CN113503627B

CN113503627B - Intelligent self-cleaning method triggered after shutdown and when nobody is detected

Info

Publication number: CN113503627B
Application number: CN202110780543.XA
Authority: CN
Inventors: 李鹏; 杨晓; 郭冬波
Original assignee: Wuhan Hanli Refrigeration Technology Co ltd
Current assignee: Wuhan Hanli Refrigeration Technology Co ltd
Priority date: 2021-07-09
Filing date: 2021-07-09
Publication date: 2022-10-14
Anticipated expiration: 2041-07-09
Also published as: CN113503627A

Abstract

The application belongs to the technical field of air conditioners, and particularly relates to an intelligent self-cleaning method triggered after shutdown and when nobody is detected. The method comprises the steps of firstly, enabling a water film layer to be formed on the surface of a heat exchanger in advance through a pretreatment technology, secondly, enabling the surface of the heat exchanger to be frosted through a quick-freezing technology, and finally, stripping dirt, dust and the like on the surface of the heat exchanger through a drying and defrosting technology to achieve the purpose of self-cleaning the heat exchanger.

Description

Intelligent self-cleaning method triggered after shutdown and when nobody is detected

Technical Field

The application belongs to the technical field of air conditioners, and particularly relates to an intelligent self-cleaning method triggered after shutdown and when nobody is detected.

Background

Along with the development of the domestic urbanization process, the average temperature of the urban environment is high, especially after summer comes, high-temperature early warning is frequently outbreaked in each city, various air conditioning equipment become essential electrical equipment in people's work and life, and along with the promotion of people's friendly, healthy comfortable demand to the working environment, the energy consumption of air conditioner self, comfort level during the use has all had further demand. At present, the air conditioner production and manufacturing technology is mature, but dust and dirt are easily accumulated in the air conditioner after the air conditioner is used for a period of time, so that peculiar smell and flying dust are generated after the air conditioner is started, the performance of the air conditioner is reduced, the energy consumption is increased, and the like. Most of self-cleaning functions at present adopt the flow of air conditioner water condensation → frosting → defrosting soaking → drying, high-temperature sterilization to realize self-cleaning, ensure healthy air, but under many working conditions, carry out water condensation, in the defrosting process, the degree of wetness on heat exchanger surface often is difficult to effective control and guarantee, lead to water condensation to change the white flow and mismatch, take place the self-cleaning and become invalid, or ponding scheduling problem, make the self-cleaning effect decline, and generally adopt the self-cleaning procedure of fixed flow and time, increase along with the long increase of the accumulative duration of use of air conditioner, the effect of self-cleaning constantly descends, inside dirt constantly accumulates and finally leads to self-cleaning function to become invalid, or still have self-cleaning dirt to remain.

Disclosure of Invention

The purpose of this application lies in: the intelligent self-cleaning method and the corresponding self-cleaning device are more scientific and effective, can perform self-adaptive cleaning, can effectively ensure that the wettability in the water condensation process is matched with the requirement of a self-cleaning function, and can shorten the time to trigger after shutdown and when no person is detected, and the self-cleaning effect can be ensured.

The self-cleaning method and the self-cleaning device are divided into two steps, wherein the first step forms a water film layer on the surface of the heat exchanger in advance through a pretreatment technology, the second step frosts the surface of the heat exchanger through a quick-freezing technology, and finally, dirt, dust and the like on the surface of the heat exchanger are peeled off through a drying and defrosting technology so as to achieve the purpose of self-cleaning the heat exchanger.

In order to achieve the purpose, the following technical scheme is adopted in the application.

An intelligent self-cleaning method triggered after shutdown and when nobody is detected adopts the following structure and processing steps:

(1) starting a self-cleaning program when the air conditioner is not used and one of the following starting conditions is met, wherein the starting conditions comprise: a. a sensor arranged indoors detects that no one is in the room; b. the accumulated use time of the air conditioner reaches 720h;

(2) acquiring indoor temperature t in unit based on a temperature sensor;

(3) based on a humidity sensor, acquiring indoor relative humidity f in units%;

(4) detecting the indoor temperature t and the indoor relative humidity f according to the steps (2) and (3), and calculating the corresponding indoor air dew point temperature Td according to the following formula, wherein the calculation formula of the dew point Td is as follows:

T _d ＝0.0017·t·f+0.84·t+0.198·f-19.1

in the formula: t represents the room temperature in units; f represents indoor humidity in%; td denotes the dew point temperature in units;

(5) according to the dew point temperature Td calculated in the step (4), controlling the evaporation temperature to be 1-2 ℃ lower than the dew point temperature Td, wherein the evaporation temperature refers to the temperature of a coil of a heat exchanger inside an air conditioner indoor unit, so that water vapor in the air is separated out on the surface of the heat exchanger to form a water film layer of condensed water, and the running time is y1time to ensure that the surface of the heat exchanger forms a sufficient water film layer;

the y1time is calculated and determined according to the indoor relative humidity f, and the specific calculation formula is as follows:

wherein y1time is min, f represents relative humidity, and is in%, wherein f is in the range of [20, 90], 20 is taken when the value is less than or equal to 20, and 90 is taken when the value is greater than or equal to 90.

(6) After a sufficient water film layer is formed on the surface of the heat exchanger, quickly reducing the evaporation temperature further, controlling the evaporation temperature to be-30 to-15 ℃, quickly freezing the water film layer on the surface of the heat exchanger to form frost, and keeping the operation time to be y2time;

the operation time y2time is calculated and determined according to the accumulated operation time a of the air conditioner, and the calculation formula is as follows:

wherein the unit of y2time is min, the unit of a is h, and the zero clearing and the timing are restarted when a reaches 1600 h;

(7) when the running time y2time is reached, the frequency of the compressor is reduced, the air conditioner is controlled to be switched to a heating mode, the indoor heat exchanger is heated and defrosted, and dirt, dust and the like are peeled off through cold expansion force generated by defrosting to realize self-cleaning of the indoor heat exchanger;

(8) after defrosting is finished, the self-cleaning function is backed off, and the original mode is recovered or other modes are executed.

The further improvement and optimization of the self-cleaning method based on the water film formed on the surface of the heat exchanger further comprises that the humidity sensor and the temperature sensor are arranged on the indoor unit of the air conditioner.

The self-cleaning method based on the water film formed on the surface of the heat exchanger is further improved and optimized, and the specific measure for controlling the evaporation temperature is that the frequency of a compressor is adjusted, or the rotating speed of an indoor fan is adjusted, or the opening degree of an electronic expansion valve is adjusted, and the three or two of the three are adjusted simultaneously; the adjusting relationship is as follows: the higher the compressor frequency, the lower the evaporation temperature; the lower the rotating speed of the indoor fan is, the lower the evaporation temperature is; the smaller the opening of the electronic expansion valve, the lower the evaporation temperature.

Further improvement and optimization of the self-cleaning method based on the water film formation on the surface of the heat exchanger further comprises that in the step (7), the defrosting duration is not less than 3min.

The further improvement and optimization of the self-cleaning method based on the water film formation on the surface of the heat exchanger further comprise that in the step (6), when the accumulated operation time a of the air conditioner does not reach 1600h but the time from the last self-cleaning time exceeds the set period Ta, zero clearing is carried out for re-timing.

The further improvement and optimization of the self-cleaning method based on the water film formation on the surface of the heat exchanger also comprises that the Ta means 0.5-1 year.

The further improvement and optimization of the self-cleaning method based on the water film formation on the surface of the heat exchanger further comprises the step (5) of correcting the operation time to be y1time, specifically, arranging water film thickness sensors at least in the highest temperature region and the lowest temperature rising region of the surface of the heat exchanger, and prolonging the duration time of the y1time when the actual water film thickness measured by the water film thickness sensors is lower than a set value.

The beneficial effects are that:

1. the method comprises the steps of forming a water film layer on the surface of a heat exchanger in advance through a pretreatment technology (preparing for better self-cleaning), frosting the surface of the heat exchanger through a quick-freezing technology, and finally removing dirt, dust and the like on the surface of the heat exchanger through a drying and defrosting technology so as to achieve the purpose of self-cleaning the heat exchanger.

2. According to the relative humidity of a room, the time for self-cleaning in the first step is correspondingly adjusted, the time for separating out the condensed water to form a water film layer becomes more reasonable, and the water film layer is more economical and power-saving and has better effect.

3. And correspondingly adjusting the self-cleaning second step time length according to the actual accumulated use time length of the air conditioner, so as to enhance the self-cleaning effect.

Drawings

Fig. 1 is a flow chart of an intelligent self-cleaning method triggered after shutdown and when no person is detected.

Detailed Description

The present application will be described in detail with reference to specific examples.

The intelligent self-cleaning method is triggered after shutdown and when no person is detected, and is mainly used for realizing self-adaptive control of self-cleaning processes of various air-conditioning equipment, and parameters in condensation and defrosting processes in the self-adaptive cleaning process can be flexibly adjusted according to ambient temperature, humidity, equipment use time and the like, so that the surface wettability of an evaporator meets the requirement before self-cleaning is started, and meanwhile, the method has enough self-cleaning time without overlong, thereby improving the self-cleaning efficiency, reducing the self-cleaning time, improving the performance of the air-conditioner, and simultaneously has the effects of energy conservation and power conservation.

Specifically, the intelligent self-cleaning method triggered after shutdown and when nobody is detected adopts the following structure and processing steps:

after the self-cleaning program is started, if the air conditioner is in a non-refrigeration mode, automatically switching to a refrigeration mode; if the air conditioner is in the refrigeration mode, continuing to maintain;

(2) acquiring indoor temperature t in unit based on a temperature sensor;

(3) based on a humidity sensor, acquiring indoor relative humidity f in units%;

(4) and (4) according to the indoor temperature t and the indoor relative humidity f detected in the steps (2) and (3), calculating the corresponding indoor air dew point temperature Td, wherein the calculation formula of the dew point Td is as follows:

T _d ＝0.0017·t·f+0.84·t+0.198·f-19.1

in the formula: t represents the indoor temperature in units; f represents indoor humidity in%; td represents the dew point temperature in units;

(5) controlling the evaporation temperature to be 1-2 ℃ lower than the dew point temperature Td according to the dew point temperature Td calculated in the step (4), wherein the evaporation temperature refers to the temperature of a coil pipe of a heat exchanger inside an air conditioner indoor unit, and based on the step, the evaporation temperature is controlled in advance to improve the efficiency of separating water vapor in the air out on the surface of the heat exchanger to form condensate water and reduce the time consumption and energy consumption of the process, so as to ensure the effective coverage of the water film layer and keep the operation time of y1time to ensure that the sufficient water film layer is formed on the surface of the heat exchanger; the y1time is calculated and determined according to the indoor relative humidity f, and the specific calculation formula is as follows:

wherein y1time is in units of min, f represents relative humidity, and is in units of%, wherein f is in a value range of [20, 90], 20 is taken when being less than or equal to 20, and 90 is taken when being greater than or equal to 90.

Adopt fixed or single evaporating temperature and the mode of time of operation in most of traditional schemes, its efficiency of congealing water and result receive the influence of environment relative humidity and ambient temperature, it all has good effect of congealing water to be difficult to guarantee under different humidity and temperature, the universality is relatively poor, control scheme based on this application is in the test procedure, through controlling evaporating temperature in advance and adopting y1time to operate for a long time, can guarantee under the relative humidity environment of difference, the water film layer coverage area on heat exchanger surface is all not less than 90%, under daily environment, its validity of forming the water film that congeals water is close to 100%;

the method also comprises a step for correcting the running time to be y1time, specifically, water film thickness sensors are arranged at least in the highest temperature area and the lowest temperature rising area of the surface of the heat exchanger, and when the actual water film thickness measured by the water film thickness sensors is lower than a set value, the duration time of the y1time is prolonged.

In the actual test and use process, the fact that some dirt impurities which are stubborn and difficult to remove can be slowly accumulated on the surface of a heat exchanger along with the increase of the use time of the air conditioner is found, the dirt impurities can be more and more difficult to remove along with the accumulation of the time, the freezing time can be flexibly and adaptively increased according to the use time of the air conditioner to ensure that the dirt impurities can be effectively stripped, based on a large number of actual tests and statistics, the freezing time adopting the y2time can effectively ensure the impurity removal effect and can also be adaptively adjusted along with the use time, the self-cleaning can be rapidly completed in the early stage of the life cycle of the air conditioner, the stubborn dirt impurities can be effectively removed after the air conditioner is used for a period of time, and the coordination of cost and use performance is realized.

In the specific implementation process, the specific measure for controlling the evaporation temperature is to adjust the frequency of the compressor, or adjust the rotating speed of an indoor fan, or adjust the opening of an electronic expansion valve, and the three or two of the three are adjusted simultaneously; the adjusting relationship is as follows: the higher the compressor frequency, the lower the evaporation temperature; the lower the rotating speed of the indoor fan is, the lower the evaporation temperature is; the smaller the opening of the electronic expansion valve, the lower the evaporation temperature.

Further, in order to ensure sufficient peeling effectiveness, in the step (7), the defrosting duration should be not less than 3min.

In the actual use process, because part of the air conditioner may be idle for a long time and dust and dirt may be accumulated on the surface and inside, in the step (6), when the accumulated operation time a of the air conditioner does not reach 1600h but the time since the last self-cleaning time exceeds the set period Ta, y2time is calculated according to a =1600 and is cleared after at least one time, generally, ta is preferably 0.5-1 year.

In order to better perform detection and verification, in the specific implementation process, based on the technical scheme, the system is based on the same type A wall-mounted 1.5 number-matching equipment with the model KFR-35GW/HL81; under the condition of adopting the same hardware and test conditions, the original self-cleaning technical scheme and the technical scheme in the application are respectively adopted in a laboratory to carry out self-cleaning test and statistics, and the test results are shown in table 1:

TABLE 1 Effect of different self-cleaning solutions

1. The test is obtained based on a simulation test under an experimental condition;

2. and (3) testing environment: indoor initial working condition 30 ℃/47%, outdoor constant temperature and humidity 35 ℃/40.5%, environment dust (quartz, asbestos and free silicon dioxide) concentration 10 mg/cubic meter (the highest allowable concentration of industrial environment dust), and set refrigeration target temperature 26 ℃ (area 17 m) ² ) (ii) a Note that: after the indoor working condition reaches 30 ℃/47%, the indoor equipment working condition machine is closed, and the air conditioner begins to cool the indoor;

3. the dust deposition area refers to an area with the dust deposition thickness of not less than 0.5mm on the surface of the heat exchanger;

4. simulating equivalent simulation of equivalent operation duration based on the area ratio of the dust accumulation area, the dust accumulation thickness and the cleaning difficulty;

5. the refrigerating speed refers to the time required for the indoor temperature to reach the target temperature of 26 ℃;

6. the average power consumption after stable operation refers to the average power consumption value calculated by testing for 2 hours after the target temperature is reached to 26 ℃.

By table 1, can discover, compare in the traditional automatically cleaning scheme that test equipment adopted, the automatically cleaning scheme of this application can realize better foreign matter and clear away the effect, carries out the automatically cleaning scheme in this application after, can more effectual reduction air conditioner heat exchanger surface laying dust condition, improve equipment performance, reduce the equipment energy consumption.

Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the protection scope of the present application, and although the present application is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present application without departing from the spirit and scope of the technical solutions of the present application.

Claims

1. An intelligent self-cleaning method triggered after shutdown and when no person is detected is characterized by comprising the following steps:

(2) acquiring indoor temperature t in unit based on a temperature sensor;

(3) based on a humidity sensor, acquiring indoor relative humidity f in units%;

(4) calculating the corresponding indoor air dew point temperature T according to the indoor temperature T and the indoor relative humidity f detected in the steps (2) and (3) _d Wherein T is _d ＝0.0017·t·f+0.84·t+0.198·f-19.1；

In the formula: t represents the indoor temperature in units; f represents indoor humidity in%; t is _d Represents the dew point temperature in units;

(5) according to the dew point temperature T calculated in the step (4) _d Controlling the evaporation temperature to the dew point temperature T _d The temperature is 1-2 ℃, the evaporation temperature is the temperature of a coil pipe of a heat exchanger in the indoor unit of the air conditioner, so that water vapor in the air is separated out on the surface of the heat exchanger to form a water film layer of condensed water, and the running time is y1time to ensure that the surface of the heat exchanger forms a complete water film layer;

and y1time is calculated and determined according to the indoor relative humidity f, wherein:

in the formula, y1time unit is min, f represents relative humidity, and the unit is%, wherein f is in the value range of [20, 90], 20 is taken when the value is less than or equal to 20, and 90 is taken when the value is greater than or equal to 90;

(6) after a water film layer is formed on the surface of the heat exchanger, further reducing the evaporation temperature, controlling the evaporation temperature to be-30 ℃ to-15 ℃, quickly freezing the water film layer on the surface of the heat exchanger to form frost, wherein the operation time is y2time;

the operation time y2time is calculated and determined according to the accumulated operation time a of the air conditioner, wherein

In the formula, y2time unit is min, a unit is h, and when a reaches 1600h, zero clearing is carried out for re-timing;

2. The method as claimed in claim 1, wherein the humidity sensor and the temperature sensor are disposed on an indoor unit of an air conditioner.

3. The intelligent self-cleaning method triggered after shutdown and no human detection as claimed in claim 1, wherein the specific measure for controlling the evaporation temperature is to adjust the frequency of the compressor, or adjust the rotation speed of the indoor fan, or adjust the opening of the electronic expansion valve, or adjust the three simultaneously, or adjust the two simultaneously; the adjusting relationship is as follows: the higher the compressor frequency, the lower the evaporation temperature; the lower the rotating speed of the indoor fan is, the lower the evaporation temperature is; the smaller the opening of the electronic expansion valve, the lower the evaporation temperature.

4. The intelligent self-cleaning method triggered after shutdown and no human detection as claimed in claim 1, wherein in step (7), the defrosting duration is not less than 3min.

5. The method as claimed in claim 1, wherein the step (6) is performed when the cumulative operating time a of the air conditioner does not reach 1600h but the time since the last self-cleaning time exceeds the set period T _a And calculating y2time according to a =1600, and clearing after at least one time.

6. The method of claim 5, wherein T is the time of a self-cleaning event after shutdown and when no person is detected _a Means 0.5 to 1 year.

7. The method according to claim 5, wherein the step (5) further comprises a step of correcting the operation time to be y1time, specifically, a water film thickness sensor is arranged at least in the highest temperature region and the lowest temperature rising region of the surface of the heat exchanger, and when the actual water film thickness measured by the water film thickness sensor is lower than a set value, the duration of the y1time is prolonged.