CN113500376A - Full-automatic intelligent equipment for automobile parts - Google Patents
Full-automatic intelligent equipment for automobile parts Download PDFInfo
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- CN113500376A CN113500376A CN202110885030.5A CN202110885030A CN113500376A CN 113500376 A CN113500376 A CN 113500376A CN 202110885030 A CN202110885030 A CN 202110885030A CN 113500376 A CN113500376 A CN 113500376A
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- Prior art keywords
- cylinder
- blanking
- welding
- plate
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses full-automatic intelligent equipment for automobile parts, which comprises a working frame, wherein a separator, a conveying device, a feeding device, a ring pressing device, a welding device and a blanking device are respectively arranged on the working frame, the separator is arranged in the middle of the working frame, the conveying device is arranged on the front side of the separator, the conveying device is arranged above the conveying device, the feeding device is arranged on the right side of the separator, the ring pressing device is arranged on the rear side of the separator, the blanking device is arranged on the left side of the separator, the welding device is arranged on one side of the blanking device, the bottom of the welding device is arranged below the blanking device, the pressing device is arranged between the blanking device and the ring pressing device, the production efficiency is high, the reject ratio is low, the labor cost is low, and the requirements of customers can be met in time, has good market application value.
Description
Technical Field
The invention relates to the technical field of automobile part machining, in particular to full-automatic intelligent equipment for automobile parts.
Background
Automotive, powered, non-rail-borne vehicles with 4 or more than 4 wheels, mainly used for: carrying personnel and/or goods; the automobile part is produced by combining a plurality of parts, such as an engine, a transmission system part, a braking system part, a steering system part, a walking system part and the like, most of the parts are processed by adopting semi-automation by adopting manual operation, and the parts are damaged or have low production efficiency in production due to small volume, high labor cost and high reject ratio and cannot meet the requirements of customers in time.
The prior art has defects and needs to be improved.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides full-automatic intelligent equipment for automobile parts.
According to the technical scheme, the full-automatic intelligent equipment for the automobile parts comprises a working frame, wherein a separator, a carrying device, a conveying device, a feeding device, a ring pressing device, a welding device and a discharging device are arranged on the working frame respectively, the separator is arranged in the middle of the working frame, the conveying device is arranged on the front side of the separator, the carrying device is arranged above the conveying device, the feeding device is arranged on the right side of the separator, the ring pressing device is arranged on the rear side of the separator, the discharging device is arranged on the left side of the separator, the welding device is arranged on one side of the discharging device, the bottom of the welding device is arranged below the discharging device, and the pressing device is arranged between the discharging device and the ring pressing device.
Preferably, the pressing device comprises a pressing support plate, a pressing cylinder and a pressing block, the pressing support plate is vertically arranged on the working frame, one side face of the pressing support plate is arranged on one side face of the pressing support plate, the fixed end of the pressing cylinder is arranged on the other side face of the pressing support plate, and the output end of the pressing cylinder is arranged downwards and is installed on the pressing block.
Preferably, the carrying device comprises a carrying support, a carrying side plate, a carrying motor, a carrying slider, a carrying rail, a carrying sliding plate, a carrying support plate, a lifting cylinder, a lifting support plate and a carrying cylinder, wherein the carrying support is arranged on the working frame, the carrying side plate is arranged on one side surface of the carrying support, the carrying rail is arranged on one side surface of the carrying side plate, the carrying slider is arranged at one end of the carrying rail, a carrying stopper is arranged at the other end of the carrying rail, the carrying slider is connected with the output end of the carrying motor, the carrying slider is connected with one end of a carrying sliding belt, the other end of the carrying sliding belt vertically penetrates through the carrying sliding plate and is arranged in the carrying stopper, the inner surface of the carrying sliding plate is arranged in the carrying sliding rail through the carrying slider, the carrying support plate is arranged on the outer surface of the carrying sliding plate, and the fixed end of the lifting cylinder is arranged on the carrying support plate, the lifting cylinder is characterized in that a lifting support plate is arranged at the output end of the lifting cylinder, a fixed end of a carrying cylinder is arranged on the lower surface of the lifting support plate, and a carrying clamping piece is arranged at the output end of the carrying cylinder.
Preferably, the feeding device comprises a first feeding unit, a second feeding unit, an assembling component, a rotating component, a transferring component, a waiting component and a feeding frame, wherein the first feeding unit, the feeding frame and the second feeding unit are sequentially arranged in a transverse parallel mode, the assembling component is arranged on the feeding frame, a transverse hole groove is formed in the feeding frame and is located on one side of the assembling component, the waiting component is arranged below the transverse hole groove and is arranged in the feeding frame, the rotating component and the transferring component are respectively arranged on the transverse hole groove, the transferring component is arranged in a parallel mode, the output end of the rotating component is arranged on one side of the assembling component and is used for clamping a product assembled by the assembling component to the waiting component below the transverse hole groove.
Preferably, the assembly component comprises an assembly table, an assembly motor, an assembly speed reducer, an assembly carrying disc, a plurality of groups of holders, an assembly support plate, an alignment fixing plate, an assembly cylinder, an assembly carrying plate, a push cylinder and a material blocking cylinder, the assembly table is arranged on the material loading frame, the assembly table is respectively provided with the fixed end of the assembly motor and the assembly speed reducer, the output end of the assembly motor is connected with the assembly speed reducer, the top end of the assembly speed reducer is vertically provided with one end of a speed reducing rotating shaft, the other end of the speed reducing rotating shaft is vertically arranged on the lower surface of the assembly carrying disc, the assembly carrying disc is internally provided with the plurality of groups of holders, the assembly support plate is arranged on the upper surface of the assembly carrying disc, the assembly support plate is provided with the fixed end of the push cylinder, the output end of the push cylinder is provided with a push rod, the top end of the push rod is provided with a push block, the push block is arranged above the plurality of groups of holders, the utility model discloses a fender device, including equipment backup pad, equipment carrier plate, equipment hole, gripper, material blocking cylinder, material blocking slide, equipment support plate side, perpendicular setting on the equipment backup pad side alignment fixed plate one end, set up the stiff end of equipment cylinder on the alignment fixed plate, set up on the output of equipment cylinder the equipment carrier plate, equipment carrier plate middle part sets up an equipment hole, equipment hole below corresponds the gripper, set up the slide on the equipment carrier plate for carry the runner of equipment completion, slip one side setting material blocking cylinder, and the stiff end that keeps off the material cylinder set up in equipment carrier plate side through keeping off the material bottom block, set up one on the output of keeping off the material cylinder and keep off the material slide, it sets up in the slide to keep off the material slide for it drops out the slide to stop the runner.
Preferably, rotating assembly includes runing rest, revolving cylinder, rotation axis, sliding cylinder, slides and moves the board, presss from both sides and gets the cylinder and press from both sides and get the clamping jaw, the runing rest sets up on the work frame, set up on the runing rest side revolving cylinder's stiff end, set up the rotation axis on revolving cylinder's the output, set up sliding cylinder's stiff end on the rotation axis, set up on sliding cylinder's the output slide moves the side of board, slide and move and set up on the another side of board the stiff end of pressing from both sides the cylinder is got, press from both sides and set up on the output of getting the cylinder the clamping jaw is got in the waiting to expect the subassembly of placing transverse hole groove below to press from both sides the product in the slide.
Preferably, the clamping ring device comprises a clamping ring bottom frame, a clamping ring support, a clamping ring loading platform, a transverse moving track, a suction assembly, a feeding assembly and a bearing unit, wherein the clamping ring bottom frame is arranged on the working frame, the clamping ring support is arranged on the clamping ring bottom frame, the transverse moving track vertically penetrates through the suction assembly support, a transverse moving material transferring plate is arranged on the transverse moving track, the clamping ring loading platform is arranged on one side of the clamping ring support, the bearing unit is arranged on the clamping ring loading platform and used for receiving a conveyed clamping ring, the suction assembly is arranged on one side face of the clamping ring support and used for sucking the clamping ring on the bearing unit and placing the clamping ring on the transverse moving material transferring plate below, and the feeding assembly is arranged on the top of the clamping ring support and used for clamping the clamping ring on the transverse moving material transferring plate and placing the rotating device.
Preferably, the feeding assembly comprises a feeding cylinder, a feeding slide rail, a feeding slide plate, a moving cylinder, a moving support plate, a feeding screw rod and a plurality of feeding clamp extractors, wherein the fixed end of the feeding cylinder is arranged on the feeding fixed block, the feeding fixed block and the feeding slide rail are both arranged on the compression ring support, the lower surface of the feeding slide plate is arranged on the feeding slide rail through a feeding slide block, the output end of the feeding cylinder is connected to one end of the feeding screw rod, the other end of the feeding screw rod is vertically connected to one end of the feeding slide plate, the fixed end of the moving cylinder is arranged on the lower surface of the feeding slide plate, the moving support plate is arranged on the output end of the moving cylinder, and the plurality of feeding clamp extractors are respectively arranged on the lower surface of the moving support plate.
Preferably, the welding device comprises a welding underframe, a welding slide rail, a welding cylinder, a welding support, a welding upright post, a welding slide seat and an ultrasonic welding machine, the welding underframe is arranged on the working frame, a welding slide rail, a cylinder fixing seat and a welding support are respectively arranged on the welding underframe, the welding slide rail, the cylinder fixing seat and the welding support are transversely arranged in parallel, the cylinder fixing seat is provided with a fixing end of a welding cylinder, the welding slide seat is arranged on the welding slide rail through a welding slide block, the output end of the welding air cylinder is connected with one end of the welding slide seat through a welding slide rod, the bottom end of the welding upright post is vertically arranged on the welding support, an upright post fixing block is vertically arranged on the welding upright post, the fixed end of an ultrasonic welding machine is arranged on the stand column fixed block, and the output end of the ultrasonic welding machine is arranged downwards and is located above the welding sliding seat.
Preferably, the blanking device comprises a blanking bracket, a blanking motor, a blanking slide rail, a blanking side plate, a blanking slide bar, a blanking slide plate, a blanking support plate, a first blanking cylinder and a second blanking cylinder, the blanking support is arranged on the working frame, a blanking side plate is arranged on one side surface of the blanking support, the blanking side plate is provided with the blanking slide bar, one end of the blanking slide bar is provided with a fixed end of the blanking motor, the output end of the blanking motor is connected with one end of the blanking slide bar, the other end of the blanking slide bar vertically penetrates through the blanking slide block, the inner surface of the blanking sliding plate is arranged in the blanking sliding rod through a blanking sliding block, the outer surface of the blanking sliding plate is provided with the blanking support plate, the fixed ends of the first blanking cylinder and the second blanking cylinder are respectively arranged on the blanking carrier plate, and the output ends of the first blanking cylinder and the second blanking cylinder are respectively provided with a first blanking clamping jaw and a second blanking clamping jaw.
Compared with the prior art, the separator, the carrying device, the conveying device, the feeding device, the pressure ring device, the pressing device, the welding device and the discharging device are provided, small parts can be effectively and automatically assembled into a product, the production efficiency is high, the reject ratio is low, the labor cost is low, the service life of the product is long, the requirements of customers can be timely met, and the separator has good market application value.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a pressing device according to the present invention;
FIG. 3 is a schematic structural view of a carrying device according to the present invention;
FIG. 4 is a schematic structural view of a loading device according to the present invention;
FIG. 5 is a schematic view of the assembly of the present invention;
FIG. 6 is a schematic view of a rotary assembly according to the present invention;
FIG. 7 is a schematic view of a structure of a pressure ring apparatus according to the present invention;
FIG. 8 is a schematic view of a welding apparatus according to the present invention.
Detailed Description
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The present invention will be described in detail with reference to the accompanying drawings.
One embodiment as described in fig. 1-8: a full-automatic intelligent device for automobile parts comprises a working frame 1, wherein a separator 2, a carrying device 3, a conveying device 4, a feeding device 5, a ring pressing device 6, a pressing device 7, a welding device 8 and a blanking device 9 are respectively arranged on the working frame 1, the separator is arranged in the middle of the working frame 1, the conveying device 4 is arranged on the front side of the separator, the carrying device 3 is arranged above the conveying device 4, the feeding device 5 is arranged on the right side of the separator, the ring pressing device 6 is arranged on the rear side of the separator, the blanking device 9 is arranged on the left side of the separator, the welding device 8 is arranged on one side of the blanking device 9, the bottom of the welding device 8 is arranged below the blanking device 9, and the pressing device 7 is arranged between the blanking device 9 and the ring pressing device 6; further, firstly, the components of the lower main body are conveyed and loaded, when the components are conveyed below the conveying device 3, the conveying device 3 conveys the lower main body conveyed on the conveying device 4 to a divider, then the divider rotates to the next processing position, the feeding device 5 starts to work at the same time, simultaneously the rotating wheel and the shaft pins are fed, the shaft pin assembling machine is processed into the rotating wheel, then the pressing device clamps a plurality of lower main bodies simultaneously placed on the divider, then the divider rotates to the next processing position, the pressing ring device 6 starts to work and load, the upper pressing ring main body conveyed by the pressing ring sequentially conveys a plurality of pressing rings, the pressing rings are simultaneously placed in the products on the divider by the feeding device 5 corresponding to the number of the pressing rings fed into the lower main bodies at one time, then the pressing ring main bodies conveyed by the pressing ring device 5 rotate to the pressing device 7 processing position, the pressing device 7 performs first-step pressing treatment on the product, then the divider rotates to the feeding position of the blanking device 9, the blanking device 9 is processed in double stations, the product is taken from the divider to the welding device 8, the welding device 8 performs welding treatment on the product, and then the product is taken from the welding device 8 and placed on the lower slide way to flow out.
Preferably, the pressing device 7 includes a pressing support plate 71, a pressing support plate 72, a pressing cylinder 73 and a pressing block 74, the pressing support plate 71 is vertically disposed on the work frame 1, one side surface of the pressing support plate 72 is disposed on one side surface of the pressing support plate 71, the other side surface of the pressing support plate 72 is disposed with a fixed end of the pressing cylinder 73, and an output end of the pressing cylinder 73 faces downward and is mounted with the pressing block 74; and further, the blanking cylinder drives a blanking block to press down the finished product placed on the lower divider.
Preferably, the carrying device 3 includes a carrying bracket 31, a carrying side plate 32, a carrying motor 33, a carrying slider 34, a carrying rail 35, a carrying sliding plate 36, a carrying carrier plate 37, a lifting cylinder 38, a lifting carrier plate 39 and a carrying cylinder 310, the carrying bracket 31 is disposed on the working frame 1, the carrying side plate 32 is disposed on one side surface of the carrying bracket 31, the carrying rail 35 is disposed on one side surface of the carrying side plate 32, the carrying slider 34 is disposed on one end of the carrying rail 35, the carrying stopper is disposed on the other end of the carrying rail 35, the carrying slider 34 is connected to the output end of the carrying motor 33, the carrying slider 34 is connected to one end of the carrying sliding belt, the other end of the carrying sliding belt vertically penetrates through the carrying sliding plate 36 to be disposed in the carrying stopper, the inner surface of the carrying sliding plate 36 is disposed in the carrying sliding rail through the carrying slider, a carrying carrier plate 37 is arranged on the outer surface of the carrying sliding plate 36, a fixed end of a lifting cylinder 38 is arranged on the carrying carrier plate 37, a lifting carrier plate 39 is arranged on the output end of the lifting cylinder 38, a fixed end of a carrying cylinder 310 is arranged on the lower surface of the lifting carrier plate 39, and a carrying clamping piece is arranged on the output end of the carrying cylinder 310; further, the carrying motor 33 drives the carrying slider 34 to rotate, the carrying slider 34 works through a carrying sliding belt, the carrying sliding belt drives the carrying sliding plate 36 to slide transversely in the carrying track 35, the carrying sliding plate 36 drives the carrying carrier plate 37 to move transversely, the carrying carrier plate 37 drives the lifting cylinder 38 to move while moving, the lifting cylinder 38 drives the lifting carrier plate 39 to move up and down, and the upper carrier plate drives the carrying cylinder 310 to clamp and place the lower main body conveyed on the conveying device 4 on the divider.
Preferably, the feeding device 5 comprises a first feeding unit 51, a second feeding unit 52, an assembling component 53, a rotating component 54, a transferring component 55, a waiting component 56 and a feeding frame 57, the first feeding unit 51, the feeding frame 57 and the second feeding unit 52 are arranged in parallel transversely in sequence, the loading frame 57 is provided with an assembling component 53, the loading frame 57 is provided with a transverse hole groove, and the transverse hole slot is arranged at one side of the assembly component 53, the material waiting component 56 is arranged below the transverse hole slot, and the material waiting component 56 is arranged in the material loading frame 57, the rotating component 54 and the transferring component 55 are respectively arranged on the transverse hole grooves, the transfer module 55 and the rotation module 54 are disposed in parallel, and an output end of the rotation module 54 is disposed at one side of the assembly module 53, the product clamp is used for clamping and placing the assembled product of the assembly component 53 on the waiting component 56 below the transverse hole slot; further, the first feeding unit 51 conveys the feeding rotating wheel, the second feeding unit 52 conveys the shaft pin, the assembling assembly 53 places the conveyed shaft pin into the rotating wheel, the assembled rotating wheel is clamped and placed into the material waiting assembly 56 through the rotating assembly 54, when a certain number of the assembling assembly are placed, the upper transferring assembly 55 clamps and places all the products on the material waiting assembly 56 into the lower main body of the divider at one time, and the number of the assembling assembly is at least 3 and is not less than 3.
Preferably, the assembling assembly 53 includes an assembling table, an assembling motor, an assembling speed reducer 531, an assembling carrier disk 532, a plurality of sets of holders 533, an assembling support plate 534, an alignment fixing plate 535, an assembling cylinder 536, an assembling carrier plate 537, a pushing cylinder 538 and a material blocking cylinder 539, the assembling table is disposed on the upper material frame 57, the assembling table is respectively provided with a fixed end of the assembling motor and the assembling speed reducer 531, an output end of the assembling motor is connected to the assembling speed reducer 531, a top end of the assembling speed reducer 531 is vertically provided with one end of a speed reducing rotating shaft, the other end of the speed reducing rotating shaft is vertically disposed on a lower surface of the assembling carrier disk 532, the assembling carrier disk 532 is internally provided with a plurality of sets of holders 533, the assembling support plate 534 is disposed on an upper surface of the assembling carrier disk 532, the fixed end of the pushing cylinder 538 is disposed on the assembling support plate 534, and the output end of the pushing cylinder 538 is provided with a pushing rod, the top end of the pushing rod is provided with a pushing block, the pushing block is arranged above a plurality of groups of holders 533, one side face of the assembly supporting plate 534 is vertically provided with one end of the alignment fixing plate 535, the alignment fixing plate 535 is provided with a fixed end of an assembly cylinder 536, the output end of the assembly cylinder 536 is provided with the assembly carrier plate 537, the middle part of the assembly carrier plate 537 is provided with an assembly hole, the lower part of the assembly hole corresponds to the holder, the assembly carrier plate 532 is provided with a slide rail for conveying the assembled rotating wheel, the sliding side is provided with the material blocking cylinder 539, the fixed end of the material blocking cylinder 539 is arranged on the side face of the assembly carrier plate 532 through a material blocking bottom block, the output end of the material blocking cylinder 539 is provided with a material blocking slide plate, and the material blocking slide plate is arranged in the slide rail for blocking the rotating wheel from falling out of the slide rail; further, the assembly motor drives the assembly speed reducer 531 to work, the assembly speed reducer 531 drives the assembly carrying disc 532 to rotate, the assembly carrying disc 532 drives the plurality of groups of holders 533 to rotate, the holders are used for fixing the rotating wheels conveyed by the first feeding unit 51 singly, the fixing is completed, the subsequent conveying shaft pins of the second feeding unit 52 are convenient to process, when the shaft pins conveyed by the second feeding unit 52 flow into the rotating wheels below through the alignment fixing plate 535 driven by the assembly cylinder 536, the pushing cylinder 538 drives the pushing block to push the assembled rotating wheels into the slide way to wait for clamping of the rotating assembly 54, the material blocking cylinder 539 is used for blocking the rotating wheels in the slide way, products are placed not to be clamped in time, and the pushing through the material pushing cylinder drops from the slide way.
Preferably, the rotating assembly 54 includes a rotating bracket 541, a rotating cylinder 542, a rotating shaft 543, a sliding cylinder 544, a sliding plate 545, a clamping cylinder 546 and a clamping jaw 547, the rotating bracket 541 is disposed on the working frame 1, a fixed end of the rotating cylinder 542 is disposed on one side surface of the rotating bracket 541, the rotating shaft 543 is disposed on an output end of the rotating cylinder 542, the fixed end of the sliding cylinder 544 is disposed on the rotating shaft 543, a side surface of the sliding plate 545 is disposed on an output end of the sliding cylinder 544, a fixed end of the clamping cylinder 546 is disposed on the other side surface of the sliding plate 545, and the clamping jaw 547 is disposed on an output end of the clamping cylinder 546, and is used for clamping and placing the product in the chute into the waiting assembly 56 below the transverse hole slot; further, the rotating cylinder 542 drives the rotating shaft 543 to rotate 360 degrees, the rotating shaft 543 drives the sliding cylinder 544 to rotate, the sliding cylinder 544 drives the sliding plate 545 to move back and forth, the sliding plate 545 drives the clamping cylinder 546 to move back and forth, and the clamping cylinder 546 drives the clamping jaw 547 to clamp the assembled product in the slide onto the to-be-fed assembly 56 below the transverse hole groove.
Preferably, the pressing ring device 6 comprises a pressing ring base frame 61, a pressing ring support 62, a pressing ring carrier 63, a transverse moving track 65, a suction assembly 66, a feeding assembly 67 and a bearing unit 64, the pressure ring bottom frame 61 is arranged on the working frame 1, the pressure ring bottom frame 61 is provided with a pressure ring bracket 62, the transverse moving track 65 vertically penetrates through the bracket of the suction component 66, a transverse moving material plate is arranged on the transverse moving track 65, a pressure ring carrier 63 is arranged on one side of the pressure ring support 62, a bearing unit 64 is arranged on the pressure ring carrier 63, the pressing ring is used for receiving and conveying the pressing ring, the suction assembly 66 is arranged on one side surface of the pressing ring bracket 62, the pressing ring support 62 is arranged on the top of the pressing ring support and is used for clamping and placing the pressing ring on the transverse material carrying plate on the rotating device; further, the carrying unit 64 is used for receiving the transported press ring assembly, then the suction assembly 66 clamps and places the press ring from the carrying unit 64 onto the traverse rail 65, and when the press ring is placed to a certain number, the feeding assembly 67 clamps and places the whole press ring into the lower body of the divider, and the placing number is the same as the number of the rotating wheels transported by the transfer assembly 55, and is at least 3 or more than 3.
Preferably, the feeding assembly 67 includes a feeding cylinder, a feeding slide rail, a feeding slide plate, a moving cylinder, a moving support plate, a feeding screw rod and a plurality of feeding clamp extractors, wherein a fixed end of the feeding cylinder is arranged on the feeding fixed block, the feeding fixed block and the feeding slide rail are both arranged on the compression ring bracket 62, a lower surface of the feeding slide plate is arranged on the feeding slide rail through a feeding slide block, an output end of the feeding cylinder is connected to one end of the feeding screw rod, the other end of the feeding screw rod is vertically connected to one end of the feeding slide plate, a fixed end of the moving cylinder is arranged on a lower surface of the feeding slide plate, a moving support plate is arranged on an output end of the moving cylinder, and a plurality of feeding clamp extractors are respectively arranged on a lower surface of the moving support plate; the feeding cylinder drives the feeding screw rod to work, the feeding screw rod drives the feeding sliding plate to move back and forth on the feeding sliding rail, the feeding sliding plate drives the moving cylinder to move back and forth, the moving cylinder drives the moving support plate to work up and down, and the moving support plate drives the plurality of feeding clamping devices to clamp the pressing ring below and place the pressing ring on the divider.
Preferably, the welding device 8 comprises a welding underframe 81, a welding slide rail 82, a welding cylinder 83, a welding support 84, a welding upright post 85, a welding slide seat 86 and an ultrasonic welding machine 87, the welding underframe 81 is arranged on the working frame 1, the welding underframe 81 is respectively provided with the welding slide rail 82, a cylinder fixing seat and the welding support 84, the welding slide rail 82, the cylinder fixing seat and the welding support 84 are transversely arranged in parallel, the cylinder fixing seat is provided with a fixing end of the welding cylinder 83, the welding slide seat 86 is arranged on the welding slide rail 82 through a welding sliding block, an output end of the welding cylinder 83 is connected to one end of the welding slide seat 86 through a welding sliding rod, the bottom end of the welding upright post 85 is vertically arranged on the welding support 84, the welding upright post 85 is vertically provided with an upright post fixing block, and the upright post fixing block is provided with a fixing end of the ultrasonic welding machine 87, the output end of the ultrasonic welding machine 87 is arranged downwards and is positioned above the welding slide seat 86; the welding cylinder 83 drives the welding slide rod to perform telescopic movement work, the welding slide rod drives the welding slide seat 86 to perform movement work on the welding slide rail 82, the welding slide seat 86 is used for bearing a product which is pressed and processed, and the ultrasonic welding machine 87 on the welding upright post 85 performs welding processing on the product on the welding slide seat 86 below.
Preferably, the blanking device 9 comprises a blanking support, a blanking motor, a blanking slide rail, a blanking side plate, a blanking slide bar, a blanking slide plate, a blanking support plate, a first blanking cylinder and a second blanking cylinder, the blanking support is arranged on the working frame 1, the blanking side plate is arranged on one side surface of the blanking support, the blanking slide bar is arranged on the blanking side plate, the fixed end of the blanking motor is arranged at one end of the blanking slide rail, the output end of the blanking motor is connected to one end of the blanking slide bar, the other end of the blanking slide bar vertically penetrates through the blanking slide block to be arranged, the inner surface of the blanking slide plate is arranged in the blanking slide bar through the blanking slide block, the blanking support plate is arranged on the outer surface of the blanking slide plate, the fixed ends of the first blanking cylinder and the second blanking cylinder are respectively arranged on the blanking support plate, and the output ends of the first blanking cylinder and the second blanking cylinder are respectively provided with a first blanking clamping jaw and a second blanking clamping jaw .
The second embodiment is different from the above embodiment in that, the material waiting assembly 56 includes a material waiting bottom plate, a material waiting motor, a material waiting slide rail, a material waiting slide bar, a material waiting slide plate and a material waiting fixing seat, the material waiting bottom plate is arranged in the material loading frame 57, a fixed end of the material waiting motor and the material waiting slide rail are respectively arranged on the material waiting bottom plate, an output end of the material waiting motor is connected with one end of the material waiting slide bar, the other end of the material waiting slide bar perpendicularly penetrates through the material waiting slide seat to be arranged, the material waiting slide seat is arranged in the material waiting slide bar through the material waiting slide block, the material waiting slide plate is arranged on the material waiting slide seat, and the material waiting fixing seat is arranged on the material waiting slide plate.
The third embodiment is different from the above embodiments in that a detection unit is disposed on a side surface of the welding device 8 for detecting whether a welding processed product is defective.
The fourth embodiment is different from the above embodiments in that, the first feeding unit 51 includes a vibration plate, a straight vibration track, a straight vibration device, a straight vibration base and a vibration base, the vibration plate is disposed on the vibration base, the vibration base is disposed on the work frame 1, an output end of the vibration plate is connected to one end of the straight vibration track, the other end of the straight vibration track is disposed in the assembly component 53, an output end of the straight vibration device is connected below the straight vibration track, a fixed end of the straight vibration device is disposed on the straight vibration base, and the straight vibration base is disposed on the work frame 1.
The fifth embodiment is different from the above embodiments in that the divider is provided with a plurality of dividing loading platforms.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The full-automatic intelligent equipment for the automobile parts is characterized by comprising a working frame, wherein a separator, a carrying device, a conveying device, a feeding device, a pressure ring device, a pressing device, a welding device and a discharging device are respectively arranged on the working frame, the separator is arranged in the middle of the working frame, the conveying device is arranged on the front side of the separator, the carrying device is arranged above the conveying device, the feeding device is arranged on the right side of the separator, the pressure ring device is arranged on the rear side of the separator, the discharging device is arranged on the left side of the separator, the welding device is arranged on one side of the discharging device, the bottom of the welding device is arranged below the discharging device, and the pressing device is arranged between the discharging device and the pressure ring device.
2. The full-automatic intelligent device for the automobile parts is characterized in that the pressing device comprises a pressing support plate, a pressing cylinder and a pressing block, the pressing support plate is vertically arranged on the working frame, one side surface of the pressing support plate is arranged on one side surface of the pressing support plate, the fixed end of the pressing cylinder is arranged on the other side surface of the pressing support plate, and the output end of the pressing cylinder faces downwards and is provided with the pressing block.
3. The fully automatic intelligent device for automobile parts as claimed in claim 2, wherein the handling device comprises a handling bracket, a handling side plate, a handling motor, a handling slider, a handling rail, a handling slide plate, a handling carrier plate, a lifting cylinder, a lifting carrier plate and a handling cylinder, the handling bracket is arranged on the working frame, the handling side plate is arranged on one side surface of the handling bracket, the handling rail is arranged on one side surface of the handling side plate, the handling slider is arranged at one end of the handling rail, the handling stopper is arranged at the other end of the handling rail, the handling slider is connected with the output end of the handling motor, the handling slider is connected with one end of a handling slide belt, the other end of the handling slide belt vertically penetrates through the handling slide plate to be arranged in the handling stopper, the inner surface of the handling slide plate is arranged in the handling slide rail through the handling slider, the outer surface of the carrying sliding plate is provided with a carrying support plate, the carrying support plate is provided with a fixed end of a lifting cylinder, the output end of the lifting cylinder is provided with a lifting support plate, the lower surface of the lifting support plate is provided with the fixed end of the carrying cylinder, and the output end of the carrying cylinder is provided with a carrying clamping piece.
4. Fully automatic smart device for automotive parts, according to claim 3, the feeding device comprises a first feeding unit, a second feeding unit, an assembling component, a rotating component, a transferring component, a waiting component and a feeding frame, the first feeding unit, the feeding frame and the second feeding unit are sequentially arranged in parallel in the transverse direction, the assembly component is arranged on the feeding frame, a transverse hole groove is arranged on the feeding frame, the transverse hole groove is positioned at one side of the assembly component, the material waiting component is arranged below the transverse hole groove, the material waiting component is arranged in the material loading frame, the transverse hole groove is respectively provided with a rotating component and a transferring component, the transfer component and the rotating component are arranged in parallel, the output end of the rotating component is arranged at one side of the assembling component, the clamping device is used for clamping and placing the assembled product onto the material waiting component below the transverse hole groove.
5. The fully automatic intelligent device for automobile parts as claimed in claim 4, wherein the assembly component comprises an assembly table, an assembly motor, an assembly speed reducer, an assembly carrier disc, a plurality of sets of holders, an assembly support plate, an alignment fixing plate, an assembly cylinder, an assembly support plate, a pushing cylinder and a material blocking cylinder, the assembly table is arranged on the material loading frame, the assembly table is respectively provided with a fixed end of the assembly motor and the assembly speed reducer, the output end of the assembly motor is connected to the assembly speed reducer, the top end of the assembly speed reducer is vertically provided with one end of a speed reduction rotating shaft, the other end of the speed reduction rotating shaft is vertically arranged on the lower surface of the assembly carrier disc, the assembly carrier disc is internally provided with a plurality of sets of holders, the assembly support plate is arranged on the upper surface of the assembly carrier disc, and the fixed end of the pushing cylinder is arranged on the assembly support plate, set up the propelling movement pole on the output of propelling movement cylinder, and the propelling movement pole top sets up the propelling movement piece, the propelling movement piece sets up in multiunit holder top, set up perpendicularly on the equipment backup pad side counterpoint fixed plate one end, set up the stiff end of equipment cylinder on the counterpoint fixed plate, set up on the output of equipment cylinder the equipment support plate, equipment support plate middle part sets up an equipment hole, equipment hole below corresponds the holder, set up the slide on the equipment year dish for carry the runner that the equipment was accomplished, slip one side setting keep off the material cylinder, and keep off the stiff end of material cylinder through keeping off the material bottom block set up in equipment year dish side, it keeps off the material slide to set up one on the output of material cylinder, keep off the material slide set up in the slide for it drops out the slide to block the runner.
6. The full-automatic intelligent device for the automobile parts is characterized in that the rotating assembly comprises a rotating support, a rotating cylinder, a rotating shaft, a sliding cylinder, a sliding plate, a clamping cylinder and a clamping jaw, the rotating support is arranged on a working frame, the fixed end of the rotating cylinder is arranged on one side face of the rotating support, the rotating shaft is arranged on the output end of the rotating cylinder, the fixed end of the sliding cylinder is arranged on the rotating shaft, one side face of the sliding plate is arranged on the output end of the sliding cylinder, the fixed end of the clamping cylinder is arranged on the other side face of the sliding plate, the clamping jaw is arranged on the output end of the clamping cylinder, and the clamping jaw is used for clamping a product in the slide into the material waiting assembly below the transverse hole groove.
7. Fully automatic smart device for automotive parts, according to claim 6, the pressure ring device comprises a pressure ring underframe, a pressure ring bracket, a pressure ring carrying platform, a transverse moving track, a suction assembly, a feeding assembly and a bearing unit, the pressing ring underframe is arranged on the working frame, the pressing ring support is arranged on the pressing ring underframe, the transverse moving track vertically penetrates through the suction assembly support, a transverse material moving plate is arranged on the transverse moving track, a pressure ring carrying platform is arranged on one side of the pressure ring bracket, a bearing unit is arranged on the pressure ring carrying platform, the suction assembly is arranged on one side surface of the pressure ring bracket and is used for sucking and placing the pressure ring on the bearing unit on the transverse transfer flitch below, and the compression ring support is arranged on the top of the compression ring support and used for clamping and placing the compression ring on the transverse moving material loading plate on the rotating device.
8. Fully automatic smart device for automotive parts, according to claim 7, the feeding assembly comprises a feeding cylinder, a feeding slide rail, a feeding sliding plate, a movable cylinder, a movable carrier plate, a feeding screw rod and a plurality of feeding clampers, the fixed end of the feeding cylinder is arranged on the feeding fixed block, the feeding fixed block and the feeding slide rail are both arranged on the pressure ring bracket, the lower surface of the feeding sliding plate is arranged on the feeding sliding rail through a feeding sliding block, the output end of the feeding air cylinder is connected with one end of the feeding screw rod, the other end of the feeding screw rod is vertically connected with one end of the feeding sliding plate, the lower surface of the feeding sliding plate is provided with a fixed end of a movable cylinder, the movable loading clamping device is characterized in that a movable carrier plate is arranged on the output end of the movable air cylinder, and a plurality of loading clamping devices are respectively arranged on the lower surface of the movable carrier plate.
9. The full-automatic intelligent device for the automobile parts according to claim 8, wherein the welding device comprises a welding underframe, a welding slide rail, a welding cylinder, a welding support, a welding upright post, a welding slide seat and an ultrasonic welding machine, the welding underframe is arranged on the working frame, the welding underframe is respectively provided with the welding slide rail, a cylinder fixing seat and the welding support, the welding slide rail, the cylinder fixing seat and the welding support are transversely arranged in parallel, the cylinder fixing seat is provided with a fixed end of the welding cylinder, the welding slide seat is arranged on the welding slide rail through a welding slide block, an output end of the welding cylinder is connected to one end of the welding slide seat through a welding slide rod, the bottom end of the welding upright post is vertically arranged on the welding support, the welding upright post is vertically provided with an upright post fixing block, and the upright post fixing block is provided with a fixed end of the ultrasonic welding machine, the output end of the ultrasonic welding machine is arranged downwards and is positioned above the welding sliding seat.
10. The fully automatic intelligent device for automobile parts according to claim 9, wherein the blanking device comprises a blanking support, a blanking motor, a blanking slide rail, a blanking side plate, a blanking slide bar, a blanking slide plate, a blanking support plate, a first blanking cylinder and a second blanking cylinder, the blanking support is arranged on the working frame, a blanking side plate is arranged on one side of the blanking support, the blanking slide bar is arranged on the blanking side plate, a fixed end of the blanking motor is arranged at one end of the blanking slide rail, an output end of the blanking motor is connected to one end of the blanking slide bar, the other end of the blanking slide bar vertically penetrates through the blanking slide block, the inner surface of the blanking slide plate is arranged in the blanking slide bar through a blanking slide block, the blanking support plate is arranged on the outer surface of the blanking slide plate, and fixed ends of the first blanking cylinder and the second blanking cylinder are respectively arranged on the blanking support plate, and the output ends of the first blanking cylinder and the second blanking cylinder are respectively provided with a first blanking clamping jaw and a second blanking clamping jaw.
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|---|---|---|---|
| CN202110885030.5A CN113500376B (en) | 2021-08-03 | 2021-08-03 | Full-automatic intelligent equipment for automobile parts |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110885030.5A CN113500376B (en) | 2021-08-03 | 2021-08-03 | Full-automatic intelligent equipment for automobile parts |
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| CN113500376A true CN113500376A (en) | 2021-10-15 |
| CN113500376B CN113500376B (en) | 2022-08-19 |
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| CN113500376B (en) | 2022-08-19 |
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