CN113492173A

CN113492173A - Integrated stamping system

Info

Publication number: CN113492173A
Application number: CN202110793563.0A
Authority: CN
Inventors: 曹亮
Original assignee: Individual
Current assignee: Dongguan Zhonggang Mould Co ltd
Priority date: 2021-07-14
Filing date: 2021-07-14
Publication date: 2021-10-12
Anticipated expiration: 2041-07-14
Also published as: CN113492173B

Abstract

The invention discloses an integrated punching system, wherein the top end of a top forming die is rotatably connected with the bottom end of a fixed supporting block, the bottom end of the top forming die is fixedly connected with a fixed forming die, the bottom ends of an extension electric push rod and an extension electric push rod are both connected with the top end of the extension forming die, the output end of a fixed hydraulic tank is fixedly connected with a side end forming die, the side end of a fixed supporting frame is embedded and provided with a placing forming die, the bottom end of an installation clamping plate is connected with a downward pressing cutting knife, the bottom end of a fixed connecting plate is connected with a punching cutting tube, the fixed supporting block is driven by an impact hydraulic cylinder, so that the top forming die, the fixed forming die and the extension forming die can quickly impact and limit a plate, meanwhile, the position of the forming die is changed by a rotating motor, so that the side end can be quickly bent, and the punching forming by multi-section different impact forces is not needed to be carried out by a plurality of punching machines, thereby improving the precision of the product.

Description

Integrated stamping system

Technical Field

The invention relates to the technical field of stamping, in particular to an integrated stamping system.

Background

The punching process is a metal processing method, it is established on the basis of metal plastic deformation, utilize mould and stamping equipment to exert pressure to the sheet material, make the sheet material produce plastic deformation or separate, thus obtain the part with certain shape, size and performance, the punching is a processing method with high production efficiency, low material consumption, the punching process is suitable for the production of the part products of greater volume, easy to realize mechanize and automaticly, have higher production efficiency, meanwhile, the punching production can not only be produced with little waste material and no waste material hard, and even there is leftover bits in some cases, also can fully utilize.

But at present when punching press to panel, conventional punching machine is single punching press more for need use a plurality of punching machines when carrying out the punching press of multiple different requirements to panel, thereby influenced the efficiency of punching press, and fixed the position skew that appears more easily many times, lead to the punching press to appear the error, make the condition of the disability rate increase of product appear.

Disclosure of Invention

The invention provides an integrated stamping system, which can effectively solve the problems that when the conventional stamping machine is used for stamping a sheet material at present, the conventional stamping machine is mostly single stamping, so that a plurality of stamping machines are needed to be used when the sheet material is stamped according to multiple different requirements, the stamping efficiency is influenced, position deviation is more easily caused by multiple times of fixation, errors are caused in stamping, and the rejection rate of products is increased.

In order to achieve the purpose, the invention provides the following technical scheme: an integrated stamping system comprises a fixed support frame, wherein the top end of the fixed support frame is rotatably connected with an installation support frame, a transmission motor is fixedly installed at the top end of the fixed support frame through a motor base, one end of the installation support frame is fixedly connected with an output shaft of the transmission motor, and a multi-section forming assembly is installed on one side of the installation support frame;

the multi-section forming assembly comprises an impact hydraulic cylinder, a fixed supporting block, a rotating motor, a top end forming die, a fixed forming die, an extension electric push rod, an extension mounting groove, an extension spring, an extension supporting rod, an extension forming die, a fixed hydraulic box, a side end forming die, a cutting hydraulic cylinder, a mounting clamping plate, a pressing cutter, a punching hydraulic cylinder, a fixed connecting plate, a punching cutting pipe and a placing forming die;

an impact hydraulic cylinder penetrates through one side of the top end of the mounting support frame, the hydraulic output end of the impact hydraulic cylinder is fixedly connected with a fixed support block, the middle part of the inner side of the fixed support block is connected with a rotating motor through a motor base, the output shaft of the rotating motor is fixedly connected with a top end forming die, the top end of the top end forming die is rotatably connected with the bottom end of the fixed support block, a fixed forming die is fixedly connected with the bottom end of the top end forming die, an extension electric push rod is embedded in the middle part of the bottom end of the fixed forming die, a plurality of extension mounting grooves are formed in the positions, close to the positions of the extension electric push rods, of the bottom end of the fixed forming die at equal intervals, extension springs are welded at the top ends of the inner sides of the extension mounting grooves, extension support rods are connected with the bottom ends of the extension springs in a spot welding manner, the bottoms of the extension electric push rods and the extension electric push rods are fixedly connected with the top end of the extension forming die, and a fixed hydraulic tank is fixedly mounted at the positions, close to the positions, of the top end forming die, of the fixed forming die, the output end of the fixed hydraulic tank is fixedly connected with a side end forming die, and a placing forming die is embedded in the side end of the fixed support frame;

the fixed bolster side runs through there is a plurality of cutting pneumatic cylinder, cutting pneumatic cylinder bottom corresponds fixed bolster side position department fixedly connected with installation joint board, there is the push down cutting knife installation joint board bottom is close to fixed bolster position department through screw connection, the impact hydraulic cylinder position department is kept away from on erection bracing frame top runs through there is the pneumatic cylinder that punches, punch hydraulic cylinder bottom and fixed connection board top fixed connection, fixed connection board bottom equidistance fixedly connected with cuts the pipe.

Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:

1. the multi-section forming assembly is arranged, the fixed supporting block is driven by the impact hydraulic cylinder, so that the top forming die, the fixed forming die and the extension forming die can quickly impact and limit a plate, meanwhile, the position of the side forming die is changed by the rotating motor, so that the side part can be quickly bent, the position of the extension forming die is changed by the extension electric push rod, so that the position of the side forming die is conveniently and better positioned, the best forming position is ensured, the impact forming of multiple sections of different impact forces is realized, the manufacturing by a plurality of punching machines is not needed, the stability of product placement is ensured, the precision of a product is improved, the cutting hydraulic cylinder drives the downward pressing cutter to press, the punching cutting pipe is driven by the punching hydraulic cylinder to punch the product, the appearance and the hole of the product are quickly processed, and the necessary processing can be completed under the condition that the position of the product is not moved, the product carrying time is reduced, and the production efficiency is accelerated.

2. Be provided with and promote the joint subassembly, it removes to drive the lift limiting plate through the lift electric push rod, and drive spacing stripper plate through spacing spring and restrict the panel edge, make can be quick when the punching press prescribe a limit to the position of panel, avoid panel skew to set for the position, when the lift limiting plate resets, extrude fixed compression leg down by the linkage fixed block, thereby drive sealed push pad and push down, extrude inside oil, pressurize oil, thereby it rises to drive the jack-up post through oil, and discharge the piece that produces in with the product that the punching press was accomplished and the punching press process through fixed guard plate, thereby be convenient for quick row's material, through the linkage reaction, control step has been reduced, thereby the stability of product preparation has been guaranteed, the use of the energy has been reduced simultaneously, effectually energy-conservation has been carried out.

To sum up, mutually support through multistage shaping subassembly and promotion joint subassembly for can stabilize when the shaping and carry out spacingly to the product, guarantee the stability of punching press and the stability of the size of product, and release the product after the punching press is accomplished, be convenient for quick next punching press operation of carrying on, accelerate the efficiency of production.

3. Be provided with the business turn over and arrange the sediment subassembly, it rotates to drive the removal lead screw through the mobile motor, make row material electric push rod can be quick remove to the limited position, it promotes Contraband type row material board to arrange the material push rod through arranging material electric push rod, thereby it is quick carry the punching press position with panel, and can be quick when the ejection of compact release with product and leftover bits place moulded die position department, thereby be convenient for quick handle the product, collect the piece through the interception otter board, rethread division board is opened fixedly and is placed the case and collect the leftover bits, thereby it carries out secondary letter sorting to the product to need not the staff, the effectual use that has reduced manpower resources, and the effectual intensity of labour who alleviates the staff, the installation of production has been guaranteed.

Combine, arrange the sediment subassembly through promoting the joint subassembly and business turn over and mutually support for discharge that can be quick when the ejection of compact, simultaneously can be fast and stable the assurance feed after discharging for the speed of production avoids the accumulational condition of material to appear, thereby has guaranteed normal production.

4. Be provided with the collection and place the subassembly, adsorb the leftover bits through adsorption electromagnet, thereby avoid the leftover bits after the cutting is accomplished to remain inside the product, promote the leftover bits through promoting the spring, thereby be convenient for quick discharge leftover bits, make the joint place the case can be fast and stable collect, place the board through supporting spring and slip and mutually support, make the condition of knowing inside windrow through the viewing aperture that the staff can be quick, avoid appearing the leftover bits and pile up too much condition, the quick clearance of the staff of being convenient for.

Combine to use, place the subassembly through multistage shaping subassembly and collection and mutually support, make the leftover bits of leftover bits handle that can be quick after the shaping punches, avoid the leftover bits to remain in the product, thereby the stability of follow-up product manufacturing has been guaranteed, mutually support through a plurality of subassemblies, make can be stable when carrying out punching production produce, can accomplish a plurality of different operations on same stamping equipment simultaneously, thereby the use of machine has been reduced, the area of occupation of land has been reduced, and the quality and the production efficiency of product have been guaranteed.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic structural view of a multi-segment molding assembly of the present invention;

FIG. 3 is a schematic view of the mounting structure of the fixed support block of the present invention;

FIG. 4 is a schematic view showing the mounting structure of the tip forming die of the present invention;

FIG. 5 is a schematic view showing an installation structure of a fixed molding die of the present invention;

FIG. 6 is a schematic view of the installation structure of the perforating cutting tube of the present invention;

FIG. 7 is a schematic view of the push-to-latch assembly of the present invention;

FIG. 8 is a schematic view of an installation structure of an oil hydraulic pipe according to the present invention;

FIG. 9 is a schematic view of the mounting structure of the spacing spring of the present invention;

FIG. 10 is a schematic structural view of the access deslagging assembly of the present invention;

FIG. 11 is a schematic view of the mounting structure of the permanent set tank of the present invention;

FIG. 12 is a schematic structural view of a collection placement assembly of the present invention;

fig. 13 is a schematic view of the installation structure of the adsorption electromagnet of the present invention;

reference numbers in the figures: 1. fixing a support frame; 2. mounting a support frame;

3. a multi-section molding assembly; 301. impacting a hydraulic cylinder; 302. fixing a supporting block; 303. a rotating electric machine; 304. forming a top end die; 305. fixing a forming die; 306. extending the electric push rod; 307. an extension mounting groove; 308. an extension spring; 309. extending the support rod; 310. extending the forming die; 311. fixing the hydraulic tank; 312. forming a side end forming die; 313. cutting a hydraulic cylinder; 314. installing a clamping and connecting plate; 315. pressing down the cutter; 316. a punching hydraulic cylinder; 317. fixing the connecting plate; 318. punching and cutting the pipe; 319. placing a forming die;

4. a drive motor;

5. pushing the clamping component; 501. a lifting port; 502. a lifting limit plate; 503. a limiting mounting groove; 504. a limiting spring; 505. limiting the extrusion plate; 506. a limiting electromagnet; 507. lifting the electric push rod; 508. an oil pressure tank; 509. a return spring; 510. jacking the column; 511. fixing a protection plate; 512. an oil pressure pipe; 513. jacking up the spring; 514. sealing the lower pressure pad; 515. fixing the lower pressing column; 516. a linkage fixing block;

6. the in-out deslagging assembly; 601. contraband type bearing plate; 602. a moving motor; 603. moving the screw rod; 604. discharging the electric push rod; 605. contraband type discharge board; 606. installing a limiting block; 607. preventing the bayonet; 608. fixing a bearing frame; 609. limiting the bearing pipe; 610. a load bearing spring; 611. a sliding bearing plate; 612. fixing the placing box; 613. intercepting a screen plate; 614. opening and closing the board; 615. a torsion spring; 616. a universal wheel;

7. a collection placement component; 701. installing a clamping hole; 702. clamping the placing box; 703. clamping the fixing block; 704. a support spring; 705. sliding the placing plate; 706. a viewing port; 707. viewing the bar; 708. a push spring; 709. and adsorbing the electromagnet.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

Example (b): as shown in fig. 1-13, the present invention provides an integrated stamping system, which includes a fixed support frame 1, wherein the top end of the fixed support frame 1 is rotatably connected with an installation support frame 2, one end of the installation support frame 2 is fixedly connected with an output shaft of a transmission motor 4, the transmission motor 4 is fixedly installed on the top end of the fixed support frame 1 through a motor base, and one side of the installation support frame 2 is provided with a multi-section forming assembly 3;

the multi-segment molding assembly 3 comprises an impact hydraulic cylinder 301, a fixed supporting block 302, a rotating motor 303, a top molding die 304, a fixed molding die 305, an extension electric push rod 306, an extension mounting groove 307, an extension spring 308, an extension supporting rod 309, an extension molding die 310, a fixed hydraulic tank 311, a side molding die 312, a cutting hydraulic cylinder 313, a mounting clamping plate 314, a downward pressing cutter 315, a punching hydraulic cylinder 316, a fixed connecting plate 317, a punching cutting pipe 318 and a placing molding die 319;

an impact hydraulic cylinder 301 penetrates through one side of the top end of the installation support frame 2, a hydraulic output end of the impact hydraulic cylinder 301 is fixedly connected with a fixed support block 302, the middle part of the inner side of the fixed support block 302 is connected with a rotating motor 303 through a motor base, an output shaft of the rotating motor 303 is fixedly connected with a top forming die 304, the top end of the top forming die 304 is rotatably connected with the bottom end of the fixed support block 302, a fixed forming die 305 is fixedly connected with the bottom end of the top forming die 304, an extension electric push rod 306 is embedded and installed in the middle part of the bottom end of the fixed forming die 305, a plurality of extension installation grooves 307 are formed in the bottom end of the fixed forming die 305 at equal intervals close to the positions of the extension electric push rod 306, extension springs 308 are welded at the top ends of the inner sides of the extension installation grooves 307, extension support rods 309 are slidably installed inside the extension installation grooves 307, and the lengths of the extension support rods 309 are smaller than the lengths of the extension installation grooves 307, the bottom ends of a plurality of extension electric push rods 306 and the bottom ends of the extension electric push rods 306 are fixedly connected with the top end of an extension forming die 310, the length and the width of a fixed forming die 305 are respectively equal to the length and the width of the extension forming die 310, the sizes of primary forming and secondary forming are ensured, the occurrence of forming errors caused by size deviation is avoided, a fixed hydraulic tank 311 is fixedly arranged at the position, close to a top forming die 304, of the top end of the fixed forming die 305, the output end of the fixed hydraulic tank 311 is fixedly connected with a side forming die 312, the bottom end of the side forming die 312 is in sliding fit with a side end of a fixed supporting frame 1, the stability of side end stamping is ensured, a placing forming die 319 is embedded in the side end of the fixed supporting frame 1, the fixed forming die 305 and the extension forming die 310 are both in sliding embedded in and placed inside the forming die 319, and the accuracy and the stability of stamping are ensured, the stamping position is prevented from deviating in the stamping process;

a plurality of cutting hydraulic cylinders 313 penetrate through the side end of the fixed supporting block 302, the bottom ends of the cutting hydraulic cylinders 313 are fixedly connected with installation clamping plates 314 corresponding to the side end positions of the fixed supporting block 302, the bottom ends of the installation clamping plates 314, which are close to the position of the fixed supporting block 302, are connected with downward cutting knives 315 through screws, installation clamping holes are formed in the positions, which correspond to the installation clamping plates 314, of the downward cutting knives 315, so that the quick connection and fixation are convenient, and the deviation is avoided, punching hydraulic cylinders 316 penetrate through the positions, which are far away from the impact hydraulic cylinders 301, of the top ends of the installation supporting frames 2, the bottom ends of the punching hydraulic cylinders 316 are fixedly connected with the top ends of the fixed connecting plates 317, punching cutting pipes 318 and a transmission motor 4 are fixedly connected at equal intervals at the bottom ends of the fixed connecting plates 317, the input ends of the rotating motor 303 and the extension electric push rod 306 are electrically connected with the output end of an external controller, and the input end of the external controller is electrically connected with the output end of an external power supply.

A pushing clamping assembly 5 is installed on one side of the fixed support frame 1, and the pushing clamping assembly 5 comprises a lifting port 501, a lifting limit plate 502, a limit installation groove 503, a limit spring 504, a limit extrusion plate 505, a limit electromagnet 506, a lifting electric push rod 507, an oil pressure tank 508, a reset spring 509, a jacking column 510, a fixed protection plate 511, an oil pressure pipe 512, a jacking spring 513, a sealing lower pressing pad 514, a fixed lower pressing column 515 and a linkage fixing block 516;

the top end of the fixed support frame 1 near the placing forming die 319 is provided with a lifting port 501, the inner side of the lifting port 501 is slidably provided with a lifting limit plate 502, the longitudinal section of the lifting limit plate 502 is Contraband type, the length and the width of the top end of the lifting limit plate 502 are respectively equal to the length and the width of the lifting port 501, so that the lifting limit can be synchronously and stably carried out during the limit, meanwhile, gaps can be filled during discharging, the situation that debris falls into the interior to influence the mechanical operation is avoided, a plurality of limiting installation grooves 503 are equidistantly formed in the side end of the lifting limiting plate 502, limiting springs 504 are symmetrically welded to the inner sides of the limiting installation grooves 503, a limiting extrusion plate 505 is connected to one end of each limiting spring 504 close to the corresponding limiting installation groove 503 in a spot welding mode, a limiting electromagnet 506 is embedded and installed at the position, close to the corresponding limiting extrusion plate 505, of the inner side of each limiting installation groove 503, and a plurality of lifting electric push rods 507 are equidistantly installed at the bottom end of the lifting limiting plate 502;

an oil pressure box 508 is fixedly arranged at the bottom end of the inner side of the fixed support frame 1 close to the position of the lifting limit plate 502, a return spring 509 is welded at the middle part of the inner side of the oil pressure box 508, a jacking column 510 is welded at the top end of the return spring 509, the top end of the jacking column 510 penetrates through the forming die 319 and the bottom end of the lifting limit plate 502, a fixed protection plate 511 is fixedly clamped at the top end of the jacking column 510, a plurality of oil pressure pipes 512 are welded at the side end of the oil pressure box 508 at equal intervals, a jacking spring 513 is welded at the bottom end of the inner side of each oil pressure pipe 512, a sealing lower pressure pad 514 is welded at the position, corresponding to the inner side of each oil pressure pipe 512, an inlet and outlet hole is formed at the side end of each oil pressure pipe 512, corresponding to the position of the oil pressure box 508, the stability of oil discharge is ensured, the situation of oil leakage and pressure release during oil discharge is avoided, a fixed lower pressure column 515 is fixedly connected at the top end of the sealing lower pressure pad 514, a linked fixed linkage fixing block 516 is welded at the position, corresponding to the position of the lifting limit plate 502, the top end of the fixed lower pressing column 515 is fixedly connected with the bottom end of the linkage fixing block 516, so that linkage is facilitated, and the input ends of the limiting electromagnet 506 and the lifting electric push rod 507 are electrically connected with the output end of an external controller.

An in-out deslagging assembly 6 is arranged on one side of the fixed support frame 1, and the in-out deslagging assembly 6 comprises an Contraband-type bearing plate 601, a moving motor 602, a moving screw 603, a discharging electric push rod 604, a Contraband-type discharging plate 605, an installation limiting block 606, an anti-blocking opening 607, a fixed bearing frame 608, a limiting bearing pipe 609, a bearing spring 610, a sliding bearing plate 611, a fixed placing box 612, an intercepting screen plate 613, an open-close plate 614, a torsion spring 615 and a universal wheel 616;

contraband type bearing plate 601 is welded at the side end of a fixed support frame 1, the top of one end of the Contraband type bearing plate 601 far away from the fixed support frame 1 is connected with a moving motor 602 through a motor base, the output shaft of the moving motor 602 is fixedly connected with a moving screw 603, one end of the moving screw 603 is rotatably connected with the fixed support frame 1, the side end of the moving screw 603 is fixedly connected with a discharging electric push rod 604 through a screw base, one end of the discharging electric push rod 604 near the fixed support frame 1 is fixedly connected with a Contraband type discharging plate 605, the Contraband type discharging plate 605 is in sliding clamping connection with the Contraband type bearing plate 601, so as to limit the Contraband type discharging plate 605, so that the position of the material cannot deviate in the feeding process, a mounting limit block 606 is fixedly installed at one end of the discharging electric push rod 604 far away from the Contraband type discharging plate 605, a prevention bayonet 607 is opened at one end of the Contraband type bearing plate 601 near the mounting limit block 606, a fixed bearing frame 608 is clamped at the bottom end of the Contraband type bearing plate 601, the top end of the fixed bearing frame 608 is equidistantly welded with a plurality of limiting bearing tubes 609, the top end of the fixed bearing frame 608 is welded with a bearing spring 610 at a position corresponding to the limiting bearing tubes 609, the top end of the bearing spring 610 is connected with a sliding bearing plate 611 in a spot welding manner, and the sliding bearing plate 611 is slidably mounted on the inner side of the fixed bearing frame 608, so that the sliding bearing plate 611 can stably climb when moving upwards, and the inclination is avoided;

the fixed case 612 of placing is connected to fixed support frame 1 one end joint, fixed case 612 top embedding joint of placing has interception otter board 613, fixed case 612 top of placing is close to interception otter board 613 position department and is rotated and be connected with open-close plate 614, open-close plate 614 one end and torsion spring 615 welded connection, torsion spring 615 one end spot welding is installed in fixed case 612 one end of placing, fixed case 612 bottom equidistance of placing installs a plurality of universal wheel 616, the input of mobile motor 602 and row material electric putter 604 and external control ware output electric connection.

A collecting and placing assembly 7 is installed on one side of the fixed support frame 1, and the collecting and placing assembly 7 comprises an installation clamping connection hole 701, a clamping connection placing box 702, a clamping connection fixing block 703, a support spring 704, a sliding placing plate 705, a viewing port 706, a viewing strip 707, a pushing spring 708 and an adsorption electromagnet 709;

the top end of the fixed support frame 1 is provided with an installation clamping hole 701, the top end of the fixed support frame 1 is clamped with a clamping placing box 702 corresponding to the installation clamping hole 701, the bottom end of the clamping placing box 702 is welded with a clamping fixing block 703 corresponding to the clamping hole 701, the side end of the clamping fixing block 703 is embedded and installed inside the installation clamping hole 701, so that the clamping placing box 702 can be integrally fixed, the leftover materials can be stably received when being thrown in, the leftover materials are prevented from falling into the instrument and affecting the normal operation of the instrument, the top end inside the clamping placing box 702 is equidistantly welded with a plurality of supporting springs 704, the top end of the supporting springs 704 is welded with a sliding placing plate 705, one end of the clamping placing box 702 is provided with a viewing port 706, one end of the sliding placing plate 705 is welded with a viewing strip 707 corresponding to the viewing port 706, the viewing strip 707 is slidably clamped and installed inside the viewing port 706, so that a worker can quickly know the amount of bearing, the bottom welding of the inboard bottom of cutting pipe 318 that punches has and promotes spring 708, promotes spring 708 bottom fixedly connected with adsorption electromagnet 709, adsorption electromagnet 709 input and external control ware output electric connection.

The working principle and the using process of the invention are as follows: before the plate is subjected to punch forming, a worker needs to fixedly clamp the clamping placement box 702 and the fixed placement box 612 to a collection position, meanwhile, the fixed bearing frame 608 is clamped to the bottom end of the Contraband-type bearing plate 601, the worker embeds the clamping fixing block 703 at the bottom end of the clamping placement box 702 into the mounting clamping connection hole 701 at the top end of the fixed support frame 1, and clamps the fixed placement box 612 to the side end of the fixed support frame 1;

after the preparation is completed, the worker starts the external power supply and the controller, at this time, the moving motor 602 is started, the moving motor 602 drives the moving screw 603, so as to drive the discharging electric push rod 604 and the Contraband type discharging plate 605 to slide along the inner side of the Contraband type bearing plate 601, the plate positioned at the side end of the Contraband type discharging plate 605 is pushed to the top end of the fixed support frame 1, after the first plate is completely moved to the top end of the fixed support frame 1, the weight of the top end of the bearing spring 610 is lightened, the second plate is pushed to ascend by ascending, at this time, the plate is limited by the installation limiting block 606, the plate is prevented from ascending, so that the plate can normally reset when the Contraband type discharging plate 605 resets, the discharging electric push rod 604 is started after being moved to the limited position, the Contraband type discharging plate 605 is pushed by the electric push rod 604 to slide along the fixed support frame 1, so as to convey the plate to the position where the forming die 319 is placed, thereby realizing rapid feeding;

after the plate is conveyed to the position of the placing forming die 319, the lifting electric push rod 507 is started, the lifting electric push rod 507 drives the lifting limit plate 502 to ascend, so that the lifting limit plate 502 ascends to the limit position through the lifting port 501, the limit electromagnet 506 is closed, after the limit electromagnet 506 is closed, the limit extrusion plate 505 is pushed to move by the limit spring 504, the periphery of the plate is fixed by the limit extrusion plates 505, the position of the plate is limited, the position of the plate is prevented from being deviated when the plate is placed, and the position stability during stamping is ensured;

starting the impact hydraulic cylinder 301 and the extension electric push rod 306, pushing the extension forming die 310 to move by the extension electric push rod 306, sliding along the extension mounting groove 307 through the extension support rod 309, simultaneously stretching the extension spring 308, driving the fixed support block 302 to move by the impact hydraulic cylinder 301, thereby driving the top forming die 304, the fixed forming die 305 and the extension forming die 310 to synchronously impact the plate, primarily forming the plate during a period of impact, embedding the plate into the placing forming die 319 under the impact effect, then starting the fixed hydraulic tank 311, pushing the side forming die 312 by the fixed hydraulic tank 311, thereby extruding the vertical plate at the side end, bending the vertical plate at the side end, driving the whole body to reset by the impact hydraulic cylinder 301 after one-side extrusion is completed, starting the rotating motor 303, driving the top forming die 304 to rotate 90 degrees by the rotating motor 303, thereby extruding the next side, the fixed forming die 305 and the extension forming die 310 continue to impact the plate embedded in the placing forming die 319 during extrusion, so that the forming precision of the plate is more accurate, after the side end extrusion is completed, the extension forming die 310 is driven to reset by the extension electric push rod 306, the side end forming die 312 is driven to reset by the fixed hydraulic tank 311, the top forming die 304, the fixed forming die 305 and the extension forming die 310 are driven to perform three-stage impact on the plate by the impact hydraulic cylinder 301 again, under the action of the three-stage impact, the plate is formed internally, the plate with the bent external part is formed synchronously, the cutting hydraulic cylinder 313 is started, the mounting clamping plate 314 is pushed by the cutting hydraulic cylinder 313, so that the pressing cutter 315 is driven to synchronously press down, the edge of the plate is cut by the pressing cutter 315, so that the shaping of the plate is completed, the transmission motor 4 is started, the mounting support frame 2 is driven to rotate along the fixed support frame 1 by the transmission motor 4, the punching and cutting pipe 318 is rotated to the top end of the placing forming die 319, the adsorption electromagnet 709 and the punching hydraulic cylinder 316 are started, the formed plate is subjected to impact punching by the punching hydraulic cylinder 316, leftover materials generated after punching are adsorbed under the action of the adsorption electromagnet 709, and therefore the final forming of the plate is completed, the plate can be quickly and stably formed, the precision and the strength of the plate during forming can be guaranteed through multi-section impact, and the situation of large size error is avoided;

after the cutting is finished, the punching and cutting pipe 318 is driven to reset through the transmission motor 4 again, so that the next plate can be manufactured conveniently, after the resetting is finished, the adsorption electromagnet 709 is closed, meanwhile, under the limiting action of the pushing spring 708, leftover materials are pushed out from the punching and cutting pipe 318 and fall into the clamping and placing box 702, the leftover materials can be rapidly collected and processed and cannot be mixed with products, secondary sorting is not needed, meanwhile, when the leftover materials are fed, the sliding placing plate 705 receives gravity, so that the supporting spring 704 is extruded, the sliding placing plate 705 can be gradually pressed down, a worker can rapidly know the storage amount through observing the viewing port 706 and the viewing strip 707, excessive accumulation is avoided, and the rapid cleaning is convenient;

after the forming is completed, the limiting electromagnet 506 is started, the limiting electromagnet 506 adsorbs the limiting extrusion plate 505, so that the limiting extrusion plate 505 can be stably embedded into the limiting installation groove 503, the lifting limiting plate 502 is driven to descend by the lifting electric push rod 507 again, when descending, the fixed lower pressing column 515 is pushed to press downwards by the linkage fixing block 516, so that the sealed lower pressing pad 514 is driven to press downwards, the oil in the oil pressure pipe 512 is pushed by the sealed lower pressing pad 514, so that the oil in the oil pressure pipe 512 is injected into the oil pressure tank 508, the jacking column 510 in the oil pressure tank 508 is pushed to ascend, the fixed protection plate 511 is driven by the jacking column 510, so that the product placed in the forming die 319 is pushed, so that the product can be stably pushed out, meanwhile, the scraps generated in the impact process are synchronously pushed out, the material is conveniently and quickly taken, and through the linkage effect, the feeding and discharging are controlled more conveniently, and accidents are avoided;

after the product is pushed out, the discharging electric push rod 604 is started again, the discharging electric push rod 604 drives Contraband type discharging plate 605 to slide, so that leftover materials and products generated by cutting are pushed out simultaneously, sundry chips contained in the leftover materials drop into the fixed placing box 612 through the intercepting screen plate 613, the cut-off plate 614 is extruded by larger metal blocks, metal strips and the like in the leftover materials, the cut-off plate 614 rotates, the fixed placing box 612 is opened, the leftover materials can rapidly drop, meanwhile, the products are prevented from dropping, the normal transportation of the products is ensured, the products and the leftover materials can be rapidly separated, the follow-up sorting of workers is not needed, after the material is discharged, the discharging electric push rod 604 drives Contraband type discharging plate 605 to reset, the discharging electric push rod 603 is moved to drive the discharging electric push rod 604 to reset, after the resetting is completed, the second plate limiting force is lost, the material is pushed to the side end of the Contraband type discharging plate 605 again under the ascending action of the bearing spring 610, thereby facilitating the feeding.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated stamping system, characterized in that: the device comprises a fixed support frame (1), wherein the top end of the fixed support frame (1) is rotatably connected with an installation support frame (2), a transmission motor (4) is fixedly arranged at the top end of the fixed support frame (1) through a motor base, one end of the installation support frame (2) is fixedly connected with an output shaft of the transmission motor (4), and a multi-section forming assembly (3) is arranged on one side of the installation support frame (2);

the multi-section forming component (3) comprises an impact hydraulic cylinder (301), a fixed supporting block (302), a rotating motor (303), a top end forming die (304), a fixed forming die (305), an extension electric push rod (306), an extension mounting groove (307), an extension spring (308), an extension supporting rod (309), an extension forming die (310), a fixed hydraulic tank (311), a side end forming die (312), a cutting hydraulic cylinder (313), a mounting clamping plate (314), a downward pressing cutting knife (315), a punching hydraulic cylinder (316), a fixed connecting plate (317), a punching cutting pipe (318) and a placing forming die (319);

an impact hydraulic cylinder (301) penetrates through one side of the top end of the mounting support frame (2), the hydraulic output end of the impact hydraulic cylinder (301) is fixedly connected with a fixed support block (302), the middle part of the inner side of the fixed support block (302) is connected with a rotating motor (303) through a motor base, an output shaft of the rotating motor (303) is fixedly connected with a top forming die (304), the top end of the top forming die (304) is rotatably connected with the bottom end of the fixed support block (302), a fixed forming die (305) is fixedly connected with the bottom end of the top forming die (304), an extension electric push rod (306) is embedded and mounted in the middle part of the bottom end of the fixed forming die (305), a plurality of extension mounting grooves (307) are formed in the position, close to the extension electric push rod (306), of the bottom end of the fixed forming die (305) at equal intervals, extension springs (308) are welded at the top end of the inner side of the extension mounting grooves (307), the bottom end of the extension spring (308) is connected with an extension supporting rod (309) in a spot welding mode, the bottom ends of a plurality of extension electric push rods (306) and the bottom ends of the extension electric push rods (306) are fixedly connected with the top end of an extension forming die (310), a fixed hydraulic tank (311) is fixedly installed at the position, close to a top forming die (304), of the top end of a fixed forming die (305), the output end of the fixed hydraulic tank (311) is fixedly connected with a side end forming die (312), and a placing forming die (319) is embedded and installed at the side end of the fixed supporting frame (1);

the fixed supporting shoe (302) side runs through and has a plurality of cutting pneumatic cylinder (313), cutting pneumatic cylinder (313) bottom corresponds fixed supporting shoe (302) side position department fixedly connected with installation joint board (314), there is push down cutting knife (315) installation joint board (314) bottom is close to fixed supporting shoe (302) position department through the screw connection, the impact pneumatic cylinder (301) position department is kept away from on installation support frame (2) top runs through and has the pneumatic cylinder (316) that punches, pneumatic cylinder (316) bottom and fixed connection board (317) top fixed connection punch, fixed connection board (317) bottom equidistance fixedly connected with cuts the pipe (318) that punches.

2. An integrated punching system according to claim 1, wherein the length and width of the fixed forming die (305) are equal to those of the extension forming die (310), respectively, the fixed forming die (305) and the extension forming die (310) are slidably inserted and placed inside the forming die (319), and the bottom end of the side end forming die (312) is slidably attached to the side end of the fixed support frame (1);

the input ends of the transmission motor (4), the rotating motor (303) and the extension electric push rod (306) are electrically connected with the output end of an external controller, and the input end of the external controller is electrically connected with the output end of an external power supply.

3. The integrated punching system of claim 1, wherein the pressing cutter (314) is provided with a mounting clamping hole at a position corresponding to the mounting clamping plate (314), the extension support rod (309) is slidably mounted inside the extension mounting groove (307), and the length of the extension support rod (309) is smaller than that of the extension mounting groove (307).

4. The integrated punching system according to claim 1, wherein a push clamping assembly (5) is mounted on one side of the fixed support frame (1);

the pushing clamping assembly (5) comprises a lifting port (501), a lifting limiting plate (502), a limiting mounting groove (503), a limiting spring (504), a limiting extrusion plate (505), a limiting electromagnet (506), a lifting electric push rod (507), an oil pressure box (508), a reset spring (509), a jacking column (510), a fixed protection plate (511), an oil pressure pipe (512), a jacking spring (513), a sealing lower pressing pad (514), a fixed lower pressing column (515) and a linkage fixing block (516);

a lifting port (501) is formed in the position, close to a placing forming die (319), of the top end of the fixed support frame (1), a lifting limiting plate (502) is placed on the inner side of the lifting port (501) in a sliding mode, a plurality of limiting mounting grooves (503) are formed in the side end of the lifting limiting plate (502) at equal intervals, limiting springs (504) are symmetrically welded in the inner sides of the limiting mounting grooves (503), a limiting extrusion plate (505) is connected to one end of each limiting spring (504) close to the corresponding limiting mounting groove (503) in a spot welding mode, limiting electromagnets (506) are embedded and mounted in the positions, close to the corresponding limiting extrusion plate (505), of the inner sides of the limiting mounting grooves (503), and a plurality of lifting electric push rods (507) are mounted at equal intervals at the bottom end of the lifting limiting plate (502);

an oil pressure tank (508) is fixedly arranged at the bottom end of the inner side of the fixed support frame (1) close to the position of the lifting limit plate (502), a return spring (509) is welded in the middle of the inner side of the oil pressure box (508), a jacking column (510) is welded at the top end of the return spring (509), the top end of the jacking column (510) penetrates through the bottom ends of the forming die (319) and the lifting limit plate (502), the top end of the jacking column (510) is fixedly clamped with a fixed protection plate (511), a plurality of oil pressure pipes (512) are welded at the side end of the oil pressure tank (508) at equal intervals, a jacking spring (513) is welded at the bottom end of the inner side of the oil pressure pipe (512), a sealing lower pressing pad (514) is welded at the position, corresponding to the inner side of the oil pressure pipe (512), of the top end of the jacking spring (513), the top end of the sealing lower pressure pad (514) is fixedly connected with a fixed lower pressure column (515), and a linkage fixing block (516) is welded at the position of the side end of the lifting limit plate (502) corresponding to the fixed lower compression column (515).

5. The integrated punching system of claim 4, wherein the longitudinal section of the lifting limiting plate (502) is Contraband type, the length and width of the top end of the lifting limiting plate (502) are respectively equal to those of the lifting port (501), and the input ends of the limiting electromagnet (506) and the lifting electric push rod (507) are electrically connected with the output end of an external controller.

6. The integrated punching system of claim 4, wherein the sealing lower pressing pad (514) is slidably mounted inside the oil pressure pipe (512), an access hole is formed at a position of a side end of the oil pressure pipe (512) corresponding to the oil pressure tank (508), and a top end of the fixed lower pressing column (515) is fixedly connected with a bottom end of the linkage fixed block (516).

7. The integrated punching system according to claim 1, wherein one side of the fixed support frame (1) is provided with an in-out deslagging assembly (6);

the in-out deslagging assembly (6) comprises an Contraband type bearing plate (601), a moving motor (602), a moving screw rod (603), a discharging electric push rod (604), a Contraband type discharging plate (605), an installation limiting block (606), an anti-blocking opening (607), a fixed bearing frame (608), a limiting bearing pipe (609), a bearing spring (610), a sliding bearing plate (611), a fixed placing box (612), an intercepting screen plate (613), a split plate (614), a torsion spring (615) and a universal wheel (616);

contraband type bearing plate (601) is welded at the side end of the fixed support frame (1), the top of one end of the Contraband type bearing plate (601) far away from the fixed support frame (1) is connected with a mobile motor (602) through a motor base, the output shaft of the mobile motor (602) is fixedly connected with a mobile screw rod (603), one end of the mobile screw rod (603) is rotatably connected with the fixed support frame (1), the side end of the mobile screw rod (603) is fixedly connected with a discharging electric push rod (604) through a screw rod base, one end of the discharging electric push rod (604) is close to the position of the fixed support frame (1) and is fixedly connected with a Contraband type discharging plate (605), one end of the discharging electric push rod (604) far away from the Contraband type discharging plate (605) is fixedly provided with an installation limiting block (606), one end of the Contraband type bearing plate (601) close to the installation limiting block (606) is provided with a preventive bayonet (607), and the bottom end of the Contraband type bearing plate (601) is clamped with a fixed support frame (608), a plurality of limiting bearing tubes (609) are welded at the top end of the fixed bearing frame (608) at equal intervals, bearing springs (610) are welded at positions, corresponding to the limiting bearing tubes (609), of the top end of the fixed bearing frame (608), and sliding bearing plates (611) are connected to the top ends of the bearing springs (610) in a spot welding mode;

fixed support frame (1) one end joint has fixed case (612) of placing, fixed case (612) top embedding joint of placing has interception otter board (613), fixed case (612) top of placing is close to interception otter board (613) position department and rotates and is connected with open-close plate (614), open-close plate (614) one end and torsion spring (615) welded connection, torsion spring (615) one end spot welding is installed in fixed case (612) one end of placing, fixed case (612) bottom equidistance of placing is installed a plurality of universal wheel (616).

8. The integrated punching system of claim 7, wherein the Contraband-type discharging plate (605) is slidably engaged with the Contraband-type bearing plate (601), the sliding bearing plate (611) is slidably mounted inside the fixed bearing frame (608), and the input ends of the moving motor (602) and the discharging electric push rod (604) are electrically connected to the output end of the external controller.

9. An integrated punching system according to claim 1, characterized in that a collection and placement assembly (7) is mounted on one side of the stationary support frame (1);

the collecting and placing assembly (7) comprises a mounting clamping hole (701), a clamping and placing box (702), a clamping and fixing block (703), a supporting spring (704), a sliding and placing plate (705), a viewing port (706), a viewing strip (707), a pushing spring (708) and an adsorption electromagnet (709);

mounting joint hole (701) have been seted up on fixed bolster (1) top, the joint that fixed bolster (1) top corresponds mounting joint hole (701) position department joint has the joint to place case (702), the joint is placed case (702) bottom and is corresponded joint hole (701) position department welding and has joint fixed block (703), the joint is placed case (702) inboard top equidistance welding and is had a plurality of supporting spring (704), the welding of supporting spring (704) top has the slip to place board (705), the joint is placed case (702) one end and has been seted up viewing port (706), the slip is placed board (705) one end and is corresponded viewing port (706) position department welding and have viewing strip (707), it has promotion spring (708 to punch cutting pipe (318) inboard bottom welding, promotion spring (708) bottom fixedly connected with adsorbs electro-magnet (709).

10. The integrated punching system of claim 9, wherein the viewing bar (707) is slidably and snap-mounted inside the viewing opening (706), a side end of the snap-fixing block (703) is embedded inside the mounting snap-hole (701), and an input end of the adsorption electromagnet (709) is electrically connected with an output end of an external controller.