CN113482293A - Efficient mortar spraying and plastering integrated device and working method thereof - Google Patents
Efficient mortar spraying and plastering integrated device and working method thereof Download PDFInfo
- Publication number
- CN113482293A CN113482293A CN202110861741.9A CN202110861741A CN113482293A CN 113482293 A CN113482293 A CN 113482293A CN 202110861741 A CN202110861741 A CN 202110861741A CN 113482293 A CN113482293 A CN 113482293A
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- Prior art keywords
- mortar
- transverse
- laser radar
- spraying
- guide rail
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/02—Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
- E04F21/06—Implements for applying plaster, insulating material, or the like
- E04F21/08—Mechanical implements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/02—Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
- E04F21/16—Implements for after-treatment of plaster or the like before it has hardened or dried, e.g. smoothing-tools, profile trowels
Abstract
The invention discloses a high-efficiency mortar spraying and plastering integrated device and a working method thereof, wherein the device comprises a control system, a moving frame, a vertical guide rail arranged on the moving frame, a lifting frame arranged on the vertical guide rail, a transverse guide rail and a transverse scraper arranged on the lifting frame, a transverse moving seat arranged on the transverse guide rail, a laser radar and a mortar nozzle arranged on the transverse moving seat, wherein the control system is respectively electrically connected with the laser radar, the mortar nozzle and a driving mechanism of the moving frame, the lifting frame and the transverse moving seat; the laser radar is used for detecting the distance from the wall surface in the front and detecting whether holes and pits exist in the wall surface in the front, the control system is used for the control device to perform spraying and smearing work according to a set path, and the wall surface is guaranteed to be sprayed and smeared smoothly according to the action of the real-time feedback adjusting device of the laser radar. The invention has high working efficiency and high precision.
Description
Technical Field
The invention relates to building wall mortar spraying equipment, in particular to an efficient mortar spraying and plastering integrated device and a working method thereof.
Background
The mortar is firstly sprayed on the wall surface when the wall surface is decorated, and then the mortar is strickleed off, so that the next processes such as ceramic tile sticking or putty scraping are convenient. At present, the wall surface decoration is sprayed and smeared manually step by step, the technical level of construction workers is uneven, the labor intensity is high, the construction efficiency is low, the construction quality is difficult to guarantee, and the labor cost is high.
Disclosure of Invention
The invention aims to provide an efficient mortar spraying and troweling integrated device and a working method thereof.
The technical scheme adopted by the invention is as follows:
a high-efficiency mortar spraying and plastering integrated device comprises a control system, a moving frame, a vertical guide rail arranged on the moving frame, a lifting frame movably arranged on the vertical guide rail, a transverse guide rail and a transverse scraper arranged on the lifting frame, a transverse moving seat movably arranged on the transverse guide rail, and a laser radar and a mortar nozzle arranged on the transverse moving seat, wherein the control system is respectively electrically connected with the laser radar, the mortar nozzle and a driving mechanism of the moving frame, the lifting frame and the transverse moving seat; the laser radar is used for detecting the distance from the wall surface in the front and detecting whether holes and pits exist in the wall surface in the front, the control system is used for the control device to perform spraying and smearing work according to a set path, and the wall surface is guaranteed to be sprayed and smeared smoothly according to the action of the real-time feedback adjusting device of the laser radar.
Preferably, the mobile vehicle frame and the lifting frame both adopt frame structures.
Preferably, the lifting frame is simultaneously matched on the left vertical guide rail and the right vertical guide rail.
Preferably, the traverse seat is fitted on both the upper and lower transverse rails.
Before the high-efficiency mortar spraying and plastering integrated device works, the distance between the device and the wall surface is adjusted, the mortar nozzle is connected with a mortar machine, the lifting frame is positioned at the lower position of the vertical guide rail, and the transverse moving seat is positioned at one end of the transverse guide rail; when in work, the mortar nozzle sprays mortar to the right front, the transverse moving seat drives the mortar nozzle to transversely move to the other end, in the process of spraying the mortar, if the laser radar detects a cavity, the mortar machine is controlled to stop pumping, starting the transverse moving seat after passing through the hole, reducing the moving speed of the transverse moving seat if the laser radar detects the pit, recovering the normal moving speed after passing through the pit, then the laser radar detects the distance from the wall surface right ahead, the position of the device is adjusted according to the distance value to ensure that the screeding thickness of the transverse screeding plate reaches the specified value, then the lifting frame lifts one layer upwards, and simultaneously the transverse scraping plate screeds the wall surface to finish the spraying and smearing operation of the bottommost layer, and then, continuously spraying and plastering according to a bow-shaped path from bottom to top until the highest spraying and plastering operation is completed, quickly descending the lifting frame, and simultaneously scraping the mortar in the construction range by the transverse scraper blade at one time.
The invention has the beneficial effects that:
in the device, mortar spraying and leveling are combined, so that construction procedures are reduced, the working efficiency is greatly improved, when the device is lifted, mortar sprayed on the wall surface is quickly leveled by the transverse scraper under the mortar nozzle, and after leveling, the mortar can be sprayed immediately, so that the working continuity is improved;
in the device, because the front edge of the transverse scraper is positioned at the foremost end, after mortar is sprayed, the transverse scraper can be quickly leveled by lifting, and the transverse scraper has a certain collecting function, so that the waste caused by the fact that all the mortar flows to the ground is avoided;
in the device, the distance between the laser radar and the wall surface can be measured, the floating thickness of mortar can be controlled by controlling the moving position of the moving frame in real time, and the construction precision is improved;
in the device, longitudinal and transverse directions can move freely, the single working range is large, the transportation frequency between stations is reduced, and linear guide rails are adopted for longitudinal movement and transverse movement, so that the integral rigidity is ensured, and the control precision is improved.
Drawings
Fig. 1 is a schematic structural diagram of an efficient mortar spraying and plastering integrated device in the embodiment of the invention.
Fig. 2 is a schematic view of the high-efficiency mortar spraying and plastering integrated device in the embodiment of the invention when the bottommost layer is sprayed and plastered.
Fig. 3 is a schematic diagram of the high-efficiency mortar spraying and plastering integrated device in the embodiment of the invention when the highest layer is sprayed and plastered.
FIG. 4 is a working path of a mortar nozzle in an embodiment of the present invention.
In the figure: 1-moving the frame; 2-vertical guide rails; 3, lifting the rack; 4-a transverse scraper; 5-a transverse guide rail; 6-; a traversing seat; 7-laser radar; 8-mortar nozzle.
Detailed Description
The invention is further described below with reference to the figures and examples.
As shown in fig. 1 to 3, an efficient mortar spraying and plastering integrated device comprises a control system, a moving frame 1, a vertical guide rail 2 arranged on the moving frame 1, a lifting frame 3 movably arranged on the vertical guide rail 2, a transverse guide rail 5 and a transverse scraper 4 arranged on the lifting frame 3, a transverse moving seat 6 movably arranged on the transverse guide rail 5, a laser radar 7 and a mortar nozzle 8 arranged on the transverse moving seat 6, wherein the control system is respectively electrically connected with the laser radar 7, the mortar nozzle 8 and driving mechanisms of the moving frame 1, the lifting frame 3 and the transverse moving seat 6, the transverse scraper 4, the laser radar 7 and the mortar nozzle 8 extend forwards, the front edge of the transverse scraper 4 is positioned at the foremost end, and the laser radar 7 and the mortar nozzle 8 are higher than the transverse scraper 4; the laser radar 7 is used for detecting the distance from the wall surface in the front and detecting whether holes and pits exist in the wall surface in the front, the control system is used for controlling the device to perform spraying and smearing work according to a set path, and the wall surface is guaranteed to be sprayed and smeared smoothly according to the action of the real-time feedback adjusting device of the laser radar 7.
As shown in fig. 1 to 3, preferably, the moving carriage 1 and the lifting frame 3 both adopt a frame structure, so that the self weight is reduced while the stable stress is ensured; preferably, the lifting frame 3 is simultaneously matched on the left vertical guide rail 2 and the right vertical guide rail 2, so that the movement is stable; preferably, the traverse seat 6 is simultaneously matched on the upper and lower transverse guide rails 5, and the movement is stable.
The working method of the high-efficiency mortar spraying and smearing integrated device comprises the following steps: as shown in fig. 2, the distance between the device and the wall surface is adjusted, and the mortar nozzle 8 is connected with the mortar machine, so that the lifting frame 3 is positioned at the lower position of the vertical guide rail 2, and the transverse moving seat 6 is positioned at one end of the transverse guide rail 5; when the mortar spraying machine works, the mortar spraying nozzle 8 sprays mortar to the right front, the traversing seat 6 drives the mortar spraying nozzle 8 to move transversely to the other end, in the process of spraying the mortar, if the laser radar 7 detects a cavity, the mortar spraying machine is controlled to stop pumping, the mortar spraying machine is started after the cavity passes through, if the laser radar 7 detects a pit, the moving speed of the traversing seat 6 is reduced, the normal moving speed is recovered after the pit passes through, then the laser radar 7 detects the distance from the right front wall surface, the position of the device is adjusted according to the distance value to ensure that the troweled thickness of the transverse scraper 4 reaches a specified value, then the lifting frame 3 lifts one layer upwards, meanwhile, the transverse scraper 4 trowels the wall surface to finish the bottommost layer spraying operation, as shown in figure 4, then the spraying work is continued according to a 'bow' shaped path from bottom to top, as shown in figure 3, until the top layer spraying operation is finished, the lifting frame 3 descends rapidly, and meanwhile, the transverse scraping plate 4 scrapes off mortar in the construction range at one time.
In the device, mortar spraying and leveling are combined together, so that construction procedures are reduced, the working efficiency is greatly improved, when the device is lifted, mortar sprayed on the wall surface is quickly leveled through the transverse scraper 4 below the mortar nozzle 8, and the mortar can be sprayed immediately after being leveled, so that the working continuity is improved; because the front edge of the transverse scraper 4 is positioned at the foremost end, after mortar is sprayed, the transverse scraper 4 can be quickly leveled by lifting, and the transverse scraper 4 has a certain collecting function, so that the waste caused by the fact that all the mortar flows to the ground is avoided; the distance between the laser radar 7 and the wall surface can be measured, the moving position of the moving frame 1 is controlled in real time, the mortar trowelling thickness can be controlled, the construction precision is improved, and the laser radar 7 can detect whether holes and pits exist in the wall surface right in front or not, so that the moving speed of the mortar nozzle 8 can be controlled according to the situation, the effect of monitoring the mortar spraying quality of the wall surface in real time is achieved, and the mortar spraying quality is higher; longitudinal and transverse movement can be freely performed, the single working range is large, the conveying frequency between stations is reduced, and the longitudinal movement and the transverse movement are all linear guide rails, so that the integral rigidity is ensured, and the control precision is improved.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.
Claims (5)
1. The utility model provides an integrated device is spouted to high-efficient mortar which characterized in that: the control system is respectively electrically connected with the laser radar, the mortar nozzle and driving mechanisms of the moving frame, the lifting frame and the transverse moving seat, the transverse scraper blade, the laser radar and the mortar nozzle extend forwards, the front edge of the transverse scraper blade is positioned at the foremost end, and the laser radar and the mortar nozzle are higher than the transverse scraper blade; the laser radar is used for detecting the distance from the wall surface in the front and detecting whether holes and pits exist in the wall surface in the front, the control system is used for the control device to perform spraying and smearing work according to a set path, and the wall surface is guaranteed to be sprayed and smeared smoothly according to the action of the real-time feedback adjusting device of the laser radar.
2. The efficient mortar spraying and plastering integrated device according to claim 1, wherein: the movable frame and the lifting frame both adopt frame structures.
3. The efficient mortar spraying and plastering integrated device according to claim 1, wherein: the lifting frame is simultaneously matched on the left vertical guide rail and the right vertical guide rail.
4. The efficient mortar spraying and plastering integrated device according to claim 1, wherein: the transverse moving seat is simultaneously matched on the upper transverse guide rail and the lower transverse guide rail.
5. A working method of the high-efficiency mortar spraying and smearing integrated device as claimed in any one of claims 1 to 4 is characterized in that: before working, the distance between the device and the wall surface is adjusted, the mortar nozzle is connected with a mortar machine, the lifting frame is positioned at the lower position of the vertical guide rail, and the transverse moving seat is positioned at one end of the transverse guide rail; when in work, the mortar nozzle sprays mortar to the right front, the transverse moving seat drives the mortar nozzle to transversely move to the other end, in the process of spraying the mortar, if the laser radar detects a cavity, the mortar machine is controlled to stop pumping, starting the transverse moving seat after passing through the hole, reducing the moving speed of the transverse moving seat if the laser radar detects the pit, recovering the normal moving speed after passing through the pit, then the laser radar detects the distance from the wall surface right ahead, the position of the device is adjusted according to the distance value to ensure that the screeding thickness of the transverse screeding plate reaches the specified value, then the lifting frame lifts one layer upwards, and simultaneously the transverse scraping plate screeds the wall surface to finish the spraying and smearing operation of the bottommost layer, and then, continuously spraying and plastering according to a bow-shaped path from bottom to top until the highest spraying and plastering operation is completed, quickly descending the lifting frame, and simultaneously scraping the mortar in the construction range by the transverse scraper blade at one time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110861741.9A CN113482293A (en) | 2021-07-29 | 2021-07-29 | Efficient mortar spraying and plastering integrated device and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110861741.9A CN113482293A (en) | 2021-07-29 | 2021-07-29 | Efficient mortar spraying and plastering integrated device and working method thereof |
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| Publication Number | Publication Date |
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| CN113482293A true CN113482293A (en) | 2021-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110861741.9A Pending CN113482293A (en) | 2021-07-29 | 2021-07-29 | Efficient mortar spraying and plastering integrated device and working method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115387584A (en) * | 2022-08-26 | 2022-11-25 | 武汉一冶建筑安装工程有限责任公司 | Automatic wall surface strickle suitable for complex wall surfaces |
| EP4177417A1 (en) * | 2021-11-08 | 2023-05-10 | Centrum Badan I Rozwoju Technologii DLA Przemyslu Spolka Akcyjna | A method and a robotic device for applying plaster mass |
| WO2023134283A1 (en) * | 2022-01-17 | 2023-07-20 | 广东博智林机器人有限公司 | Spraying and plastering apparatus, and spraying and plastering robot |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101974971A (en) * | 2010-11-01 | 2011-02-16 | 河海大学 | Full automatic wall facing concrete injection system |
| CN105298092A (en) * | 2015-10-30 | 2016-02-03 | 武汉科技大学 | Manipulator type spray plastering machine for building |
| CN206158123U (en) * | 2016-08-31 | 2017-05-10 | 李伟 | Mortar spouts smears robot |
| CN111593864A (en) * | 2020-04-20 | 2020-08-28 | 上海建工四建集团有限公司 | Outer wall spraying device and spraying method thereof |
-
2021
- 2021-07-29 CN CN202110861741.9A patent/CN113482293A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101974971A (en) * | 2010-11-01 | 2011-02-16 | 河海大学 | Full automatic wall facing concrete injection system |
| CN105298092A (en) * | 2015-10-30 | 2016-02-03 | 武汉科技大学 | Manipulator type spray plastering machine for building |
| CN206158123U (en) * | 2016-08-31 | 2017-05-10 | 李伟 | Mortar spouts smears robot |
| CN111593864A (en) * | 2020-04-20 | 2020-08-28 | 上海建工四建集团有限公司 | Outer wall spraying device and spraying method thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4177417A1 (en) * | 2021-11-08 | 2023-05-10 | Centrum Badan I Rozwoju Technologii DLA Przemyslu Spolka Akcyjna | A method and a robotic device for applying plaster mass |
| WO2023134283A1 (en) * | 2022-01-17 | 2023-07-20 | 广东博智林机器人有限公司 | Spraying and plastering apparatus, and spraying and plastering robot |
| CN115387584A (en) * | 2022-08-26 | 2022-11-25 | 武汉一冶建筑安装工程有限责任公司 | Automatic wall surface strickle suitable for complex wall surfaces |
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