CN113492088A - Extrusion process - Google Patents

Extrusion process Download PDF

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Publication number
CN113492088A
CN113492088A CN202110184866.2A CN202110184866A CN113492088A CN 113492088 A CN113492088 A CN 113492088A CN 202110184866 A CN202110184866 A CN 202110184866A CN 113492088 A CN113492088 A CN 113492088A
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thickness
height
value
slit
calculated
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CN113492088B (en
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那须徹雄
道平创
三宅雅士
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Nitto Denko Corp
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Nitto Denko Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/26Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
    • B05D1/265Extrusion coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/302Extrusion nozzles or dies being adjustable, i.e. having adjustable exit sections
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92609Dimensions
    • B29C2948/92647Thickness

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention provides an extrusion method using a die head having a slit formed therein for discharging a fluid, the extrusion method including an adjustment step of adjusting a height of the slit in order to adjust a thickness of a discharge material discharged from the slit, the adjustment step including: the thickness d at a position N from an arbitrary position 1 to an arbitrary position N in a direction orthogonal to the flow direction of the discharge is calculated by using predetermined formulas (1) and (2)1nSo that the thickness d is calculated by a predetermined formula (3)1={d11...d1ND target value of thicknessref={dref1...drefNThe difference e between e ═ e1...eN-the height of said slot is determined in such a way that it becomes smaller.

Description

Extrusion process
Technical Field
The present invention relates to an extrusion process.
Background
Conventionally, a die head having a slit formed therein for ejecting a fluid is used for manufacturing various products. For example, a coating apparatus called a coater equipped with the die is used to form a coating film on the surface of a thin film or the like. In addition, a die called a T-die for extruding a molten resin in a film form is used for producing a film.
The manufacturing method using the die head includes a step for adjusting the thickness of the discharge discharged from the slit to a desired value. For example, patent document 1 describes a manufacturing method including an adjustment step of adjusting the height of the slit so as to adjust the thickness of the discharge ejected from the slit.
Documents of the prior art
Patent document
Patent document 1: japanese patent laid-open No. 2006 and 346649
Disclosure of Invention
Problems to be solved by the invention
However, conventionally, the thickness of the discharge is adjusted depending on the intuition of the operator, and there is a problem that it is difficult to adjust the thickness of the discharge to a desired thickness. Specifically, when the height of the slit at a position corresponding to the thickness of a part of the discharge is adjusted to change the thickness to a desired value, the thickness may be changed at another position of the slit. That is, there is a problem that even if the thickness of a part of the discharge is adjusted to a desired thickness, the thickness of another part which does not need to be changed is changed.
In the extrusion method using the die, the problem of adjusting the thickness is similarly caused in the case where the thickness of the discharge is not only required to be uniform but also required to be locally changed.
In view of the above problems, an object of the present invention is to provide an extrusion method capable of adjusting the thickness of a discharge relatively easily and with high accuracy.
For resolving questionsScheme of questions
The present inventors have conducted extensive studies and, as a result, have found that the amount of change in the height of the slit and the amount of change in the thickness of the discharge are in a proportional relationship before and after the adjustment of the height of the slit, and have completed the present invention.
The present invention provides an extrusion method using a die head having a slit formed therein for discharging a fluid, the extrusion method including an adjustment step of adjusting a height of the slit in order to adjust a thickness of a discharge material discharged from the slit, the adjustment step including: the thickness d at a position N from an arbitrary position 1 to an arbitrary position N in a direction orthogonal to the flow direction of the discharge is calculated by the following equations (1) and (2)1nSo that the thickness d is calculated by the following formula (3)1={d11...d1ND target value of thicknessref={dref1...drefNThe difference e between e ═ e1...eN-the height of said slot is determined in such a way that it becomes smaller.
[ mathematical formula 1]
Figure BDA0002942679280000021
Figure BDA0002942679280000022
d1n: the calculated thickness d of the jet after conditioning1={d11...d1NValue at position n in
d1ave:d1={d11...d1NMean value of }
K: constant of proportionality
h1n: imaginary adjusted height h of the gap1={h11...h1NValue at position n in
h1ave:h1={h11...h1NMean value of }
h0n: height h of the gap before adjustment0={h01...h0NValue at position n in
h0ave:h0={h01...h0NMean value of }
d0n: thickness d of the jet before adjustment0={d01...d0NValue at position n in
d0ave:d0={d01...d0NMean value of }
v: viscosity index of the fluid
[ mathematical formula 2]
en=(drefn-d1n)···(3)
en: the difference e ═ e1...eNValue at position n in
drefn: a target value d of the thickness of the jetref={dref1...drefNValue at position n in
With this structure, if the height h of the gap before adjustment is determined0Thickness d of the discharge before adjustment0And the value of the proportionality constant K calculated by the equation (2), based on the calculated thickness d calculated by the equation (1)1Target value d of thicknessrefThe difference e between the heights determines the height of the gap, and therefore the thickness of the jet can be adjusted relatively easily and accurately.
In the extrusion method of the present invention, it is preferable to obtain the value obtained by making the difference e ═ e { e } represented by the following formula (4)1...eNH is the smallest sum of squares1={h11...h1NAccording to h1To determine the height of the gap.
[ mathematical formula 3]
Figure BDA0002942679280000031
By usingThis structure is based on h that minimizes the sum of squares of the differences e expressed by the formula (4)1The height of the slit is determined, and therefore the thickness of the discharge can be adjusted more accurately.
ADVANTAGEOUS EFFECTS OF INVENTION
As described above, according to the present invention, it is possible to provide an extrusion method capable of adjusting the thickness of a jet relatively easily and with high accuracy.
Drawings
Fig. 1 is a schematic perspective view of a die used in an extrusion method of one embodiment.
Fig. 2 is an exploded perspective view of the die of fig. 1.
FIG. 3 is a diagrammatic sectional view through line III-III of the die of FIG. 1.
Fig. 4 is a graph for comparing the change in the height of the gap and the thickness of the coating film before and after the adjustment in example 1.
Fig. 5 is a graph for comparing changes in the thickness of the coating film before and after the adjustment of comparative example 1.
Fig. 6 is a graph for comparing the change in the height of the gap and the thickness of the coating film before and after the adjustment in example 2.
Description of the reference numerals
1: coating machine; 10: a die head; 11: gap, 110: an opening; 111: an upstream-side end; 13: a discharge section; 20: a 1 st module; 21: a passage; 22: a chamber; 30: a 2 nd module; 40: a shim member; 42: an opening; 50: an adjustment mechanism; 51: a slit; 52: an adjusting screw; 521: an outer screw; 522: and (5) internal screws.
Detailed Description
Hereinafter, an extrusion method according to an embodiment of the present invention will be described with reference to the drawings.
The extrusion method of the present embodiment is a method as follows: a coating apparatus referred to as a coater 1 as shown in fig. 1 to 3 is used to apply a coating liquid as a fluid material to the surface of an object to be coated such as a film F to form a coating film as a jet, and the coating film is formed on the surface of the film F.
The coater 1 includes a die 10 having a slit 11 for discharging the coating liquid. The die 10 is configured to apply the coating liquid discharged from the slit 11 to an object to be coated such as a film F that is supported by a roller member or the like and that travels so as to approach the opening 110 of the slit 11, thereby forming a coating film on the surface of the film F. The die head 10 is formed such that the discharge portion 13 of the opening 110 formed with the slit 11 projects toward the object to be coated such as the film F. In the present embodiment, the die 10 has the 1 st block 20 (lower block in the figure) and the 2 nd block 30 (upper block in the figure), and the slit 11 is formed between the respective blocks. Hereinafter, the direction in which the film F or the coating film flows is sometimes referred to as the MD direction, and the direction orthogonal to the MD direction is sometimes referred to as the TD direction. The height of the opening 110 of the slit 11 is referred to as the height h of the slit 11.
The die head 10 of the present embodiment further includes an adjustment mechanism 50 for adjusting the height h of the slit 11 on the 2 nd block 30 side. In the present embodiment, the adjustment mechanism 50 includes: a slit 51 disposed in the 2 nd module 30 along the width direction of the slit 11; and a plurality of adjustment screws 52 which adjust the interval of the slits 51 to thereby adjust the height h of the slit 11. The plurality of adjustment screws 52 are aligned along the extending direction of the slit 51 (in other words, along the width direction of the slit 11). By rotating the adjusting screws 52 and moving them forward or backward, the gap between the slits 51 is enlarged or reduced, and the height h of the gap 11 is enlarged or reduced accordingly.
As the adjustment screw 52, for example, a differential screw 52 can be preferably used. This facilitates fine adjustment of the height h of the slit 11. The differential screw 52 has an outer screw 521 formed to be hollow and an inner screw 522 formed to be coupled with an inner screw of the outer screw 521. The outer screw 521 and the inner screw 522 are formed such that the respective pitches have different sizes. Thus, when the outer screw 521 is rotated by 1 rotation, the slit 51 expands or contracts by the pitch difference between the outer screw 521 and the inner screw 522.
As shown in fig. 2, in the present embodiment, the die 10 has a plate-like shim member 40, and the shim member 40 is arranged to be sandwiched between the 1 st block 20 and the 2 nd block 30. The spacer member 40 is formed in a C shape so as to open toward the opening 110 of the slit 11. By adjusting the width of the opening 42 of the shim member 40 of the die 10, the width of the coating film can be adjusted.
The gap 11 is formed so that the height h can be adjusted to 0.01mm to 5 mm. The width of the slit 11 is usually set to 200mm to 5000 mm.
The number of the adjustment screws 52 is usually 3 to 90. The distance between the centers of the rotation axes of the adjustment screws 52 is usually set to 10mm to 400 mm. The distances between the centers of the rotational axes are preferably equal distances each other, but may be different distances from each other. In the present embodiment, the adjustment mechanism 50 has N adjustment screws 52. Hereinafter, the positions of the slit 11 and the position of the coating film corresponding to the 1 to N adjustment screws 52 are referred to as positions 1 to N.
As shown in fig. 3, the 1 st block 20 has a chamber 22 for temporarily accumulating the coating liquid supplied from an accommodating portion (not shown) accommodating the coating liquid through a passage 21. The chamber 22 is formed in a concave shape. In addition, the chamber 22 is connected to the slit 11.
At least the 2 nd module 30 of the 1 st module 20 and the 2 nd module 30 is made of a material that can be elastically deformed by adjusting the pressing force of the screw 52 or the like. Typically, the 1 st and 2 nd modules 20, 30 are made of a metal such as stainless steel. The spacer member 40 is generally made of a metal foil such as stainless steel or brass, or a plastic film such as polyethylene terephthalate.
Examples of the coating liquid include a polymer solution. The viscosity of the coating liquid is usually set to 0.0005 pas to 200 pas, preferably 0.001 pas to 100 pas. Further, the viscosity was measured by a rheometer (manufactured by HAAKE). In addition, the conditions were such that the shear rate was 1[1/s ] and the temperature was 20 ℃.
Next, the extrusion method of the present embodiment will be described in detail.
The extrusion method of the present embodiment is a coating method using a coater 1 for forming a coating film on the surface of an object to be coated such as a film F. In order to adjust the thickness d of the coating film formed on the surface of the film F by discharging the coating liquid from the slit 11, this coating method includes an adjustment step P of adjusting the height h of the slit 11 and an extrusion step of extruding the coating liquid after the adjustment step P. In the present embodiment, the flow rate of the coating liquid supplied from the housing section of the coater 1 is made constant.
In the present embodiment, the flow rate of the coating liquid is preferably a mass flow rate. The flow rate of the coating liquid is determined to include the following cases: in the steady operation, the value calculated as [ maximum flow rate-minimum flow rate ]/average flow rate is 0.2 or less, preferably 0.1 or less.
The adjustment step P includes: a data acquisition step P1 of adjusting the height h of the gap 11 from the position 1 to the position N before adjustment in the data acquisition step P10={h01...h0NAnd the thickness d of the coating film at the position 1 to the position N before adjustment0={d01...d0N-performing a measurement; a constant calculation step P2 of calculating a proportionality constant K that relates the amount of change in the height h of the slit 11 and the amount of change in the thickness d of the coating film by the following formula (2) in the constant calculation step P2; and a height determining step P3 of calculating a thickness d of the coating film at a position N from the position 1 to the position N by the following formula (1) in the height determining step P31nSo that the thickness d is calculated by the following formula (3)1={d11...d1ND is a target value of the thickness of the coating filmref={dref1...drefNThe difference e between e ═ e1...eNThe height h of the slit 11 is determined in such a manner that it becomes smaller.
[ mathematical formula 4 ]
Figure BDA0002942679280000061
Figure BDA0002942679280000062
[ math figure 5 ]
en=(drefn-d1n)···(3)
d1nIndicates the calculated thickness d of the coating film after adjustment1={d11...d1NThe value at position n in.
d1aveDenotes d1={d11...d1NMean value of. In the present embodiment, the flow rate of the coating liquid is constant, and therefore, d may be regarded as1ave=d0ave
K represents a proportionality constant.
h1nShows the height h of the imaginary adjusted gap 111={h11...h1NThe value at position n in.
h1aveRepresents h1={h11...h1NMean value of.
h0nIndicating the height h of the gap before adjustment0={h01...h0NThe value at position n in.
h0aveRepresents h0={h01...h0NMean value of.
d0nIndicates the thickness d of the discharge before conditioning0={d01...d0NThe value at position n in.
d0aveDenotes d0={d01...d0NMean value of.
v represents the viscosity index of the coating liquid.
enRepresents the difference e ═ e1...eNThe value at position n in.
drefnA target value d representing the thickness of the jetref={dref1...drefNThe value at position n in.
The above formula (1) is derived from the following formula (5). In the following formula (5), the left side indicates the amount of change in the thickness d of the coating film, and the right side parentheses indicate the amount of change in the height h of the slit 11, each of which is related by the proportionality constant K.
[ mathematical formula 6 ]
Figure BDA0002942679280000071
The above formula (5) is based on the following formula (6) which is established when the coating liquid is assumed to be a newtonian fluid.
[ mathematical formula 7 ]
Figure BDA0002942679280000081
Figure BDA0002942679280000082
Q represents the flow rate of the newtonian fluid flowing in the slit 11.
W represents the coating width.
Δ P represents the pressure difference (P1-P2) between the pressure P1 of the Newtonian fluid at the upstream side end 111 of the slit 11 and the pressure P2 of the Newtonian fluid at the opening 110.
μ denotes viscosity.
L denotes the length of the slit, i.e., the distance from the upstream-side end 111 to the opening 110.
As described above, equation (6) shows that the rate of change dQ/Q of the flow rate of newtonian fluid is proportional to the rate of change dh/h of the height h of the slit 11. The above equation (1) is derived by considering the rate of change dQ/Q of the flow rate in equation (6) as the rate of change of the film thickness d of the coating liquid.
The above formula (2) is derived from the following formula (7) in which the above formula (6) is rewritten in the case of being a non-newtonian fluid.
[ mathematical formula 8 ]
Figure BDA0002942679280000083
In the above formula (2), v represents a viscosity index of the coating liquid. Generally, the viscosity of a liquid such as a coating liquid is represented by the following approximate formula (8). In the present embodiment, the viscosity index v obtained by the above approximate formula based on the viscosity data of the coating liquid measured by the rheometer can be used instead of formula (2).
[ mathematical formula 9 ]
μ=η·γv-1···(8)
μ represents the viscosity [ Pa.s ] of the coating liquid.
Eta represents the zero shear viscosity [ Pa · s ] of the coating liquid.
Gamma denotes the shear rate [1/s ].
v represents the viscosity index of the coating liquid.
[ data acquisition Process P1]
In the data acquisition step P1, the thickness d of the coating film at the height h of the slit 11 before adjustment is measured. Namely, the height h of the gap 11 from the position 1 to the position N before adjustment0={h01...h0NAnd the thickness d of the coating film at the position 1 to the position N before adjustment0={d01...d0NThe measurement is carried out.
As the measurement values of the height h of the slit 11 at the position 1 to the position N, the measurement values of the height of the portion corresponding to the adjustment screw 52 can be adopted. That is, the height h of the slit 11 at the same position as the adjustment screw 52 in the TD direction is used as a measurement value.
As the measured values of the thickness d of the coating film at the positions 1 to N, the thickness d of the coating film at the same position as the adjustment screw 52 in the TD direction can be adopted. The thickness d of the coating film is measured, for example, by a linear gauge (manufactured by kawasaki corporation).
In the data acquisition step P1, h is also calculated0={h01...h0NMean value h of }0aveAnd d0={d01...d0NMean value of d0ave
[ constant calculation Process P2]
In the constant calculation step P2, a proportionality constant K that relates the amount of change in the height h of the slit 11 to the amount of change in the thickness d of the coating film is calculated by the above equation (2). The proportional constant K is a constant used in the following height determining step P3 in place of the formula (1).
[ height determining Process P3]
In the height determining step P3, the thickness d at the position N among the positions 1 to N is calculated by the above equation (1)1nSo that the thickness d is calculated from the above equation (3)1={d11...d1ND target value of thicknessref={dref1...drefNThe difference e between e ═ e1...eNCalculating the height h of the gap at the positions 1-N after adjustment1={h11...h1N}。
In the present embodiment, for h1={h11...h1NAnd a least square method of making a difference e ═ e { e } represented by the following formula (4)1...eNThe sum of squares is calculated so as to minimize the sum. E.g. h1={h11...h1NThe arithmetic operation can be calculated by giving an arbitrary initial value and using an EXCEL (registered trademark) solver. And, based on h1={h11...h1NThe value of h determines the height h of the adjusted gap 112={h21...h2N}. As height h of adjusted gap 112={h21...h2NH can be directly adopted1={h11...h1NThe value of h can also be used1={h11...h1NThe value of which is used as a reference and fine-tuned.
[ MATHEMATICAL FORMULATION 10 ]
Figure BDA0002942679280000101
As described above, according to the extrusion method of the present embodiment, the height h of the slit 11 before adjustment is determined0={h01...h0ND, thickness of coating liquid before adjustment0={d01...d0NThe value of K, which is a proportional constant calculated by the equation (2), and the calculated thickness d calculated by the equation (1)1={d11...d1ND target value of thicknessref={dref1...drefNThe difference e between e ═ e1...eNH to determine the height h of the slot 111={h11...h1NBased on h1={h11...h1NThe value of h determines the height h of the adjusted gap 112={h21...h2NTherefore, the thickness of the coating liquid can be adjusted relatively easily and with good precision. The extrusion method of the present embodiment is excellent not only in adjusting the thickness d of the coating liquid to a target uniform thickness, but also in adjusting the thickness d of the coating liquid to a target non-uniform thickness.
The extrusion method of the present invention is not limited to the above embodiment. The extrusion method of the present invention is not limited to the above-described effects. The extrusion method of the present invention can be variously modified within a range not departing from the gist of the present invention.
For example, although the coating method using the coater 1 is described in the above embodiment, a method of forming a resin film using a T-die or the like for extruding a molten resin may be used. In this case, the viscosity of the molten resin is preferably 1000 pas to 5000 pas.
In the above embodiment, the height h of the slit 11 is adjusted by the adjusting mechanism 50 having the slit 51 and the adjusting screw 52, but the present invention is not limited thereto. As another adjusting mechanism 50, a heat bolt may be used instead of the adjusting screw 52. In addition, for example, the spacer member 40 and each module may be machined to adjust the height h of the gap. The data acquisition step P1 and the constant calculation step P2 may be performed using a trial-production coater 1, and the coater 1 having a height h set in the height determination step P3 to obtain a desired thickness d of the coating film may be manufactured.
In the above embodiment, the least square method is shown as the approximation method, but in addition to this, for example, the newton method may be used.
[ examples ] A method for producing a compound
The present invention will be further described below by way of examples.
In this example, a method of forming a coating film using a coater was examined.
[ coating apparatus ]
The coater used in this example was made of stainless steel, and a gap of 1300mm in width was formed between the 1 st block and the 2 nd block. In addition, as a height adjusting mechanism of the slit, this coater has a slit provided in the 2 nd block and 26 (i.e., N is 26, and the distance between the centers of the rotation axes: 50mm and constant) adjusting screws arranged in the entire TD direction.
[ coating conditions ]
An acrylic polymer dissolved in a solvent as a coating liquid was applied to the surface of a thin film as an object to be coated under the coating conditions shown in table 1, thereby forming a coating film composed of an acrylic polymer as an ejection material.
[ TABLE 1]
Figure BDA0002942679280000111
[ example 1]
In example 1, a method of adjusting the height of the slit so that the thickness of the coating film is changed from a non-uniform state to a uniform state is exemplified.
(data acquisition step P1)
For the height h of the gap from the position 1 to the position 26 before adjustment0={h01...h0_26And the thickness d of the coating film at the positions 1 to 26 before adjustment0={d01...d0_26The measurement is carried out. The measurement results are shown in table 2.
(constant calculation Process P2)
The viscosity index v of the coating liquid used in the present example was calculated by the above equation (8), and the proportionality constant K was calculated by substituting the viscosity index v into the above equation (2). As shown in table 2, K is 4.89.
(height determining step P3)
The thickness of the coating film shown in Table 2 was setTarget value d ofref={dref1...dref26By the least square method using the above formulas (1), (3) and (4), so that the calculated thickness d of the positions 1 to 261={d11...d1_26D target value of thicknessref={dref1...dref26The difference e between e ═ e1...e26Calculating the adjusted gap heights h at the positions 1 to 26 so that the sum of the squares thereof becomes the minimum1={h11...h1_26}. The calculated results are shown in table 2 below.
(extrusion Process)
Height h as gap2={h21...h2NH calculated above is adopted1={h11...h1_26And forming a coating film on the thin film. The results obtained by measuring the adjusted thickness are shown in table 2 and fig. 4.
As shown in table 2 and fig. 4, the thickness of the coating film before adjustment was in a non-uniform state in the vicinity of the width 255mm and in the vicinity of the width 1125mm, and the thickness of the coating film after adjustment was adjusted to be in a substantially uniform state as a target in the entire width direction.
[ TABLE 2]
Figure BDA0002942679280000131
Comparative example 1
In comparative example 1, the result of adjusting the gap height by a skilled worker without using the method is exemplified. In comparative example 1, h0、d0And drefThe value of (b) was set to the same value as in example 1. In addition, based on h0And d0The height of the gap was adjusted 5 times using an adjusting screw. The results are shown in table 3 and fig. 5.
As shown in table 3 and fig. 5, the target value was deviated in the entire width direction. In the entire width direction, the thickness originally smaller than the target value becomes larger than the target value, and the thickness originally larger than the target value becomes smaller than the target value, and it can be seen that it is difficult to adjust by the experience of the operator.
[ TABLE 3]
Figure BDA0002942679280000141
Table 4 below summarizes the accuracy of the thickness of the coating film before and after the adjustment in example 1 and comparative example 1. The thickness accuracy is calculated by [ maximum thickness-minimum thickness ]/average thickness × 100. As is clear from the results in table 4, the thickness of the coating film can be easily and accurately adjusted by the extrusion method of example 1 as compared with comparative example 1.
[ TABLE 4 ]
Example 1 Comparative example 1
Adjusting screw adjusting times (times) 1 5
Thickness precision before adjustment (%) 16.10 16.10
Adjusted thickness precision (%) 0.63 5.46
[ example 2]
In example 2, a method of adjusting the height of the slit so that the thickness of the coating film is changed from a uniform state to a non-uniform state is exemplified. The coating conditions were those shown in table 5. The results are shown in table 6 and fig. 6.
[ TABLE 5 ]
Figure BDA0002942679280000151
As shown in table 6 and fig. 6, the thickness of the coating film after adjustment was adjusted to be approximately in a target uneven state in the entire width direction.
[ TABLE 6 ]
Figure BDA0002942679280000161

Claims (2)

1. An extrusion method using a die having a slit formed therein for discharging a fluid, wherein,
the extrusion method includes an adjustment step of adjusting the height of the slit in order to adjust the thickness of the discharge material discharged from the slit,
the adjusting step includes the steps of: the thickness d at a position N from an arbitrary position 1 to an arbitrary position N in a direction orthogonal to the flow direction of the discharge is calculated by the following equations (1) and (2)1nSo that the thickness d is calculated by the following formula (3)1={d11...d1ND target value of thicknessref={dref1...drefNThe difference e between e ═ e1...eN-the height of said slot is determined in such a way that it becomes smaller,
Figure FDA0002942679270000011
Figure FDA0002942679270000012
d1n: the calculated thickness d of the jet after conditioning1={d11...d1NValue at position n in
d1ave:d1={d11...d1NMean value of }
K: constant of proportionality
h1n: imaginary adjusted height h of the gap1={h11...h1NValue at position n in
h1ave:h1={h11...h1NMean value of }
h0n: height h of the gap before adjustment0={h01...h0NValue at position n in
h0ave:h0={h01...h0NMean value of }
d0n: thickness d of the jet before adjustment0={d01...d0NValue at position n in
d0ave:d0={d01...d0NMean value of }
v: viscosity index of the fluid
en=(drefn-d1n)…(3)
en: the difference e ═ e1...eNValue at position n in
drefn: a target value d of the thickness of the jetref={dref1...drefNThe value at position n in.
2. The extrusion process of claim 1,
obtaining a difference e ═ e { e } expressed by the following formula (4)1...eNThe sum of squares becomesMinimum h1={h11...h1NAccording to h1To determine the height of the gap or gaps,
Figure FDA0002942679270000021
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