CN113524084A - Universal clamping mechanism for pre-mounting cooling module and mounting method thereof - Google Patents
Universal clamping mechanism for pre-mounting cooling module and mounting method thereof Download PDFInfo
- Publication number
- CN113524084A CN113524084A CN202110734619.5A CN202110734619A CN113524084A CN 113524084 A CN113524084 A CN 113524084A CN 202110734619 A CN202110734619 A CN 202110734619A CN 113524084 A CN113524084 A CN 113524084A
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- clamping mechanism
- support portion
- installation
- cooling module
- bottom plate
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- 238000001816 cooling Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000009434 installation Methods 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000003860 storage Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 11
- 230000003014 reinforcing effect Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
Abstract
The invention relates to the technical field of vehicle cooling systems, and discloses a universal clamping mechanism for pre-mounting a cooling module. The invention also discloses an installation method of the universal clamping mechanism for pre-installing the cooling module. According to the universal clamping mechanism for pre-mounting the cooling module and the mounting method thereof, for products with different horizontal distances of mounting pins, the pre-mounting can be realized by using one set of clamping mechanism, so that the labor intensity is reduced, and the replacement time and the storage position are saved.
Description
Technical Field
The invention relates to the technical field of vehicle cooling systems, in particular to a universal clamping mechanism for pre-mounting a cooling module and a mounting method thereof.
Background
Some existing vehicles have a plurality of cooling modules, and the vertical distance between the upper mounting pin and the lower mounting pin is the same, but the horizontal distance is different. Therefore, a plurality of sets of positioning and clamping tools need to be prepared, corresponding tools need to be replaced for different products, and labor load is greatly increased.
Meanwhile, the detection of the high-low level current and the rotating speed of the fan in the module installation process needs time, and an operator is in a waiting state in the whole detection process and cannot perform other assembly actions, so that the module assembly beat is too long, and the current production requirement is not met.
Disclosure of Invention
The invention aims to provide a universal clamping mechanism for pre-mounting a cooling module and a mounting method thereof aiming at the defects of the technology.
In order to achieve the above purpose, the universal clamping mechanism for pre-mounting a cooling module, which is designed by the invention, comprises a working table, wherein the working table is provided with a fixed supporting part and a sliding supporting part, the fixed supporting part and the sliding supporting part are positioned on the same vertical plane, the fixed supporting part is fixedly mounted on the working table, and the sliding supporting part slides in a direction close to or far away from the fixed supporting part.
Preferably, the fixed support part comprises a bottom plate and a support plate vertically installed on the bottom plate, a quick clamp base is arranged at the top of the support plate, a quick clamp is arranged on the quick clamp base, the quick clamp is connected with a pressing block, the pressing block faces the sliding support part, the bottom plate is fixedly installed on the workbench surface, a lower installation pin positioning block is arranged on the bottom plate, and a lower installation pin positioning pin hole is formed in the lower installation pin positioning block.
Preferably, the sliding support part comprises a bottom plate and a support plate vertically installed on the bottom plate, a quick clamp base is arranged at the top of the support plate, a quick clamp is arranged on the quick clamp base, the quick clamp is connected with a pressing block, the pressing block is white POM and is used for preventing the surface of a water chamber mounting pin from being scratched, the pressing block faces the fixed support part, a lower mounting pin positioning block is arranged on the bottom plate, and a lower mounting pin positioning pin hole is formed in the lower mounting pin positioning block.
Preferably, be equipped with two type of falling L locating pieces on the table surface, two type of falling L locating pieces are located respectively the both sides of sliding support portion's bottom plate will bottom plate parcel, it can be right the bottom plate plays the guide effect, can play the lower surface again and compress tightly the effect, prevents sliding support portion emptys, be equipped with the locking locating pin on the type of falling L locating piece, be equipped with on sliding support portion's the bottom plate a plurality of with the locking locating pin hole that the locking locating pin matches.
Preferably, the position that is located on the table surface between two inverted-L-shaped positioning blocks is equipped with at least one stop screw, one of them the screw is located inverted-L-shaped positioning block tip outwards, be convenient for directly when another kind of product of remodelling assembly the sliding support portion slides to stop screw department to the right, and the fitting pin that falls will the sliding support portion locks in corresponding position.
Preferably, table surface installs on portable base, four angles in the bottom of portable base are equipped with the gyro wheel, and the portable base of being convenient for moves the position because of the place is limited or overall arrangement change.
Preferably, an L-shaped reinforcing block is arranged between the bottom plate and the supporting plate, and an L-shaped reinforcing block is arranged between the supporting plate and the quick clamping base.
Preferably, a pen container is arranged on the supporting plate of the sliding supporting part.
Preferably, a screw placing box is arranged on the working table top.
A method of installing the universal clamping mechanism for pre-installation of a cooling module, comprising the steps of:
A) sliding the sliding support to a proper position;
B) placing and fixing a radiator assembly on the fixed support part and the sliding support part;
C) inserting the condenser assembly onto the buckles of the left and right water chambers of the radiator assembly from top to bottom;
D) and the fan assembly is arranged in the buckles of the left water chamber and the right water chamber on the other side of the radiator assembly and is fixed, so that the pre-assembly of the cooling module assembly is realized.
Compared with the prior art, the invention has the following advantages:
1. for products with different horizontal distances of the mounting pins, pre-mounting can be realized by using a set of clamping mechanism;
2. the tool replacement time is short, the waiting time of operators is reduced by optimizing the existing production line, and meanwhile, 1 operator can be reduced, and the labor cost is reduced;
3. the tool does not need to be replaced, so that the labor intensity is reduced;
4. the movable base is convenient to move;
5. save the storage position of frock.
Drawings
FIG. 1 is a schematic structural view of a universal clamping mechanism for pre-installation of cooling modules according to the present invention;
FIG. 2 is a schematic structural view of the fixing support part in FIG. 1;
FIG. 3 is a schematic structural view of the sliding support in FIG. 1;
FIG. 4 is a schematic view of the mobile base of FIG. 1;
FIG. 5 is a schematic view showing the sliding support sliding;
FIG. 6 is a schematic structural view of a universal clamping mechanism mounted heat sink assembly for pre-installation of a cooling module according to the present invention;
fig. 7 is a schematic view of the mounting use of the universal clamping mechanism for pre-mounting of cooling modules of the present invention.
The components in the figures are numbered as follows:
the quick clamp comprises a workbench surface 1, a fixed supporting part 2, a sliding supporting part 3, a bottom plate 4, a supporting plate 5, a quick clamp base 6, a quick clamp 7, a pressing block 8, a lower mounting pin positioning block 9, a lower mounting pin positioning pin hole 10, an inverted L-shaped positioning block 11, a locking positioning pin 12, a locking positioning pin hole 13, a limiting screw 14, a movable base 15, a roller 16, an L-shaped reinforcing block 17, a pen container 18, a screw placing box 19, a radiator assembly 20, a condenser assembly 21, a fan assembly 22, a lower mounting pin 23 and an upper mounting pin 24.
Detailed Description
The invention is described in further detail below with reference to the figures and the specific embodiments.
As shown in fig. 1, the universal clamping mechanism for pre-mounting a cooling module of the present invention comprises a work table 1, wherein the work table 1 is provided with a fixed support portion 2 and a sliding support portion 3, the fixed support portion 2 and the sliding support portion 3 are located on the same vertical plane, the fixed support portion 2 is fixedly mounted on the work table 1, and the sliding support portion 3 slides in a direction close to or far from the fixed support portion 2.
Wherein, as shown in fig. 2, the fixed support part 2 comprises a bottom plate 4 and a support plate 5 vertically installed on the bottom plate 4, the top of the support plate 5 is provided with a quick clamp base 6, the quick clamp base 6 is provided with a quick clamp 7, the quick clamp 7 is connected with a pressing block 8, the pressing block 8 faces the sliding support part 3, the bottom plate 4 is fixedly installed on the worktable surface 1, the bottom plate 4 is provided with a lower installation pin positioning block 9, and the lower installation pin positioning block 9 is provided with a lower installation pin positioning pin hole 10.
As shown in fig. 3, the sliding support portion 3 includes a bottom plate 4 and a support plate 5 vertically installed on the bottom plate 4, the top of the support plate 5 is provided with a quick clamp base 6, a quick clamp 7 is arranged on the quick clamp base 6, the quick clamp 7 is connected with a pressing block 8, the pressing block 8 faces the fixed support portion 2, a lower installation pin positioning block 9 is arranged on the bottom plate 4, and a lower installation pin positioning pin hole 10 is arranged on the lower installation pin positioning block 9.
In addition, as shown in fig. 1 and 3, two inverted L-shaped positioning blocks 11 are arranged on the working table 1, the two inverted L-shaped positioning blocks 11 are respectively located on two sides of the bottom plate 4 of the sliding support portion 3 to wrap the bottom plate 4, the inverted L-shaped positioning blocks 11 are provided with locking positioning pins 12, and the bottom plate 4 of the sliding support portion 3 is provided with two locking positioning pin holes 13 matched with the locking positioning pins 12.
In this embodiment, as shown in fig. 1, two limit screws 14 are disposed on the working platform 1 between the two inverted L-shaped positioning blocks 11, wherein one of the limit screws 14 is located at an outward end of the inverted L-shaped positioning block 11.
In this embodiment, the working platform 1 is installed on a movable base 15, as shown in fig. 4, four corners of the bottom of the movable base 15 are provided with rollers 16, which include 2 universal wheels and 2 directional wheels, and the two directional wheels are provided with brakes; as shown in fig. 2 and 3, an L-shaped reinforcing block 17 is arranged between the bottom plate 4 and the supporting plate 5; an L-shaped reinforcing block 17 is arranged between the supporting plate 5 and the quick clamping base 6. As shown in fig. 3, the supporting plate 5 of the sliding support 3 is provided with a pen container 18; as shown in fig. 1, the work table 1 is provided with a screw placing box 19.
The installation method of the universal clamping mechanism for pre-installation of the cooling module comprises the following steps:
A) as shown in fig. 5, the sliding support part 3 is slid to a proper position, which in this embodiment can be limited by the left and right limiting screws 14, and the locking positioning pins 12 are inserted to lock the sliding support part 3 at the corresponding positions;
B) the structure of the radiator assembly 20 is shown in fig. 6, and with reference to fig. 7, the radiator assembly 20 is placed on the fixed support part 2 and the sliding support part 3 and fixed, two lower mounting pins 23 of the radiator assembly 20 are placed in the lower mounting pin positioning pin holes 10 of the two lower mounting pin positioning blocks 9, the bottom planes of the lower mounting pins 23 are flush with the upper surfaces of the lower mounting pin positioning blocks 9, the handle of the quick clamp 7 is pulled up and pressed, so that the pressing block 8 at the end of the quick clamp 7 is pressed on the bottom planes of the upper mounting pins 24 of the radiator assembly 20, and the radiator assembly 20 is in a positioned and clamped state;
C) inserting the condenser assembly 21 onto the buckles of the left and right water chambers of the radiator assembly 20 from top to bottom, taking out the paint pens from the pen container 18, and drawing a lower flush joint mark line at a required and designated position;
D) the fan assembly 22 is installed in the buckles of the left water chamber and the right water chamber on the other side of the radiator assembly 21, and meanwhile, the fan assembly 22 is pre-screwed and fixed by taking the screws from the screw placing box 19, so that the pre-assembly of the cooling module assembly is realized.
The invention relates to a universal clamping mechanism for pre-mounting a cooling module and a mounting method thereof, which can realize pre-mounting by using one set of clamping mechanism for products with different horizontal distances of mounting pins; the tool replacement time is short, the waiting time of operators is reduced by optimizing the existing production line, and meanwhile, 1 operator can be reduced, and the labor cost is reduced; the tool does not need to be replaced, so that the labor intensity is reduced; the movable base is convenient to move; the storage position of the tool is saved.
Claims (10)
1. A universal clamping mechanism for pre-installation of cooling modules, comprising a worktop (1), characterized in that: table surface (1) is equipped with fixed support portion (2) and sliding support portion (3), fixed support portion (2) and sliding support portion (3) are located same vertical plane, fixed support portion (2) fixed mounting be in table surface (1) is last, sliding support portion (3) are being close to or keep away from slide in the direction of fixed support portion (2).
2. The universal clamping mechanism for pre-installation of a cooling module according to claim 1, wherein: fixed bolster (2) include bottom plate (4) and install perpendicularly backup pad (5) on bottom plate (4), the top of backup pad (5) is equipped with fast clamp base (6), be equipped with quick-operation clamp (7) on fast clamp base (6), quick-operation clamp (7) even have compact heap (8), compact heap (8) orientation sliding support portion (3), bottom plate (4) fixed mounting be in table surface (1) is last, be equipped with down installation round pin locating piece (9) on bottom plate (4), be equipped with down installation round pin location pinhole (10) down on installation round pin locating piece (9).
3. The universal clamping mechanism for pre-installation of a cooling module according to claim 2, wherein: slide support portion (3) include bottom plate (4) and install perpendicularly backup pad (5) on bottom plate (4), the top of backup pad (5) is equipped with fast clamp base (6), be equipped with quick-operation clamp (7) on fast clamp base (6), quick-operation clamp (7) even have compact heap (8), compact heap (8) orientation fixed support portion (2), be equipped with down installation round pin locating piece (9) on bottom plate (4), be equipped with down installation round pin locating pin hole (10) down on installation round pin locating piece (9).
4. The universal clamping mechanism for pre-installation of a cooling module according to claim 3, wherein: be equipped with two type of falling L locating pieces (11) on table surface (1), two type of falling L locating piece (11) are located respectively the both sides of bottom plate (4) of sliding support portion (3), will bottom plate (4) parcel, be equipped with locking locating pin (12) on the type of falling L locating piece (11), be equipped with on bottom plate (4) of sliding support portion (3) a plurality of with locking locating pin hole (13) that locking locating pin (12) match.
5. The universal clamping mechanism for pre-installation of a cooling module according to claim 4, wherein: at least one limiting screw (14) is arranged on the working table top (1) between the two inverted L-shaped positioning blocks (11), and one of the limiting screws (14) is located at the outward end of each inverted L-shaped positioning block (11).
6. The universal clamping mechanism for pre-installation of a cooling module according to claim 1, wherein: the working table top (1) is arranged on a movable base (15), and four corners of the bottom of the movable base (15) are provided with rollers (16).
7. The universal clamping mechanism for pre-installation of a cooling module according to claim 3, wherein: the base plate (4) with be equipped with L type boss (17) between backup pad (5), backup pad (5) with be equipped with L type boss (17) between fast clamp base (6).
8. The universal clamping mechanism for pre-installation of a cooling module according to claim 3, wherein: the supporting plate (5) of the sliding supporting part (3) is provided with a pen container (18).
9. The universal clamping mechanism for pre-installation of a cooling module according to claim 1, wherein: and a screw placing box (19) is arranged on the working table top (1).
10. A method of mounting a universal clamping mechanism for pre-mounting a cooling module according to claim 1, wherein: the method comprises the following steps:
A) sliding the sliding support (3) to a proper position;
B) placing and fixing a radiator assembly (20) on the fixed support part (2) and the sliding support part (3);
C) inserting the condenser assembly (21) on the buckles of the left and right water chambers of the radiator assembly (20) from top to bottom;
D) and the fan assembly (22) is arranged in the buckles of the left water chamber and the right water chamber on the other side of the radiator assembly (21) and fixed, so that the pre-assembly of the cooling module assembly is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110734619.5A CN113524084A (en) | 2021-06-30 | 2021-06-30 | Universal clamping mechanism for pre-mounting cooling module and mounting method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110734619.5A CN113524084A (en) | 2021-06-30 | 2021-06-30 | Universal clamping mechanism for pre-mounting cooling module and mounting method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113524084A true CN113524084A (en) | 2021-10-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110734619.5A Pending CN113524084A (en) | 2021-06-30 | 2021-06-30 | Universal clamping mechanism for pre-mounting cooling module and mounting method thereof |
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| Country | Link |
|---|---|
| CN (1) | CN113524084A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050121553A (en) * | 2004-06-22 | 2005-12-27 | 현대모비스 주식회사 | Module parts commonality assembly jig unit in vehicle |
| CN211439710U (en) * | 2019-12-13 | 2020-09-08 | 嘉兴市立丰机械制造有限公司 | Axial positioning device for crankshaft installation |
| CN112059957A (en) * | 2020-08-31 | 2020-12-11 | 东风马勒热系统有限公司 | Positioning and pressing device for installing intercooler mask |
| CN212170339U (en) * | 2020-05-15 | 2020-12-18 | 山东汽车制造有限公司 | Quick positioning and clamping tool for instrument tube beam assembly |
| CN212399408U (en) * | 2020-03-19 | 2021-01-26 | 阿尔特汽车技术股份有限公司 | Width-adjustable instrument board subpackaging tool structure |
-
2021
- 2021-06-30 CN CN202110734619.5A patent/CN113524084A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050121553A (en) * | 2004-06-22 | 2005-12-27 | 현대모비스 주식회사 | Module parts commonality assembly jig unit in vehicle |
| CN211439710U (en) * | 2019-12-13 | 2020-09-08 | 嘉兴市立丰机械制造有限公司 | Axial positioning device for crankshaft installation |
| CN212399408U (en) * | 2020-03-19 | 2021-01-26 | 阿尔特汽车技术股份有限公司 | Width-adjustable instrument board subpackaging tool structure |
| CN212170339U (en) * | 2020-05-15 | 2020-12-18 | 山东汽车制造有限公司 | Quick positioning and clamping tool for instrument tube beam assembly |
| CN112059957A (en) * | 2020-08-31 | 2020-12-11 | 东风马勒热系统有限公司 | Positioning and pressing device for installing intercooler mask |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211022 |
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| RJ01 | Rejection of invention patent application after publication |