CN113510976A - 基于涂层布边角料的带或网及其制备装置、方法与应用 - Google Patents

基于涂层布边角料的带或网及其制备装置、方法与应用 Download PDF

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CN113510976A
CN113510976A CN202110597343.0A CN202110597343A CN113510976A CN 113510976 A CN113510976 A CN 113510976A CN 202110597343 A CN202110597343 A CN 202110597343A CN 113510976 A CN113510976 A CN 113510976A
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net
shaped groove
pvc
cloth
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陈凯
鲍高强
田良健
吴宁
华晓涛
李涛
甘进
叶云林
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Wuhan Speed Anderson Rubber Products Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/552—Fatigue strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
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Abstract

本发明公开了一种基于涂层布边角料的带或网及其制备装置、方法与应用，本发明将PVC/TPU涂层布边角余料裁剪成1‑30厘米宽的带，使用裁剪好的PVC/TPU涂层布条在U型槽内经高周波焊接或热合拼接成长条，拼接时上下2层之间的接头至少错开10厘米以上，为方便拼接可使用快干胶水辅助粘接；利用本申请的制备方法及制备装置可以将PVC/TPU涂层布边角料拼接成带、环、网，做到废料有效利用，其结构一般为三层以上拼接，破断力强度可达8KN/5cm以上，且PVC/TPU带上的涂层具有抗老化和耐磨性能，能够延长带的寿命，生产成本低，具有推广意义。本申请的带或网，能够用于捆扎、吊装以及加工成增强外网、格栅等，增强外网可用于软体容器外侧，格栅可应用在地基基础增强里替代传统的土工格栅。

Description

基于涂层布边角料的带或网及其制备装置、方法与应用
技术领域
本发明涉及带制造领域，具体涉及一种基于涂层布边角料的带或网及其制备装置、方法与应用。
背景技术
PVC/TPU涂层布在广泛应用于各行业，我国每年涂层布行业1000亿以上的产值，PVC/TPU涂层布裁剪成品率在95％左右，大量的裁剪下来边角余料只能当垃圾焚烧，如何有效利用是一个难题。
发明内容
本发明提供一种基于涂层布边角料的带或网及其制备装置、方法与应用，有效地解决了PVC/TPU涂层布边角余料二次利用的问题。
为实现上述目的，本发明采用以下技术方案实现：
一种基于涂层布边角料的带或网，所述的带或网由PVC/TPU涂层布经高周波焊接或热合加工而成。
一种基于涂层布边角料的带或网的制备装置，包括U型槽、高周波焊接机、电动滚筒，所述高周波焊接机设于U型槽上方，用于对置于U型槽内的涂层布边角料进行焊接，所述电动滚筒设于U型槽一端，将焊接好的带卷起来。
一种基于涂层布边角料的带或网的制备方法，包括以下步骤：
S1、边角料裁剪：将涂层布边角余料裁剪成1-30厘米宽的带；
S2、拼接：使用裁剪好的涂层布带在U型槽内拼接成长条，拼接时上下2层之间的接头至少错开10厘米以上；
S3、高周波焊接成带或环；
S4、网设计；
S5、带裁剪以及热合加工成网。
作为上述方案的优选，涂层布单层厚度在0.5-1.5毫米之间。
作为上述方案的优选，拼接时使用快干胶水辅助粘接。
作为上述方案的优选，在焊接成环后，还包括收卷的步骤。
一种基于涂层布边角料的带或网的应用，将焊接好的带制作成外网，安装在软体容器外侧，作为软体容器的外网使用；
或将焊接好的带制作成格栅网，应用在地基基础增强里，替代传统的土工格栅。
由于具有上述结构，本发明的有益效果在于：
利用本申请的方法及制备装置可以将PVC/TPU涂层布边角料拼接成带、环、网，做到废料有效利用，其结构一般为三层以上拼接，破断力强度可达8KN/5cm以上，且PVC/TPU带上的涂层具有抗老化和耐磨性能，能够延长带的寿命，生产成本低，具有推广意义。本申请的带或网，能够用于捆扎、吊装以及加工成增强外网、格栅等，增强外网可用于软体容器外侧，增强其安全可靠性，格栅可应用在地基基础增强里替代传统的土工格栅，成本只有传统土工格栅的1/10，同时还解决了废料处理难题。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍。
图1为本发明制备装置的结构示意图；
图2为图1的俯视图；
图3为图1的侧视图；
图4为涂层布边角料拼装焊接示意图；
图5为带或环的结构示意图；
图6为网的结构示意图；
图7为带或网的应用示意图。
图中标记：1.1-第一层涂层布，1.2-第二层涂层布，1.3-第三层涂层布，2-涂层布带，3-高周波焊接机，4-电动滚筒，5-U型槽，3.1-高周波焊接机正极模具，3.2-高周波焊接机负极模具，3.3-气缸，3.4-高周波焊接机正极导电板。
具体实施方式
下面将结合本发明的附图，对本发明的技术方案进行清楚、完整地描述。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1至图7。
本实施例提供一种基于涂层布边角料的带或网，所述的带或网由PVC/TPU涂层布经高周波焊接或热合或粘接加工而成。
本实施例还提供一种基于涂层布边角料的带或网的制备装置，包括U型槽5(由两块侧板和台面板组成)、高周波焊接机(现有成熟高频机)3、电动滚筒4，所述高周波焊接机3设于U型槽5上方，用于对置于U型槽5内的涂层布边角料进行焊接，所述电动滚筒4设于U型槽5一端，将焊接好的带卷起来。
本实施例还提供一种基于涂层布边角料的带或网的制备方法，此方法可以拼接成带、环、网，可以做到有效废料利用，其结构一般为三层及以上拼接(当破断强度低时也可以1-2层)，三层及以上拼接后的破断力强度可达8KN/5cm以上，同时布上的PVC/TPU具有抗老化和耐磨性能，具体包括以下步骤：
S1、边角料裁剪：将涂层布边角余料裁剪成1-30厘米宽的带；
S2、拼接：使用裁剪好的涂层布带在U型槽5内拼接成长条，拼接时上下2层之间的接头至少错开10厘米以上；
S3、高周波焊接成带或环；
S4、网设计；
S5、带裁剪以及热合加工成网。
在本实施例中，涂层布单层厚度在0.5-1.5毫米之间。
在本实施例中，为方便拼接可以使用快干胶水辅助粘接。
在本实施例中，在焊接成环后，还包括收卷的步骤。
在本实施例中，也可拼接成一个环再焊接。
本实施例还提供一种基于涂层布边角料的带或网的应用，可将焊接好的带制作成外网，安装在软体容器(水囊(水袋)、气囊等)外侧，作为软体容器的外网使用；或将焊接好的带制作成格栅网，应用在地基基础增强里，替代传统的土工格栅。
本申请主要将PVC/TPU涂层布边角余料裁剪成1-30厘米宽的带，使用裁剪好的第一层涂层布1.1、第二层涂层布1.2、第三层涂层布1.3等三层及以上裁剪好的PVC/TPU涂层布条在U型槽5内拼接成长条，拼接时上下两层之间的接头至少错开10厘米以上，为方便拼接可以使用快干胶水辅助粘接；U型槽5内的焊接区域上下有高周波焊接机(高频机)3的正极模具3.1和负极模具3.2，正极模具3.1能够在气缸3.3的驱动下进行上下运动，粘接好的带在正负极之间，当高周波焊接机的气缸3.3下压，高周波电流接通在正负极间产生高频振荡，PVC/TPU涂层发热粘接在一起，焊接完后气缸3.3上升，电动滚筒4将焊接好的涂层布带2卷起来，下一段又自动过来这样连续焊接。
利用本申请的制备方法及制备装置可以将PVC/TPU涂层布边角料拼接成带、环、网，做到废料有效利用，其结构一般为三层以上拼接，破断力强度可达8KN/5cm以上，通过实际测算产品人工费、电费、设备费合计0.08元/米，为同类产品1/20，具有非常大的价格优势，且PVC/TPU带上的涂层具有抗老化和耐磨性能，能够延长带的寿命。本申请的带或网，能够用于捆扎、吊装、以及加工成增强外网(水袋外网)、格栅等，增强外网可用于软体容器外侧，增强其安全可靠性，格栅可应用在地基基础增强里替代传统的土工格栅，成本只有传统土工格栅的1/10，同时还解决了废料处理难题。
以上仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (7)

1.一种基于涂层布边角料的带或网，其特征在于：所述的带或网由PVC/TPU涂层布经高周波焊接或热合加工而成。
2.根据权利要求1所述的一种基于涂层布边角料的带或网的制备装置，其特征在于：包括U型槽、高周波焊接机、电动滚筒，所述高周波焊接机设于U型槽上方，用于对置于U型槽内的涂层布边角料进行焊接，所述电动滚筒设于U型槽一端，将焊接好的带卷起来。
3.根据权利要求2所述的一种基于涂层布边角料的带或网的制备方法，其特征在于：包括以下步骤：
S1、边角料裁剪：将涂层布边角余料裁剪成1-30厘米宽的带；
S2、拼接：使用裁剪好的涂层布带在U型槽内拼接成长条，拼接时上下2层之间的接头至少错开10厘米以上；
S3、高周波焊接成带或环；
S4、网设计；
S5、带裁剪以及热合加工成网。
4.根据权利要求3所述的方法，其特征在于：涂层布单层厚度在0.5-1.5毫米之间。
5.根据权利要求3所述的方法，其特征在于：拼接时使用快干胶水辅助粘接。
6.根据权利要求3所述的方法，其特征在于：在焊接成环后，还包括收卷的步骤。
7.根据权利要求1所述的一种基于涂层布边角料的带或网的应用，其特征在于：将焊接好的带制作成外网，安装在软体容器外侧，作为软体容器的外网使用；
或将焊接好的带制作成格栅网，应用在地基基础增强里，替代传统的土工格栅。
CN202110597343.0A 2021-05-31 2021-05-31 基于涂层布边角料的带或网及其制备装置、方法与应用 Pending CN113510976A (zh)

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