CN113481055B - Grease piece pre-melting and crushing device based on electric heating tube - Google Patents

Grease piece pre-melting and crushing device based on electric heating tube Download PDF

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Publication number
CN113481055B
CN113481055B CN202110743933.XA CN202110743933A CN113481055B CN 113481055 B CN113481055 B CN 113481055B CN 202110743933 A CN202110743933 A CN 202110743933A CN 113481055 B CN113481055 B CN 113481055B
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China
Prior art keywords
electric heating
tube
nano
outer box
box body
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CN202110743933.XA
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Chinese (zh)
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CN113481055A (en
Inventor
谢春洋
张海林
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ANHUI JIAYUAN GREASE CO LTD
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ANHUI JIAYUAN GREASE CO LTD
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/03Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J6/00Heat treatments such as Calcining; Fusing ; Pyrolysis
    • B01J6/005Fusing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/02Disintegrating by knives or other cutting or tearing members which chop material into fragments with reciprocating knives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/02Disintegrating by knives or other cutting or tearing members which chop material into fragments with reciprocating knives
    • B02C18/04Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Wood Science & Technology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Microbiology (AREA)
  • Edible Oils And Fats (AREA)
  • Fats And Perfumes (AREA)

Abstract

The invention relates to the technical field of animal fat processing, in particular to a fat block pre-melting and crushing device based on an electric heating tube, which comprises an outer box body, wherein the outer box body is of a straight-through pipeline structure with an upper opening and a lower opening, a plurality of calandria heating assemblies are arranged in the outer box body from top to bottom, the calandria heating assemblies comprise a plurality of nano-film electric heating tubes distributed in a matrix, and the calibers of the nano-film electric heating tubes of the calandria heating assemblies are sequentially reduced from top to bottom. The device can realize the grain cutting effect of the grease blocks, can acquire the earlier-stage clear oil, and is favorable for improving the quality of the edible oil.

Description

Grease piece pre-melting and crushing device based on electric heating tube
Technical Field
The invention relates to the technical field of animal fat processing, in particular to a fat block pre-melting and crushing device based on an electric heating tube.
Background
Animal fat can be used for processing edible oil, general producer can freeze the fat into grease square or rectangular block, and the rectangular block size is general 40cm 50cm, so not only convenient transportation, convenient storage in addition, when need refining, take out the grease piece from the storehouse again, break through crushing equipment after the grease piece takes out, and the grease piece after breaking is sent into the smelting box and is smelted of fat.
Disclosure of Invention
The invention aims to solve the problem of pre-melting of cut grease blocks, and provides an electrothermal tube-based grease block pre-melting crushing device for better obtaining clear oil in the earlier stage of grease boiling.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a grease piece is thawing breaker in advance based on electrothermal tube, includes outer box, outer box is upper and lower open straight-through pipeline structure, be equipped with a plurality of calandria heating element from top to bottom in the outer box, the tubular heating element is including a plurality of nanometer membrane electrothermal tube that is the matrix distribution, a plurality of rows the nanometer membrane electrothermal tube bore of tubular heating element reduces from top to bottom in proper order.
A press is arranged above the uppermost tubular heating component.
Every two rows all leave the clearance between the upper and lower adjacent tubular heating element, every all be equipped with cutting assembly in the clearance, cutting assembly includes a plurality of parallel and the cutter that the level was put, a plurality of the cutter is in the same place through a plurality of guide bar fixed connection, the guide bar both ends run through outer box curb plate, every all guide bars synchronous motion of cutting assembly is located the guide bar one end the bent axle that the rotation of outer box curb plate is connected with a plurality of vertical setting, a plurality of chain drive or gear drive between the bent axle, one of them the bent axle drive is connected with the motor, the bent portion of bent axle corresponds with the guide bar position, rotate on the bent portion and be connected with the connecting rod, the connecting rod rotates with the guide bar and is connected.
The vertical section of the cutter is an isosceles triangle, the bottom edge of the isosceles triangle is tangent to the bottom end of the nano-film electric heating tube above the isosceles triangle, and two hypotenuses of the isosceles triangle are inclined pressure surfaces.
The open department in outer box bottom is equipped with the filter screen that the slope set up, the lower one end of filter screen extends to outer box outside.
The horizontal section of the nano-film electric heating tube is rectangular.
The nano-film electric heating tube comprises a thin-wall substrate tube, a nano-electric heating film coated on the periphery of the substrate tube and a silver electrode in contact with the nano-electric heating film, wherein the nano-film electric heating tube of the tubular heating assembly is in contact with the silver electrode through an electrode plate with an 'Feng' -shaped structure.
The nano-film electric heating tube comprises a rectangular tube part and a conical tube part which are integrally formed, and the upper caliber of the nano-film electric heating tube is larger than the lower caliber.
The invention provides an electrothermal tube-based grease block pre-melting and crushing device, which has the beneficial effects that: the device can realize the grain cutting effect of the grease blocks, can acquire the earlier-stage clear oil, and is favorable for improving the quality of the edible oil.
Drawings
FIG. 1 is a schematic view of the position structure of an outer casing and a tubular heating assembly according to the present invention;
FIG. 2 is a schematic view of a multi-row tubular heating assembly arrangement according to the present invention;
FIG. 3 is a schematic view of the position structure of the cutting assembly and the tubular heating assembly according to the present invention;
FIG. 4 is a schematic view of a cutting assembly according to the present invention;
FIG. 5 is a schematic diagram of the structure of the nano-film electrothermal tube of the present invention;
fig. 6 is a schematic diagram of the positional relationship between the electrode sheet and the nano-film electrothermal tube.
In the figure: the device comprises an outer box body 1, a tubular heating assembly 2, a guide rod 3, a cutter 4, a bent part 5, a connecting rod 6, a crankshaft 7, a motor 8, a nano-film electric heating tube 9, a rectangular tube part 10, a conical tube part 11, an inclined pressing surface 12, an electrode plate 13, a filter screen 14 and a silver electrode 15.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-6, an electric heating tube-based grease block pre-melting crushing device comprises an outer box body 1, wherein the outer box body 1 is of a straight-through pipeline structure with openings up and down, a plurality of calandria heating assemblies 2 are arranged in the outer box body 1 from top to bottom, the calandria heating assemblies 2 comprise a plurality of nano-film electric heating tubes 9 distributed in a matrix, the nano-film electric heating tubes 9 adopt thin-wall base materials, the base materials adopt metal pipes with insulating coatings, the wall thickness is 0.5-3mm, the ends of the nano-film electric heating tubes 9 are sharp, the ends of the nano-film electric heating tubes 9 form sharp structures, the grease block can be conveniently cut, the traditional thick-film heating tubes and electric heating wire heating tubes cannot achieve the effect required by the device, the tubular heating assemblies 2 form a tube group with the cross section of a square lattice structure, the diameters of the nano-film electric heating tubes 9 of the upper row of the tubular heating assemblies 2 are sequentially reduced from top to bottom, the diameters of the upper row of the tubular heating assemblies 2 are larger than the diameters of the lower row of the tubular heating assemblies 2, on one hand, dislocation setting of the upper nano-film electric heating tubes 9 and the lower nano-film electric heating tubes 9 is realized, the grease block is convenient to cut or strip cutting, and the grease block is gradually reduced, and the grease block is effectively heated after the grease block is heated.
When the multifunctional oil tank works, a plurality of large-sized oil blocks are placed in the outer tank body 1, the nano-film electric heating tube 9 is electrified, the oil blocks are gradually heated and the nano-film electric heating tube 9 with sharp ends is divided under the action of gravity of the oil blocks, as a preferable mode, a press is arranged above the uppermost tubular heating assembly 2, the oil blocks are better moved from top to bottom through the pressing of the press, the purpose of dividing and granulating the oil blocks is achieved, when the divided oil blocks move in the nano-film electric heating tube 9 of the multi-row tubular heating assembly 2, the oil strips or the oil particles are heated to achieve preliminary pre-melting and boiling, clear oil is primarily separated, little oil residue is contained in the clear oil, subsequent processing is facilitated, and because the oil is not mixed with the oil residue for a long time, the obtained oil residue after pre-melting and boiling is sent into smelting equipment to be boiled for a long time, the oil liquid in the oil particles is further extracted, and the oil residue after long time and the oil residue are mixed with the oil residue for a long time, the oil residue is required to be subjected to follow-up color mixing and separation and the steps.
Referring to fig. 3, gaps are reserved between every two rows of upper and lower adjacent tubular heating assemblies 2, cutting assemblies are arranged in each gap, each cutting assembly comprises a plurality of parallel and horizontally placed cutters 4, the plurality of cutters 4 are fixedly connected together through a plurality of guide rods 3, two ends of each guide rod 3 penetrate through side plates of an outer box body 1, all the guide rods 3 of each cutting assembly synchronously move, a plurality of crankshafts 7 which are vertically arranged are rotationally connected to side plates of the outer box body 1 at one end of each guide rod 3, chain transmission or gear transmission is carried out between the plurality of crankshafts 7, one crankshaft 7 is in transmission connection with a motor 8, a bent portion 5 of each crankshaft 7 corresponds to the position of each guide rod 3, a connecting rod 6 is rotationally connected to each bent portion 5, and each connecting rod 6 is rotationally connected with each guide rod 3.
The crankshaft 7 is driven to rotate by the motor 8, the guide rod 3 is driven to reciprocate by the crankshaft 7, the purpose of reciprocating cutting of the cutter 4 is achieved, after the grease block passes through the nano-film electric heating tube 9, the grease block is divided into strips, when passing through a gap, the grease block is transversely cut into particles by the reciprocating cutter, then the next pipe type heating assembly 2 is entered, the grease block passes through the strip division, cutting and heating for a plurality of times from top to bottom, the purpose of pre-melting and crushing of the grease block is achieved, meanwhile, pre-melted clear oil can be obtained, in addition, in the process of gradually dropping the clear oil downwards, the melting of grease particles can be accelerated, the effect of preliminary boiling of the grease particles in the nano-film electric heating tube 9 is achieved, and the yield of the clear oil is improved when the grease particles move in the nano-film electric heating tube 9.
The vertical cross section of the cutter 4 is isosceles triangle, the bottom edge of the isosceles triangle is tangent with the bottom end of the nano-film electric heating tube 9 above the isosceles triangle, and two bevel edges of the isosceles triangle are inclined pressing surfaces 12, so that the purpose of transverse cutting of grease strips can be realized by the cutter with the structure, and meanwhile, when the cutter 4 reciprocates, the purpose of downward pressing of grease particles can be realized by using the inclined pressing surfaces 12, the action of downward movement of the grease particles is promoted, and clear oil inside grease residues is conveniently extruded. The open department in outer box 1 bottom is equipped with the filter screen 14 that the slope set up, and the lower one end of filter screen 14 extends to outer box 1 outside, and preliminary pre-melted oil residue is arranged outer box one side along filter screen 14, and clear oil passes filter screen 14 and falls into other containers.
Referring to fig. 5-6, the nanomembrane electrothermal tube 9 is rectangular in horizontal cross section. The nanometer membrane electrothermal tube 9 comprises a thin-wall substrate tube, a nanometer electrothermal film coated on the periphery of the substrate tube and a silver electrode 15 contacted with the nanometer electrothermal film, wherein the nanometer membrane electrothermal tube 9 of the tubular heating assembly 2 is contacted with the silver electrode 15 through an electrode plate 13 with an 'Feng' -shaped structure, the nanometer membrane electrothermal tube 9 with the structure can achieve the purpose of being closely distributed, the assembly of the tubular heating assembly 2 is convenient, the electrode plate 13 can play a role of surrounding the nanometer membrane electrothermal tube 9, and the electrode plate 13 with the structure can better realize the electrifying of the nanometer electrothermal film.
The nanometer membrane electrothermal tube 9 includes integrated into one piece's rectangular pipe portion 10, conical pipe portion 11, and the upper diameter of nanometer membrane electrothermal tube 9 is greater than the lower bore, adopts rectangular pipe portion 10, conical pipe portion 11 combination's mode to form nanometer membrane electrothermal tube 9, can realize the purpose that nanometer membrane electrothermal tube 9 closely arranged, and after the grease granule was heated, because fluid was boiled out, grease granule can shrink and diminish, this device set up the conical pipe portion 11 that the bore diminishes gradually in rectangular pipe portion 10 below, can carry out certain compression when grease granule moves down, is favorable to improving clear oil output.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any technical solution, conception and design obtained by equivalent substitution or modification of the technical solution and the inventive concept thereof by those skilled in the art within the scope of the present invention should be covered in the scope of the present invention.

Claims (3)

1. The grease piece pre-melting and crushing device based on the electric heating tube comprises an outer box body (1) and is characterized in that the outer box body (1) is of a straight-through pipeline structure with an opening from top to bottom, a plurality of calandria heating assemblies (2) are arranged in the outer box body (1) from top to bottom, the calandria heating assemblies (2) comprise a plurality of nano-film electric heating tubes (9) distributed in a matrix, and the calibers of the nano-film electric heating tubes (9) of the calandria heating assemblies (2) in a plurality of rows are sequentially reduced from top to bottom; every two rows of the tubular heating assemblies (2) are vertically adjacent, gaps are reserved between every two rows of the tubular heating assemblies, cutting assemblies are arranged in every two gaps, each cutting assembly comprises a plurality of parallel and horizontally arranged cutters (4), the plurality of cutters (4) are fixedly connected together through a plurality of guide rods (3), two ends of each guide rod (3) penetrate through side plates of an outer box body (1), all the guide rods (3) of each cutting assembly synchronously move, a plurality of crankshafts (7) which are vertically arranged are rotationally connected with the side plates of the outer box body (1) at one end of each guide rod (3), a plurality of crankshafts (7) are in chain transmission or gear transmission, one of the crankshafts (7) is in transmission connection with a motor (8), a bent portion (5) of each crankshaft (7) corresponds to the position of each guide rod (3), a connecting rod (6) is rotationally connected with each bent portion (5), and each connecting rod (6) is rotationally connected with each guide rod (3); the vertical section of the cutter (4) is an isosceles triangle, the bottom edge of the isosceles triangle is tangent to the bottom end of the nano-film electric heating tube (9) above the isosceles triangle, and two hypotenuses of the isosceles triangle are inclined pressing surfaces (12); the bottom end opening of the outer box body (1) is provided with a filter screen (14) which is obliquely arranged, and the lower end of the filter screen (14) extends to the outside of the outer box body (1); the horizontal section of the nano-film electric heating tube (9) is rectangular; the nanometer film electric heating tube (9) comprises a thin-wall substrate tube, a nanometer electric heating film coated on the periphery of the substrate tube and a silver electrode (15) contacted with the nanometer electric heating film, wherein the nanometer film electric heating tube (9) of the tubular heating assembly (2) is contacted with the silver electrode (15) through an electrode sheet (13) with an 'Feng' -shaped structure; the substrate tube is a metal tube with an insulating coating, the wall thickness of the substrate tube is 0.5-3mm, and the end part of the nano-film electrothermal tube is sharp.
2. An electrothermal tube-based grease block pre-melting and crushing device according to claim 1, characterized in that a press is arranged above the uppermost tubular heating assembly (2).
3. The grease block pre-melting and crushing device based on the electric heating tube according to claim 1 is characterized in that the nano-film electric heating tube (9) comprises an integrally formed rectangular tube portion (10) and a conical tube portion (11), and the upper caliber of the nano-film electric heating tube (9) is larger than the lower caliber.
CN202110743933.XA 2021-07-01 2021-07-01 Grease piece pre-melting and crushing device based on electric heating tube Active CN113481055B (en)

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CN202110743933.XA CN113481055B (en) 2021-07-01 2021-07-01 Grease piece pre-melting and crushing device based on electric heating tube

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Application Number Priority Date Filing Date Title
CN202110743933.XA CN113481055B (en) 2021-07-01 2021-07-01 Grease piece pre-melting and crushing device based on electric heating tube

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CN113481055B true CN113481055B (en) 2024-04-05

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH238991A (en) * 1944-03-18 1945-09-15 Ullmann Max Device for dividing and heating butter delivered in large pieces.
CN204335715U (en) * 2014-12-24 2015-05-20 杭州乔智合食品有限公司 Grease oil dissolving tank
JP3197979U (en) * 2015-03-31 2015-06-11 有限会社オーテック Snow melting equipment
CN109631317A (en) * 2019-01-11 2019-04-16 芜湖艾尔达科技有限责任公司 A kind of very fast heating device of multitube series connection
CN110358618A (en) * 2019-07-01 2019-10-22 安徽佳源油脂有限公司 A kind of bulk shortening pellet device
CN209731613U (en) * 2019-01-29 2019-12-03 江苏创拓电热科技有限公司 A kind of bilayer sleeve nanometer film liquid heating assemblies
CN212065655U (en) * 2020-05-15 2020-12-04 温州市索康机械有限公司 Grid type carburetion pot

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101573539B1 (en) * 2009-05-04 2015-12-01 엘지전자 주식회사 Heating apparatus

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH238991A (en) * 1944-03-18 1945-09-15 Ullmann Max Device for dividing and heating butter delivered in large pieces.
CN204335715U (en) * 2014-12-24 2015-05-20 杭州乔智合食品有限公司 Grease oil dissolving tank
JP3197979U (en) * 2015-03-31 2015-06-11 有限会社オーテック Snow melting equipment
CN109631317A (en) * 2019-01-11 2019-04-16 芜湖艾尔达科技有限责任公司 A kind of very fast heating device of multitube series connection
CN209731613U (en) * 2019-01-29 2019-12-03 江苏创拓电热科技有限公司 A kind of bilayer sleeve nanometer film liquid heating assemblies
CN110358618A (en) * 2019-07-01 2019-10-22 安徽佳源油脂有限公司 A kind of bulk shortening pellet device
CN212065655U (en) * 2020-05-15 2020-12-04 温州市索康机械有限公司 Grid type carburetion pot

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