CN113492173B

CN113492173B - Integrated stamping system

Info

Publication number: CN113492173B
Application number: CN202110793563.0A
Authority: CN
Inventors: 曹亮
Original assignee: Dongguan Zhonggang Mould Co ltd
Current assignee: Dongguan Zhonggang Mould Co ltd
Priority date: 2021-07-14
Filing date: 2021-07-14
Publication date: 2023-03-31
Anticipated expiration: 2041-07-14
Also published as: CN113492173A

Abstract

The invention discloses an integrated stamping system, wherein the top end of a top forming die is rotatably connected with the bottom end of a fixed supporting block, the bottom end of the top forming die is fixedly connected with a fixed forming die, the bottom ends of an extension electric push rod and an extension electric push rod are both connected with the top end of the extension forming die, the output end of a fixed hydraulic box is fixedly connected with a side end forming die, a placement forming die is embedded in the side end of a fixed supporting frame, the bottom end of an installation clamping plate is connected with a press cutter, the bottom end of a fixed connecting plate is connected with a punching cutting pipe, the fixed supporting block is driven by an impact hydraulic cylinder, so that the top forming die, the fixed forming die and the extension forming die can quickly impact and limit a plate, meanwhile, the position of the side end forming die is changed by a rotating motor, so that the side end can be quickly bent, and the plate can be formed by impact of multiple sections of different impact forces, therefore, the manufacturing by multiple stamping machines is not needed, and the precision of products is improved.

Description

Integrated stamping system

Technical Field

The invention relates to the technical field of stamping, in particular to an integrated stamping system.

Background

The punching process is a metal processing method, it is established on the basis of metal plastic deformation, utilize mould and stamping equipment to exert pressure to the sheet material, make the sheet material produce plastic deformation or separate, thus obtain the part with certain shape, size and performance, the punching is a processing method with high production efficiency, low material consumption, the punching process is suitable for the production of the part products of greater volume, easy to realize mechanize and automaticly, have higher production efficiency, meanwhile, the punching production can not only be produced with little waste material and no waste material hard, and even there is leftover bits in some cases, also can fully utilize.

But at present when punching press to panel, conventional punching machine is single punching press more for need use a plurality of punching machines when carrying out the punching press of multiple different requirements to panel, thereby influenced the efficiency of punching press, and fixed the position skew that appears more easily many times, lead to the punching press to appear the error, make the condition of the disability rate increase of product appear.

Disclosure of Invention

The invention provides an integrated stamping system, which can effectively solve the problems that when the conventional stamping machine is used for stamping a sheet material at present, the conventional stamping machine is mostly single stamping, so that a plurality of stamping machines are needed to be used when the sheet material is stamped according to multiple different requirements, the stamping efficiency is influenced, position deviation is more easily caused by multiple times of fixation, errors are caused in stamping, and the rejection rate of products is increased.

In order to achieve the purpose, the invention provides the following technical scheme: an integrated stamping system comprises a fixed support frame, wherein the top end of the fixed support frame is rotatably connected with an installation support frame, a transmission motor is fixedly installed at the top end of the fixed support frame through a motor base, one end of the installation support frame is fixedly connected with an output shaft of the transmission motor, and a multi-section forming assembly is installed on one side of the installation support frame;

the multi-section forming component comprises an impact hydraulic cylinder, a fixed supporting block, a rotating motor, a top forming die, a fixed forming die, an extension electric push rod, an extension mounting groove, an extension spring, an extension supporting rod, an extension forming die, a fixed hydraulic box, a side end forming die, a cutting hydraulic cylinder, a mounting clamping plate, a pressing cutter, a punching hydraulic cylinder, a fixed connecting plate, a punching cutting pipe and a placing forming die;

an impact hydraulic cylinder penetrates through one side of the top end of the mounting support frame, the hydraulic output end of the impact hydraulic cylinder is fixedly connected with a fixed support block, the middle part of the inner side of the fixed support block is connected with a rotating motor through a motor base, the output shaft of the rotating motor is fixedly connected with a top forming die, the top end of the top forming die is rotatably connected with the bottom end of the fixed support block, a fixed forming die is fixedly connected with the bottom end of the top forming die, an extension electric push rod is embedded in the middle of the bottom end of the fixed forming die, a plurality of extension mounting grooves are formed in the positions, close to the positions of the extension electric push rod, of the bottom end of the fixed forming die at equal intervals, extension springs are welded at the top ends of the inner sides of the extension mounting grooves, extension support rods are connected with the bottom ends of the extension springs in a spot welding mode, the bottoms of the extension electric push rods and the bottoms of the extension electric push rods are fixedly connected with the top end of the extension forming die, a fixed hydraulic tank is fixedly mounted at the positions, close to the positions of the top forming die, the output end of the fixed hydraulic tank is fixedly connected with side forming dies, and the side ends of the fixed support frame are embedded with the placing forming die;

the fixed bolster side runs through there is a plurality of cutting pneumatic cylinder, cutting pneumatic cylinder bottom corresponds fixed bolster side position department fixedly connected with installation joint board, there is the push down cutting knife installation joint board bottom is close to fixed bolster position department through screw connection, the impact hydraulic cylinder position department is kept away from on erection bracing frame top runs through there is the pneumatic cylinder that punches, punch hydraulic cylinder bottom and fixed connection board top fixed connection, fixed connection board bottom equidistance fixedly connected with cuts the pipe.

Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:

1. the multi-section forming assembly is arranged, the fixed supporting block is driven by the impact hydraulic cylinder, the top forming die, the fixed forming die and the extension forming die can quickly impact and limit plates, meanwhile, the position of the side forming die is changed through the rotating motor, the bending of the side part can be quickly performed, the position of the extension forming die is changed through the extension electric push rod, the side forming die is conveniently and better positioned, the best forming position is guaranteed, the impact forming of the impact force of multiple sections is realized, the manufacture by means of multiple punching machines is not needed, the stability of product placement is guaranteed, the precision of a product is improved, the cutting hydraulic cylinder drives the downward pressing cutter to press, the punching cutting pipe is driven by the punching hydraulic cylinder to punch holes in the product, the appearance and the hole of the product are quickly processed, the product can be processed necessarily without moving the position, the carrying time of the product is shortened, and the production efficiency is improved.

2. Be provided with and promote the joint subassembly, it removes to drive the lift limiting plate through the lift electric push rod, and drive spacing stripper plate through spacing spring and restrict the panel edge, make can be quick when the punching press prescribe a limit to the position of panel, avoid panel skew to set for the position, when the lift limiting plate resets, extrude fixed compression leg down by the linkage fixed block, thereby drive sealed push pad and push down, extrude inside oil, pressurize oil, thereby it rises to drive the jack-up post through oil, and discharge the piece that produces in with the product that the punching press was accomplished and the punching press process through fixed guard plate, thereby be convenient for quick row's material, through the linkage reaction, control step has been reduced, thereby the stability of product preparation has been guaranteed, the use of the energy has been reduced simultaneously, effectually energy-conservation has been carried out.

To sum up, mutually support through multistage shaping subassembly and promotion joint subassembly for can stabilize when the shaping and carry out spacingly to the product, guarantee the stability of punching press and the stability of the size of product, and release the product after the punching press is accomplished, be convenient for quick next punching press operation of carrying on, accelerate the efficiency of production.

3. The automatic blanking machine is provided with an in-out deslagging assembly, a moving screw rod is driven to rotate through a moving motor, so that a discharging electric push rod can be rapidly moved to a limited position, a 21274type discharging plate is pushed through the discharging electric push rod, plates are rapidly conveyed to a punching position, products and leftover materials can be rapidly pushed out to place a forming die position during discharging, the products are conveniently and rapidly processed, the fragments are collected through an intercepting screen plate, a fixed placing box is opened through a cutting plate to collect the leftover materials, the secondary sorting of the products is not needed by workers, the use of manpower resources is effectively reduced, the labor intensity of the workers is effectively reduced, and the production installation performance is guaranteed.

Combine, arrange the sediment subassembly through promoting the joint subassembly and business turn over and mutually support for discharge that can be quick when the ejection of compact, simultaneously can be fast and stable the assurance feed after discharging for the speed of production avoids the accumulational condition of material to appear, thereby has guaranteed normal production.

4. Be provided with the collection and place the subassembly, adsorb the leftover bits through adsorbing the electro-magnet, thereby avoid the leftover bits after the cutting is accomplished to remain inside the product, promote the leftover bits through promoting the spring, thereby be convenient for quick discharge leftover bits, make the joint place the case can the rapid and stable collect, place the board through supporting spring and slip and mutually support, make the condition of knowing inside windrow through the viewing port that the staff can be quick, avoid appearing the leftover bits and pile up too much condition, the quick clearance of the staff of being convenient for.

Combine to use, place the subassembly through multistage shaping subassembly and collection and mutually support, make the leftover bits of leftover bits handle that can be quick after the shaping punches, avoid the leftover bits to remain in the product, thereby the stability of follow-up product manufacturing has been guaranteed, mutually support through a plurality of subassemblies, make can be stable when carrying out punching production produce, can accomplish a plurality of different operations on same stamping equipment simultaneously, thereby the use of machine has been reduced, the area of occupation of land has been reduced, and the quality and the production efficiency of product have been guaranteed.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic view of the construction of the multi-segment molding assembly of the present invention;

FIG. 3 is a schematic view of the mounting structure of the fixed support block of the present invention;

FIG. 4 is a schematic view showing the mounting structure of the tip forming die of the present invention;

FIG. 5 is a schematic view of the installation structure of the fixed forming die of the present invention;

FIG. 6 is a schematic view of the installation structure of the perforating cutting tube of the present invention;

FIG. 7 is a schematic view of the push-to-latch assembly of the present invention;

FIG. 8 is a schematic view of an installation structure of the oil hydraulic pipe according to the present invention;

FIG. 9 is a schematic view of the mounting structure of the spacing spring of the present invention;

FIG. 10 is a schematic structural view of the slag discharging assembly of the present invention;

FIG. 11 is a schematic view of the mounting structure of the permanent set tank of the present invention;

FIG. 12 is a schematic structural view of a collection placement assembly of the present invention;

fig. 13 is a schematic view of the installation structure of the adsorption electromagnet of the present invention;

the reference numbers in the figures: 1. fixing a support frame; 2. mounting a support frame;

3. a multi-section molding assembly; 301. impacting a hydraulic cylinder; 302. fixing a supporting block; 303. a rotating electric machine; 304. forming a top end die; 305. fixing a forming die; 306. extending the electric push rod; 307. an extension mounting groove; 308. an extension spring; 309. extending the support rod; 310. extending the forming die; 311. fixing the hydraulic tank; 312. forming a side end forming die; 313. cutting a hydraulic cylinder; 314. installing a clamping and connecting plate; 315. pressing down the cutter; 316. a punching hydraulic cylinder; 317. fixing the connecting plate; 318. punching and cutting the pipe; 319. placing a forming die;

4. a drive motor;

5. pushing the clamping assembly; 501. a lifting port; 502. a lifting limit plate; 503. a limiting mounting groove; 504. a limiting spring; 505. limiting the extrusion plate; 506. a limiting electromagnet; 507. lifting the electric push rod; 508. an oil pressure tank; 509. a return spring; 510. jacking the column; 511. fixing a protection plate; 512. an oil pressure pipe; 513. jacking up the spring; 514. sealing the lower pressure pad; 515. fixing the lower pressing column; 516. a linkage fixing block;

6. the in-out deslagging assembly; 601. \ 21274; 602. a moving motor; 603. moving the screw rod; 604. discharging the electric push rod; 605. v-21274; 606. installing a limiting block; 607. preventing the bayonet; 608. fixing a bearing frame; 609. limiting the bearing pipe; 610. a load bearing spring; 611. a sliding bearing plate; 612. fixing the placing box; 613. intercepting a screen plate; 614. opening and closing the plate; 615. a torsion spring; 616. a universal wheel;

7. a collection placement component; 701. installing a clamping hole; 702. clamping the placing box; 703. clamping the fixing block; 704. a support spring; 705. sliding the placing plate; 706. a viewing port; 707. a view bar; 708. a push spring; 709. and adsorbing the electromagnet.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it should be understood that they are presented herein only to illustrate and explain the present invention and not to limit the present invention.

Example (b): as shown in fig. 1-13, the present invention provides an integrated stamping system, which includes a fixed support frame 1, wherein the top end of the fixed support frame 1 is rotatably connected with an installation support frame 2, one end of the installation support frame 2 is fixedly connected with an output shaft of a transmission motor 4, the transmission motor 4 is fixedly installed on the top end of the fixed support frame 1 through a motor base, and one side of the installation support frame 2 is provided with a multi-section forming assembly 3;

the multi-segment molding assembly 3 comprises an impact hydraulic cylinder 301, a fixed supporting block 302, a rotating motor 303, a top molding die 304, a fixed molding die 305, an extension electric push rod 306, an extension mounting groove 307, an extension spring 308, an extension supporting rod 309, an extension molding die 310, a fixed hydraulic tank 311, a side molding die 312, a cutting hydraulic cylinder 313, a mounting clamping plate 314, a downward pressing cutter 315, a punching hydraulic cylinder 316, a fixed connecting plate 317, a punching cutting pipe 318 and a placing molding die 319;

an impact hydraulic cylinder 301 penetrates through one side of the top end of the mounting support frame 2, the hydraulic output end of the impact hydraulic cylinder 301 is fixedly connected with a fixed support block 302, the middle part of the inner side of the fixed support block 302 is connected with a rotating motor 303 through a motor base, an output shaft of the rotating motor 303 is fixedly connected with a top end forming die 304, the top end of the top end forming die 304 is rotatably connected with the bottom end of the fixed support block 302, a fixed forming die 305 is fixedly connected with the bottom end of the top end forming die 304, an extension electric push rod 306 is embedded in the middle part of the bottom end of the fixed forming die 305, a plurality of extension mounting grooves 307 are formed at equal intervals at the positions of the bottom end of the fixed forming die 305, extension springs 308 are welded at the top end inside the extension mounting grooves 307, the extension support rods 309 are slidably mounted inside the extension mounting grooves 307, the length of the extension support rods 309 is smaller than the length of the extension mounting grooves 307, so that the support rods can be closely attached during connection, the bottom ends of the plurality of the extension electric push rods 306 and the extension electric push rods 306 are fixedly connected with the top end of the extension forming die 310, the top end of the fixed forming die 305 are respectively equal to the fixed forming die 305 and the fixed forming die 305, the top end of the fixed forming die 1, the support frame is fixedly mounted at the fixed forming die 305 and the top end of the fixed forming die 1, the fixed forming die 310, the support frame is fixedly mounted at the side end of the fixed forming die 1, and the fixed forming die 1, the accuracy and the stability of stamping are ensured, and the stamping position is prevented from deviating in the stamping process;

fixed supporting shoe 302 side runs through there is a plurality of cutting pneumatic cylinder 313, cutting pneumatic cylinder 313 bottom corresponds fixed supporting shoe 302 side position department fixedly connected with installation joint board 314, installation joint board 314 bottom is close to fixed supporting shoe 302 position department and has a push down cutting knife 315 through the screw connection, push down cutting knife 315 corresponds installation joint board 314 position department and has seted up the installation joint hole, be convenient for quick connect fixedly, avoid appearing the deviation, 2 tops of installation support frame are kept away from and are strikeed pneumatic cylinder 301 position department and run through punching pneumatic cylinder 316, punching pneumatic cylinder 316 bottom and fixed connection board 317 top fixed connection, the equidistance fixedly connected with cutting pipe 318 that punches in fixed connection board 317 bottom, driving motor 4, rotating electrical machines 303 and extension electric push rod 306 input all with external control ware output electric connection, external control ware input and external power supply output electric connection.

A pushing clamping assembly 5 is installed on one side of the fixed support frame 1, and the pushing clamping assembly 5 comprises a lifting port 501, a lifting limit plate 502, a limit installation groove 503, a limit spring 504, a limit extrusion plate 505, a limit electromagnet 506, a lifting electric push rod 507, an oil pressure tank 508, a reset spring 509, a jacking column 510, a fixed protection plate 511, an oil pressure pipe 512, a jacking spring 513, a sealing lower pressing pad 514, a fixed lower pressing column 515 and a linkage fixing block 516;

a lifting port 501 is formed in the position, close to the placing forming die 319, of the top end of the fixed support frame 1, a lifting limiting plate 502 is slidably placed on the inner side of the lifting port 501, the longitudinal section of the lifting limiting plate 502 is of a v-21274type, the length and the width of the top end of the lifting limiting plate 502 are respectively equal to those of the lifting port 501, so that lifting limiting can be synchronously and stably performed during limiting, gaps can be filled during discharging, the situation that debris falls into the interior to influence mechanical operation is avoided, a plurality of limiting mounting grooves 503 are formed in the side end of the lifting limiting plate 502 at equal intervals, limiting springs 504 are symmetrically welded on the inner sides of the limiting mounting grooves 503, a limiting extrusion plate 505 is connected to one end of each limiting spring 504, close to the corresponding limiting mounting groove 503 through spot welding, a limiting electromagnet 506 is embedded in the position, close to the corresponding 505, and a plurality of lifting electric push rods 507 are installed at the bottom end of the lifting limiting plate 502 at equal intervals;

an oil pressure box 508 is fixedly installed at the position, close to the lifting limit plate 502, of the bottom end of the inner side of the fixed support frame 1, a reset spring 509 is welded in the middle of the inner side of the oil pressure box 508, a jacking column 510 is welded at the top end of the reset spring 509, a forming die 319 and the bottom end of the lifting limit plate 502 are placed at the top end of the jacking column 510 in a penetrating mode, a fixed protection plate 511 is fixedly clamped at the top end of the jacking column 510, a plurality of oil pressure pipes 512 are welded at the side end of the oil pressure box 508 in an equidistant mode, a jacking spring 513 is welded at the bottom end of the inner side of each oil pressure pipe 512, a sealing lower pressing pad 514 is welded at the position, corresponding to the inner side of each oil pressure pipe 512, an inlet and outlet hole is formed at the position, corresponding to the oil pressure box 508, the stability of oil outlet is guaranteed, the condition of oil leakage and pressure relief during oil outlet is avoided, a fixed lower pressing column 515 is fixedly connected at the top end of the sealing lower pressing pad 514, a linked linkage fixing block 516 is welded at the position, the top end of the lifting limit electromagnet 506 and an output end of an external controller 507.

One side of the fixed support frame 1 is provided with an in-out deslagging assembly 6, and the in-out deslagging assembly 6 comprises a V-21274type bearing plate 601, a moving motor 602, a moving screw 603, a discharging electric push rod 604, a V-21274type discharging plate 605, an installation limiting block 606, an anti-blocking opening 607, a fixed bearing frame 608, a limiting bearing pipe 609, a bearing spring 610, a sliding bearing plate 611, a fixed placing box 612, an intercepting screen plate 613, an open-close plate 614, a torsion spring 615 and a universal wheel 616;

the side end of the fixed support frame 1 is welded with a v-21274type bearing plate 601, the top of one end of the v-21274601, which is far away from the fixed support frame 1, is connected with a moving motor 602 through a motor seat, the output shaft of the moving motor 602 is fixedly connected with a moving lead screw 603, one end of the moving lead screw 603 is rotationally connected with the fixed support frame 1, the side end of the moving lead screw 603 is fixedly connected with a discharging electric push rod 604 through a lead screw seat, one end of the discharging electric push rod 604, which is close to the fixed support frame 1, is fixedly connected with a v-21274type discharging plate 605, the v-21274type discharging plate 605 is slidably clamped with the v-21274type bearing plate 601, so that the bottom end of the v-74type discharging plate 605 is conveniently limited, a fixed bearing frame 608 is not deviated in the feeding process, one end of the v-74604, which is far away from the v-21274type discharging plate 605, one end of the v-74608 is fixedly provided with an anti-limiting block, the v-74608, the top end of the v-74608 is clamped with a fixed bearing plate, and the sliding bearing plate is welded with a limiting spring 611, so that the top end of the fixed bearing plate 608 is welded with a sliding bearing frame 611, and the fixed bearing plate, and the bearing plate 610;

the fixed case 612 of placing is connected to fixed support frame 1 one end joint, fixed case 612 top embedding joint of placing has interception otter board 613, fixed case 612 top of placing is close to interception otter board 613 position department and is rotated and be connected with open-close plate 614, open-close plate 614 one end and torsion spring 615 welded connection, torsion spring 615 one end spot welding is installed in fixed case 612 one end of placing, fixed case 612 bottom equidistance of placing installs a plurality of universal wheel 616, the input of mobile motor 602 and row material electric putter 604 and external control ware output electric connection.

A collecting and placing assembly 7 is installed on one side of the fixed support frame 1, and the collecting and placing assembly 7 comprises an installation clamping connection hole 701, a clamping connection placing box 702, a clamping connection fixing block 703, a support spring 704, a sliding placing plate 705, a viewing port 706, a viewing strip 707, a pushing spring 708 and an adsorption electromagnet 709;

the top end of the fixed support frame 1 is provided with an installation clamping hole 701, the top end of the fixed support frame 1 is clamped with a clamping placement box 702 corresponding to the position of the installation clamping hole 701, the bottom end of the clamping placement box 702 is welded with a clamping fixing block 703 corresponding to the position of the clamping hole 701, the lateral end of the clamping fixing block 703 is embedded and installed inside the installation clamping hole 701, the clamping placement box 702 is conveniently and integrally fixed, the side materials can be stably received when being thrown into the box, the side materials are prevented from falling into the instrument, the normal operation of the instrument is influenced, the top end of the inner side of the clamping placement box 702 is equidistantly welded with a plurality of supporting springs 704, the top end of each supporting spring 704 is welded with a sliding placement plate 705, one end of the clamping placement box 702 is provided with a viewing port 706, one end of each sliding placement plate 705 is welded with a viewing strip 707 corresponding to the position of the viewing port 706, the viewing strips 707 are slidably clamped and installed inside the viewing port 706, the worker can conveniently and quickly know the bearing amount, the bottom end of the punching and cutting pipe 318 is welded with a pushing spring 708, the bottom end of the pushing spring is fixedly connected with an adsorption electromagnet 709, and the output end of an external controller 708.

The working principle and the using process of the invention are as follows: before the plate is subjected to punch forming, a worker needs to fixedly clamp the clamping placement box 702 and the fixed placement box 612 to a collection position, and simultaneously clamp the fixed bearing frame 608 to the bottom end of the 21274type bearing plate 601, the worker embeds the clamping fixing block 703 at the bottom end of the clamping placement box 702 into the mounting clamping connection hole 701 at the top end of the fixed support frame 1, and clamps the fixed placement box 612 to the side end of the fixed support frame 1;

after the preparation work is finished, a worker starts an external power supply and a controller, at the moment, a moving motor 602 is started, the moving motor 602 drives a moving screw 603, so that a discharging electric push rod 604 and a v-21274type discharging plate 605 are driven to slide along the inner side of a v-21274type bearing plate 601, a plate located at the side end of the v-21274type discharging plate 605 is pushed to the top end of a fixed support frame 1, after a first plate is completely moved to the top end of the fixed support frame 1, a bearing spring 610 raises to push a second plate to rise after the weight of the top end is lightened, at the moment, a mounting limit block limits the plate 606, so that the plate is prevented from rising, the discharging electric push rod 605 can be normally reset when the v-21274type discharging plate 605 is reset, the discharging electric push rod 604 is started after moving to a limit position, and the v-21274type discharging plate is pushed to slide along the fixed support frame 1, so that the plate is conveyed to a forming die 319, and discharging and feeding is quickly;

after the plate is conveyed to the position of the placing forming die 319, the lifting electric push rod 507 is started, the lifting electric push rod 507 drives the lifting limiting plate 502 to ascend, so that the lifting limiting plate 502 ascends to a limited position through the lifting port 501, the limiting electromagnet 506 is closed, after the limiting electromagnet 506 is closed, the limiting extrusion plates 505 are pushed to move by the limiting springs 504, the peripheries of the plate are fixed by the limiting extrusion plates 505, the position of the plate is limited, the plate is prevented from being shifted when placed, and the position stability during stamping is ensured;

starting an impact hydraulic cylinder 301 and an extension electric push rod 306, pushing an extension forming die 310 to move by the extension electric push rod 306, sliding along an extension mounting groove 307 through an extension supporting rod 309, simultaneously stretching an extension spring 308, driving a fixed supporting block 302 to move by the impact hydraulic cylinder 301, thereby driving a top end forming die 304, a fixed forming die 305 and an extension forming die 310 to synchronously impact a plate, primarily forming the plate during a period of impact, embedding the plate into a placing forming die 319 under the impact effect, then starting a fixed hydraulic tank 311, pushing a side end forming die 312 by the fixed hydraulic tank 311, thereby extruding the vertical plate at the side end, bending the vertical plate at the side end, driving the whole body to reset by the impact hydraulic cylinder 301 after one-side extrusion is completed, starting a rotating motor 303, driving the top end forming die 304 to rotate by 90 degrees by the rotating motor 303, thereby extruding the next side, the fixed forming die 305 and the extension forming die 310 continuously impact the plate embedded in the placing forming die 319 during the extrusion, so that the forming precision of the plate is more accurate, after the extrusion of the side end is completed, the extension forming die 310 is driven by the extension electric push rod 306 to reset, the side end forming die 312 is driven by the fixed hydraulic tank 311 to reset, the top forming die 304, the fixed forming die 305 and the extension forming die 310 are driven by the impact hydraulic cylinder 301 to perform three-stage impact on the plate, under the action of the three-stage impact, the plate is formed internally, meanwhile, the plate with the bent external part is formed synchronously, the cutting hydraulic cylinder 313 is started, the mounting clamping plate 314 is pushed by the cutting hydraulic cylinder 313, so as to drive the pressing cutter 315 to press downwards synchronously, the edge of the plate is cut by the pressing cutter 315, thereby completing the shaping of the plate, the transmission motor 4 is started, the installation support frame 2 is driven by the transmission motor 4 to rotate along the fixed support frame 1, so that the punching and cutting pipe 318 is rotated to the top end of the placing and forming die 319, the adsorption electromagnet 709 and the punching hydraulic cylinder 316 are started, the formed plate is punched by the punching hydraulic cylinder 316, leftover materials generated after punching are adsorbed under the action of the adsorption electromagnet 709, and the final forming of the plate is completed, so that the plate can be formed quickly and stably, and the precision and the strength of the plate can be ensured during forming through multi-section impact, and the condition of large size error is avoided;

after the cutting is finished, the punching and cutting pipe 318 is driven to reset through the transmission motor 4 again, so that the next plate can be manufactured conveniently, after the resetting is finished, the adsorption electromagnet 709 is closed, meanwhile, under the limiting action of the pushing spring 708, leftover materials are pushed out from the punching and cutting pipe 318 and fall into the clamping and placing box 702, the leftover materials can be rapidly collected and processed and cannot be mixed with products, secondary sorting is not needed, meanwhile, when the leftover materials are fed, the sliding placing plate 705 receives gravity, so that the supporting spring 704 is extruded, the sliding placing plate 705 can be gradually pressed down, a worker can rapidly know the storage amount through observing the viewing port 706 and the viewing strip 707, excessive accumulation is avoided, and the rapid cleaning is convenient;

after the forming is completed, the limiting electromagnet 506 is started, the limiting electromagnet 506 adsorbs the limiting extrusion plate 505, so that the limiting extrusion plate 505 can be stably embedded into the limiting installation groove 503, the lifting limiting plate 502 is driven to descend through the lifting electric push rod 507 again, when the limiting extrusion plate descends, the fixed lower pressing column 515 is pushed to press downwards through the linkage fixing block 516, the sealed lower pressing pad 514 is driven to press downwards, the oil in the oil pressure pipe 512 is pushed by the sealed lower pressing pad 514, the oil in the oil pressure pipe 512 is injected into the oil pressure tank 508, the jacking column 510 in the oil pressure tank 508 is pushed to ascend, the fixed protection plate 511 is driven by the jacking column 510, and a product placed in the forming die 319 is pushed, so that the product can be stably pushed out, meanwhile, scraps generated in the impact process are synchronously pushed out, the material is conveniently and quickly taken, and the material feeding and discharging are more convenient to control through a linkage effect, and accidents are avoided;

after the product is pushed out, the discharging electric push rod 604 is started again, the row discharging electric push rod 604 drives the v-21274605 to slide, so that the cut leftover materials and the product are pushed out simultaneously, the scraps contained in the leftover materials fall into the fixed placing box 612 through the intercepting screen plate 613, the cut-off plate 614 is extruded by larger metal blocks, metal strips and the like in the leftover materials, the cut-off plate 614 rotates, the fixed placing box 612 is opened, the leftover materials can rapidly fall, the product is prevented from falling, normal transportation of the product is guaranteed, the product and the leftover materials can be rapidly separated, subsequent sorting by workers is not needed, after the material is discharged, the v-21274605 is driven to reset through the row discharging electric push rod 604, the row discharging electric push rod 604 is driven to reset through the moving screw 603, and after the resetting is completed, the second plate is discharged and pushed to the v-21274605 side under the lifting action of the bearing spring 610, so that the feeding of the material is facilitated.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An integration stamping system which characterized in that: the device comprises a fixed support frame (1), wherein the top end of the fixed support frame (1) is rotatably connected with an installation support frame (2), a transmission motor (4) is fixedly arranged at the top end of the fixed support frame (1) through a motor base, one end of the installation support frame (2) is fixedly connected with an output shaft of the transmission motor (4), and a multi-section forming assembly (3) is arranged on one side of the installation support frame (2);

the multi-section forming component (3) comprises an impact hydraulic cylinder (301), a fixed supporting block (302), a rotating motor (303), a top end forming die (304), a fixed forming die (305), an extension electric push rod (306), an extension mounting groove (307), an extension spring (308), an extension supporting rod (309), an extension forming die (310), a fixed hydraulic tank (311), a side end forming die (312), a cutting hydraulic cylinder (313), a mounting clamping plate (314), a downward pressing cutting knife (315), a punching hydraulic cylinder (316), a fixed connecting plate (317), a punching cutting pipe (318) and a placing forming die (319);

an impact hydraulic cylinder (301) penetrates through one side of the top end of the mounting support frame (2), the hydraulic output end of the impact hydraulic cylinder (301) is fixedly connected with the fixed supporting block (302), the middle part of the inner side of the fixed supporting block (302) is connected with a rotating motor (303) through a motor base, the output shaft of the rotating motor (303) is fixedly connected with the top forming die (304), the top end of the top forming die (304) is rotatably connected with the bottom end of the fixed supporting block (302), the bottom end of the top forming die (304) is fixedly connected with a fixed forming die (305), an extension electric push rod (306) is embedded in the middle of the bottom end of the fixed forming die (305), a plurality of extending installation grooves (307) are equidistantly arranged at the bottom end of the fixed forming die (305) close to the extending electric push rod (306), an extension spring (308) is welded at the top end of the inner side of the extension mounting groove (307), the bottom end of the extension spring (308) is connected with an extension support rod (309) in a spot welding way, the bottom ends of a plurality of extension electric push rods (306) and the bottom ends of the extension electric push rods (306) are fixedly connected with the top end of an extension forming die (310), a fixed hydraulic tank (311) is fixedly arranged at the position, close to the top forming die (304), at the top end of the fixed forming die (305), the output end of the fixed hydraulic tank (311) is fixedly connected with a side end forming die (312), a placing forming die (319) is embedded and mounted at the side end of the fixed support frame (1);

a plurality of cutting hydraulic cylinders (313) penetrate through the side end of the fixed supporting block (302), the bottom ends of the cutting hydraulic cylinders (313) are fixedly connected with installation clamping plates (314) corresponding to the side end of the fixed supporting block (302), the positions, close to the fixed supporting block (302), of the bottom ends of the installation clamping plates (314) are connected with downward pressing cutting knives (315) through screws, punching hydraulic cylinders (316) penetrate through the positions, far away from the impact hydraulic cylinder (301), of the top ends of the installation supporting frames (2), the bottom ends of the punching hydraulic cylinders (316) are fixedly connected with the top ends of fixed connecting plates (317), and punching cutting pipes (318) are fixedly connected with the bottom ends of the fixed connecting plates (317) at equal intervals;

a pushing clamping component (5) is arranged on one side of the fixed support frame (1);

the pushing clamping assembly (5) comprises a lifting port (501), a lifting limiting plate (502), a limiting installation groove (503), a limiting spring (504), a limiting extrusion plate (505), a limiting electromagnet (506), a lifting electric push rod (507), an oil pressure box (508), a reset spring (509), a jacking column (510), a fixed protection plate (511), an oil pressure pipe (512), a jacking spring (513), a sealing lower pressing pad (514), a fixed lower pressing column (515) and a linkage fixing block (516);

a lifting port (501) is formed in the position, close to a placing forming die (319), of the top end of the fixed support frame (1), a lifting limiting plate (502) is placed on the inner side of the lifting port (501) in a sliding mode, a plurality of limiting mounting grooves (503) are formed in the side end of the lifting limiting plate (502) at equal intervals, limiting springs (504) are symmetrically welded in the inner sides of the limiting mounting grooves (503), a limiting extrusion plate (505) is connected to one end of each limiting spring (504) close to the corresponding limiting mounting groove (503) in a spot welding mode, limiting electromagnets (506) are embedded and mounted in the positions, close to the corresponding limiting extrusion plate (505), of the inner sides of the limiting mounting grooves (503), and a plurality of lifting electric push rods (507) are mounted at equal intervals at the bottom end of the lifting limiting plate (502);

an oil pressure box (508) is fixedly mounted at the position, close to the lifting limiting plate (502), of the bottom end of the inner side of the fixed support frame (1), a return spring (509) is welded in the middle of the inner side of the oil pressure box (508), a jacking column (510) is welded at the top end of the return spring (509), a forming die (319) and the bottom end of the lifting limiting plate (502) are placed at the top end of the jacking column (510) in a penetrating mode, a fixed protecting plate (511) is fixedly clamped at the top end of the jacking column, a plurality of oil pressure pipes (512) are welded at equal intervals at the side end of the oil pressure box (508), a jacking spring (513) is welded at the bottom end of the inner side of each oil pressure pipe (512), a sealed lower pressing pad (514) is welded at the position, corresponding to the oil pressure pipe (512), at the top end of the sealed lower pressing pad (514), a fixed lower pressing column (515) is fixedly connected at the top end of the sealing lower pressing pad (515), and a linkage fixing block (516) is welded at the position, corresponding to the side end of the lifting limiting plate (502);

one side of the fixed support frame (1) is provided with an in-out deslagging assembly (6);

the in-out deslagging assembly (6) comprises a 21274type bearing plate (601), a moving motor (602), a moving screw rod (603), a discharging electric push rod (604), a (21274) type discharging plate (605), an installation limiting block (606), an anti-blocking opening (607), a fixed bearing frame (608), a limiting bearing pipe (609), a bearing spring (610), a sliding bearing plate (611), a fixed placing box (612), an intercepting screen plate (613), an opening plate (614), a torsion spring (615) and a universal wheel (616);

a 21274type bearing plate (601) is welded at the side end of the fixed support frame (1), the top of one end, far away from the fixed support frame (1), of the 21274bearing plate (601) is connected with a mobile motor (602) through a motor seat, the output shaft of the mobile motor (602) is fixedly connected with a mobile lead screw (603), one end of the mobile lead screw (603) is rotatably connected with the fixed support frame (1), the side end of the mobile lead screw (603) is fixedly connected with a discharging electric push rod (604) through a lead screw seat, a 21274type discharging plate (605) is fixedly connected at the position, close to the fixed support frame (1), of one end of the discharging electric push rod (604), far away from the 21274type discharging plate (605), a mounting limit block (606) is fixedly installed at one end of the 21274type bearing plate (601), an anti-blocking clamp connection position (607) is arranged at the bottom end of the 21274type bearing plate (601), a plurality of fixing clamp mounting limit clamp holes (609) are welded at the top end of the bearing plate (610), and a bearing spring (610) is welded at a corresponding point welding position;

a fixed placing box (612) is clamped at one end of the fixed supporting frame (1), an intercepting screen plate (613) is embedded and clamped at the top end of the fixed placing box (612), an opening plate (614) is rotatably connected at the position, close to the intercepting screen plate (613), of the top end of the fixed placing box (612), one end of the opening plate (614) is welded with a torsion spring (615), one end of the torsion spring (615) is installed at one end of the fixed placing box (612) in a spot welding mode, and a plurality of universal wheels (616) are installed at the bottom end of the fixed placing box (612) at equal intervals;

a collecting and placing component (7) is arranged on one side of the fixed support frame (1);

the collecting and placing assembly (7) comprises an installation clamping hole (701), a clamping placing box (702), a clamping fixing block (703), a supporting spring (704), a sliding placing plate (705), a viewing port (706), a viewing strip (707), a pushing spring (708) and an adsorption electromagnet (709);

mounting joint hole (701) have been seted up on fixed bolster (1) top, the joint that fixed bolster (1) top corresponds mounting joint hole (701) position department joint has the joint to place case (702), the joint is placed case (702) bottom and is corresponded joint hole (701) position department welding and has joint fixed block (703), the joint is placed case (702) inboard top equidistance welding and is had a plurality of supporting spring (704), the welding of supporting spring (704) top has the slip to place board (705), the joint is placed case (702) one end and has been seted up viewing port (706), the slip is placed board (705) one end and is corresponded viewing port (706) position department welding and have viewing strip (707), it has promotion spring (708 to punch cutting pipe (318) inboard bottom welding, promotion spring (708) bottom fixedly connected with adsorbs electro-magnet (709).

2. The integrated punching system according to claim 1, wherein the length and width of the fixed forming die (305) are equal to the length and width of the extended forming die (310), respectively, the fixed forming die (305) and the extended forming die (310) are slidably embedded and placed inside the forming die (319), and the bottom end of the side end forming die (312) is slidably attached to the side end of the fixed support frame (1);

the input ends of the transmission motor (4), the rotating motor (303) and the extension electric push rod (306) are electrically connected with the output end of an external controller, and the input end of the external controller is electrically connected with the output end of an external power supply.

3. The integrated punching system of claim 1, wherein the pressing cutter (314) is provided with a mounting clamping hole at a position corresponding to the mounting clamping plate (314), the extension support rod (309) is slidably mounted inside the extension mounting groove (307), and the length of the extension support rod (309) is smaller than that of the extension mounting groove (307).

4. The integrated punching system of claim 1, wherein the longitudinal section of the lifting limiting plate (502) is 21274, the length and the width of the top end of the lifting limiting plate (502) are respectively equal to those of the lifting port (501), and the input ends of the limiting electromagnet (506) and the lifting electric push rod (507) are electrically connected with the output end of an external controller.

5. The integrated punching system of claim 1, wherein the sealing lower pressing pad (514) is slidably mounted inside an oil pressure pipe (512), an access hole is formed at a position of a side end of the oil pressure pipe (512) corresponding to the oil pressure tank (508), and a top end of the fixed lower pressing column (515) is fixedly connected with a bottom end of the linkage fixed block (516).

6. The integrated punching system of claim 1, wherein the v-21274type discharging plate (605) is in sliding clamping connection with the v-21274type bearing plate (601), the sliding bearing plate (611) is slidably mounted inside the fixed bearing frame (608), and the input ends of the moving motor (602) and the discharging electric push rod (604) are electrically connected with the output end of an external controller.

7. The integrated punching system of claim 1, wherein the viewing bar (707) is slidably and snap-mounted inside the viewing opening (706), a side end of the snap-fixing block (703) is embedded inside the mounting snap-hole (701), and an input end of the adsorption electromagnet (709) is electrically connected with an output end of an external controller.