CN113511816A - Laser-engraved electroplated glass mosaic and manufacturing process thereof - Google Patents
Laser-engraved electroplated glass mosaic and manufacturing process thereof Download PDFInfo
- Publication number
- CN113511816A CN113511816A CN202010552375.4A CN202010552375A CN113511816A CN 113511816 A CN113511816 A CN 113511816A CN 202010552375 A CN202010552375 A CN 202010552375A CN 113511816 A CN113511816 A CN 113511816A
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- China
- Prior art keywords
- glass
- mosaic
- vacuum
- manufacturing process
- laser engraving
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011521 glass Substances 0.000 title claims abstract description 75
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000007747 plating Methods 0.000 claims abstract description 43
- 238000010147 laser engraving Methods 0.000 claims abstract description 29
- 239000010936 titanium Substances 0.000 claims abstract description 21
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 21
- -1 titanium ions Chemical class 0.000 claims abstract description 21
- 238000010304 firing Methods 0.000 claims abstract description 11
- 239000011449 brick Substances 0.000 claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims abstract description 8
- 238000009713 electroplating Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims 1
- 239000003086 colorant Substances 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000004566 building material Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000005355 lead glass Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/06—Surface treatment of glass, not in the form of fibres or filaments, by coating with metals
- C03C17/09—Surface treatment of glass, not in the form of fibres or filaments, by coating with metals by deposition from the vapour phase
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
- B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
- C03C17/002—General methods for coating; Devices therefor for flat glass, e.g. float glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/20—Materials for coating a single layer on glass
- C03C2217/25—Metals
- C03C2217/257—Refractory metals
- C03C2217/258—Ti, Zr, Hf
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/10—Deposition methods
- C03C2218/15—Deposition methods from the vapour phase
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/32—After-treatment
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Optics & Photonics (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Surface Treatment Of Glass (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a laser engraving electroplating glass mosaic and a manufacturing process thereof, wherein the manufacturing process comprises the following steps: cutting bought large glass blocks into the specification of glass bricks to be processed, and firing the cut glass blocks in a kiln; then putting the glass mosaic on a mould of a vacuum plating furnace, and closing a bin door of the vacuum plating furnace; and (3) vacuumizing the vacuum plating furnace, and when the vacuum of the machine reaches a required value, the plating facilities in the machine start to release titanium ions so that the titanium ions are attached to the surface of the glass, and the vacuum state of the plating furnace is released. The invention has simple manufacturing process and convenient and quick production, the colors and the patterns at the bottom of the produced product are diversified, the patterns on the surface can be randomly and individually designed, different colors and different patterns can be matched, the individual design concept of the product is particularly shown, the problem that the color of the electroplating product is monotonous on the market can be effectively solved, and the light pollution phenomenon of the electroplating product to light reflection is effectively reduced.
Description
Technical Field
The invention relates to the technical field of glass mosaic manufacturing, in particular to a laser-engraved electroplated glass mosaic and a manufacturing process thereof.
Background
The glass mosaic is also called as glass brick or crystal glass mosaic, it is a small-sized colored facing glass, the general specification is 23mm, 48mm, 48mm 148mm, etc., the thickness is 4-8mm, it is the small vitreous mosaic material of various colors, the glass mosaic is fired by natural mineral substance, it is the safest building materials, it is outstanding environment-friendly material too, it is acid and alkali-resistant, corrosion-resistant, do not fade, it is the most suitable building materials to decorate bathroom wall ground, it is the most ingenious finishing material, the possibility of the combination change is very much: the product has the advantages that the product has electroplated glass mosaic on the market at present, the electroplated layer can only cover 100% of the surface of the glass at present, the product has no three-dimensional layering effect, the appearance of the product is not attractive enough, and the electroplated layer can reflect ambient light due to the fact that the electroplated layer covers 100% of the surface of the mosaic, so that the using environment has light pollution.
Disclosure of Invention
The invention aims to provide a laser-engraved electroplated glass mosaic and a manufacturing process thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the laser engraved electroplated glass mosaic and its making process includes the following steps:
A. cutting bought large glass blocks into the specification of glass bricks to be processed, and firing the cut glass blocks in a kiln;
B. then putting the glass mosaic on a mould of a vacuum plating furnace, and closing a bin door of the vacuum plating furnace;
C. vacuumizing the vacuum plating furnace, and when the vacuum of the machine reaches a required value, releasing titanium ions by a plating facility in the machine to make the titanium ions adhere to the surface of the glass, relieving the vacuum state of the plating furnace, and taking out the plated mosaic for later use;
D. the pattern to be engraved is designed on the laser engraving machine, the electroplated glass mosaic is placed at the working fixed position of the laser engraving machine, the laser engraving machine starts to work, the engraving of the designed pattern is completed, and the product is finished.
Preferably, the following production materials and equipment are prepared in advance before the step A processing: glass mosaic with the thickness of 4mm-8mm, a vacuum plating furnace and a laser engraving machine.
Preferably, in the step A, the glass needs to be fired in a kiln at a high temperature of 850 ℃, and finally, the whole manufacturing process flow needs 1 hour of firing time to complete.
Preferably, the time for releasing the titanium ions in the step C is controlled to be 40-60 minutes, and the electroplating is stopped after the time of 40-60 minutes is reached.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention has simple manufacturing process, convenient and quick production, diversified colors and patterns at the bottom of the produced product, random individualized design of the patterns on the surface, different colors and different pattern collocation, and specially shows the individualized design concept of the product, can effectively solve the problem of monotonous color of the electroplating product on the market, effectively reduces the light pollution phenomenon of the electroplating product to light reflection, has more artistic sense of the used environment, and can realize the individualized design of the product to be more suitable for future development.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to achieve the purpose, the invention provides the following technical scheme: the laser engraved electroplated glass mosaic and its making process includes the following steps:
A. cutting bought large glass blocks into the specification of glass bricks to be processed, and firing the cut glass blocks in a kiln;
B. then putting the glass mosaic on a mould of a vacuum plating furnace, and closing a bin door of the vacuum plating furnace;
C. vacuumizing the vacuum plating furnace, and when the vacuum of the machine reaches a required value, releasing titanium ions by a plating facility in the machine to make the titanium ions adhere to the surface of the glass, relieving the vacuum state of the plating furnace, and taking out the plated mosaic for later use;
D. the pattern to be engraved is designed on the laser engraving machine, the electroplated glass mosaic is placed at the working fixed position of the laser engraving machine, the laser engraving machine starts to work, the engraving of the designed pattern is completed, and the product is finished.
The first embodiment is as follows:
the laser engraved electroplated glass mosaic and its making process includes the following steps:
A. cutting bought large glass blocks into the specification of glass bricks to be processed, and firing the cut glass blocks in a kiln;
B. then putting the glass mosaic on a mould of a vacuum plating furnace, and closing a bin door of the vacuum plating furnace;
C. vacuumizing the vacuum plating furnace, and when the vacuum of the machine reaches a required value, releasing titanium ions by a plating facility in the machine to make the titanium ions adhere to the surface of the glass, relieving the vacuum state of the plating furnace, and taking out the plated mosaic for later use;
D. the pattern to be engraved is designed on the laser engraving machine, the electroplated glass mosaic is placed at the working fixed position of the laser engraving machine, the laser engraving machine starts to work, the engraving of the designed pattern is completed, and the product is finished.
Example two:
in the first embodiment, the following steps are added:
the following production materials and equipment need to be prepared in advance before the step A processing: glass mosaic with the thickness of 4mm-8mm, a vacuum plating furnace and a laser engraving machine.
The laser engraved electroplated glass mosaic and its making process includes the following steps:
A. cutting bought large glass blocks into the specification of glass bricks to be processed, and firing the cut glass blocks in a kiln;
B. then putting the glass mosaic on a mould of a vacuum plating furnace, and closing a bin door of the vacuum plating furnace;
C. vacuumizing the vacuum plating furnace, and when the vacuum of the machine reaches a required value, releasing titanium ions by a plating facility in the machine to make the titanium ions adhere to the surface of the glass, relieving the vacuum state of the plating furnace, and taking out the plated mosaic for later use;
D. the pattern to be engraved is designed on the laser engraving machine, the electroplated glass mosaic is placed at the working fixed position of the laser engraving machine, the laser engraving machine starts to work, the engraving of the designed pattern is completed, and the product is finished.
Example three:
in the second embodiment, the following steps are added:
in the step A, the glass needs to be fired in a kiln at 850 ℃, and finally the whole manufacturing process flow needs 1 hour of firing time to finish.
The laser engraved electroplated glass mosaic and its making process includes the following steps:
A. cutting bought large glass blocks into the specification of glass bricks to be processed, and firing the cut glass blocks in a kiln;
B. then putting the glass mosaic on a mould of a vacuum plating furnace, and closing a bin door of the vacuum plating furnace;
C. vacuumizing the vacuum plating furnace, and when the vacuum of the machine reaches a required value, releasing titanium ions by a plating facility in the machine to make the titanium ions adhere to the surface of the glass, relieving the vacuum state of the plating furnace, and taking out the plated mosaic for later use;
D. the pattern to be engraved is designed on the laser engraving machine, the electroplated glass mosaic is placed at the working fixed position of the laser engraving machine, the laser engraving machine starts to work, the engraving of the designed pattern is completed, and the product is finished.
Example four:
in the third embodiment, the following steps are added:
and C, controlling the time for releasing the titanium ions in the step C to be 40-60 minutes, and stopping electroplating after the time for releasing the titanium ions reaches 40-60 minutes.
The laser engraved electroplated glass mosaic and its making process includes the following steps:
A. cutting bought large glass blocks into the specification of glass bricks to be processed, and firing the cut glass blocks in a kiln;
B. then putting the glass mosaic on a mould of a vacuum plating furnace, and closing a bin door of the vacuum plating furnace;
C. vacuumizing the vacuum plating furnace, and when the vacuum of the machine reaches a required value, releasing titanium ions by a plating facility in the machine to make the titanium ions adhere to the surface of the glass, relieving the vacuum state of the plating furnace, and taking out the plated mosaic for later use;
D. the pattern to be engraved is designed on the laser engraving machine, the electroplated glass mosaic is placed at the working fixed position of the laser engraving machine, the laser engraving machine starts to work, the engraving of the designed pattern is completed, and the product is finished.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The laser engraving electroplated glass mosaic and the manufacturing process thereof are characterized in that: the preparation process comprises the following steps:
A. cutting bought large glass blocks into the specification of glass bricks to be processed, and firing the cut glass blocks in a kiln;
B. then putting the glass mosaic on a mould of a vacuum plating furnace, and closing a bin door of the vacuum plating furnace;
C. vacuumizing the vacuum plating furnace, and when the vacuum of the machine reaches a required value, releasing titanium ions by a plating facility in the machine to make the titanium ions adhere to the surface of the glass, relieving the vacuum state of the plating furnace, and taking out the plated mosaic for later use;
D. the pattern to be engraved is designed on the laser engraving machine, the electroplated glass mosaic is placed at the working fixed position of the laser engraving machine, the laser engraving machine starts to work, the engraving of the designed pattern is completed, and the product is finished.
2. The laser engraving electroplated glass mosaic and the manufacturing process thereof as claimed in claim 1, wherein: the following production materials and equipment are required to be prepared in advance before the step A processing: glass mosaic with the thickness of 4mm-8mm, a vacuum plating furnace and a laser engraving machine.
3. The laser engraving electroplated glass mosaic and the manufacturing process thereof as claimed in claim 1, wherein: in the step A, the glass needs to be fired in a kiln at 850 ℃, and finally the whole manufacturing process flow needs 1 hour of firing time to finish.
4. The laser engraving electroplated glass mosaic and the manufacturing process thereof as claimed in claim 1, wherein: and C, controlling the time for releasing the titanium ions in the step C to be 40-60 minutes, and stopping electroplating after the time for releasing the titanium ions reaches 40-60 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010552375.4A CN113511816A (en) | 2020-06-17 | 2020-06-17 | Laser-engraved electroplated glass mosaic and manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010552375.4A CN113511816A (en) | 2020-06-17 | 2020-06-17 | Laser-engraved electroplated glass mosaic and manufacturing process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113511816A true CN113511816A (en) | 2021-10-19 |
Family
ID=78061090
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010552375.4A Pending CN113511816A (en) | 2020-06-17 | 2020-06-17 | Laser-engraved electroplated glass mosaic and manufacturing process thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN113511816A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2687816Y (en) * | 2004-03-16 | 2005-03-23 | 东莞大洋硅胶制品有限公司 | Button with surface electric-plated metal |
| CN101157523A (en) * | 2007-09-14 | 2008-04-09 | 陈克 | Novel magical color glass mosaic and method for manufacturing same |
| CN101162270A (en) * | 2006-10-12 | 2008-04-16 | 余章军 | Manufacturing technology of colorful display screen glasses lens |
| CN101381205A (en) * | 2007-09-03 | 2009-03-11 | 霍晓君 | Method for processing colored glass mosaic |
| KR20110023696A (en) * | 2009-08-28 | 2011-03-08 | 한국세라믹기술원 | Moasic tile and its method having winding shape |
| CN205777266U (en) * | 2016-07-11 | 2016-12-07 | 佛山市爱歌装饰材料有限公司 | The three-dimensional glass Mosaic of plating |
| CN109824278A (en) * | 2019-03-25 | 2019-05-31 | 西安大洋五金矿产进出口有限公司 | The processing technology of glassware |
-
2020
- 2020-06-17 CN CN202010552375.4A patent/CN113511816A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2687816Y (en) * | 2004-03-16 | 2005-03-23 | 东莞大洋硅胶制品有限公司 | Button with surface electric-plated metal |
| CN101162270A (en) * | 2006-10-12 | 2008-04-16 | 余章军 | Manufacturing technology of colorful display screen glasses lens |
| CN101381205A (en) * | 2007-09-03 | 2009-03-11 | 霍晓君 | Method for processing colored glass mosaic |
| CN101157523A (en) * | 2007-09-14 | 2008-04-09 | 陈克 | Novel magical color glass mosaic and method for manufacturing same |
| KR20110023696A (en) * | 2009-08-28 | 2011-03-08 | 한국세라믹기술원 | Moasic tile and its method having winding shape |
| CN205777266U (en) * | 2016-07-11 | 2016-12-07 | 佛山市爱歌装饰材料有限公司 | The three-dimensional glass Mosaic of plating |
| CN109824278A (en) * | 2019-03-25 | 2019-05-31 | 西安大洋五金矿产进出口有限公司 | The processing technology of glassware |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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Application publication date: 20211019 |