface of the bowl to face upwards;
and 7: printing codes; and (5) coding the bowl bottom by adopting a coding machine.
In the food filling method and the production line thereof, the step 2.1 of sterilization and disinfection is also arranged before the material is added. Through setting up the sterile step of disinfecting, the operation of disinfecting is carried out to the surface of bowl before making the small bowl reinforced, can avoid the microorganism on the bowl face to accelerate the variation of food to security after the improvement food filling.
In the food filling method and the production line thereof, the sterilization and disinfection are carried out by ultraviolet rays.
In the food filling method and the production line thereof, the feeding adopts manual feeding or mechanical feeding.
In the food filling method and the production line thereof, hot steam is introduced into the bowl in the packaging process. When the cover is covered, hot steam is introduced into the bowl, and the air pressure in the bowl is smaller than the external air pressure after the hot steam is cooled, so that negative pressure is formed in the bowl, and the cover is more firm.
A production line applied to a food filling method comprises a bowl separating machine, a bowl turning device, an ultraviolet sterilization device, a soup filling machine and a capping machine which are sequentially arranged.
In the food filling method and the production line thereof, the rear end of the capping machine is also provided with a weighing and rejecting device, a secondary bowl turning device and a coding machine.
In the food filling method and the production line thereof, the bowl turning device and the secondary bowl turning device are both spiral channels, so that the bowl surface and the bowl bottom can be turned over after the bowl passes through the channels.
In the food filling method and the production line thereof, the weighing and removing device is a food weighing and sorting machine.
Compared with the prior art, the invention has the beneficial effects that:
1. through set up the sterile step of disinfecting before reinforced, make the surface of bowl obtain abundant disinfecting before reinforced, can avoid the microorganism on the bowl face to accelerate the variation of food to security after improving the food filling.
2. When the cover is covered, hot steam is introduced into the bowl, and the air pressure in the bowl is smaller than the external air pressure after the hot steam is cooled, so that negative pressure is formed in the bowl, and the cover is more firm.
Drawings
Fig. 1 is a schematic structural view of the present invention.
In the figure, 1, a bowl separating machine; 2. a bowl turning device; 3. filling soup machine; 4. a capping machine; 5. a weighing and removing device; 6. a secondary bowl turning device; 7. a coding machine; 8. an ultraviolet sterilizer.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
Examples
As shown in fig. 1, a food filling method includes the following steps:
step 1: and bowl dividing, namely dividing the stacked bowls into single bowls with the bowl openings facing downwards and sequentially arranging the bowls on a conveying belt.
Step 2: and (4) turning, namely turning the separated bowls through the bowl turning device 2 in the bowl conveying process to enable the bowl openings to face upwards.
And step 3: adding materials, namely filling food into a bowl; reinforced adoption manual work reinforced or the machinery is reinforced, still is equipped with step 2.1 disinfection of disinfecting before reinforced, the bowl body on the transmission band is according to this through ultraviolet germicidal device 8, disinfects the disinfection to the surface of the bowl body. Through setting up the sterile step of disinfecting, make the surface of bowl obtain abundant disinfecting before reinforced, can avoid the microorganism on the bowl face to accelerate the variation of food to security after the improvement food filling.
And 4, step 4: packaging, namely, capping and packaging the bowl mouth; and hot steam is introduced into the bowl in the packaging process. When the cover is covered, hot steam is introduced into the bowl, and the air pressure in the bowl is smaller than the external air pressure after the hot steam is cooled, so that negative pressure is formed in the bowl, and the cover is more firm.
And 5: weighing and removing, namely performing weight detection on the packaged food, and removing the food which does not meet the weight standard;
step 6: turning over for the second time, turning over the food meeting the weight standard again to enable the bottom surface of the bowl to face upwards;
and 7: printing codes; and (5) coding the bowl bottom by adopting a coding machine 7.
A production line applied to a food filling method comprises a bowl separating machine 1, a bowl turning device 2, an ultraviolet sterilization device 8, a soup filling machine 3 and a capping machine 4 which are arranged in sequence.
The rear end of the capping machine 4 is also provided with a weighing and rejecting device 5, a secondary bowl turning device 62 and a coding machine 7.
The bowl turning device 2 and the secondary bowl turning device 6 are both spiral channels, and bowl surfaces and bowl bottoms can be turned over after the bowls pass through the channels.
The weighing and removing device 5 is a food weighing and sorting machine, the food weighing and sorting machine is a YCW-600 weighing and sorting machine, and the food weighing and sorting machine can remove food with the weight smaller than or larger than a set range.
The invention has the beneficial effects that:
1. through set up the sterile step of disinfecting before reinforced, make the surface of bowl obtain abundant disinfecting before reinforced, can avoid the microorganism on the bowl face to accelerate the variation of food to security after improving the food filling.
2. When the cover is covered, hot steam is introduced into the bowl, and the air pressure in the bowl is smaller than the external air pressure after the hot steam is cooled, so that negative pressure is formed in the bowl, and the cover is more firm.
3. Through setting up the food sorter that weighs, can cross the gravity to food and detect, will reject for the food that accords with in the settlement range to avoid the phenomenon of lacking jin and fewly.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (9)
1. A food filling method is characterized by comprising the following steps:
step 1: dividing the bowl into single bowls with the bowl openings facing downwards;
step 2: turning, namely turning the divided bowls to enable the mouths of the bowls to be upward;
and step 3: adding materials, namely filling food into a bowl;
and 4, step 4: packaging, namely, capping and packaging the bowl mouth;
and 5: weighing and removing, namely performing weight detection on the packaged food, and removing the food which does not meet the weight standard;
step 6: turning over for the second time, turning over the food meeting the weight standard again to enable the bottom surface of the bowl to face upwards;
and 7: printing codes; and a coding machine (7) is adopted to code the bowl bottom.
2. A method of filling a food product according to claim 1, wherein: and 2.1, sterilizing and disinfecting before feeding.
3. A method of filling a food product according to claim 2, wherein: the sterilization and disinfection adopts ultraviolet sterilization.
4. A method of filling a food product according to claim 1, wherein: the feeding adopts manual feeding or mechanical feeding.
5. A method of filling a food product according to claim 1, wherein: and hot steam is introduced into the bowl in the packaging process.
6. A production line applied to the food filling method of claims 1-5 comprises a bowl separating machine (1), a bowl turning device (2), an ultraviolet sterilizing device (8), a soup filling machine (3) and a capping machine (4) which are arranged in sequence.
7. The food filling method according to claim 6, wherein: the rear end of the capping machine (4) is also provided with a weighing and removing device (5), a secondary bowl turning device (6) and a coding machine (7).
8. The food filling method according to claim 7, wherein: the bowl turning device (2) and the secondary bowl turning device (6) are both spiral channels, and bowl surfaces and bowl bottoms can be turned over after the bowls pass through the channels.
9. A method of filling a food product according to claim 7, wherein: the weighing and removing device (5) is a food weighing and sorting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110634647.XA CN113525812A (en) | 2021-06-08 | 2021-06-08 | Food filling method and production line thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110634647.XA CN113525812A (en) | 2021-06-08 | 2021-06-08 | Food filling method and production line thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113525812A true CN113525812A (en) | 2021-10-22 |
Family
ID=78095292
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110634647.XA Pending CN113525812A (en) | 2021-06-08 | 2021-06-08 | Food filling method and production line thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113525812A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101259944A (en) * | 2008-04-03 | 2008-09-10 | 浙江大学 | Full-automatic liquid filling machine |
| US20090261099A1 (en) * | 2006-02-03 | 2009-10-22 | Impress Metal Packaging S.A. | Expandable container having lid for providing headspace control in a food can |
| CN104512581A (en) * | 2013-09-30 | 2015-04-15 | 山东工大机械有限公司 | Intelligent aseptic packaging production line |
| CN205499540U (en) * | 2016-01-21 | 2016-08-24 | 金恒天创（天津）航空科技有限公司 | A intelligent production line equipment for cutlery box filling |
| CN206828080U (en) * | 2017-05-12 | 2018-01-02 | 珠海美合科技股份有限公司 | A kind of automatic packaging production line |
| CN207551901U (en) * | 2017-11-15 | 2018-06-29 | 湖南浩润科技有限公司 | A kind of reagent filling apparatus |
| CN110790209A (en) * | 2019-11-29 | 2020-02-14 | 苏州工业职业技术学院 | Automatic filling system of sauce production line and control method thereof |
| CN211224734U (en) * | 2019-12-28 | 2020-08-11 | 凉山新鑫中药饮片有限公司 | Fresh sealwort maintenance box |
-
2021
- 2021-06-08 CN CN202110634647.XA patent/CN113525812A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090261099A1 (en) * | 2006-02-03 | 2009-10-22 | Impress Metal Packaging S.A. | Expandable container having lid for providing headspace control in a food can |
| CN101259944A (en) * | 2008-04-03 | 2008-09-10 | 浙江大学 | Full-automatic liquid filling machine |
| CN104512581A (en) * | 2013-09-30 | 2015-04-15 | 山东工大机械有限公司 | Intelligent aseptic packaging production line |
| CN205499540U (en) * | 2016-01-21 | 2016-08-24 | 金恒天创（天津）航空科技有限公司 | A intelligent production line equipment for cutlery box filling |
| CN206828080U (en) * | 2017-05-12 | 2018-01-02 | 珠海美合科技股份有限公司 | A kind of automatic packaging production line |
| CN207551901U (en) * | 2017-11-15 | 2018-06-29 | 湖南浩润科技有限公司 | A kind of reagent filling apparatus |
| CN110790209A (en) * | 2019-11-29 | 2020-02-14 | 苏州工业职业技术学院 | Automatic filling system of sauce production line and control method thereof |
| CN211224734U (en) * | 2019-12-28 | 2020-08-11 | 凉山新鑫中药饮片有限公司 | Fresh sealwort maintenance box |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211022 |