WO2023134283A1 - Spraying and plastering apparatus, and spraying and plastering robot - Google Patents

Spraying and plastering apparatus, and spraying and plastering robot Download PDF

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Publication number
WO2023134283A1
WO2023134283A1 PCT/CN2022/130721 CN2022130721W WO2023134283A1 WO 2023134283 A1 WO2023134283 A1 WO 2023134283A1 CN 2022130721 W CN2022130721 W CN 2022130721W WO 2023134283 A1 WO2023134283 A1 WO 2023134283A1
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WO
WIPO (PCT)
Prior art keywords
spray gun
overflow
scraper
spraying device
plastering
Prior art date
Application number
PCT/CN2022/130721
Other languages
French (fr)
Chinese (zh)
Inventor
韩雪峤
李建明
乔垒
李铁芳
Original Assignee
广东博智林机器人有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东博智林机器人有限公司 filed Critical 广东博智林机器人有限公司
Publication of WO2023134283A1 publication Critical patent/WO2023134283A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/02Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
    • E04F21/06Implements for applying plaster, insulating material, or the like
    • E04F21/08Mechanical implements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/02Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
    • E04F21/16Implements for after-treatment of plaster or the like before it has hardened or dried, e.g. smoothing-tools, profile trowels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the present application relates to the technical field of construction robots, in particular, to a spraying device and a spraying robot.
  • Spraying machines and plastering machines can automatically realize spraying and automatic scraping, but due to the need for two machines to work together, limited by the small area of general residential products, it is difficult for two-machine joint operations to construct in a small space.
  • the field is also relatively difficult, and they affect each other during operation.
  • the cost of spraying and scraping the finished products of the double machine is also relatively high.
  • the overall length of the machine is the dimension in the length direction of the chassis and the width of the actuator in this direction.
  • the length of the chassis is currently about 700 and the fuselage is not stable, so the width of the actuator is very limited.
  • Some embodiments of the present application provide a spraying device, which can at least be used to improve the problem that the related actuators cannot realize spraying and scraping at the same time.
  • Some other embodiments of the present application provide a spraying robot, the spraying robot includes the above-mentioned spraying device, and the spraying robot has all the characteristics of the spraying device.
  • a spraying device which may include:
  • the plastering board is arranged inclined along the up and down direction, and is used for plastering from bottom to top on the working surface;
  • An overflow tank located at the rear side of the plastering board, is used to collect excess slurry when the plastering board is performing plastering operations, and one end of the overflowing tank in the length direction has a discharge port;
  • a spray gun for spraying slurry on the working surface the spray gun is movable relative to the overflow tank, and the moving direction of the spray gun is the same as the length direction of the overflow tank;
  • the scraper is movable relative to the overflow tank, the moving direction of the scraper is the same as the length direction of the overflow tank, and at least part of the scraper extends into the overflow tank , for discharging the slurry in the overflow tank from the outlet;
  • a drive unit arranged in the overflow tank and connected with the transmission of the spray gun
  • connection state There is a connection state and a separation state between the spray gun and the scraper plate, and in the connection state, the drive unit drives the spray gun and the scraper plate to move along the length direction of the overflow chute ; In the separated state, the drive unit drives the spray gun to move along the length direction of the overflow chute independently.
  • the spraying device provided according to some embodiments of the present application may also have the following additional technical features:
  • the spraying device may include a plastering base, and the plastering board and the overflow tank may be installed on the plastering base.
  • the spray gun may be provided with a first locking piece, and the scraper may be provided with a second locking piece, when the first locking piece and the second locking piece cooperate , the spray gun and the scraper can be in the connected state;
  • the spraying device can also include an unlocking mechanism, which can be used to drive the second locking member to disengage from the first locking member, so that the spray gun and the scraper plate can be switched to the separated state .
  • the first locking part and the second locking part can be locked with each other, and can also be unlocked under the drive of the unlocking mechanism, which can meet the matching requirements of the spray gun and the scraper.
  • the first locking member may be an engaging block
  • the second locking member may be an engaging pin
  • the engaging block may have a latch that cooperates with the engaging pin. slot, and the engaging pin is movably arranged on the scraping plate.
  • the engaging block and the engaging pin have a simple structure and take up little space, which can satisfy the functions of locking and unlocking while reducing the requirement for space and utilizing the space more fully.
  • the movement direction of the spray gun is taken as the first direction, and the direction perpendicular to the first direction is taken as the second direction, and the locking slots may include The wide-diameter section and the narrow-diameter section, the unlocking mechanism may include a push rod that can expand and contract in the second direction, and the push rod can push the engaging pin out of the wide-diameter section in the second direction, so When the spray gun moves, the push rod escapes from the wide-diameter section or enters the wide-diameter section from the narrow-diameter section;
  • the width of the push rod may be d1, the width of the narrow diameter section may be d2, and the width of the engaging pin may be d3, satisfying: d1 ⁇ d2 ⁇ d3.
  • the narrow-diameter section can limit the lateral movement of the engaging pin, and when the push rod pushes the engaging pin in the second direction, it can The engaging pin is released from the wide-diameter section, and since the width of the narrow-diameter section is greater than that of the push rod, the push rod will not interfere with the movement of the engaging block.
  • the spraying device may also include:
  • a guide rail is fixed on the rear side of the overflow trough, and the spray gun and the scraper plate can be slidably arranged on the guide rail.
  • the guide rail can guide the movement of the spray gun and the scraper, and the guide rail is arranged on the rear side of the overflow tank, which can save space.
  • the drive unit may include a drive mechanism and a transmission mechanism, the drive mechanism may be arranged at one end of the guide rail and under the overflow chute, and the transmission mechanism may include Transmission ring and a plurality of guide wheels, the plurality of guide wheels can be arranged on the rear side of the overflow tank, the transmission ring can be wound around the plurality of guide wheels, and the spray gun and the transmission ring can be fixed connected, the output end of the drive mechanism can be connected with the guide wheel.
  • the guide wheel can guide the rotation path of the transmission ring, and it is arranged on the back side of the overflow tank together with the transmission ring, which can effectively use the rear side space, and the transmission ring can drive the spray gun to move to meet the operation requirements.
  • the plurality of guide wheels can be divided into a driving wheel, a first driven wheel, a second driven wheel, a third driven wheel and a fourth driven wheel, and the driving wheel can be connected to the The output end of the driving mechanism, the driving wheel may be located at the rear side of the overflow chute and located at the lower side, the first driven wheel and the second driven wheel may be located at one end of the guide rail and located at the On the rear side of the overflow chute, the third driven wheel and the fourth driven wheel may be located at the other end of the guide rail and at the rear side of the overflow chute.
  • the overflow chute may further include a bracket, the bracket may be connected to the top of the overflow chute, and the part of the driving ring above the guide rail may be covered by the Block support.
  • the transmission ring may be a chain, and the guide wheel may be a sprocket;
  • the drive ring may be a drive belt
  • the guide wheel may be a pulley
  • the chain sprocket cooperates or the driving belt cooperates with the pulley to realize transmission and guidance.
  • the spraying device may further include a first in-position sensor and a second in-position sensor, the first in-position sensor may be arranged at one end in the length direction of the overflow trough, and the The second in-position sensor can be arranged at the other end in the length direction of the overflow chute, and the first in-position sensor and the second in-position sensor can be used to limit the transverse direction of the spray gun in the length direction of the overflow chute respectively. shift limit position.
  • the moving range of the spray gun can be effectively limited, so that the spray gun can move within a required range, and the spray gun can be connected or separated from the scraper plate according to the position of the spray gun.
  • the spray port of the spray gun may be located above the overflow tank.
  • the spray port When the spray gun is working, in addition to the slurry sprayed towards the wall, the spray port will overflow the remaining material, or when the spray gun has just switched from the working state to the stop state, the spraying port of the spray gun will also overflow the remaining material.
  • the overflow trough below the material port receives the remaining material in this part, and recovers the remaining material overflowing from the spray port to avoid polluting the environment and equipment.
  • a spraying robot and the spraying robot may include:
  • the lifting mechanism is arranged on the chassis;
  • the rotating mechanism is arranged at the output end of the lifting mechanism
  • the recovery hopper is arranged on the chassis;
  • the spraying device can be connected to the output end of the rotating mechanism
  • the spraying robot can include a working state and a slurry recovery state.
  • the spray gun and the scraper plate can be in a separated state, and the lifting mechanism can drive the spraying device to rise.
  • the driving unit can drive the spray gun to spray material left and right on the working surface, and the plastering board can scrape the slurry on the working surface; when the slurry is recovered, the spray gun and the scraping material
  • the plate can be in a connected state, the lifting mechanism can drive the spraying device to rise above the recovery hopper, the rotating mechanism can drive the spraying device to tilt toward the recovery hopper, and the driving unit can drive The scraper scrapes off the slurry in the overflow tank and makes the slurry fall into the recovery hopper.
  • the spraying robot can not only spray and smooth the working surface, but also scrape off the overflow, without occupying additional installation space, and can meet the space requirements and stability of the actual operation Require.
  • the recycling hopper may be located on the right side of the chassis, the driving unit may include a driving mechanism, and the driving mechanism may be located on the lower left side of the overflow chute.
  • the space under the overflow chute can have different sizes, and when the recovery hopper is located on the right side of the chassis, the space at the bottom left of the overflow chute is larger than that at the bottom right, and it can be used to install the drive mechanism.
  • the utilization rate of the space is improved, so that the driving mechanism can function without occupying additional external space.
  • a spraying device which may include:
  • the plastering board is arranged inclined along the up and down direction, and is used for plastering from bottom to top on the working surface;
  • the overflow tank the rear side of the plastering board, is used to collect excess slurry when the plastering board is performing plastering operations, and one end of the overflow tank in the length direction has a discharge port;
  • a spray gun for spraying slurry on the working surface the spray gun is movable relative to the overflow tank, and the moving direction of the spray gun is the same as the length direction of the overflow tank;
  • the scraper is movable relative to the overflow tank, the moving direction of the scraper is the same as the length direction of the overflow tank, at least part of the scraper extends into the overflow tank, and Discharging the slurry in the overflow tank from the outlet;
  • the driving unit is a common driving source for the movement of the spray gun and the scraper relative to the overflow tank.
  • connection state there may be a connection state and a separation state between the spray gun and the scraper plate
  • the drive unit drives the spray gun and the scraper plate together moving along the length direction of the overflow tank; in the separated state, the driving unit drives the spray gun to move along the length direction of the overflow tank alone.
  • the scraper can be integrated with the spray gun, and the drive unit can be connected to either the scraper or the spray gun to drive the scraper Both the plate and the lance move relative to the overflow chute.
  • Fig. 1 is the schematic diagram of the spraying robot that the embodiment of the present application provides;
  • Figure 2 is an exploded view of the spraying device
  • Fig. 3 is a front view of the spray gun and the scraper being arranged together after the plastering board is hidden in the spraying device;
  • Fig. 4 is an axonometric view of the separation of the spray gun and the scraper after the plastering board is hidden in the spraying device;
  • Figure 5 is an exploded view of Figure 4.
  • Fig. 6 is a schematic diagram of the unlocking mechanism and the first limit sensor
  • FIG. 7 is a schematic diagram of another viewing angle of FIG. 6;
  • Figure 8 is a view of the rear side of Figure 4.
  • Fig. 9 is a partially enlarged view of part A of Fig. 8.
  • Fig. 10 is a partially enlarged view of part B of Fig. 8;
  • Figure 11 is a schematic diagram of the positions of the spray gun, the scraper and the chain;
  • Fig. 13 is a schematic diagram of another viewing angle of Fig. 12;
  • Fig. 14 is a schematic diagram of an engaging block, an engaging pin and a push rod
  • Figure 15 is a schematic diagram of the arrangement of guide wheels and chains.
  • Icons 1000-spraying robot; 1001-chassis; 1002-lifting mechanism; 1003-rotating mechanism; 1004-recovery hopper; 20- overflow tank; 21- support block; 212- convex ridge; 22- limit piece; 23- horizontal shield; 30- spray gun; 312-narrow diameter section; 32-first mounting plate; 321-first section; 322-second section; 33-first slider; 40-scraper plate; 401-large sub-board; 402-small sub-board; 41 -second locking piece; 42-second mounting plate; 421-third section; 422-fourth section; 43-second slider; 50-drive unit; 51-drive mechanism; 511-motor; 512-reducer ;513-synchronous belt; 52-transmission mechanism; 521-transmission ring; 5211-flexible casing; 522-guiding wheel; 5221-driving wheel; Driven wheel; 5225-fourth driven wheel; 55-bearing; 60-guide rail; 71-first in-position sensor; 72-second in-
  • setting and “connection” should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, or Integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, or Integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components.
  • the embodiment of the present application provides a spraying robot 1000, including:
  • Lifting mechanism 1002 the lifting mechanism 1002 is arranged on the chassis 1001;
  • Rotating mechanism 1003, the rotating mechanism 1003 is arranged at the output end of the lifting mechanism 1002;
  • recovery hopper 1004 the recovery hopper 1004 is arranged on the chassis 1001;
  • the spraying device 100 is connected to the output end of the rotating mechanism 1003 .
  • the chassis can refer to the chassis of the AGV trolley used by general construction robots, which can be automatically moved and positioned to facilitate transfer in different places;
  • the lifting mechanism can choose a mechanism that can perform multi-level lifting, such as the general spraying robot.
  • the rotating mechanism can use a rotary cylinder or other mechanism that can drive the spraying device 100 to rotate, and the recovery hopper can be used to accept the slurry scraped from the spraying device 100.
  • the recovery hopper can be used to accept the slurry scraped from the spraying device 100.
  • the spraying device 100 of the present application includes:
  • the plastering board 10 is arranged obliquely along the up and down direction, and is used for plastering from bottom to top on the work surface;
  • the overflow tank 20 is located on the rear side of the plastering board 10, and is used to collect excess slurry when the plastering board 10 is performing plastering operations.
  • One end of the overflow tank 20 in the length direction has a discharge port;
  • the spray gun 30 is used to spray the slurry to the working surface, and the spray gun is movable relative to the overflow tank 20, and the moving direction of the spray gun is the same as the length direction of the overflow tank;
  • the scraper 40 is movable relative to the overflow chute, the moving direction of the scraper is the same as the length direction of the overflow chute, and at least part of the scraper extends into the overflow chute 20 for making the overflow chute 20
  • the slurry in the discharge port is discharged;
  • the driving unit 50 is arranged on the overflow tank 20 and connected with the spray gun 30 in transmission;
  • the drive unit 50 drives the spray gun 30 to move along the length direction of the overflow chute 20 together with the scraper 40; in the separated state, the drive unit 50 The drive lances 30 are individually moved along the length of the overflow chute 20 .
  • the driving unit 50 is a common driving source for the movement of the spray gun 30 and the scraper 40 relative to the overflow tank 20 .
  • the spraying robot 1000 includes a working state and a slurry recovery state.
  • the spray gun 30 and the scraper plate 40 are in a separated state
  • the lifting mechanism 1002 drives the spraying device 100 to rise
  • the driving unit 50 drives the spray gun 30 to the left and right of the working surface.
  • Spray material (wherein, the front and rear changes of the spray gun traverse can refer to the position of the spray gun in Fig. 3 and Fig. 4).
  • the plastering board 10 scrapes the slurry on the working surface;
  • the plate 40 is in the connected state, the lifting mechanism 1002 drives the spraying device 100 to rise above the recycling hopper 1004, the rotating mechanism 1003 drives the spraying device 100 to tilt toward the recycling hopper 1004, and the driving unit 50 drives the scraper 40 to sweep the overflow tank 20
  • the slurry is scraped off and allowed to fall into the recovery hopper 1004.
  • the spray port of the spray gun is located above the overflow tank. When the spray gun is working, in addition to the slurry sprayed towards the wall, the spray port will overflow the remaining material, or when the spray gun has just switched from the working state to the stop state, the spraying port of the spray gun will also overflow the remaining material.
  • the overflow trough below the material port receives the remaining material in this part, and recovers the remaining material overflowing from the spray port to avoid polluting the environment and equipment.
  • the spraying device 100 includes a plastering base 11, the plastering board 10 and the overflow tank 20 are installed on the plastering base 11, and the plastering base 11 is directly connected with the output end of the rotating mechanism 1003. , the plastering base 11 gradually rises, while the spray gun 30 sprays material, and the plastering board 10 can upwardly smooth the slurry on the work surface. At this time, the slurry on the plastering board 10 gradually accumulates and overflows into the overflow tank 20 from between the plastering board and the working surface, and the dripped slurry during spraying by the spray gun 30 can also fall into the overflow tank within 20.
  • the spraying robot 1000 can be switched to the slurry recovery state, and the slurry in the overflow tank 20 can be scraped off by the scraper 40 , and the slurry can be recycled after falling into the recovery hopper 1004 .
  • the lower part of the recovery hopper 1004 can be installed with a drive assembly, which is used to drive the recovery hopper 1004 to protrude forward to accept the slurry to be recovered, and can drive the recovery hopper 1004 to retract, so as to avoid affecting the normal operation of the spraying device 100 .
  • the spraying robot 1000 can not only realize the spraying and smoothing work on the working surface, but also can realize the scraping of the overflow, without occupying additional installation space, and can meet the space requirements and requirements of the actual operation. Stability requirements.
  • the recovery hopper 1004 of the present application is on the right side of the chassis 1001, and in conjunction with Fig. 2 to Fig. 4 and Fig. 5, the drive unit 50 includes a drive mechanism 51 (shown in Fig. 5), and the drive mechanism 51 is located in the overflow trough 20 on the lower left side (shown in Figures 2 to 4).
  • the driving mechanism 51 can be arranged on the lower right side of the overflow tank 20 .
  • the spray gun can be driven by the drive unit alone, moving from the left side to the right side of the viewing angle in the figure, and can also move from the right side to the left side , by moving back and forth to achieve back and forth spraying on the working surface.
  • the scraper plate remains stationary on the left side, so as to prevent the slurry in the overflow tank from being pushed out of the overflow tank to cause pollution to the fuselage and the construction environment.
  • the space below the overflow chute 20 can have different sizes, and when the recovery hopper 1004 is located on the right side of the chassis 1001, the space S at the lower left of the overflow chute 20 is larger than the space T at the lower right.
  • Installing the drive mechanism 51 in use can improve the utilization rate of the space, which not only enables the drive mechanism 51 to play a role, but also does not need to occupy additional external space.
  • the plastering base 11 can refer to the base of the plastering mechanism of the related actuator. The overall length of the plastering base is greatly limited, and the installation requirements cannot be met simply by expanding the space.
  • the drive mechanism 51 can be arranged in this space to effectively utilize the relevant structures. Reduce the difficulty of transformation and save costs. From Figure 3, it can be clearly seen that compared with the overflow chute, the drive unit only occupies a small part of the space downward, and does not take up space in the length direction of the overflow chute, while the bottom corresponds to the space S. In this limited space Among them, the installation requirements of the driving parts for the spray gun traverse drive are met. It can be seen from Figure 4 that the shape of the scraper matches the contour of the overflow tank. When the spray gun is connected with the scraper, the scraper can move from left to right with the spray gun to clean the overflow tank Scrape off the slurry inside.
  • the spraying device 100 also includes:
  • the guide rail 60 is fixed on the rear side of the overflow tank 20 , and the spray gun 30 and the scraper 40 can be slidably arranged on the guide rail 60 .
  • the guide rail 60 can guide the movement of the spray gun 30 and the scraper 40, and the guide rail 60 is arranged at the rear side of the overflow tank 20, which can save space.
  • This embodiment only adopts a guide rail 60, which can ensure the consistency of the moving directions of the spray gun 30 and the scraper 40.
  • a track can also be set as the guide rail 60 for the spray gun 30 and the scraper 40 respectively.
  • the first slider and the second slider in this article need to be installed on a guide rail respectively and distributed up and down, and the two guide rails are arranged side by side to avoid interference.
  • the positions of the corresponding engaging blocks and engaging pins are adjusted accordingly to meet the matching requirements.
  • the drive unit 50 includes a drive mechanism 51 and a transmission mechanism 52, the drive mechanism 51 is arranged at one end of the guide rail 60 and below the overflow chute 20, and the transmission mechanism 52 includes a transmission ring 521 and a plurality of guide wheels 522, a plurality of guide wheels 522 are arranged on the rear side of the overflow chute 20, and the transmission ring 521 is wound around the plurality of guide wheels 522.
  • the driving mechanism 51 of the present embodiment adopts a motor and a reducer, both of which are fixed on the underside of the overflow chute 20 and fixed with the sidewall of the overflow chute 20, so as to ensure the stability of the connection, and the output of the reducer The end is then connected with the driving wheel 5221 below.
  • the output end of the motor is below the overflow trough 20 and faces the front side, and is driven and matched with the input end of the reducer through a synchronous belt.
  • the output end of the speed reducer is below the overflow tank 20 and towards the rear side, so that the space occupied in the front and rear directions can be reduced.
  • the guide wheel 522 can guide the rotation path of the transmission ring 521, and is arranged on the rear side of the overflow tank 20 together with the transmission ring 521, which can effectively use the rear side space, and the transmission ring 521 can drive the spray gun 30 to move to meet the operation requirements.
  • the guide rail 60, the guide wheel 522 and the transmission ring 521 are all arranged in the rear space of the overflow tank 20, the slurry can be blocked by the overflow tank 20 during the spraying operation to prevent the components in the rear space from being polluted.
  • the top of the overflow tank 20 has a horizontal shutter, which can protect the chains, brackets, guide rails and other structures below in the vertical direction, and prevent the slurry from infiltrating.
  • a plurality of guide wheels 522 are divided into driving wheel 5221, first driven wheel 5222, second driven wheel 5223, third driven wheel 5224 and fourth driven wheel 5225, driving wheel 5221 is connected At the output end of the driving mechanism 51, the driving wheel 5221 is located at the rear side and the lower side of the overflow chute 20, the first driven wheel 5222 and the second driven wheel 5223 are located at one end of the guide rail 60 and are located at the rear side of the overflow chute 20, The third driven wheel 5224 and the fourth driven wheel 5225 are located at the other end of the guide rail 60 and at the rear side of the overflow chute 20 .
  • the second driven wheel 5223 is located between the motor and the reducer and above the two, which can guide the chain and prevent it from interfering with the motor and reducer. Use the free space above.
  • the movement stroke of the spray gun 30 can be satisfied, and it can be combined with the driving mechanism 51 to be reasonably arranged in a limited space.
  • the first in-position sensor 71 and the cylinder 82 below are all arranged on the same connecting seat 90 and arranged on the horizontal plate of the connecting seat in turn, so that the moving direction of the spray gun can be complied with.
  • the spray gun passes the first in-position sensor 71, it will After being detected, when the spray gun drives the scraper to move to be detected by the first in-position sensor 71, the piston rod of the cylinder can just snap into the slot of the engaging block below.
  • the vertical plate on the connecting seat 90 can be provided with the bearing 55 used by the first driven wheel 5222 and the second driven wheel 5223 , and the vertical plate of the connecting seat 90 can be connected with the overflow tank 20 .
  • the right side wall of the connection seat is matched with the inner side of the right side wall of the overflow trough, and the whole is on the upper side of the motor and the reducer, which can meet the installation and fixing requirements of the above-mentioned many components
  • the limited space should be used as much as possible to reduce the occupation of the space behind the plastering base.
  • the overflow chute 20 further includes a support block 21 connected to the top of the overflow chute 20 , and the part of the drive ring 521 above the guide rail 60 is supported by the support block 21 .
  • the number of supporting blocks 21 in this embodiment is multiple and distributed at intervals, so that the driving ring 521 can be supported in sections, and the driving ring 521 can be prevented from drooping and interfering with the guide rail 60 as much as possible.
  • a limit piece can also be provided on the overflow trough 20, and the limit piece is located on the lower side of the part of the drive ring 521 below the guide rail, which can prevent the part of the drive ring below the guide rail from sagging and interfere with other mechanisms.
  • the transmission ring 521 is a chain, and the guide wheel 522 is a sprocket wheel;
  • the transmission ring 521 is a transmission belt
  • the guide wheel 522 is a pulley
  • the chain sprocket cooperates or the driving belt cooperates with the pulley to realize transmission and guidance.
  • the present embodiment adopts the cooperation of the chain and the sprocket, and its size in the width direction is smaller than that of the pulley and the transmission belt, which can further reduce the space occupied.
  • the scheme of the pulley and the transmission belt can also be effective, and it cannot be interpreted restrictively as necessarily inferior to the scheme of the sprocket and the chain.
  • the supporting block 21 is provided with raised ridges, which can form cooperation with the rollers of the chain, so that rolling friction is formed between the chain and the supporting block 21, reducing resistance and ensuring smooth rotation of the chain.
  • a flexible cover can be set outside the chain, as shown in Figure 5, to cover the chain to prevent the lubricating oil on the chain or debris generated by friction from falling, so as to avoid affecting the guide rail to a certain extent, and avoid spray guns and scrapers sliding is blocked.
  • the spraying device 100 of the present application also includes a first in-position sensor 71 and a second in-position sensor 72, the first in-position sensor 71 is arranged at one end in the length direction of the overflow chute 20, the second in-position sensor The second in-position sensor 72 is arranged at the other end of the overflow trough 20 in the length direction.
  • the first in-position sensor 71 and the second in-position sensor 72 are respectively used to limit the limit position of the spray gun 30 traversing in the length direction of the overflow chute 20 .
  • the first in-position sensor 71 and the second in-position sensor 72 can adopt detection parts such as photoelectric switches and travel switches.
  • the range of movement of the spray gun 30 can be effectively limited, so that the spray gun 30 can move within the required range, and it can be connected with the scraper plate 40 according to the position of the spray gun 30. Connect or separate.
  • the second in-position sensor 72 can identify the first mounting plate and send a feedback signal to the controller of the spraying robot to control The controller can control the reverse rotation of the motor so that the chain drives the spray gun to move to the right.
  • the first in-position sensor 71 can recognize that the spray gun is in place.
  • the spray gun 30 is provided with a first locking member 31, and the scraper 40 is provided with a second locking member 41.
  • the spraying device 100 also includes an unlocking mechanism 80 (as shown in FIGS.
  • the spray gun 30 and the scraper 40 are switched to the separated state.
  • the first locking part 31 and the second locking part 41 can be locked with each other, and can also be unlocked under the driving of the unlocking mechanism 80 , which can meet the matching requirements of the spray gun 30 and the scraper 40 .
  • the scraper plate of this embodiment is shown in Figure 13. It is formed by stacking multiple sub-plates.
  • the large sub-plate can completely fit the outline of the groove wall and the bottom of the overflow tank, and the small sub-plate can strengthen the outer surface of the large sub-plate.
  • the structural strength of the board ensures that it is not easy to deform when scraping the overflow, ensures the stability of the scraping of the slurry, and prevents part of the slurry from being not scraped due to deformation, which will cause the slurry to be scraped when the scraper returns. to the left end of the overflow chute.
  • the first locking member 31 is an engaging block
  • the second locking member 41 is an engaging pin
  • the engaging block has a slot for engaging the engaging pin
  • the engaging pin is movably arranged on
  • the scraper 40 can only enter and exit from the slot in the axial direction, and cannot escape from the slot in the lateral movement direction of the spray gun, so as to ensure the reliability in the connected state.
  • the profile of the clamping groove and the clamping pin fits, which can prevent the movement of the scraper from lagging due to the gap between the clamping groove and the clamping pin when the spray gun drives the scraper to move laterally.
  • the nozzle of the spray gun 30 is connected to the first slider 33 through the first mounting plate 32, and the lower end of the first mounting plate 32 also has a mounting seat 91 for connecting the chain, and the scraper 40 is connected to the second mounting plate 42 through the second mounting plate 42.
  • the two sliding blocks 43 are connected, the first sliding block 33 and the second sliding block 43 are both slidably disposed on the guide rail 60 , the engaging block is connected to the first sliding block 33 , and the engaging pin is connected to the second sliding block 43 .
  • the engaging block and the engaging pin have a simple structure and take up little space, which can satisfy the functions of locking and unlocking while reducing the requirement for space and utilizing the space more fully.
  • the engaging pin in addition to being cylindrical, can also be in other shapes such as prisms and special shapes, as long as it can ensure that when engaging with the card slot, there will be no hysteresis when the spray gun drives the scraper to move That's it.
  • the first mounting plate has a first section and a second section
  • the second mounting plate has a third section and a fourth section
  • the first section can be connected with the first slider
  • the second section can be connected with the spray gun (as shown in Figure 13, the upwardly bent part of the second section is connected with the bent plate on the spray gun through the knob, so that the spray gun can be replaced separately by disassembling the knob, which is convenient for maintenance)
  • the second section is bent forward and then connected to the spray gun
  • the third section can be connected to the second slider
  • the fourth section is bent forward and then connected to the scraper (as shown in Figure 13
  • the fourth section also uses a knob to connect with the scraper to facilitate regular replacement of the scraper to ensure the reliability of the scraper), so that both the spray gun and the scraper can work in front of the overflow tank, And each can complete the connection with the first slider and the second slider, and at the same time, it is convenient to disassemble and
  • the slot includes Distributed wide-diameter section 311 and narrow-diameter section 312
  • the unlocking mechanism 80 includes a push rod 81 that can expand and contract in the second direction, and the push rod 81 can push the engaging pin out of the wide-diameter section 311 in the second direction.
  • the push rod 81 escapes from the wide diameter section 311 from the narrow diameter section 312 or enters the wide diameter section 311 .
  • the width of the push rod 81 is d1
  • the width of the narrow-diameter section 312 is d2
  • the width of the locking pin is d3, satisfying: d1 ⁇ d2 ⁇ d3.
  • the width of the push rod 81 By designing the width of the push rod 81, the width of the narrow-diameter section 312 and the width of the engaging pin, when the push rod 81 is not working, the narrow-diameter section 312 can limit the lateral movement of the engaging pin, and the push rod 81 pushes the locking pin in the second direction.
  • the engaging pin When the pin is engaged, the engaging pin can be released from the wide-diameter section 311 in the axial direction (that is, the Y direction in Figure 12), and since the width of the narrow-diameter section 312 is greater than the width of the push rod 81, the push rod 81 will not interfere with the engagement block movement, the spray gun can move directly to the left side of Figure 14 when it is moving laterally, and the scraper will not be driven because the engaging pin has broken away from the draw-in groove.
  • one end of the engagement pin has a spring (installed in the second slider), and the unlocking mechanism 80 uses a cylinder 82 to drive the push rod 81.
  • the cylinder 82 pushes the push rod 81 to move, the engagement pin moves in the axial direction, so that The spring is compressed, and the engaging pin is disengaged from the wide-diameter section 311. At this time, the push rod 81 keeps pressing on the engaging pin.
  • the driving mechanism 51 drives the spray gun 30 to move to the left in FIG.
  • the spray gun 30 moves from left to right to the first position sensor 71, the push rod 81 gradually enters the wide diameter section 311 from the narrow diameter section 312. Since there is no interference, the spray gun can move to the left under the control of the controller after it is in place. sports. When the slurry needs to be scraped off, the spray gun moves to the position of triggering the first in-position sensor.
  • the cylinder 82 reversely drives the push rod 81, so that the push rod 81 retreats and retracts, and the restoring force of the spring makes the engaging pin re-enter.
  • the driving mechanism 51 drives the spray gun 30 to move again, the engaging block can drag the engaging pin to move together, so that the spray gun can drive the scraper 40 to move together.
  • the spring of the locking pin can also be designed so that it will not bounce back after one press (you can refer to the principle of the commonly used fan shift button), and the locking pin can keep the position separated from the wide diameter section 311.
  • the cylinder 82 can drive the push rod 81 to retreat and disengage from the wide-diameter section 311, and then the driving mechanism 51 can drive the spray gun 30 to move independently.
  • the narrow-diameter section 312 can be removed from the card slot, and the wide-diameter section is in the shape of a hole, which makes it easier to process the structure during production.
  • the spray gun 30 When the engaging block needs to cooperate with the engaging pin to drive the scraper 40 to move, the spray gun 30 first moves to the position of the first in-position sensor 71, then after detecting that the spray gun 30 is in place, the cylinder 82 pushes the push rod 81 out again , press the locking pin once and withdraw it again, at this time the spring can be reset, so that the locking pin is pushed out and snapped into the slot, and then the movement of the spray gun 30 can be transmitted to the scraper plate 40 .
  • the cylinder can be modified correspondingly, so that the drive of the cylinder can unlock structures such as the Zhan type coupler.
  • the connection and separation scheme adopted in this embodiment has low requirements on the cylinder, and a short-stroke cylinder can be used to facilitate the unlocking work in a limited space.
  • Those skilled in the art can select components according to requirements.
  • the spraying and plastering integrated machine can be produced only when the spraying and plastering are integrated.
  • the corresponding actuators must realize the alarming of the left and right feed axes, the arrangement of the overflow scraping mechanism, and the horizontal position of the spray gun 30 within a limited size.
  • the layout of the shifting and wiping plate turning mechanism, etc. In the related art, there is no transverse movement mechanism of the spray gun 30 on the single machine of the scraping machine, and the length of the whole machine is close to the limit, and the integrated spraying machine realizes the functions of the scraping machine and the spraying machine at the same time. Increasing the traverse mechanism of the spray gun 30 has been impossible to realize.
  • the spray gun 30 and the scraper 40 are driven by the same drive unit 50, and the mutual locking of the spray gun 30 and the scraper 40 is realized through the first locking member 31 and the second locking member 41, and the unlocking structure Unlock the first locking part 31 and the second locking part 41, so that the spraying device 100 has two working modes, one is to drive the spray gun 30 to spray material laterally, and the other is to drive the spray gun 30 to drive the scraper 40 to move together To scrape off the slurry in the overflow tank 20.
  • the scraper 40 and the spray gun 30 are integrally arranged, and the drive unit 50 is connected to any one of the scraper 40 or the spray gun 30 to drive both the scraper 40 and the spray gun 30 relative to the overflow.
  • the tank 20 moves.
  • the layout of the parts required for the two functions of spraying and scraping can be realized in a limited space.
  • the overall structure is compact, does not occupy additional space, and does not affect the original scraper.
  • the spraying device 100 of the present application can independently drive the spray gun 30 to carry out lateral movement spraying through the separate driving unit 50, or can drive the spray gun 30 and the scraper plate 40 together after the spray gun 30 is connected to the scraper plate 40.
  • movement to realize the scraping of excess slurry in the overflow chute 20 there is no need to separately configure the traverse drive mechanism 51 for the spray gun 30 or the scraper plate 40, and the structure can be effectively simplified while realizing spraying and plastering, without It needs to occupy additional installation space, and does not affect the stability of the spraying robot 1000 using the spraying device 100 .
  • the application provides a spraying device and a spraying robot.
  • the spraying device includes a plastering board, which is arranged obliquely along the up and down direction; an overflow groove is located at the rear side of the plastering board, and is used for plastering operations on the plastering board.
  • one end in the length direction of the overflow tank has a discharge port; the spray gun is movable relative to the overflow tank, and the moving direction of the spray gun is the same as the length direction of the overflow tank; the scraper plate is relatively The overflow tank is movable, and the moving direction of the scraper is the same as the length direction of the overflow tank, which is used to discharge the slurry in the overflow tank from the discharge port; and the drive unit is arranged on the overflow tank and is connected with the The transmission connection of the spray gun; there is a connection state and a separation state between the spray gun and the scraper.
  • the spraying device can effectively simplify the structure while realizing spraying and plastering, does not need to occupy additional installation space, and does not affect the stability of a spraying robot using the spraying device.
  • the spraying device and spraying robot of the present application are reproducible and can be used in various industrial applications.
  • the spraying device and the spraying robot of the present application can be used in the technical field of construction robots.

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Abstract

The present application relates to the technical field of building robots, and provides a spraying and plastering apparatus, and a spraying and plastering robot. The spraying and plastering apparatus comprises: a plastering plate, obliquely arranged in the up-down direction; an overflow groove, located on the back side of the plastering plate and used for collecting excess slurry when the plastering plate performs plastering operation, a discharging port being formed in one end of the overflow groove in the length direction; a spray gun, the spray gun being movably arranged relative to the overflow groove, and the moving direction of the spray gun being the same as the length direction of the overflow groove; a scraping plate, movably arranged relative to the overflow groove, the moving direction of the scraping plate being the same as the length direction of the overflow groove, and the scraping plate being used for discharging the slurry in the overflow groove from the discharging port; and a driving unit, arranged in the overflow groove and in transmitting connection with the spray gun. A connected state and a separated state are set between the spray gun and the scraping plate. According to the spraying and plastering apparatus, the structure can be effectively simplified while spraying and plastering are implemented, no extra mounting space needs to be occupied, and the stability of the spraying and plastering robot using the spraying and plastering apparatus is not affected.

Description

喷抹装置及喷抹机器人Spraying device and spraying robot
相关申请的交叉引用Cross References to Related Applications
本申请要求于2022年01月17日提交中国国家知识产权局的申请号为202210049408.2、名称为“喷抹装置及喷抹机器人”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202210049408.2 and titled "spraying device and spraying robot" filed with the State Intellectual Property Office of China on January 17, 2022, the entire contents of which are incorporated in this application by reference middle.
技术领域technical field
本申请涉及建筑机器人技术领域,具体而言,涉及一种喷抹装置及喷抹机器人。The present application relates to the technical field of construction robots, in particular, to a spraying device and a spraying robot.
背景技术Background technique
目前我国的建筑业得到了飞速的发展,市场广阔。而在建筑主体建成以后,都需要对其内墙进行抹灰,目前一般都采用人工抹墙方式完成。At present, my country's construction industry has developed rapidly and has a broad market. After the main body of the building is completed, the interior walls need to be plastered, which is generally completed by manual plastering at present.
目前市场虽有部分产品可以实现单独抹平的机器,但是都是需要复杂的人工协助,停留在半自动化水平。Although there are some products in the market that can achieve independent smoothing machines, they all require complex manual assistance and remain at the semi-automatic level.
喷涂机和抹灰机可以自动实现喷浆和自动刮平,但是由于需要两台机联合作业,受限于一般住宅商品放面积都较小,双机联合作业在狭小空间内施工较为困难,转场也较为困难,作业时相互影响。另外双机的成品实现喷浆和刮平成本也比较高。Spraying machines and plastering machines can automatically realize spraying and automatic scraping, but due to the need for two machines to work together, limited by the small area of general residential products, it is difficult for two-machine joint operations to construct in a small space. The field is also relatively difficult, and they affect each other during operation. In addition, the cost of spraying and scraping the finished products of the double machine is also relatively high.
因此进行喷抹一体机的研发尤为急迫,他的市场前景非常可观。Therefore, the research and development of the all-in-one spraying machine is particularly urgent, and its market prospect is very promising.
将喷涂机和刮平机实现为一体机,其关键难点技术之一在于受机器在作业时进行穿门过户时整机长度尺寸有限,机器长度尺寸最大不能超过1000mm。机器总长度尺寸为底盘长度方向上尺寸与执行器在该方向的宽度尺寸,而底盘长度尺寸目前700左右并且机身已经不太稳定,因此留给执行器的宽度尺寸非常有限。One of the key and difficult technologies to realize the spraying machine and the scraping machine as an integrated machine is that the length of the whole machine is limited when the machine passes through the door during operation, and the maximum length of the machine cannot exceed 1000mm. The overall length of the machine is the dimension in the length direction of the chassis and the width of the actuator in this direction. The length of the chassis is currently about 700 and the fuselage is not stable, so the width of the actuator is very limited.
发明内容Contents of the invention
本申请的一些实施例提供了一种喷抹装置,喷抹装置至少能够用于改善相关的执行器不能同时实现喷涂和刮溢料的问题。Some embodiments of the present application provide a spraying device, which can at least be used to improve the problem that the related actuators cannot realize spraying and scraping at the same time.
本申请的另一些实施例提供了一种喷抹机器人,喷抹机器人包括上述喷抹装置,喷抹机器人具有该喷抹装置的全部特性。Some other embodiments of the present application provide a spraying robot, the spraying robot includes the above-mentioned spraying device, and the spraying robot has all the characteristics of the spraying device.
本申请的一些实施例提供了一种喷抹装置,喷抹装置可以包括:Some embodiments of the application provide a spraying device, which may include:
抹灰板,沿上下方向倾斜设置,用于在作业面上从下至上进行抹灰;The plastering board is arranged inclined along the up and down direction, and is used for plastering from bottom to top on the working surface;
溢料槽,位于所述抹灰板的后侧,用于在所述抹灰板进行抹灰作业时收集多余的浆料,所述溢料槽的长度方向上的一端具有出料口;An overflow tank, located at the rear side of the plastering board, is used to collect excess slurry when the plastering board is performing plastering operations, and one end of the overflowing tank in the length direction has a discharge port;
喷枪,用于向所述作业面喷涂浆料,所述喷枪相对于所述溢料槽可移动设置,所述喷枪的移动方向与所述溢料槽的长度方向相同;A spray gun for spraying slurry on the working surface, the spray gun is movable relative to the overflow tank, and the moving direction of the spray gun is the same as the length direction of the overflow tank;
刮料板,相对于所述溢料槽可移动设置,所述刮料板的移动方向与所述溢料槽的长度方向相同,至少部分的所述刮料板延伸至所述溢料槽内,用于将所述溢料槽内的浆料从所述出料口排出;以及The scraper is movable relative to the overflow tank, the moving direction of the scraper is the same as the length direction of the overflow tank, and at least part of the scraper extends into the overflow tank , for discharging the slurry in the overflow tank from the outlet; and
驱动单元,设置于所述溢料槽且与所述喷枪传动连接;a drive unit, arranged in the overflow tank and connected with the transmission of the spray gun;
所述喷枪和所述刮料板之间具有连接状态和分离状态,在所述连接状态,所述驱动单元驱动所述喷枪与所述刮料板一同沿着所述溢料槽的长度方向移动;在所述分离状态,所述驱动单元驱动所述喷枪单独沿着所述溢料槽的长度方向移动。There is a connection state and a separation state between the spray gun and the scraper plate, and in the connection state, the drive unit drives the spray gun and the scraper plate to move along the length direction of the overflow chute ; In the separated state, the drive unit drives the spray gun to move along the length direction of the overflow chute independently.
喷枪与刮料板之间可以有连接或者分离的两种状态,从而使得驱动单元可以单独驱动喷枪横移或者同时驱动喷枪与刮料板一同横移,在溢料槽的有限的空间内,实现了喷涂和刮溢料两种功能,能够有效改善相关的技术问题。There can be two states of connection or separation between the spray gun and the scraper plate, so that the drive unit can drive the spray gun to move laterally alone or simultaneously drive the spray gun and the scraper plate to move laterally together, in the limited space of the overflow tank, realize In addition to the two functions of spraying and scraping, it can effectively improve related technical problems.
另外,根据本申请的一些实施例提供的喷抹装置,还可以具有如下附加的技术特征:In addition, the spraying device provided according to some embodiments of the present application may also have the following additional technical features:
在本申请的可选实施例中,所述喷抹装置可以包括抹灰底座,所述抹灰板和所述溢料槽可以安装于所述抹灰底座。In an optional embodiment of the present application, the spraying device may include a plastering base, and the plastering board and the overflow tank may be installed on the plastering base.
在本申请的可选实施例中,所述喷枪可以设置有第一锁定件,所述刮料板可以设置有第二锁定件,当所述第一锁定件和所述第二锁定件配合时,所述喷枪和所述刮料板可以处于所述连接状态;In an optional embodiment of the present application, the spray gun may be provided with a first locking piece, and the scraper may be provided with a second locking piece, when the first locking piece and the second locking piece cooperate , the spray gun and the scraper can be in the connected state;
所述喷抹装置还可以包括解锁机构,所述解锁机构可以用于驱动所述第二锁定件脱离所述第一锁定件,以使所述喷枪和所述刮料板切换至所述分离状态。The spraying device can also include an unlocking mechanism, which can be used to drive the second locking member to disengage from the first locking member, so that the spray gun and the scraper plate can be switched to the separated state .
第一锁定件和第二锁定件可以相互锁定,也可以在解锁机构的驱动下解锁,可以满足喷枪与刮料板的配合需求。The first locking part and the second locking part can be locked with each other, and can also be unlocked under the drive of the unlocking mechanism, which can meet the matching requirements of the spray gun and the scraper.
在本申请的可选实施例中,所述第一锁定件可以为卡合块,所述第二锁定件可以为卡合销,所述卡合块可以具有与所述卡合销配合的卡槽,所述卡合销可活动地设置于所述刮料板。In an optional embodiment of the present application, the first locking member may be an engaging block, the second locking member may be an engaging pin, and the engaging block may have a latch that cooperates with the engaging pin. slot, and the engaging pin is movably arranged on the scraping plate.
卡合块与卡合销的结构简单,占用空间小,能够在满足锁定与解锁的功能的同时,降低对于空间的要求,更加充分地利用空间。The engaging block and the engaging pin have a simple structure and take up little space, which can satisfy the functions of locking and unlocking while reducing the requirement for space and utilizing the space more fully.
在本申请的可选实施例中,以所述喷枪的运动方向为第一方向,以垂直于所述第一方向的方向为第二方向,所述卡槽可以包括沿所述第一方向分布的宽径段和窄径段,所述解锁机构可以包括能够沿第二方向伸缩的推杆,所述推杆能够推动所述卡合销在所述第二方向脱出所述宽径段,所述喷枪运动时,所述推杆从所述窄径段脱出所述宽径段或者进入所述宽径段;In an optional embodiment of the present application, the movement direction of the spray gun is taken as the first direction, and the direction perpendicular to the first direction is taken as the second direction, and the locking slots may include The wide-diameter section and the narrow-diameter section, the unlocking mechanism may include a push rod that can expand and contract in the second direction, and the push rod can push the engaging pin out of the wide-diameter section in the second direction, so When the spray gun moves, the push rod escapes from the wide-diameter section or enters the wide-diameter section from the narrow-diameter section;
所述推杆的宽度可以为d1,所述窄径段的宽度可以为d2,所述卡合销的宽度可以为d3,满足:d1<d2<d3。The width of the push rod may be d1, the width of the narrow diameter section may be d2, and the width of the engaging pin may be d3, satisfying: d1<d2<d3.
通过设计推杆宽度、窄径段宽度以及卡合销的宽度,使得推杆未工作时,窄径段可以限制卡合销的横向运动,而推杆在第二方向推动卡合销时,可以使得卡合销从宽径段脱出,而由于窄径段的宽度大于推杆的宽度,推杆不会干涉卡合块的运动。By designing the width of the push rod, the width of the narrow-diameter section, and the width of the engaging pin, when the push rod is not working, the narrow-diameter section can limit the lateral movement of the engaging pin, and when the push rod pushes the engaging pin in the second direction, it can The engaging pin is released from the wide-diameter section, and since the width of the narrow-diameter section is greater than that of the push rod, the push rod will not interfere with the movement of the engaging block.
在本申请的可选实施例中,所述喷抹装置还可以包括:In an optional embodiment of the present application, the spraying device may also include:
导轨,固定于所述溢料槽的后侧,所述喷枪和所述刮料板均可滑动地设置于所述导轨。A guide rail is fixed on the rear side of the overflow trough, and the spray gun and the scraper plate can be slidably arranged on the guide rail.
导轨能够引导喷枪和刮料板的运动,并且导轨设置在溢料槽的后侧,可以节省空间。The guide rail can guide the movement of the spray gun and the scraper, and the guide rail is arranged on the rear side of the overflow tank, which can save space.
在本申请的可选实施例中,所述驱动单元可以包括驱动机构和传动机构,所述驱动机构可以设置于所述导轨的一端且处于所述溢料槽的下方,所述传动机构可以包括传动圈和多个导向轮,所述多个导向轮可以布设于所述溢料槽后侧,所述传动圈可以绕设于所述多个导向轮,所述喷枪与所述传动圈可以固定连接,所述驱动机构的输出端与所述导向轮可以连接。In an optional embodiment of the present application, the drive unit may include a drive mechanism and a transmission mechanism, the drive mechanism may be arranged at one end of the guide rail and under the overflow chute, and the transmission mechanism may include Transmission ring and a plurality of guide wheels, the plurality of guide wheels can be arranged on the rear side of the overflow tank, the transmission ring can be wound around the plurality of guide wheels, and the spray gun and the transmission ring can be fixed connected, the output end of the drive mechanism can be connected with the guide wheel.
导向轮可以引导传动圈的转动路径,并且和传动圈一同布设于溢料槽后侧,可以有效利用后侧空间,传动圈则可以带动喷枪运动,满足作业需求。The guide wheel can guide the rotation path of the transmission ring, and it is arranged on the back side of the overflow tank together with the transmission ring, which can effectively use the rear side space, and the transmission ring can drive the spray gun to move to meet the operation requirements.
在本申请的可选实施例中,多个所述导向轮可以分为驱动轮、第一从动轮、第二从动轮、第三从动轮和第四从动轮,所述驱动轮可以连接于所述驱动机构的输出端,所述驱动轮可以处于所述溢料槽的后侧且位于下侧,所述第一从动轮、所述第二从动轮可以位于所述导轨的一端且处于所述溢料槽的后侧,所述第三从动轮、所述第四从动轮可以位于所述导轨的另一端且处于所述溢料槽的后侧。In an optional embodiment of the present application, the plurality of guide wheels can be divided into a driving wheel, a first driven wheel, a second driven wheel, a third driven wheel and a fourth driven wheel, and the driving wheel can be connected to the The output end of the driving mechanism, the driving wheel may be located at the rear side of the overflow chute and located at the lower side, the first driven wheel and the second driven wheel may be located at one end of the guide rail and located at the On the rear side of the overflow chute, the third driven wheel and the fourth driven wheel may be located at the other end of the guide rail and at the rear side of the overflow chute.
通过布设多个从动轮以及驱动轮,既可以满足喷枪的运动行程,又可以与驱动机构结合起来,在有限的空间内合理布设。By arranging a plurality of driven wheels and driving wheels, it can not only satisfy the movement stroke of the spray gun, but also can be combined with the driving mechanism, and can be reasonably arranged in a limited space.
在本申请的可选实施例中,所述溢料槽还可以包括托块,所述托块可以连接于溢料槽的顶部,所述传动圈的处于所述导轨上方的部分可以被所述托块承托。In an optional embodiment of the present application, the overflow chute may further include a bracket, the bracket may be connected to the top of the overflow chute, and the part of the driving ring above the guide rail may be covered by the Block support.
通过将传动圈的位于导轨上方的部分承托,可以避免传动圈的下垂导致与导轨间干涉而影响喷枪和刮料板的运动。By supporting the part of the drive ring above the guide rail, it can be avoided that the sagging of the drive ring causes interference with the guide rail and affects the movement of the spray gun and the scraper.
在本申请的可选实施例中,所述传动圈可以为链条,所述导向轮可以为链轮;In an optional embodiment of the present application, the transmission ring may be a chain, and the guide wheel may be a sprocket;
或者是,所述传动圈可以为传动带,所述导向轮可以为带轮。Alternatively, the drive ring may be a drive belt, and the guide wheel may be a pulley.
链条链轮配合或者传动带与带轮配合,均可以实现传动与导向。The chain sprocket cooperates or the driving belt cooperates with the pulley to realize transmission and guidance.
在本申请的可选实施例中,所述喷抹装置还可以包括第一到位传感器和第二到位传感器,所述第一到位传感器可以设置于所述溢料槽长度方向上的一端,所述第二到位传感器可以设置于所述溢料槽长度方向上的另一端,所述第一到位传感器和所述第二到位传感器分别可以用于限定所述喷枪在所述溢料槽长度方向上横移的极限位置。In an optional embodiment of the present application, the spraying device may further include a first in-position sensor and a second in-position sensor, the first in-position sensor may be arranged at one end in the length direction of the overflow trough, and the The second in-position sensor can be arranged at the other end in the length direction of the overflow chute, and the first in-position sensor and the second in-position sensor can be used to limit the transverse direction of the spray gun in the length direction of the overflow chute respectively. shift limit position.
通过设置第一到位传感器和第二到位传感器,可以有效限定出喷枪的移动范围,使得喷枪可以在所需范围内运动,并且可以根据喷枪的位置来使其与刮料板连接或者分离。By setting the first in-position sensor and the second in-position sensor, the moving range of the spray gun can be effectively limited, so that the spray gun can move within a required range, and the spray gun can be connected or separated from the scraper plate according to the position of the spray gun.
在本申请的可选实施例中,所述喷枪的喷料口可以位于所述溢料槽的上方。In an optional embodiment of the present application, the spray port of the spray gun may be located above the overflow tank.
喷枪在工作时,喷料口除了朝向墙面喷涂的浆料外,还会溢出余料,或者当喷枪自工作状态刚切换至停止状态时,喷枪的喷料口也会溢出余料,位于喷料口下方的溢料槽承接该部分的余料,回收自喷料口溢出的余料,避免污染环境和设备。When the spray gun is working, in addition to the slurry sprayed towards the wall, the spray port will overflow the remaining material, or when the spray gun has just switched from the working state to the stop state, the spraying port of the spray gun will also overflow the remaining material. The overflow trough below the material port receives the remaining material in this part, and recovers the remaining material overflowing from the spray port to avoid polluting the environment and equipment.
本申请的另一些实施例提供了一种喷抹机器人,喷抹机器人可以包括:Other embodiments of the present application provide a spraying robot, and the spraying robot may include:
底盘;chassis;
升降机构,所述升降机构设置于所述底盘;a lifting mechanism, the lifting mechanism is arranged on the chassis;
旋转机构,所述旋转机构设置于所述升降机构的输出端;a rotating mechanism, the rotating mechanism is arranged at the output end of the lifting mechanism;
回收料斗,所述回收料斗设置于所述底盘;以及a recovery hopper, the recovery hopper is arranged on the chassis; and
根据上述任一项所述的喷抹装置,所述喷抹装置可以与所述旋转机构的输出端连接;According to the spraying device described in any one of the above, the spraying device can be connected to the output end of the rotating mechanism;
其中,所述喷抹机器人可以包括作业状态和浆料回收状态,所述作业状态下,所述喷枪和所述刮料板可以处于分离状态,所述升降机构可以带动所述喷抹装置上升,所述驱动单元可以带动所述喷枪对作业面左右喷料,所述抹灰板可以将所述作业面上的浆料刮平;所述浆料回收状态下,所述喷枪和所述刮料板可以处于连接状态,所述升降机构可以带动所述喷抹装置上升到所述回收料斗的上方,所述旋转机构可以带动所述喷抹装置向着所述回收料斗倾斜,所述驱动单元可以带动所述刮料板将所述溢料槽内的浆料刮除并使得浆料落到所述回收料斗中。Wherein, the spraying robot can include a working state and a slurry recovery state. In the working state, the spray gun and the scraper plate can be in a separated state, and the lifting mechanism can drive the spraying device to rise. The driving unit can drive the spray gun to spray material left and right on the working surface, and the plastering board can scrape the slurry on the working surface; when the slurry is recovered, the spray gun and the scraping material The plate can be in a connected state, the lifting mechanism can drive the spraying device to rise above the recovery hopper, the rotating mechanism can drive the spraying device to tilt toward the recovery hopper, and the driving unit can drive The scraper scrapes off the slurry in the overflow tank and makes the slurry fall into the recovery hopper.
喷抹机器人通过使用该喷抹装置,既能够实现对于作业面的喷涂与抹平工作,又能够实现对溢料的刮除,不需要额外占用安装空间,能够满足实际作业的空间要求和稳定性要求。By using the spraying device, the spraying robot can not only spray and smooth the working surface, but also scrape off the overflow, without occupying additional installation space, and can meet the space requirements and stability of the actual operation Require.
在本申请的可选实施例中,所述回收料斗可以处于所述底盘的右侧,所述驱动单元可以包括驱动机构,所述驱动机构可以处于所述溢料槽的左下侧。In an optional embodiment of the present application, the recycling hopper may be located on the right side of the chassis, the driving unit may include a driving mechanism, and the driving mechanism may be located on the lower left side of the overflow chute.
根据回收料斗的位置,溢料槽下方的空间可以有不同的大小,而回收料斗位于底盘右侧时,溢料槽的左下方空间相对于右下方更大,将之利用起来安装驱动机构,可以提高空间的利用率,既使得驱动机构能够发挥作用,又不需要额外占用外部空间。According to the position of the recovery hopper, the space under the overflow chute can have different sizes, and when the recovery hopper is located on the right side of the chassis, the space at the bottom left of the overflow chute is larger than that at the bottom right, and it can be used to install the drive mechanism. The utilization rate of the space is improved, so that the driving mechanism can function without occupying additional external space.
本申请的再一些实施例提供了一种喷抹装置,喷抹装置可以包括:Further embodiments of the present application provide a spraying device, which may include:
抹灰板,沿上下方向倾斜设置,用于在作业面上从下至上进行抹灰;The plastering board is arranged inclined along the up and down direction, and is used for plastering from bottom to top on the working surface;
溢料槽,所述抹灰板的后侧,用于在抹灰板进行抹灰作业时收集多余的浆料,溢料槽的长度方向上的一端具有出料口;The overflow tank, the rear side of the plastering board, is used to collect excess slurry when the plastering board is performing plastering operations, and one end of the overflow tank in the length direction has a discharge port;
喷枪,用于向所述作业面喷涂浆料,所述喷枪相对于所述溢料槽可移动设置,所述喷枪的移动方向与所述溢料槽的长度方向相同;A spray gun for spraying slurry on the working surface, the spray gun is movable relative to the overflow tank, and the moving direction of the spray gun is the same as the length direction of the overflow tank;
刮料板,相对于溢料槽可移动设置,所述刮料板的移动方向与所述溢料槽的长度方向相同,至少部分的所述刮料板延伸至所述溢料槽内,用于将所述溢料槽内的浆料从所述出料口排出;以及The scraper is movable relative to the overflow tank, the moving direction of the scraper is the same as the length direction of the overflow tank, at least part of the scraper extends into the overflow tank, and Discharging the slurry in the overflow tank from the outlet; and
驱动单元,为所述喷枪和所述刮料板相对于所述溢料槽运动的共同驱动源。The driving unit is a common driving source for the movement of the spray gun and the scraper relative to the overflow tank.
在本申请的可选实施例中,所述喷枪和所述刮料板之间可以具有连接状态和分离状态,在所述连接状态,所述驱动单元驱动所述喷枪与所述刮料板一同沿着所述溢料槽的长度方向移动;在所述分离状态,所述驱动单元驱动所述喷枪单独沿着所述溢料槽的长度方向移动。In an optional embodiment of the present application, there may be a connection state and a separation state between the spray gun and the scraper plate, and in the connection state, the drive unit drives the spray gun and the scraper plate together moving along the length direction of the overflow tank; in the separated state, the driving unit drives the spray gun to move along the length direction of the overflow tank alone.
在本申请的可选实施例中,所述刮料板可以与所述喷枪成一体设置,所述驱动单元可以连接所述刮料板或者所述喷枪中的任一个,以带动所述刮料板和所述喷枪两者相对于所述溢料槽移动。In an optional embodiment of the present application, the scraper can be integrated with the spray gun, and the drive unit can be connected to either the scraper or the spray gun to drive the scraper Both the plate and the lance move relative to the overflow chute.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the accompanying drawings that are required in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本申请的实施例提供的喷抹机器人的示意图;Fig. 1 is the schematic diagram of the spraying robot that the embodiment of the present application provides;
图2为喷抹装置的爆炸图;Figure 2 is an exploded view of the spraying device;
图3为喷抹装置隐去抹灰板后喷枪与刮料板设置于一起的正视图;Fig. 3 is a front view of the spray gun and the scraper being arranged together after the plastering board is hidden in the spraying device;
图4为喷抹装置隐去抹灰板后喷枪与刮料板分离的轴测图;Fig. 4 is an axonometric view of the separation of the spray gun and the scraper after the plastering board is hidden in the spraying device;
图5为图4的爆炸图;Figure 5 is an exploded view of Figure 4;
图6为解锁机构与第一限位传感器的示意图;Fig. 6 is a schematic diagram of the unlocking mechanism and the first limit sensor;
图7为图6的另一个视角的示意图;FIG. 7 is a schematic diagram of another viewing angle of FIG. 6;
图8为图4的后侧的视图;Figure 8 is a view of the rear side of Figure 4;
图9为图8的A部分的局部放大图;Fig. 9 is a partially enlarged view of part A of Fig. 8;
图10为图8的B部分的局部放大图;Fig. 10 is a partially enlarged view of part B of Fig. 8;
图11为喷枪、刮料板与链条的位置示意图;Figure 11 is a schematic diagram of the positions of the spray gun, the scraper and the chain;
图12喷枪与刮料板的示意图;The schematic diagram of Fig. 12 spray gun and scraper;
图13为图12的另一个视角的示意图;Fig. 13 is a schematic diagram of another viewing angle of Fig. 12;
图14为卡合块、卡合销以及推杆的示意图;Fig. 14 is a schematic diagram of an engaging block, an engaging pin and a push rod;
图15为导向轮与链条的布设示意图。Figure 15 is a schematic diagram of the arrangement of guide wheels and chains.
图标:1000-喷抹机器人;1001-底盘;1002-升降机构;1003-旋转机构;1004-回收料斗;1005-驱动组件;100-喷抹装置;10-抹灰板;11-抹灰底座;20-溢料槽;21-托块;212-凸脊;22-限位片;23-横遮板;30-喷枪;31-第一锁定件;310-卡槽;311-宽径段;312-窄径段;32-第一安装板;321-第一段;322-第二段;33-第一滑块;40-刮料板;401-大子板;402-小子板;41-第二锁定件;42-第二安装板;421-第三段;422-第四段;43-第二滑块;50-驱动单元;51-驱动机构;511-电机;512-减速机;513-同步带;52-传动机构;521-传动圈;5211-柔性罩壳;522-导向轮;5221-驱动轮;5222-第一从动轮;5223-第二从动轮;5224-第三从动轮;5225-第四从动轮;55-轴承;60-导轨;71-第一到位传感器;72-第二到位传感器;80-解锁机构;81-推杆;82-气缸;90-连接座;901-横板;902-竖板;91-安装座;92-轴承座;93-旋钮。Icons: 1000-spraying robot; 1001-chassis; 1002-lifting mechanism; 1003-rotating mechanism; 1004-recovery hopper; 20- overflow tank; 21- support block; 212- convex ridge; 22- limit piece; 23- horizontal shield; 30- spray gun; 312-narrow diameter section; 32-first mounting plate; 321-first section; 322-second section; 33-first slider; 40-scraper plate; 401-large sub-board; 402-small sub-board; 41 -second locking piece; 42-second mounting plate; 421-third section; 422-fourth section; 43-second slider; 50-drive unit; 51-drive mechanism; 511-motor; 512-reducer ;513-synchronous belt; 52-transmission mechanism; 521-transmission ring; 5211-flexible casing; 522-guiding wheel; 5221-driving wheel; Driven wheel; 5225-fourth driven wheel; 55-bearing; 60-guide rail; 71-first in-position sensor; 72-second in-position sensor; 80-unlocking mechanism; 81-push rod; 82-cylinder; 90-connecting seat ; 901-horizontal plate; 902-vertical plate; 91-mounting seat; 92-bearing seat; 93-knob.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本申请的描述中,需要说明的是,术语“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the orientation or positional relationship indicated by the terms "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation of the product when it is used Or positional relationship is only for the convenience of describing the present application and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present application. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should also be noted that, unless otherwise clearly stipulated and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, or Integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
实施例Example
请结合图1,本申请的实施例提供了一种喷抹机器人1000,包括:Please refer to FIG. 1, the embodiment of the present application provides a spraying robot 1000, including:
底盘1001; Chassis 1001;
升降机构1002,升降机构1002设置于底盘1001; Lifting mechanism 1002, the lifting mechanism 1002 is arranged on the chassis 1001;
旋转机构1003,旋转机构1003设置于升降机构1002的输出端; Rotating mechanism 1003, the rotating mechanism 1003 is arranged at the output end of the lifting mechanism 1002;
回收料斗1004,回收料斗1004设置于底盘1001;以及 recovery hopper 1004, the recovery hopper 1004 is arranged on the chassis 1001; and
喷抹装置100,喷抹装置100与旋转机构1003的输出端连接。The spraying device 100 is connected to the output end of the rotating mechanism 1003 .
其中,底盘可以参考一般的建筑机器人所用的AGV小车的底盘,可以自动化移动定位,方便在不同场所进行转移;升降机构则是可以选择能够进行多级升降的机构,比如一般的喷涂机器人上下升降所用的多级升降模组组成的机构,如三级升降机构;旋转机构可以采用回转气缸等能够带动喷抹装置100旋转的机构,回收料斗可以用于承接从喷抹装置100刮除的浆料,以便于循环利用,并减少浆料对施工环境的污染。Among them, the chassis can refer to the chassis of the AGV trolley used by general construction robots, which can be automatically moved and positioned to facilitate transfer in different places; the lifting mechanism can choose a mechanism that can perform multi-level lifting, such as the general spraying robot. A mechanism composed of multi-level lifting modules, such as a three-level lifting mechanism; the rotating mechanism can use a rotary cylinder or other mechanism that can drive the spraying device 100 to rotate, and the recovery hopper can be used to accept the slurry scraped from the spraying device 100. In order to facilitate recycling and reduce the pollution of slurry to the construction environment.
其中,请结合图2,本申请的喷抹装置100包括:Wherein, please refer to Fig. 2, the spraying device 100 of the present application includes:
抹灰板10,沿上下方向倾斜设置,用于在作业面上从下至上进行抹灰;The plastering board 10 is arranged obliquely along the up and down direction, and is used for plastering from bottom to top on the work surface;
溢料槽20,位于抹灰板10的后侧,用于在抹灰板10进行抹灰作业时收集多余的浆料,溢料槽20的长度方向上的一端具有出料口;The overflow tank 20 is located on the rear side of the plastering board 10, and is used to collect excess slurry when the plastering board 10 is performing plastering operations. One end of the overflow tank 20 in the length direction has a discharge port;
喷枪30,用于向作业面喷涂浆料,喷枪相对于溢料槽20可移动设置,喷枪的移动方向与溢料槽的长度方向相同;The spray gun 30 is used to spray the slurry to the working surface, and the spray gun is movable relative to the overflow tank 20, and the moving direction of the spray gun is the same as the length direction of the overflow tank;
刮料板40,相对于溢料槽可移动设置,刮料板的移动方向与溢料槽的长度方向相同,至少部分的刮料板延伸至溢料槽20内,用于将溢料槽20内的浆料从出料口排出;以及The scraper 40 is movable relative to the overflow chute, the moving direction of the scraper is the same as the length direction of the overflow chute, and at least part of the scraper extends into the overflow chute 20 for making the overflow chute 20 The slurry in the discharge port is discharged; and
驱动单元50,设置于溢料槽20且与喷枪30传动连接;The driving unit 50 is arranged on the overflow tank 20 and connected with the spray gun 30 in transmission;
喷枪30和刮料板40之间具有连接状态和分离状态,在连接状态,驱动单元50驱动喷枪30与刮料板40一同沿着溢 料槽20的长度方向移动;在分离状态,驱动单元50驱动喷枪30单独沿着溢料槽20的长度方向移动。在连接状态,驱动单元50为喷枪30和刮料板40相对于溢料槽20运动的共同驱动源。There is a connected state and a separated state between the spray gun 30 and the scraper 40. In the connected state, the drive unit 50 drives the spray gun 30 to move along the length direction of the overflow chute 20 together with the scraper 40; in the separated state, the drive unit 50 The drive lances 30 are individually moved along the length of the overflow chute 20 . In the connected state, the driving unit 50 is a common driving source for the movement of the spray gun 30 and the scraper 40 relative to the overflow tank 20 .
其中,喷抹机器人1000包括作业状态和浆料回收状态,作业状态下,喷枪30和刮料板40处于分离状态,升降机构1002带动喷抹装置100上升,驱动单元50带动喷枪30对作业面左右喷料(其中,喷枪横移的前后变化可以参考图3和图4中喷枪的位置示意),抹灰板10将作业面上的浆料刮平;浆料回收状态下,喷枪30和刮料板40处于连接状态,升降机构1002带动喷抹装置100上升到回收料斗1004的上方,旋转机构1003带动喷抹装置100向着回收料斗1004倾斜,驱动单元50带动刮料板40将溢料槽20内的浆料刮除并使得浆料落到回收料斗1004中。其中,喷枪的喷料口位于溢料槽的上方。喷枪在工作时,喷料口除了朝向墙面喷涂的浆料外,还会溢出余料,或者当喷枪自工作状态刚切换至停止状态时,喷枪的喷料口也会溢出余料,位于喷料口下方的溢料槽承接该部分的余料,回收自喷料口溢出的余料,避免污染环境和设备。Among them, the spraying robot 1000 includes a working state and a slurry recovery state. In the working state, the spray gun 30 and the scraper plate 40 are in a separated state, the lifting mechanism 1002 drives the spraying device 100 to rise, and the driving unit 50 drives the spray gun 30 to the left and right of the working surface. Spray material (wherein, the front and rear changes of the spray gun traverse can refer to the position of the spray gun in Fig. 3 and Fig. 4). The plastering board 10 scrapes the slurry on the working surface; The plate 40 is in the connected state, the lifting mechanism 1002 drives the spraying device 100 to rise above the recycling hopper 1004, the rotating mechanism 1003 drives the spraying device 100 to tilt toward the recycling hopper 1004, and the driving unit 50 drives the scraper 40 to sweep the overflow tank 20 The slurry is scraped off and allowed to fall into the recovery hopper 1004. Wherein, the spray port of the spray gun is located above the overflow tank. When the spray gun is working, in addition to the slurry sprayed towards the wall, the spray port will overflow the remaining material, or when the spray gun has just switched from the working state to the stop state, the spraying port of the spray gun will also overflow the remaining material. The overflow trough below the material port receives the remaining material in this part, and recovers the remaining material overflowing from the spray port to avoid polluting the environment and equipment.
请结合图2,喷抹装置100包括抹灰底座11,抹灰板10和溢料槽20安装于抹灰底座11,抹灰底座11则直接与旋转机构1003的输出端连接,在作业状态下,抹灰底座11逐渐上升,同时喷枪30左右喷料,抹灰板10则能够向上将浆料抹平在作业面上。此时,抹灰板10上的浆料逐渐积攒并会从刮灰板与作业面之间溢出到溢料槽20内,喷枪30喷涂时有滴落的浆料也可以落入到溢料槽20内。当作业一段时间后,可以将喷抹机器人1000切换到浆料回收状态,并依靠刮料板40将溢料槽20内的浆料刮除,浆料落入回收料斗1004后可以循环再利用。其中,回收料斗1004的下部可以安装驱动组件,驱动组件用于带动回收料斗1004向前探出以承接待回收的浆料,并可以带动回收料斗1004缩回,避免影响喷抹装置100的正常工作。Please refer to Fig. 2, the spraying device 100 includes a plastering base 11, the plastering board 10 and the overflow tank 20 are installed on the plastering base 11, and the plastering base 11 is directly connected with the output end of the rotating mechanism 1003. , the plastering base 11 gradually rises, while the spray gun 30 sprays material, and the plastering board 10 can upwardly smooth the slurry on the work surface. At this time, the slurry on the plastering board 10 gradually accumulates and overflows into the overflow tank 20 from between the plastering board and the working surface, and the dripped slurry during spraying by the spray gun 30 can also fall into the overflow tank within 20. After working for a period of time, the spraying robot 1000 can be switched to the slurry recovery state, and the slurry in the overflow tank 20 can be scraped off by the scraper 40 , and the slurry can be recycled after falling into the recovery hopper 1004 . Wherein, the lower part of the recovery hopper 1004 can be installed with a drive assembly, which is used to drive the recovery hopper 1004 to protrude forward to accept the slurry to be recovered, and can drive the recovery hopper 1004 to retract, so as to avoid affecting the normal operation of the spraying device 100 .
喷枪30与刮料板40之间可以有连接或者分离的两种状态,从而使得驱动单元50可以单独驱动喷枪30横移或者同时驱动喷枪30与刮料板40一同横移,在溢料槽20的有限的空间内,实现了喷涂和刮溢料两种功能,能够有效改善相关的技术问题。喷抹机器人1000通过使用该喷抹装置100,既能够实现对于作业面的喷涂与抹平工作,又能够实现对溢料的刮除,不需要额外占用安装空间,能够满足实际作业的空间要求和稳定性要求。There can be two states of connection or separation between the spray gun 30 and the scraper plate 40, so that the drive unit 50 can drive the spray gun 30 to traverse alone or simultaneously drive the spray gun 30 and the scraper plate 40 to traverse together. In the limited space, the two functions of spraying and scraping are realized, which can effectively improve related technical problems. By using the spraying device 100, the spraying robot 1000 can not only realize the spraying and smoothing work on the working surface, but also can realize the scraping of the overflow, without occupying additional installation space, and can meet the space requirements and requirements of the actual operation. Stability requirements.
请结合图1,本申请的回收料斗1004处于底盘1001的右侧,再结合图2至图4以及图5,驱动单元50包括驱动机构51(图5示出),驱动机构51处于溢料槽20的左下侧(图2至图4所示)。可以选择的是,当回收料斗1004处于底盘1001的左侧时,驱动机构51可以设置于溢料槽20的右下侧。当喷抹机器人1000处于作业状态时,如图3和图4所示,喷枪可以单独被驱动单元驱动,从图中视角下的左侧向右侧运动,并可以从右侧再向左侧运动,通过来回运动,以实现对于作业面的来回喷涂。此时,刮料板保持在左侧不动,避免将溢料槽内的浆料推出溢料槽而造成机身以及施工环境的污染。Please in conjunction with Fig. 1, the recovery hopper 1004 of the present application is on the right side of the chassis 1001, and in conjunction with Fig. 2 to Fig. 4 and Fig. 5, the drive unit 50 includes a drive mechanism 51 (shown in Fig. 5), and the drive mechanism 51 is located in the overflow trough 20 on the lower left side (shown in Figures 2 to 4). Optionally, when the recycling hopper 1004 is on the left side of the chassis 1001 , the driving mechanism 51 can be arranged on the lower right side of the overflow tank 20 . When the spraying robot 1000 is in the working state, as shown in Figure 3 and Figure 4, the spray gun can be driven by the drive unit alone, moving from the left side to the right side of the viewing angle in the figure, and can also move from the right side to the left side , by moving back and forth to achieve back and forth spraying on the working surface. At this time, the scraper plate remains stationary on the left side, so as to prevent the slurry in the overflow tank from being pushed out of the overflow tank to cause pollution to the fuselage and the construction environment.
根据回收料斗1004的位置,溢料槽20下方的空间可以有不同的大小,而回收料斗1004位于底盘1001右侧时,溢料槽20的左下方空间S相对于右下方空间T更大,将之利用起来安装驱动机构51,可以提高空间的利用率,既使得驱动机构51能够发挥作用,又不需要额外占用外部空间。可以理解的是,抹灰底座11可以参考相关的执行器的抹灰机构的底座,其尺寸不能过大,且内部空间较小,因为要考虑在室内作业时,需要穿过门廊等空间,因此抹灰底座的整体长度受到极大限制,不能单纯地通过扩充空间来满足安装需求,而左侧的空间相对右侧空间更大,则可以利用该处空间布设驱动机构51,有效利用相关结构,降低改造的难度且节省成本。而从图3可以明显看出,驱动单元相较于溢料槽只是向下占用一小部分空间,没有在溢料槽的长度方向占用空间,而下方则对应了空间S,在这有限的空间中,满足了喷枪横移驱动的驱动件安装需求。从图4可以看出,刮料板的形状与溢料槽槽内的轮廓契合,当喷枪与刮料板连接起来后,刮料板可以随着喷枪从左向右运动,以将溢料槽内的浆料刮除。According to the position of the recovery hopper 1004, the space below the overflow chute 20 can have different sizes, and when the recovery hopper 1004 is located on the right side of the chassis 1001, the space S at the lower left of the overflow chute 20 is larger than the space T at the lower right. Installing the drive mechanism 51 in use can improve the utilization rate of the space, which not only enables the drive mechanism 51 to play a role, but also does not need to occupy additional external space. It can be understood that the plastering base 11 can refer to the base of the plastering mechanism of the related actuator. The overall length of the plastering base is greatly limited, and the installation requirements cannot be met simply by expanding the space. Since the space on the left side is larger than the space on the right side, the drive mechanism 51 can be arranged in this space to effectively utilize the relevant structures. Reduce the difficulty of transformation and save costs. From Figure 3, it can be clearly seen that compared with the overflow chute, the drive unit only occupies a small part of the space downward, and does not take up space in the length direction of the overflow chute, while the bottom corresponds to the space S. In this limited space Among them, the installation requirements of the driving parts for the spray gun traverse drive are met. It can be seen from Figure 4 that the shape of the scraper matches the contour of the overflow tank. When the spray gun is connected with the scraper, the scraper can move from left to right with the spray gun to clean the overflow tank Scrape off the slurry inside.
请结合图5和图8,喷抹装置100还包括:Please combine Figure 5 and Figure 8, the spraying device 100 also includes:
导轨60,固定于溢料槽20的后侧,喷枪30和刮料板40均可滑动地设置于导轨60。The guide rail 60 is fixed on the rear side of the overflow tank 20 , and the spray gun 30 and the scraper 40 can be slidably arranged on the guide rail 60 .
导轨60能够引导喷枪30和刮料板40的运动,并且导轨60设置在溢料槽20的后侧,可以节省空间。本实施例只采用了一个导轨60,可以保障喷枪30与刮料板40的移动方向的一致性,可以选择的是,还可以为喷枪30和刮料板40分别设置一个轨道作为导轨60,下文中的第一滑块和第二滑块需要分别安装于一个导轨且呈上下分布,两根导轨上下并排设置,避免有干涉。并且相应的卡合块与卡合销的位置也适应调整,满足配合需求。The guide rail 60 can guide the movement of the spray gun 30 and the scraper 40, and the guide rail 60 is arranged at the rear side of the overflow tank 20, which can save space. This embodiment only adopts a guide rail 60, which can ensure the consistency of the moving directions of the spray gun 30 and the scraper 40. Optionally, a track can also be set as the guide rail 60 for the spray gun 30 and the scraper 40 respectively. The first slider and the second slider in this article need to be installed on a guide rail respectively and distributed up and down, and the two guide rails are arranged side by side to avoid interference. In addition, the positions of the corresponding engaging blocks and engaging pins are adjusted accordingly to meet the matching requirements.
只要安装空间允许,本领域人员可以据此来对已有的设备和物料进行选用与改造。As long as the installation space permits, those skilled in the art can select and modify the existing equipment and materials accordingly.
请结合图8至图10,驱动单元50包括驱动机构51和传动机构52,驱动机构51设置于导轨60的一端且处于溢料槽20的下方,传动机构52包括传动圈521和多个导向轮522,多个导向轮522布设于溢料槽20后侧,传动圈521绕设于 多个导向轮522,喷枪30与传动圈521固定连接,驱动机构51的输出端与导向轮522连接。其中,本实施例的驱动机构51采用了电机与减速机,二者一同固定于溢料槽20的下侧且与溢料槽20的侧壁固定,以保障连接的稳定性,减速机的输出端则与下文的驱动轮5221连接。进一步的,如图4所示,电机的输出端在溢料槽20的下方且朝向前侧,通过同步带与减速机的输入端传动配合。请结合图5,减速机的输出端是在溢料槽20下方且朝后侧,如此可以减少在前后方向上所占用的空间。Please refer to FIG. 8 to FIG. 10 , the drive unit 50 includes a drive mechanism 51 and a transmission mechanism 52, the drive mechanism 51 is arranged at one end of the guide rail 60 and below the overflow chute 20, and the transmission mechanism 52 includes a transmission ring 521 and a plurality of guide wheels 522, a plurality of guide wheels 522 are arranged on the rear side of the overflow chute 20, and the transmission ring 521 is wound around the plurality of guide wheels 522. Wherein, the driving mechanism 51 of the present embodiment adopts a motor and a reducer, both of which are fixed on the underside of the overflow chute 20 and fixed with the sidewall of the overflow chute 20, so as to ensure the stability of the connection, and the output of the reducer The end is then connected with the driving wheel 5221 below. Further, as shown in FIG. 4 , the output end of the motor is below the overflow trough 20 and faces the front side, and is driven and matched with the input end of the reducer through a synchronous belt. Please refer to FIG. 5 , the output end of the speed reducer is below the overflow tank 20 and towards the rear side, so that the space occupied in the front and rear directions can be reduced.
导向轮522可以引导传动圈521的转动路径,并且和传动圈521一同布设于溢料槽20后侧,可以有效利用后侧空间,传动圈521则可以带动喷枪30运动,满足作业需求。此外,由于导轨60、导向轮522以及传动圈521均设置于溢料槽20的后侧空间,在喷涂作业时,浆料可以被溢料槽20阻挡,防止后侧空间的零部件被污染。其中,溢料槽20的顶部具有横遮板,横遮板可以在竖直方向上对下方的链条、托块、导轨等结构形成保护,避免浆料渗入。The guide wheel 522 can guide the rotation path of the transmission ring 521, and is arranged on the rear side of the overflow tank 20 together with the transmission ring 521, which can effectively use the rear side space, and the transmission ring 521 can drive the spray gun 30 to move to meet the operation requirements. In addition, since the guide rail 60, the guide wheel 522 and the transmission ring 521 are all arranged in the rear space of the overflow tank 20, the slurry can be blocked by the overflow tank 20 during the spraying operation to prevent the components in the rear space from being polluted. Wherein, the top of the overflow tank 20 has a horizontal shutter, which can protect the chains, brackets, guide rails and other structures below in the vertical direction, and prevent the slurry from infiltrating.
请结合图9、图10以及图15,多个导向轮522分为驱动轮5221、第一从动轮5222、第二从动轮5223、第三从动轮5224和第四从动轮5225,驱动轮5221连接于驱动机构51的输出端,驱动轮5221处于溢料槽20的后侧且位于下侧,第一从动轮5222、第二从动轮5223位于导轨60的一端且处于溢料槽20的后侧,第三从动轮5224、第四从动轮5225位于导轨60的另一端且处于溢料槽20的后侧。其中,请结合图10和图15,第二从动轮5223是处于电机和减速机之间且位于二者上方,既可以对链条进行引导,防止其与电机、减速机干涉,又在竖直方向上利用了空余空间。Please combine Fig. 9, Fig. 10 and Fig. 15, a plurality of guide wheels 522 are divided into driving wheel 5221, first driven wheel 5222, second driven wheel 5223, third driven wheel 5224 and fourth driven wheel 5225, driving wheel 5221 is connected At the output end of the driving mechanism 51, the driving wheel 5221 is located at the rear side and the lower side of the overflow chute 20, the first driven wheel 5222 and the second driven wheel 5223 are located at one end of the guide rail 60 and are located at the rear side of the overflow chute 20, The third driven wheel 5224 and the fourth driven wheel 5225 are located at the other end of the guide rail 60 and at the rear side of the overflow chute 20 . Wherein, please refer to Fig. 10 and Fig. 15, the second driven wheel 5223 is located between the motor and the reducer and above the two, which can guide the chain and prevent it from interfering with the motor and reducer. Use the free space above.
通过布设多个从动轮以及驱动轮5221,既可以满足喷枪30的运动行程,又可以与驱动机构51结合起来,在有限的空间内合理布设。其中,下文的第一到位传感器71以及气缸82均设置于同一连接座90且依次设于连接座的横板上,这样可以顺应喷枪的移动方向,当喷枪经过了第一到位传感器71,就会被检测到,当喷枪是带动刮料板运动到被第一到位传感器71检测到时,气缸的活塞杆可以刚好卡入下文的卡合块的卡槽中。By arranging a plurality of driven wheels and driving wheels 5221, the movement stroke of the spray gun 30 can be satisfied, and it can be combined with the driving mechanism 51 to be reasonably arranged in a limited space. Among them, the first in-position sensor 71 and the cylinder 82 below are all arranged on the same connecting seat 90 and arranged on the horizontal plate of the connecting seat in turn, so that the moving direction of the spray gun can be complied with. When the spray gun passes the first in-position sensor 71, it will After being detected, when the spray gun drives the scraper to move to be detected by the first in-position sensor 71, the piston rod of the cylinder can just snap into the slot of the engaging block below.
连接座90上的竖板可以设置第一从动轮5222和第二从动轮5223所用的轴承55,连接座90的竖板可以和溢料槽20连接。如此,既满足了安装需求,又可以简化结构,不需要为每个部件单独配置连接部件。此外,如图10所示,连接座的右侧壁是与溢料槽的右侧壁的内侧面配合,并且整体处于电机与减速机的上侧,能够在满足上述诸多部件的安装固定的需求的同时,尽可能利用有限的空间,减少对于抹灰底座后方的空间的占用,从图2可以看出,抹灰底座的位于溢料槽后侧的空间极为有限,要允许喷枪横移又要喷枪与刮料板能够解锁与锁定,设计难度极大。又如图9所示,第三从动轮5224、第四从动轮5225通过轴承座安装于溢料槽的左侧背部,第二到位传感器72则可以直接安装于轴承座,不需要额外配置连接部件。通过上述的诸多设计,能够在有限的空间内完成部件的安装与使用,使得喷枪不需要额外设置横移动力机构以及传动机构。The vertical plate on the connecting seat 90 can be provided with the bearing 55 used by the first driven wheel 5222 and the second driven wheel 5223 , and the vertical plate of the connecting seat 90 can be connected with the overflow tank 20 . In this way, not only the installation requirement is met, but also the structure can be simplified, and there is no need to separately configure connecting parts for each component. In addition, as shown in Figure 10, the right side wall of the connection seat is matched with the inner side of the right side wall of the overflow trough, and the whole is on the upper side of the motor and the reducer, which can meet the installation and fixing requirements of the above-mentioned many components At the same time, the limited space should be used as much as possible to reduce the occupation of the space behind the plastering base. It can be seen from Figure 2 that the space behind the overflow tank of the plastering base is extremely limited, and it is necessary to allow the spray gun to move laterally The spray gun and scraper can be unlocked and locked, which is extremely difficult to design. As shown in Figure 9, the third driven wheel 5224 and the fourth driven wheel 5225 are installed on the left side of the overflow chute through the bearing seat, and the second in-position sensor 72 can be directly installed on the bearing seat without additional connecting parts . Through the above-mentioned many designs, the installation and use of components can be completed in a limited space, so that the spray gun does not need to be additionally provided with a transverse movement mechanism and a transmission mechanism.
请结合图5,溢料槽20还包括托块21,托块21连接于溢料槽20的顶部,传动圈521的处于导轨60上方的部分被托块21承托。通过将传动圈521的位于导轨60上方的部分承托,可以避免传动圈521的下垂导致与导轨60间干涉而影响喷枪30和刮料板40的运动。其中,本实施例的托块21的数量为多个,并且间隔分布,如此可以使得传动圈521被分段承托,尽可能避免传动圈521下垂而与导轨60发生干涉。当然,还可以在溢料槽20上设置限位片,限位片处于传动圈521的位于导轨下方的部分的下侧,可以防止传动圈的位于导轨下方的部分下垂而与其他机构发生干涉。Please refer to FIG. 5 , the overflow chute 20 further includes a support block 21 connected to the top of the overflow chute 20 , and the part of the drive ring 521 above the guide rail 60 is supported by the support block 21 . By supporting the part of the transmission ring 521 above the guide rail 60 , it is possible to avoid the sagging of the transmission ring 521 causing interference with the guide rail 60 and affecting the movement of the spray gun 30 and the scraper 40 . Wherein, the number of supporting blocks 21 in this embodiment is multiple and distributed at intervals, so that the driving ring 521 can be supported in sections, and the driving ring 521 can be prevented from drooping and interfering with the guide rail 60 as much as possible. Of course, a limit piece can also be provided on the overflow trough 20, and the limit piece is located on the lower side of the part of the drive ring 521 below the guide rail, which can prevent the part of the drive ring below the guide rail from sagging and interfere with other mechanisms.
传动圈521为链条,导向轮522为链轮;The transmission ring 521 is a chain, and the guide wheel 522 is a sprocket wheel;
或者是,传动圈521为传动带,导向轮522为带轮。Alternatively, the transmission ring 521 is a transmission belt, and the guide wheel 522 is a pulley.
链条链轮配合或者传动带与带轮配合,均可以实现传动与导向。The chain sprocket cooperates or the driving belt cooperates with the pulley to realize transmission and guidance.
其中,本实施例采用了链条与链轮的配合,其宽度方向上的尺寸相较于带轮以及传动带而言更小,可以进一步减小空间的占用。当然,在安装空间足够时,带轮和传动带的方案一样能够发挥效用,并不能因此将之限制性地理解为一定不如链轮与链条的方案。此外,托块21上设有凸脊,可以与链条的滚柱形成配合,使得链条与托块21之间形成滚动摩擦,减小阻力,保障链条的顺畅转动。在链条的外部可以设置柔性罩壳,如图5所示,将链条罩设,避免链条上的润滑油或者摩擦产生的碎屑掉落,从而一定程度避免影响到导轨,避免喷枪与刮料板的滑动受阻。Wherein, the present embodiment adopts the cooperation of the chain and the sprocket, and its size in the width direction is smaller than that of the pulley and the transmission belt, which can further reduce the space occupied. Of course, when the installation space is sufficient, the scheme of the pulley and the transmission belt can also be effective, and it cannot be interpreted restrictively as necessarily inferior to the scheme of the sprocket and the chain. In addition, the supporting block 21 is provided with raised ridges, which can form cooperation with the rollers of the chain, so that rolling friction is formed between the chain and the supporting block 21, reducing resistance and ensuring smooth rotation of the chain. A flexible cover can be set outside the chain, as shown in Figure 5, to cover the chain to prevent the lubricating oil on the chain or debris generated by friction from falling, so as to avoid affecting the guide rail to a certain extent, and avoid spray guns and scrapers sliding is blocked.
请结合图5至图7以及图9,本申请的喷抹装置100还包括第一到位传感器71和第二到位传感器72,第一到位传感器71设置于溢料槽20长度方向上的一端,第二到位传感器72设置于溢料槽20长度方向上的另一端,第一到位传感器71和第二到位传感器72分别用于限定喷枪30在溢料槽20长度方向上横移的极限位置。第一到位传感器71和第二到位传感器72可以采用光电开关、行程开关一类的检测件。通过设置第一到位传感器71和第二到位传感器72,可以有效限定出喷枪30的移动范围,使得喷枪30可以在所需范围内运动,并且可以根据喷枪30的位置来使其与刮料板40连接或者分离。详细的,当下文中的第一安装板32随着第一滑块运动到图5左侧时,第二到位传感器72可以识别到第一安装 板,并向喷抹机器人的控制器反馈信号,控制器可以控制电机反转,以使得链条带动喷枪向右运动,当运动到右端时,第一到位传感器71可以识别到喷枪已到位,此时,控制器既可以根据继续作业的需求来使得电机正转以使得喷枪向左运动,也可以根据刮除溢料的需求,控制气缸的活塞杆缩回,以使得下文中的第二锁定件41卡入第一锁定件31,使得喷枪与刮料板连接锁定。如此,当喷枪再次被电机驱动时,即可带动刮料板向左横移,并同样可以通过第二到位传感器检测位置,以便于确定刮料板也运动到位。Please refer to FIG. 5 to FIG. 7 and FIG. 9, the spraying device 100 of the present application also includes a first in-position sensor 71 and a second in-position sensor 72, the first in-position sensor 71 is arranged at one end in the length direction of the overflow chute 20, the second in-position sensor The second in-position sensor 72 is arranged at the other end of the overflow trough 20 in the length direction. The first in-position sensor 71 and the second in-position sensor 72 are respectively used to limit the limit position of the spray gun 30 traversing in the length direction of the overflow chute 20 . The first in-position sensor 71 and the second in-position sensor 72 can adopt detection parts such as photoelectric switches and travel switches. By arranging the first in-position sensor 71 and the second in-position sensor 72, the range of movement of the spray gun 30 can be effectively limited, so that the spray gun 30 can move within the required range, and it can be connected with the scraper plate 40 according to the position of the spray gun 30. Connect or separate. In detail, when the first mounting plate 32 hereinafter moves to the left side of FIG. 5 along with the first slider, the second in-position sensor 72 can identify the first mounting plate and send a feedback signal to the controller of the spraying robot to control The controller can control the reverse rotation of the motor so that the chain drives the spray gun to move to the right. When it moves to the right end, the first in-position sensor 71 can recognize that the spray gun is in place. Turn to make the spray gun move to the left, and also control the piston rod of the cylinder to retract according to the needs of scraping off the overflow, so that the second locking part 41 below is snapped into the first locking part 31, so that the spray gun and the scraper plate Connection locked. In this way, when the spray gun is driven by the motor again, the scraper can be driven to move laterally to the left, and the position can also be detected by the second in-position sensor, so as to determine that the scraper also moves in place.
详细的,如图11至图13所示,喷枪30设置有第一锁定件31,刮料板40设置有第二锁定件41,当第一锁定件31和第二锁定件41配合时,喷枪30和刮料板40处于连接状态;喷抹装置100还包括解锁机构80(如图5至图7所示),解锁机构80用于驱动第二锁定件41脱离第一锁定件31,以使喷枪30和刮料板40切换至分离状态。第一锁定件31和第二锁定件41可以相互锁定,也可以在解锁机构80的驱动下解锁,可以满足喷枪30与刮料板40的配合需求。其中,本实施例的刮料板如图13所示,是通过多个子板叠合而成,大子板可以完全契合溢料槽的槽壁和槽底的轮廓,小子板则可以加强大子板的结构强度,保障在刮溢料时不易变形,保障了对浆料刮除的稳定性,防止由于变形而导致有部分浆料未被刮除,而导致刮料板返程时将浆料刮到溢料槽的左端。In detail, as shown in Figures 11 to 13, the spray gun 30 is provided with a first locking member 31, and the scraper 40 is provided with a second locking member 41. When the first locking member 31 and the second locking member 41 cooperate, the spray gun 30 and the scraper 40 are in a connected state; the spraying device 100 also includes an unlocking mechanism 80 (as shown in FIGS. The spray gun 30 and the scraper 40 are switched to the separated state. The first locking part 31 and the second locking part 41 can be locked with each other, and can also be unlocked under the driving of the unlocking mechanism 80 , which can meet the matching requirements of the spray gun 30 and the scraper 40 . Among them, the scraper plate of this embodiment is shown in Figure 13. It is formed by stacking multiple sub-plates. The large sub-plate can completely fit the outline of the groove wall and the bottom of the overflow tank, and the small sub-plate can strengthen the outer surface of the large sub-plate. The structural strength of the board ensures that it is not easy to deform when scraping the overflow, ensures the stability of the scraping of the slurry, and prevents part of the slurry from being not scraped due to deformation, which will cause the slurry to be scraped when the scraper returns. to the left end of the overflow chute.
详细的,在本实施例中,第一锁定件31为卡合块,第二锁定件41为卡合销,卡合块具有与卡合销配合的卡槽,卡合销可活动地设置于刮料板40且只能在轴向从卡槽进出,不能在喷枪的横移方向从卡槽脱出,保障连接状态下的可靠性。此外,卡槽与卡合销的轮廓契合,可以避免喷枪带动刮料板横移时,由于卡槽与卡合销之间有间隙而使得刮料板的运动有滞后性。详细的,喷枪30的喷头通过第一安装板32与第一滑块33连接,第一安装板32下端还有用于连接链条的安装座91,刮料板40则通过第二安装板42与第二滑块43连接,第一滑块33、第二滑块43均可滑动地设置于导轨60,卡合块连接于第一滑块33,卡合销连接于第二滑块43。In detail, in this embodiment, the first locking member 31 is an engaging block, the second locking member 41 is an engaging pin, the engaging block has a slot for engaging the engaging pin, and the engaging pin is movably arranged on The scraper 40 can only enter and exit from the slot in the axial direction, and cannot escape from the slot in the lateral movement direction of the spray gun, so as to ensure the reliability in the connected state. In addition, the profile of the clamping groove and the clamping pin fits, which can prevent the movement of the scraper from lagging due to the gap between the clamping groove and the clamping pin when the spray gun drives the scraper to move laterally. In detail, the nozzle of the spray gun 30 is connected to the first slider 33 through the first mounting plate 32, and the lower end of the first mounting plate 32 also has a mounting seat 91 for connecting the chain, and the scraper 40 is connected to the second mounting plate 42 through the second mounting plate 42. The two sliding blocks 43 are connected, the first sliding block 33 and the second sliding block 43 are both slidably disposed on the guide rail 60 , the engaging block is connected to the first sliding block 33 , and the engaging pin is connected to the second sliding block 43 .
卡合块与卡合销的结构简单,占用空间小,能够在满足锁定与解锁的功能的同时,降低对于空间的要求,更加充分地利用空间。可以选择的是,卡合销除了设计成圆柱状以外,还可以是其他的棱柱状、异形等形状,只要能够保障与卡槽卡合时,不会使得喷枪带动刮料板运动时有滞后性即可。The engaging block and the engaging pin have a simple structure and take up little space, which can satisfy the functions of locking and unlocking while reducing the requirement for space and utilizing the space more fully. Optionally, in addition to being cylindrical, the engaging pin can also be in other shapes such as prisms and special shapes, as long as it can ensure that when engaging with the card slot, there will be no hysteresis when the spray gun drives the scraper to move That's it.
其中,请进一步结合图8以及图12和图13,第一安装板具有第一段和第二段,第二安装板具有第三段和第四段,第一段可以和第一滑块连接,第二段可以和喷枪连接(如图13所示,第二段的向上弯折的部分通过旋钮与喷枪上的弯板连接,从而可以通过拆卸旋钮的方式单独更换喷枪,方便检修),而第二段是相较于第一段向前弯折后再与喷枪连接,第三段可以和第二滑块连接,第四段是向前弯折后再与刮料板连接(如图13所示,第四段也使用了旋钮与刮料板连接,以便于定期更换刮料板,保障刮料的可靠性),如此可以使得喷枪和刮料板都可以在溢料槽前方进行工作,而各自又能够完成与第一滑块、第二滑块的连接,同时拆装都方便,降低改造和检修的难度,便于推广应用。如图8所示,喷枪和刮料板都没有对溢料槽的后方空间造成干涉。如此,溢料槽上所安装的各个部件和机构在竖直方向的投影都没有超过抹灰底座的后侧壁,使得整个喷抹装置100无论是升降还是旋转,都不会对喷抹机器人的其他机构造成干扰,也不会影响喷抹装置100自身正常的升降或者旋转的动作,在现有的空间内,实现了单个动力对喷枪与挂料板的驱动。Wherein, please further combine Figure 8 and Figure 12 and Figure 13, the first mounting plate has a first section and a second section, the second mounting plate has a third section and a fourth section, and the first section can be connected with the first slider , the second section can be connected with the spray gun (as shown in Figure 13, the upwardly bent part of the second section is connected with the bent plate on the spray gun through the knob, so that the spray gun can be replaced separately by disassembling the knob, which is convenient for maintenance), and Compared with the first section, the second section is bent forward and then connected to the spray gun, the third section can be connected to the second slider, and the fourth section is bent forward and then connected to the scraper (as shown in Figure 13 As shown, the fourth section also uses a knob to connect with the scraper to facilitate regular replacement of the scraper to ensure the reliability of the scraper), so that both the spray gun and the scraper can work in front of the overflow tank, And each can complete the connection with the first slider and the second slider, and at the same time, it is convenient to disassemble and assemble, reduces the difficulty of transformation and maintenance, and is convenient for popularization and application. As shown in Figure 8, neither the spray gun nor the scraper interfered with the space behind the overflow chute. In this way, the vertical projection of each component and mechanism installed on the overflow chute does not exceed the rear side wall of the plastering base, so that whether the entire spraying device 100 is lifted or rotated, there will be no impact on the spraying robot. Interference caused by other mechanisms will not affect the normal lifting or rotating action of the spraying device 100 itself. In the existing space, a single power can drive the spray gun and the hanging plate.
以喷枪30的运动方向为第一方向X(图12示出),以垂直于第一方向的方向为第二方向Y(图12示出),请结合图14,卡槽包括沿第一方向分布的宽径段311和窄径段312,解锁机构80包括能够沿第二方向伸缩的推杆81,推杆81能够推动卡合销在第二方向脱出宽径段311,喷枪30运动时,推杆81从窄径段312脱出宽径段311或者进入宽径段311。Take the movement direction of the spray gun 30 as the first direction X (shown in Figure 12), and take the direction perpendicular to the first direction as the second direction Y (shown in Figure 12), please refer to Figure 14, the slot includes Distributed wide-diameter section 311 and narrow-diameter section 312, the unlocking mechanism 80 includes a push rod 81 that can expand and contract in the second direction, and the push rod 81 can push the engaging pin out of the wide-diameter section 311 in the second direction. When the spray gun 30 moves, The push rod 81 escapes from the wide diameter section 311 from the narrow diameter section 312 or enters the wide diameter section 311 .
请结合图14,推杆81的宽度为d1,窄径段312的宽度为d2,卡合销的宽度为d3,满足:d1<d2<d3。Please refer to FIG. 14 , the width of the push rod 81 is d1, the width of the narrow-diameter section 312 is d2, and the width of the locking pin is d3, satisfying: d1<d2<d3.
通过设计推杆81宽度、窄径段312宽度以及卡合销的宽度,使得推杆81未工作时,窄径段312可以限制卡合销的横向运动,而推杆81在第二方向推动卡合销时,可以使得卡合销在轴向(即图12的Y方向)从宽径段311脱出,而由于窄径段312的宽度大于推杆81的宽度,推杆81不会干涉卡合块的运动,则喷枪在横移时,可以直接向图14的左侧运动,刮料板则因为卡合销已脱离卡槽而不会被带动。By designing the width of the push rod 81, the width of the narrow-diameter section 312 and the width of the engaging pin, when the push rod 81 is not working, the narrow-diameter section 312 can limit the lateral movement of the engaging pin, and the push rod 81 pushes the locking pin in the second direction. When the pin is engaged, the engaging pin can be released from the wide-diameter section 311 in the axial direction (that is, the Y direction in Figure 12), and since the width of the narrow-diameter section 312 is greater than the width of the push rod 81, the push rod 81 will not interfere with the engagement block movement, the spray gun can move directly to the left side of Figure 14 when it is moving laterally, and the scraper will not be driven because the engaging pin has broken away from the draw-in groove.
详细的,卡合销一端带有弹簧(安装于第二滑块内),解锁机构80采用气缸82驱动推杆81,当气缸82推动推杆81运动时,卡合销在轴向运动,使得弹簧被压缩,卡合销从宽径段311脱离,此时,推杆81保持对于卡合销的按压,在驱动机构51驱动喷枪30向图14的左侧移动时,由于卡合销已经从宽径段311脱离,卡合块的运动不会受到影响,则喷枪的运动不会受到影响,且由于推杆81的尺寸小于窄径段312的尺寸,推杆81也不会影响卡合块的向左运动。当喷枪30从左至右运动到第一到位传感器71处时,推杆81逐渐从窄径段312进入到宽径段311,由于没有干涉,喷枪到位后可以在控制器的控制下又向左运动。而在需要刮除浆料时,喷枪运动到触发第一到位传感器的位置,此时,气缸82反向驱动推杆81,使得推杆81后退缩回,弹簧的回复力使得卡合销重新进入到宽径段311,以与卡合块产生配合,当驱动机构51 再次带动喷枪30移动时,卡合块可以拖动卡合销一同运动,从而使得喷枪能够带动刮料板40一同运动。In detail, one end of the engagement pin has a spring (installed in the second slider), and the unlocking mechanism 80 uses a cylinder 82 to drive the push rod 81. When the cylinder 82 pushes the push rod 81 to move, the engagement pin moves in the axial direction, so that The spring is compressed, and the engaging pin is disengaged from the wide-diameter section 311. At this time, the push rod 81 keeps pressing on the engaging pin. When the driving mechanism 51 drives the spray gun 30 to move to the left in FIG. When the wide-diameter section 311 is disengaged, the movement of the engaging block will not be affected, so the movement of the spray gun will not be affected, and because the size of the push rod 81 is smaller than the size of the narrow-diameter section 312, the push rod 81 will not affect the engaging block. movement to the left. When the spray gun 30 moves from left to right to the first position sensor 71, the push rod 81 gradually enters the wide diameter section 311 from the narrow diameter section 312. Since there is no interference, the spray gun can move to the left under the control of the controller after it is in place. sports. When the slurry needs to be scraped off, the spray gun moves to the position of triggering the first in-position sensor. At this time, the cylinder 82 reversely drives the push rod 81, so that the push rod 81 retreats and retracts, and the restoring force of the spring makes the engaging pin re-enter. When the driving mechanism 51 drives the spray gun 30 to move again, the engaging block can drag the engaging pin to move together, so that the spray gun can drive the scraper 40 to move together.
可以选择的是,卡合销的弹簧也可以设计成在一次按压后不再反弹(可以参考常用的风扇调档按钮的原理),卡合销可以保持与宽径段311脱离的位置,此时,气缸82可以带动推杆81回撤,从宽径段311脱离,然后驱动机构51可以带动喷枪30单独运动。如此,卡槽可以去掉窄径段312,宽径段则呈孔状,这使得生产时更容易加工出该结构。当卡合块需要与卡合销配合以带动刮料板40运动时,喷枪30先运动到第一到位传感器71的位置,则在检测到喷枪30到位后,气缸82再次推动推杆81伸出,按压一次卡合销后再次撤回,此时弹簧可以复位,使得卡合销被顶出并卡进卡槽中,然后喷枪30的运动即可传递给刮料板40。Optionally, the spring of the locking pin can also be designed so that it will not bounce back after one press (you can refer to the principle of the commonly used fan shift button), and the locking pin can keep the position separated from the wide diameter section 311. At this time , the cylinder 82 can drive the push rod 81 to retreat and disengage from the wide-diameter section 311, and then the driving mechanism 51 can drive the spray gun 30 to move independently. In this way, the narrow-diameter section 312 can be removed from the card slot, and the wide-diameter section is in the shape of a hole, which makes it easier to process the structure during production. When the engaging block needs to cooperate with the engaging pin to drive the scraper 40 to move, the spray gun 30 first moves to the position of the first in-position sensor 71, then after detecting that the spray gun 30 is in place, the cylinder 82 pushes the push rod 81 out again , press the locking pin once and withdraw it again, at this time the spring can be reset, so that the locking pin is pushed out and snapped into the slot, and then the movement of the spray gun 30 can be transmitted to the scraper plate 40 .
此外,除了图示的卡合销配合卡合块的方案以外,要实现卡合与分离的结构还有许多,比如可以采用詹式车钩一类的结构,完成喷枪与刮料板的连接,并且可以将气缸对应改造,使得气缸的驱动能够对詹式车钩这类结构进行解锁。本实施例采用的连接与分离的方案,对于气缸的要求不高,并且可以使用短行程气缸,以便于在有限的空间中进行解锁工作。本领域人员可以根据需求进行零部件的选择。In addition, in addition to the scheme of the locking pin and the locking block shown in the figure, there are many other structures to realize the locking and separation. The cylinder can be modified correspondingly, so that the drive of the cylinder can unlock structures such as the Zhan type coupler. The connection and separation scheme adopted in this embodiment has low requirements on the cylinder, and a short-stroke cylinder can be used to facilitate the unlocking work in a limited space. Those skilled in the art can select components according to requirements.
可以理解的是,要实现喷涂和抹灰一体才能够制作出喷抹一体机,相应的执行器要在有限的尺寸内实现左右进给轴的报警、刮溢料机构的布置、喷枪30的横移、抹板翻转机构的布置等。在相关技术中,刮平机单机上没有喷枪30的横移机构,其整机长度尺寸已经接近极限,而喷抹一体机同时实现刮平机与喷涂机的功能,要想在这个基础上单独增加喷枪30的横移机构,已经是无法实现。It can be understood that the spraying and plastering integrated machine can be produced only when the spraying and plastering are integrated. The corresponding actuators must realize the alarming of the left and right feed axes, the arrangement of the overflow scraping mechanism, and the horizontal position of the spray gun 30 within a limited size. The layout of the shifting and wiping plate turning mechanism, etc. In the related art, there is no transverse movement mechanism of the spray gun 30 on the single machine of the scraping machine, and the length of the whole machine is close to the limit, and the integrated spraying machine realizes the functions of the scraping machine and the spraying machine at the same time. Increasing the traverse mechanism of the spray gun 30 has been impossible to realize.
本实施例则是将喷枪30与刮料板40采用同一驱动单元50进行驱动,并且通过第一锁定件31、第二锁定件41来实现喷枪30与刮料板40的相互锁定,通过解锁结构将第一锁定件31、第二锁定件41解除锁定,使得喷抹装置100有两种工作模式,一种是单独驱动喷枪30横移喷料,一种是喷枪30带动刮料板40一同运动以将溢料槽20中的浆料刮除。在后一种工作模式中,刮料板40与喷枪30成一体设置,驱动单元50连接刮料板40或者喷枪30中的任一个,以带动刮料板40和喷枪30两者相对于溢料槽20移动。In this embodiment, the spray gun 30 and the scraper 40 are driven by the same drive unit 50, and the mutual locking of the spray gun 30 and the scraper 40 is realized through the first locking member 31 and the second locking member 41, and the unlocking structure Unlock the first locking part 31 and the second locking part 41, so that the spraying device 100 has two working modes, one is to drive the spray gun 30 to spray material laterally, and the other is to drive the spray gun 30 to drive the scraper 40 to move together To scrape off the slurry in the overflow tank 20. In the latter mode of operation, the scraper 40 and the spray gun 30 are integrally arranged, and the drive unit 50 is connected to any one of the scraper 40 or the spray gun 30 to drive both the scraper 40 and the spray gun 30 relative to the overflow. The tank 20 moves.
通过本申请的解锁以及一体连接的设计,能够在有限的空间内实现喷涂和刮溢料两种功能所需部件的布设,整体结构紧凑,没有占据额外的空间,不影响原有的刮平机单机所用的执行器的尺寸。由于喷枪30与刮料板40共用一个驱动单元50,并且共用一个导轨60,其空间利用率高,并且整体的零部件的重量增加很小,经过实践,几乎没有带来重量的提升,使得整个喷抹机器人1000的稳定性并不因为增加了功能而受到影响,依然能够稳定行进,稳定作业,不会有较大的重量增幅而使得整机倾覆。同时,由于不需要为喷枪30额外设置一套横移机构以及动力系统、滑轨系统,整个喷抹装置100以及喷抹机器人1000的成本几乎没有增加,经济效益极高。Through the unlocking and integrated connection design of this application, the layout of the parts required for the two functions of spraying and scraping can be realized in a limited space. The overall structure is compact, does not occupy additional space, and does not affect the original scraper. The size of the actuator used in a stand-alone machine. Since the spray gun 30 and the scraper 40 share a drive unit 50 and share a guide rail 60, the space utilization rate is high, and the weight increase of the overall parts is very small. After practice, there is almost no increase in weight, so that the whole The stability of the spraying robot 1000 is not affected by the addition of functions, it can still move and work stably, and there will be no large weight increase that will cause the whole machine to overturn. At the same time, since there is no need to provide an additional set of traversing mechanism, power system, and slide rail system for the spray gun 30, the cost of the entire spraying device 100 and the spraying robot 1000 hardly increases, and the economic benefits are extremely high.
综上所述,本申请的喷抹装置100可以通过单独的驱动单元50单独带动喷枪30进行横移喷涂,也可以在喷枪30与刮料板40连接后,带动喷枪30与刮料板40一同运动,实现对溢料槽20内的多余浆料的刮除,不需要为喷枪30或者刮料板40单独配置横移驱动机构51,在实现喷涂和抹灰的同时,可以有效简化结构,不需要占用额外的安装空间,也不影响采用该喷抹装置100的喷抹机器人1000的稳定性。To sum up, the spraying device 100 of the present application can independently drive the spray gun 30 to carry out lateral movement spraying through the separate driving unit 50, or can drive the spray gun 30 and the scraper plate 40 together after the spray gun 30 is connected to the scraper plate 40. movement to realize the scraping of excess slurry in the overflow chute 20, there is no need to separately configure the traverse drive mechanism 51 for the spray gun 30 or the scraper plate 40, and the structure can be effectively simplified while realizing spraying and plastering, without It needs to occupy additional installation space, and does not affect the stability of the spraying robot 1000 using the spraying device 100 .
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
工业实用性Industrial Applicability
本申请提供一种喷抹装置及喷抹机器人,喷抹装置包括抹灰板,沿上下方向倾斜设置;溢料槽,位于抹灰板的后侧,用于在抹灰板进行抹灰作业时收集多余的浆料,溢料槽的长度方向上的一端具有出料口;喷枪,喷枪相对于溢料槽可移动设置,喷枪的移动方向与溢料槽的长度方向相同;刮料板,相对于溢料槽可移动设置,刮料板的移动方向与溢料槽的长度方向相同,用于将溢料槽内的浆料从出料口排出;以及驱动单元,设置于溢料槽且与喷枪传动连接;喷枪和刮料板之间具有连接状态和分离状态。喷抹装置在实现喷涂和抹灰的同时,可以有效简化结构,不需要占用额外的安装空间,也不影响采用该喷抹装置的喷抹机器人的稳定性。The application provides a spraying device and a spraying robot. The spraying device includes a plastering board, which is arranged obliquely along the up and down direction; an overflow groove is located at the rear side of the plastering board, and is used for plastering operations on the plastering board. To collect excess slurry, one end in the length direction of the overflow tank has a discharge port; the spray gun is movable relative to the overflow tank, and the moving direction of the spray gun is the same as the length direction of the overflow tank; the scraper plate is relatively The overflow tank is movable, and the moving direction of the scraper is the same as the length direction of the overflow tank, which is used to discharge the slurry in the overflow tank from the discharge port; and the drive unit is arranged on the overflow tank and is connected with the The transmission connection of the spray gun; there is a connection state and a separation state between the spray gun and the scraper. The spraying device can effectively simplify the structure while realizing spraying and plastering, does not need to occupy additional installation space, and does not affect the stability of a spraying robot using the spraying device.
此外,可以理解的是,本申请的喷抹装置及喷抹机器人是可以重现的,并且可以用在多种工业应用中。例如,本申请的喷抹装置及喷抹机器人可以用于建筑机器人技术领域。In addition, it can be understood that the spraying device and spraying robot of the present application are reproducible and can be used in various industrial applications. For example, the spraying device and the spraying robot of the present application can be used in the technical field of construction robots.

Claims (17)

  1. 一种喷抹装置(100),其特征在于,包括:A spraying device (100), characterized in that it comprises:
    抹灰板(10),沿上下方向倾斜设置,用于在作业面上从下至上进行抹灰;The plastering board (10) is arranged obliquely along the up and down direction, and is used for plastering from bottom to top on the working surface;
    溢料槽(20),位于所述抹灰板(10)的后侧,用于在所述抹灰板(10)进行抹灰作业时收集多余的浆料,所述溢料槽(20)的长度方向上的一端具有出料口;An overflow tank (20), located on the rear side of the plastering board (10), is used to collect excess slurry when the plastering board (10) is performing plastering operations, and the overflow tank (20) One end in the length direction has a discharge port;
    喷枪(30),用于向所述作业面喷涂浆料,所述喷枪相对于所述溢料槽(20)可移动设置,所述喷枪的移动方向与所述溢料槽的长度方向相同;A spray gun (30), used to spray slurry to the working surface, the spray gun is movable relative to the overflow tank (20), and the moving direction of the spray gun is the same as the length direction of the overflow tank;
    刮料板(40),相对于所述溢料槽可移动设置,所述刮料板的移动方向与所述溢料槽的长度方向相同,至少部分的所述刮料板延伸至所述溢料槽(20)内,用于将所述溢料槽(20)内的浆料从所述出料口排出;以及A scraper (40) is movable relative to the overflow trough, the moving direction of the scraper is the same as the length direction of the overflow chute, and at least part of the scraper extends to the overflow In the feed tank (20), it is used to discharge the slurry in the overflow tank (20) from the discharge port; and
    驱动单元(50),与所述喷枪(30)传动连接;A drive unit (50), which is connected in transmission with the spray gun (30);
    所述喷枪(30)和所述刮料板(40)之间具有连接状态和分离状态,在所述连接状态,所述驱动单元(50)驱动所述喷枪(30)与所述刮料板(40)一同沿着所述溢料槽(20)的长度方向移动;在所述分离状态,所述驱动单元(50)驱动所述喷枪(30)单独沿着所述溢料槽(20)的长度方向移动。There is a connection state and a separation state between the spray gun (30) and the scraper plate (40), and in the connection state, the drive unit (50) drives the spray gun (30) and the scraper plate (40) move together along the length direction of the overflow tank (20); in the separated state, the driving unit (50) drives the spray gun (30) along the overflow tank (20) move in the length direction.
  2. 根据权利要求1所述的喷抹装置(100),其特征在于,所述喷抹装置(100)包括抹灰底座(11),所述抹灰板(10)和所述溢料槽(20)安装于所述抹灰底座(11)。The spraying device (100) according to claim 1, characterized in that, the spraying device (100) comprises a plastering base (11), the plastering board (10) and the overflow tank (20 ) is installed on the plastering base (11).
  3. 根据权利要求1或2所述的喷抹装置(100),其特征在于,所述喷枪(30)设置有第一锁定件(31),所述刮料板(40)设置有第二锁定件(41),当所述第一锁定件(31)和所述第二锁定件(41)配合时,所述喷枪(30)和所述刮料板(40)处于所述连接状态;The spraying device (100) according to claim 1 or 2, characterized in that, the spray gun (30) is provided with a first lock (31), and the scraper (40) is provided with a second lock (41), when the first locking part (31) and the second locking part (41) cooperate, the spray gun (30) and the scraper plate (40) are in the connected state;
    所述喷抹装置(100)还包括解锁机构(80),所述解锁机构(80)用于驱动所述第二锁定件(41)脱离所述第一锁定件(31),以使所述喷枪(30)和所述刮料板(40)切换至所述分离状态。The spraying device (100) also includes an unlocking mechanism (80), and the unlocking mechanism (80) is used to drive the second locking member (41) to disengage from the first locking member (31), so that the The spray gun (30) and the scraper (40) are switched to the separated state.
  4. 根据权利要求3所述的喷抹装置(100),其特征在于,所述第一锁定件(31)为卡合块,所述第二锁定件(41)为卡合销,所述卡合块具有与所述卡合销配合的卡槽,所述卡合销可活动地设置于所述刮料板(40)。The spraying device (100) according to claim 3, characterized in that, the first locking member (31) is an engaging block, the second locking member (41) is an engaging pin, and the engaging The block has a card groove matched with the locking pin, and the locking pin is movably arranged on the scraper plate (40).
  5. 根据权利要求4所述的喷抹装置(100),其特征在于,以所述喷枪(30)的移动方向为第一方向,以垂直于所述第一方向的方向为第二方向,所述卡槽包括沿所述第一方向分布的宽径段(311)和窄径段(312),所述解锁机构(80)包括能够沿第二方向伸缩的推杆(81),所述推杆(81)能够推动所述卡合销在所述第二方向脱出所述宽径段(311),所述喷枪(30)运动时,所述推杆(81)从所述窄径段(312)脱出所述宽径段(311)或者进入所述宽径段(311);The spraying device (100) according to claim 4, characterized in that, the moving direction of the spray gun (30) is taken as the first direction, and the direction perpendicular to the first direction is taken as the second direction, the The card slot includes a wide-diameter section (311) and a narrow-diameter section (312) distributed along the first direction, and the unlocking mechanism (80) includes a push rod (81) capable of stretching along the second direction, and the push rod (81) can push the engaging pin out of the wide-diameter section (311) in the second direction. ) exit the wide-diameter section (311) or enter the wide-diameter section (311);
    所述推杆(81)的宽度为d1,所述窄径段(312)的宽度为d2,所述卡合销的宽度为d3,满足:d1<d2<d3。The width of the push rod (81) is d1, the width of the narrow diameter section (312) is d2, and the width of the engaging pin is d3, satisfying: d1<d2<d3.
  6. 根据权利要求1至5中的任一项所述的喷抹装置(100),其特征在于,所述喷抹装置(100)还包括:The spraying device (100) according to any one of claims 1 to 5, characterized in that, the spraying device (100) further comprises:
    导轨(60),固定于所述溢料槽(20)的后侧,所述喷枪(30)和所述刮料板(40)均可滑动地设置于所述导轨(60)。The guide rail (60) is fixed on the rear side of the overflow tank (20), and the spray gun (30) and the scraper (40) can be slidably arranged on the guide rail (60).
  7. 根据权利要求6所述的喷抹装置(100),其特征在于,所述驱动单元(50)包括驱动机构(51)和传动机构(52),所述驱动机构(51)设置于所述导轨(60)的一端且处于所述溢料槽(20)的下方,所述传动机构(52)包括传动圈(521)和多个导向轮(522),所述多个导向轮(522)布设于所述溢料槽(20)后侧,所述传动圈(521)绕设于所述多个导向轮(522),所述喷枪(30)与所述传动圈(521)固定连接,所述驱动机构(51)的输出端与所述导向轮(522)连接。The spraying device (100) according to claim 6, characterized in that, the drive unit (50) comprises a drive mechanism (51) and a transmission mechanism (52), and the drive mechanism (51) is arranged on the guide rail One end of (60) and below the overflow chute (20), the transmission mechanism (52) includes a transmission ring (521) and a plurality of guide wheels (522), and the plurality of guide wheels (522) are arranged On the rear side of the overflow trough (20), the drive ring (521) is wound around the plurality of guide wheels (522), and the spray gun (30) is fixedly connected to the drive ring (521). The output end of the drive mechanism (51) is connected with the guide wheel (522).
  8. 根据权利要求7所述的喷抹装置(100),其特征在于,多个所述导向轮(522)分为驱动轮(5221)、第一从动轮(5222)、第二从动轮(5223)、第三从动轮(5224)和第四从动轮(5225),所述驱动轮(5221)连接于所述驱动机构(51)的输出端,所述驱动轮(5221)处于所述溢料槽(20)的后侧且位于下侧,所述第一从动轮(5222)、所述第二从动轮(5223)位于所述导轨(60)的一端且处于所述溢料槽(20)的后侧,所述第三从动轮(5224)、所述第四从动轮(5225)位于所述导轨(60)的另一端且处于所述溢料槽(20)的后侧。The spraying device (100) according to claim 7, characterized in that, the plurality of guide wheels (522) are divided into a driving wheel (5221), a first driven wheel (5222), and a second driven wheel (5223) , the third driven wheel (5224) and the fourth driven wheel (5225), the driving wheel (5221) is connected to the output end of the driving mechanism (51), and the driving wheel (5221) is in the overflow chute (20) on the rear side and on the lower side, the first driven wheel (5222) and the second driven wheel (5223) are located at one end of the guide rail (60) and at the side of the overflow trough (20) On the rear side, the third driven wheel (5224) and the fourth driven wheel (5225) are located at the other end of the guide rail (60) and at the rear side of the overflow tank (20).
  9. 根据权利要求7或8所述的喷抹装置(100),其特征在于,所述溢料槽(20)还包括托块(21),所述托块(21)连接于溢料槽(20)的顶部,所述传动圈(521)的处于所述导轨(60)上方的部分被所述托块(21)承托。The spraying device (100) according to claim 7 or 8, characterized in that, the overflow tank (20) further comprises a bracket (21), and the bracket (21) is connected to the overflow tank (20 ), the part of the drive ring (521) above the guide rail (60) is supported by the bracket (21).
  10. 根据权利要求7至9中的任一项所述的喷抹装置(100),其特征在于,所述传动圈(521)为链条,所述导向轮(522)为链轮;The spraying device (100) according to any one of claims 7 to 9, characterized in that, the transmission ring (521) is a chain, and the guide wheel (522) is a sprocket;
    或者是,所述传动圈(521)为传动带,所述导向轮(522)为带轮。Alternatively, the transmission ring (521) is a transmission belt, and the guide wheel (522) is a pulley.
  11. 根据权利要求1至10中的任一项所述的喷抹装置(100),其特征在于,所述喷抹装置(100)还包括第一到位传感器(71)和第二到位传感器(72),所述第一到位传感器(71)设置于所述溢料槽(20)长度方向上的一端,所述第 二到位传感器(72)设置于所述溢料槽(20)长度方向上的另一端,所述第一到位传感器(71)和所述第二到位传感器(72)分别用于限定所述喷枪(30)在所述溢料槽(20)长度方向上横移的极限位置。The spraying device (100) according to any one of claims 1 to 10, characterized in that, the spraying device (100) further comprises a first in-position sensor (71) and a second in-position sensor (72) , the first in-position sensor (71) is arranged at one end in the length direction of the overflow chute (20), and the second in-position sensor (72) is arranged at the other end in the length direction of the overflow chute (20). At one end, the first in-position sensor (71) and the second in-position sensor (72) are respectively used to limit the limit position of the lateral movement of the spray gun (30) in the length direction of the overflow chute (20).
  12. 根据权利要求1至11中的任一项所述的喷抹装置(100),其特征在于,所述喷枪的喷料口位于所述溢料槽的上方。The spraying device (100) according to any one of claims 1 to 11, characterized in that, the spraying port of the spray gun is located above the overflow tank.
  13. 一种喷抹机器人(1000),其特征在于,包括:A spraying robot (1000), characterized in that it comprises:
    底盘(1001);Chassis (1001);
    升降机构(1002),所述升降机构(1002)设置于所述底盘(1001);a lifting mechanism (1002), the lifting mechanism (1002) is arranged on the chassis (1001);
    旋转机构(1003),所述旋转机构(1003)设置于所述升降机构(1002)的输出端;a rotating mechanism (1003), the rotating mechanism (1003) is arranged at the output end of the lifting mechanism (1002);
    回收料斗(1004),所述回收料斗(1004)设置于所述底盘(1001);以及a recovery hopper (1004), the recovery hopper (1004) is arranged on the chassis (1001); and
    根据权利要求1至12中的任一项所述的喷抹装置(100),所述喷抹装置(100)与所述旋转机构(1003)的输出端连接;The spraying device (100) according to any one of claims 1 to 12, the spraying device (100) is connected to the output end of the rotating mechanism (1003);
    其中,所述喷抹机器人(1000)包括作业状态和浆料回收状态,所述作业状态下,所述喷枪(30)和所述刮料板(40)处于分离状态,所述升降机构(1002)带动所述喷抹装置(100)上升,所述驱动单元(50)带动所述喷枪(30)对作业面左右喷料,所述抹灰板(10)将所述作业面上的浆料刮平;所述浆料回收状态下,所述喷枪(30)和所述刮料板(40)处于连接状态,所述升降机构(1002)带动所述喷抹装置(100)上升到所述回收料斗(1004)的上方,所述旋转机构(1003)带动所述喷抹装置(100)向着所述回收料斗(1004)倾斜,所述驱动单元(50)带动所述刮料板(40)将所述溢料槽(20)内的浆料刮除并使得浆料落到所述回收料斗(1004)中。Wherein, the spraying robot (1000) includes a working state and a slurry recovery state. In the working state, the spray gun (30) and the scraper plate (40) are in a separated state, and the lifting mechanism (1002 ) drives the spraying device (100) to rise, the driving unit (50) drives the spray gun (30) to spray material on the left and right sides of the working surface, and the plastering board (10) sprays the slurry on the working surface Scraping; in the slurry recovery state, the spray gun (30) and the scraper plate (40) are in a connected state, and the lifting mechanism (1002) drives the spraying device (100) to rise to the Above the recycling hopper (1004), the rotating mechanism (1003) drives the spraying device (100) to tilt toward the recycling hopper (1004), and the driving unit (50) drives the scraper (40) The slurry in the overflow tank (20) is scraped and allowed to fall into the recovery hopper (1004).
  14. 根据权利要求13所述的喷抹机器人(1000),其特征在于,所述回收料斗(1004)处于所述底盘(1001)的右侧,所述驱动单元(50)包括驱动机构(51),所述驱动机构(51)处于所述溢料槽(20)的左下侧。The spraying robot (1000) according to claim 13, characterized in that, the recovery hopper (1004) is on the right side of the chassis (1001), and the drive unit (50) includes a drive mechanism (51), The driving mechanism (51) is located on the lower left side of the overflow chute (20).
  15. 一种喷抹装置(100),其特征在于,包括:A spraying device (100), characterized in that it comprises:
    抹灰板(10),沿上下方向倾斜设置,用于在作业面上从下至上进行抹灰;The plastering board (10) is arranged obliquely along the up and down direction, and is used for plastering from bottom to top on the working surface;
    溢料槽(20),位于所述抹灰板(10)的后侧,用于在所述抹灰板(10)进行抹灰作业时收集多余的浆料,所述溢料槽(20)的长度方向上的一端具有出料口;An overflow tank (20), located on the rear side of the plastering board (10), is used to collect excess slurry when the plastering board (10) is performing plastering operations, and the overflow tank (20) One end in the length direction has a discharge port;
    喷枪(30),用于向所述作业面喷涂浆料,所述喷枪相对于所述溢料槽(20)可移动设置,所述喷枪的移动方向与所述溢料槽的长度方向相同;A spray gun (30), used to spray slurry to the working surface, the spray gun is movable relative to the overflow tank (20), and the moving direction of the spray gun is the same as the length direction of the overflow tank;
    刮料板(40),相对于所述溢料槽可移动设置,所述刮料板的移动方向与所述溢料槽的长度方向相同,至少部分的所述刮料板延伸至所述溢料槽(20)内,用于将所述溢料槽(20)内的浆料从所述出料口排出;以及A scraper (40) is movable relative to the overflow trough, the moving direction of the scraper is the same as the length direction of the overflow chute, and at least part of the scraper extends to the overflow In the feed tank (20), it is used to discharge the slurry in the overflow tank (20) from the discharge port; and
    驱动单元(50),为所述喷枪和所述刮料板相对于所述溢料槽运动的共同驱动源。The driving unit (50) is a common driving source for the movement of the spray gun and the scraper relative to the overflow tank.
  16. 根据权利要求15所述的喷抹装置(100),其特征在于,所述喷枪(30)和所述刮料板(40)之间具有连接状态和分离状态,在所述连接状态,所述驱动单元(50)驱动所述喷枪(30)与所述刮料板(40)一同沿着所述溢料槽(20)的长度方向移动;在所述分离状态,所述驱动单元(50)驱动所述喷枪(30)单独沿着所述溢料槽(20)的长度方向移动。The spraying device (100) according to claim 15, characterized in that, there is a connection state and a separation state between the spray gun (30) and the scraper (40), and in the connection state, the The drive unit (50) drives the spray gun (30) to move along the length direction of the overflow trough (20) together with the scraper (40); in the separated state, the drive unit (50) The spray gun (30) is driven to move along the length direction of the overflow tank (20) independently.
  17. 根据权利要求15或16所述的喷抹装置(100),其特征在于,所述刮料板与所述喷枪成一体设置,所述驱动单元连接所述刮料板或者所述喷枪中的任一个,以带动所述刮料板和所述喷枪两者相对于所述溢料槽移动。The spraying device (100) according to claim 15 or 16, characterized in that, the scraper is integrated with the spray gun, and the drive unit is connected to any of the scraper or the spray gun. One, to drive both the scraper and the spray gun to move relative to the overflow chute.
PCT/CN2022/130721 2022-01-17 2022-11-08 Spraying and plastering apparatus, and spraying and plastering robot WO2023134283A1 (en)

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CN117988532B (en) * 2024-04-07 2024-06-04 山西省建筑科学研究院集团有限公司 Repairing and heat-insulating mortar smearing device for building wall heat-insulating system

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CN112012442A (en) * 2020-08-20 2020-12-01 广东博智林机器人有限公司 Plastering device and plastering equipment
CN113482293A (en) * 2021-07-29 2021-10-08 中国一冶集团有限公司 Efficient mortar spraying and plastering integrated device and working method thereof

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CN104213703A (en) * 2014-09-17 2014-12-17 扬州柳工建设机械有限公司 Mortar spraying and smearing machine and method for painting mortar on wall surface by using mortar spraying and smearing machine
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CN117988532B (en) * 2024-04-07 2024-06-04 山西省建筑科学研究院集团有限公司 Repairing and heat-insulating mortar smearing device for building wall heat-insulating system

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