CN113479377B - High-speed measuring automatic rotary packaging machine for noodles - Google Patents
High-speed measuring automatic rotary packaging machine for noodles Download PDFInfo
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- CN113479377B CN113479377B CN202110667194.0A CN202110667194A CN113479377B CN 113479377 B CN113479377 B CN 113479377B CN 202110667194 A CN202110667194 A CN 202110667194A CN 113479377 B CN113479377 B CN 113479377B
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 100
- 235000012149 noodles Nutrition 0.000 title claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 238000007664 blowing Methods 0.000 claims abstract description 67
- 238000012858 packaging process Methods 0.000 claims abstract description 9
- 238000005259 measurement Methods 0.000 claims abstract description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 33
- 238000005192 partition Methods 0.000 claims description 30
- 238000007789 sealing Methods 0.000 claims description 29
- 238000007493 shaping process Methods 0.000 claims description 27
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- 238000009826 distribution Methods 0.000 claims description 13
- 229910003460 diamond Inorganic materials 0.000 claims description 8
- 239000010432 diamond Substances 0.000 claims description 8
- 238000005452 bending Methods 0.000 claims description 6
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- 210000000078 claw Anatomy 0.000 claims description 5
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- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 2
- 239000011120 plywood Substances 0.000 claims 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/34—Packaging other rod-shaped articles, e.g. sausages, macaroni, spaghetti, drinking straws, welding electrodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/34—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
- B65B43/36—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure applied pneumatically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/24—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for shaping or reshaping completed packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
Description
技术领域technical field
本发明涉及挂面包装机械技术领域,具体的说,涉及一种挂面高速计量自动回转包装机。The invention relates to the technical field of vermicelli packaging machinery, in particular to an automatic rotary packaging machine for high-speed measurement of vermicelli.
背景技术Background technique
挂面产量连年增长,但是包装速度难以满足要求,尤其是挂面定量部分遇到瓶颈,近些年没有明显的进步,技术难以突破,研究挂面定量具有很大的空间。挂面行业总产量连续增长,对包装的要求也越来越高,挂面高速包装的重要性日益凸显,研究高速包装意义重大。圆柱形挂面包装是挂面包装的最原始的形式,在人们的印象中有很深的烙印,符合消费者对挂面的预期。最初的圆柱形挂面包装都是人工包装,然而随着包装机械的发展和自动化程度的提高,手工包装逐渐被机器包装所取代。机器包装不仅提高了圆柱形挂面包装的效率,也提高了圆柱形挂面包装的质量,特别是包装的紧实程度,是人工包装所达不到的。现在塑料袋装挂面包装的手工包装主要是针对最近出现的预制袋挂面包装,即挂面包装规格为2~2.5kg的大袋包装。预制袋挂面包装较之于其他形式的塑料袋包装是挂面包装的新形式,经调研国内市场上还未出现针对此种规格的预制袋挂面包装的成熟的自动化机械装备。但是随着各挂面包装设备厂家的积极研发,这种手工预制袋大袋包装也将会被机器包装所取代。研发预制袋大袋自动包装机的挂面自动包装机是当务之急。另外,据调研现在的盒装挂面都是采用手工包装。The output of vermicelli has increased year by year, but the packaging speed is difficult to meet the requirements, especially the quantitative part of the vermicelli has encountered a bottleneck. There has been no obvious progress in recent years, and the technology is difficult to break through. The total output of the vermicelli industry has continued to grow, and the requirements for packaging have become higher and higher. The importance of high-speed packaging of vermicelli has become increasingly prominent, and the study of high-speed packaging is of great significance. Cylindrical vermicelli packaging is the most primitive form of vermicelli packaging, which has a deep imprint in people's impressions and meets consumers' expectations for vermicelli. The original cylindrical vermicelli packaging was manual packaging, but with the development of packaging machinery and the improvement of automation, manual packaging was gradually replaced by machine packaging. Machine packaging not only improves the efficiency of cylindrical vermicelli packaging, but also improves the quality of cylindrical vermicelli packaging, especially the tightness of the packaging, which cannot be achieved by manual packaging. At present, the manual packaging of plastic bag vermicelli packaging is mainly for the recently appeared prefabricated bag vermicelli packaging, that is, the large bag packaging of 2~2.5kg vermicelli packaging. Compared with other forms of plastic bag packaging, prefabricated bag vermicelli packaging is a new form of vermicelli packaging. After research, there is no mature automated machinery and equipment for prefabricated bag vermicelli packaging of this specification in the domestic market. However, with the active research and development of various vermicelli packaging equipment manufacturers, this kind of manual prefabricated bag packaging will also be replaced by machine packaging. It is a top priority to develop a vermicelli automatic packaging machine for prefabricated large bag automatic packaging machines. In addition, according to the research, the boxed vermicelli is now hand-packed.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种挂面高速计量自动回转包装机,本发明通过回转模块上的六个开袋机构一个一个连续并重复进行挂面包装,自动化程度高,采用粗计量加料和精计量加料相结合的方式进行计量加料,计量精确、快速,能够有效提高包装效率。The purpose of the present invention is to provide a high-speed measuring automatic rotary packaging machine for vermicelli. The present invention continuously and repeatedly carries out vermicelli packaging one by one through the six bag opening mechanisms on the rotary module. The combined method is used for metering and feeding, and the metering is accurate and fast, which can effectively improve the packaging efficiency.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
挂面高速计量自动回转包装机,包括底座、工作平台、动力模块、支撑框架、回转模块、供袋模块、开袋吹气模块、落料充填模块、整型模块、热封模块、卸袋模块和挂面高速计量模块,底座固定安装在地面上,工作平台的底部通过若干根第一支腿固定安装在底座的上表面,动力模块安装在底座的上表面且位于工作平台的下方,回转模块转动设置在工作平台的上方,供袋模块安装在底座的上表面左侧部,开袋吹气模块、落料充填模块、整型模块、热封模块和卸袋模块均安装在工作平台上,支撑框架固定安装在工作平台的上表面,供袋模块、开袋吹气模块、落料充填模块、整型模块、热封模块和卸袋模块按照包装工序圆周阵列设置在回转模块的上方,挂面高速计量模块固定安装在支撑框架的顶部且位于落料充填模块的正上方,动力模块提供动力给回转模块、开袋吹气模块、落料充填模块、整型模块、热封模块和卸袋模块,回转模块的上部圆周阵列设置有六个开袋机构,回转模块的下部圆周阵列设置有六个托袋机构,六个托袋机构与六个开袋机构上下一一对应。High-speed metering automatic rotary packaging machine for noodles, including base, working platform, power module, support frame, rotary module, bag supply module, bag opening and blowing module, blanking and filling module, shaping module, heat sealing module, bag unloading module and For the high-speed metering module for hanging noodles, the base is fixedly installed on the ground, the bottom of the working platform is fixedly installed on the upper surface of the base through a number of first legs, the power module is installed on the upper surface of the base and is located below the working platform, and the rotary module is rotated to set Above the working platform, the bag supply module is installed on the left side of the upper surface of the base. The bag opening and blowing module, the blanking and filling module, the shaping module, the heat sealing module and the bag unloading module are all installed on the working platform. The supporting frame It is fixedly installed on the upper surface of the working platform, and the bag supply module, bag opening and blowing module, blanking and filling module, shaping module, heat sealing module and bag unloading module are arranged above the rotary module according to the circular array of the packaging process, and the noodles are measured at high speed. The module is fixedly installed on the top of the support frame and is located just above the blanking and filling module. The power module provides power to the rotary module, the bag opening and blowing module, the blanking and filling module, the shaping module, the heat sealing module and the bag unloading module. The upper circumferential array of the module is provided with six bag opening mechanisms, the lower circumferential array of the rotary module is provided with six bag holding mechanisms, and the six bag holding mechanisms are in one-to-one correspondence with the six bag opening mechanisms.
动力模块包括电动机、蜗轮蜗杆减速机和凸轮分割器,电动机、蜗轮蜗杆减速机和凸轮分割器均设置在工作平台的下方,凸轮分割器固定连接在底座上,蜗轮蜗杆减速机固定连接在凸轮分割器的前侧部,电动机固定安装在蜗轮蜗杆减速机上,电动机的动力轴传动连接蜗轮蜗杆减速机的动力输入轴,蜗轮蜗杆减速机的动力输出轴沿前后方向水平转动贯穿蜗轮蜗杆减速机的中部设置,蜗轮蜗杆减速机的动力输出轴后端传动连接凸轮分割器的动力输入轴前端,凸轮分割器的后侧中部设有水平动力输出轴,凸轮分割器的顶部设有竖直动力输出轴,水平动力输出轴的后端通过第一联轴器同轴传动连接有第一水平转动轴,底座上转动安装有第二水平转动轴和第三水平转动轴,第二水平转动轴和第三水平转动轴均与第一水平转动轴平行,第二水平转动轴位于蜗轮蜗杆减速机的动力输出轴的前侧部左侧,第三水平转动轴位于凸轮分割器的右侧,蜗轮蜗杆减速机的动力输出轴前侧部通过第一链轮传动机构与第二水平转动轴传动连接,第一水平转动轴的后端通过第二链轮传动机构与第三水平转动轴的后端传动连接,第二水平转动轴的前侧部固定装配有开袋吹气凸轮,第三水平转动轴上固定装配有前后间隔设置的落料凸轮和整形凸轮,第一水平转动轴的后侧部固定装配有热封凸轮,开袋吹气凸轮、落料凸轮、整形凸轮和热封凸轮的上轮面均配合滚动支撑设有凸轮随动器,竖直动力输出轴的上端通过第二联轴器传动连接有竖直回转轴,竖直回转轴向上穿过工作平台并与工作平台转动连接,工作平台上固定设置有套在竖直回转轴外部的竖直圆筒,竖直圆筒的顶部固定设置有圆形轨道,竖直回转轴的上端伸出竖直圆筒的顶部并固定连接有一块水平回转托盘,水平回转托盘呈六边形板结构。The power module includes an electric motor, a worm gear reducer and a cam divider. The electric motor, the worm gear reducer and the cam divider are all arranged under the working platform. The cam divider is fixedly connected to the base, and the worm gear reducer is fixedly connected to the cam divider. On the front side of the worm gear reducer, the motor is fixedly installed on the worm gear reducer, the power shaft of the motor is connected to the power input shaft of the worm gear reducer, and the power output shaft of the worm gear reducer rotates horizontally in the front and rear directions through the middle of the worm gear reducer. The rear end of the power output shaft of the worm gear reducer is connected to the front end of the power input shaft of the cam splitter. The middle of the rear side of the cam splitter is provided with a horizontal power output shaft, and the top of the cam splitter is provided with a vertical power output shaft. The rear end of the horizontal power output shaft is coaxially connected with a first horizontal rotating shaft through a first coupling, and a second horizontal rotating shaft and a third horizontal rotating shaft are rotatably mounted on the base. The rotating shafts are all parallel to the first horizontal rotating shaft, the second horizontal rotating shaft is located on the left side of the front side of the power output shaft of the worm gear reducer, the third horizontal rotating shaft is located on the right side of the cam divider, and the The front side of the power output shaft is connected with the second horizontal rotation shaft through the first sprocket transmission mechanism, and the rear end of the first horizontal rotation shaft is connected with the rear end of the third horizontal rotation shaft through the second sprocket transmission mechanism. The front side of the second horizontal rotation shaft is fixedly equipped with a bag opening and blowing cam, the third horizontal rotation shaft is fixedly equipped with a blanking cam and a shaping cam arranged at intervals in the front and rear, and the rear side of the first horizontal rotation shaft is fixedly equipped with a heat The upper surface of the sealing cam, the bag opening blowing cam, the blanking cam, the shaping cam and the heat sealing cam are equipped with a cam follower for rolling support. The vertical rotating shaft passes through the working platform upward and is rotatably connected with the working platform. The working platform is fixedly provided with a vertical cylinder sleeved on the outside of the vertical rotating shaft, and the top of the vertical cylinder is fixedly provided with a circle The upper end of the vertical rotating shaft protrudes from the top of the vertical cylinder and is fixedly connected with a horizontal rotating tray, and the horizontal rotating tray has a hexagonal plate structure.
回转模块包括六个回转支架,六个回转支架的结构相同且圆周阵列固定设置在水平回转托盘上,六个开袋机构分别对应设置在六个回转支架的顶部,六个托袋机构分别对应设置在六个回转支架的底部,左侧的回转支架包括两块水平连接板,两块水平连接板沿左右方向水平设置且前后并排平行设置,两块水平连接板的右侧部均固定连接在水平回转托盘的左侧部外边缘上,每块水平连接板的下表面均固定连接有一块前侧、后侧和上侧均敞口的U型板,U型板和水平连接板组成竖直矩形框架,两块U型板的下侧板之间固定连接有第一水平支板,左侧的开袋机构包括两个开袋气缸,两个开袋气缸分别对应固定连接在两块水平连接板的上表面,两个开袋气缸与水平连接板的长度方向垂直,两个开袋气缸位于同一直线上且两个开袋气缸的活塞杆相对设置,两个开袋气缸的活塞杆上均固定安装有开袋板,开袋板上固定连接有若干个左右并排设置的开袋吸盘,左侧的托袋机构包括托袋气缸和第二水平支板,托袋气缸竖向固定安装在第一水平支板上,第二水平支板固定安装在托袋气缸的活塞杆上端且位于开袋吸盘的下方,两块U型板的下侧板的底部滑动支撑在圆形轨道上。The slewing module includes six slewing brackets. The six slewing brackets have the same structure and are fixedly arranged on the horizontal slewing tray. At the bottom of the six swivel brackets, the left slewing bracket includes two horizontal connecting plates. The two horizontal connecting plates are arranged horizontally along the left and right directions and are arranged side by side in parallel. The right parts of the two horizontal connecting plates are fixedly connected to the horizontal On the outer edge of the left side of the rotary tray, a U-shaped plate with open front, rear and upper sides is fixedly connected to the lower surface of each horizontal connecting plate. The U-shaped plate and the horizontal connecting plate form a vertical rectangle. Frame, a first horizontal support plate is fixedly connected between the lower side plates of the two U-shaped plates, the bag opening mechanism on the left side includes two bag opening cylinders, and the two bag opening cylinders are fixedly connected to the two horizontal connecting plates respectively. The upper surface of the two bag opening cylinders is perpendicular to the length direction of the horizontal connecting plate, the two bag opening cylinders are located on the same straight line and the piston rods of the two bag opening cylinders are arranged opposite to each other, and the piston rods of the two bag opening cylinders are fixed on the A bag opening plate is installed, and a number of bag opening suction cups arranged side by side are fixedly connected to the bag opening plate. The bag holding mechanism on the left includes a bag holding cylinder and a second horizontal support plate, and the bag holding cylinder is vertically fixed on the first side. On the horizontal support plate, the second horizontal support plate is fixedly installed on the upper end of the piston rod of the bag-supporting cylinder and located below the bag opening suction cup, and the bottoms of the lower side plates of the two U-shaped plates are slidably supported on the circular track.
开袋吹气模块包括开袋吹气升降杆、两块第三水平支板、开袋吹气下落气缸、三角型支架、笔杆型气缸和两个撑袋臂,开袋吹气升降杆竖向贯穿工作平台的左前部并与工作平台滑动连接,开袋吹气升降杆的下端对应设置在开袋吹气凸轮的正上方,与开袋吹气凸轮相配合的凸轮随动器转动安装在开袋吹气升降杆的下端,两块第三水平支板的长度方向沿圆形轨道的径向且左前右后设置,两块第三水平支板并排设置,两块第三水平支板的外侧下部固定连接在开袋吹气升降杆的上端,开袋吹气下落气缸竖向固定安装在两块第三水平支板的内侧上部之间,开袋吹气下落气缸的活塞杆向下伸出,三角型支架为正立的等腰三角形架且竖向设置,三角型支架的顶部外侧固定连接在开袋吹气下落气缸的活塞杆下端,三角型支架的下侧板为底部敞口的槽形板,三角形支架的下侧板上表面一体成型有U型支座,笔杆型气缸竖向固定安装在U型支座和三角形支架的顶部内侧之间,笔杆型气缸的活塞杆向下伸出并穿过U型支座,笔杆型气缸的活塞杆下端固定连接有一根穿过三角形支架的下侧板中部的竖直连接杆,竖直连接杆的下端固定连接有第一铰接座,第一铰接座的底部通过两块并排设置的竖直连接板固定连接有上小下大的梯形块喷嘴,两个撑袋臂左右对称设置在梯形块喷嘴的两侧,撑袋臂呈V型杆结构,左侧的撑袋臂的弯折角朝向左侧设置,左侧的撑袋臂的上端铰接在三角型支架的下侧板左侧部,右侧的撑袋臂的上端铰接在三角型支架的下侧板右侧部,左侧的撑袋臂的中部和第一铰接座的左侧部之间以及右侧的撑袋臂的中部和第一铰接座的右侧部之间均铰接有摆动连接板,两个撑袋臂的下端均固定连接有斜撑板,左侧的斜撑板左高右低倾斜设置,右侧的斜撑板左低右高倾斜设置。The bag opening and blowing module includes a bag opening and blowing lift rod, two third horizontal support plates, a bag opening and blowing drop cylinder, a triangular bracket, a pen-type cylinder and two bag support arms. The bag opening and blowing lift rod is vertical It runs through the left front part of the working platform and is slidably connected to the working platform. The lower end of the bag opening and blowing lifting rod is correspondingly arranged just above the bag opening and blowing cam, and the cam follower that cooperates with the bag opening and blowing cam is rotated and installed on the opening. At the lower end of the bag blowing lift rod, the length direction of the two third horizontal support plates is along the radial direction of the circular track, and the left front and right rear are arranged, the two third horizontal support plates are arranged side by side, and the outer sides of the two third horizontal support plates The lower part is fixedly connected to the upper end of the bag opening and blowing lifting rod, the bag opening and blowing falling cylinder is vertically fixed and installed between the inner upper parts of the two third horizontal support plates, and the piston rod of the bag opening and blowing falling cylinder protrudes downward. , the triangular bracket is an upright isosceles triangular frame and is set vertically, the top outer side of the triangular bracket is fixedly connected to the lower end of the piston rod of the open bag blowing drop cylinder, and the lower side plate of the triangular bracket is a slot with an open bottom. The upper surface of the lower side of the triangular bracket is integrally formed with a U-shaped support, the pen-type cylinder is vertically fixed and installed between the U-shaped support and the top inner side of the triangular bracket, and the piston rod of the pen-type cylinder protrudes downward. And through the U-shaped support, the lower end of the piston rod of the pen-type cylinder is fixedly connected with a vertical connecting rod passing through the middle of the lower side plate of the triangular support, and the lower end of the vertical connecting rod is fixedly connected with a first hinge seat, the first The bottom of the hinge seat is fixedly connected with a trapezoidal block nozzle with a small upper and a large lower through two vertical connecting plates arranged side by side. The two bag-supporting arms are symmetrically arranged on both sides of the trapezoidal block nozzle. , the bending angle of the left bag support arm is set toward the left, the upper end of the left bag support arm is hinged on the left side of the lower side plate of the triangular bracket, and the upper end of the right bag support arm is hinged on the triangle bracket. The right part of the lower side plate, the middle part of the left bag support arm and the left part of the first hinge seat, and the middle part of the right bag support arm and the right part of the first hinge seat are hinged with swinging Connecting plate, the lower ends of the two bag-supporting arms are fixedly connected with a diagonal bracing plate, the diagonal bracing plate on the left is set at a high left and a low angle on the right, and the diagonal bracing plate on the right is set at a low left and a high height on the right.
卸袋模块包括卸袋机架、定位气缸、卸袋滑板、卸袋气缸和两个卸袋臂,卸袋机架的底部固定安装在工作平台的上表面左后部,卸袋机架的顶部固定安装有卸袋水平支板,定位气缸的长度方向沿圆形轨道的径向且左后右前设置,定位气缸固定安装在卸袋水平支板的上表面,卸袋机架的内顶部左侧和右侧沿定位气缸的长度方向均固定连接有位于卸袋水平支板下方的燕尾槽轨道,卸袋滑板水平设置在卸袋水平支板的正下方,卸袋滑板的左侧边和右侧边分别对应滑动装配在两条燕尾槽轨道中,卸袋滑板的前侧边固定连接有卸袋竖直支板,定位气缸的活塞杆向右前方伸出,定位气缸的活塞杆前端固定连接在卸袋竖直支板的后侧面,卸袋气缸竖向固定安装在卸袋竖直支板的前侧面,卸袋气缸的活塞杆向下伸出,卸袋气缸的活塞杆下端固定连接有第二铰接座,两个卸袋臂左右对称竖向设置在第二铰接座的左前侧和右后侧,卸袋臂呈L型杆结构,左侧的卸袋臂的弯折角朝右设置,右侧的卸袋臂的弯折角朝左设置,左侧的卸袋臂的上端铰接在卸袋竖直支板的前侧面左下角,右侧的卸袋臂的上端铰接在卸袋竖直支板的前侧面右下角,左侧的卸袋臂的下侧杆中部和第二铰接座的左侧部之间以及右侧的卸袋臂的下侧杆中部和第二铰接座的右侧部之间均铰接有一根摆动连杆,两个卸袋臂的下端均固定连接有沿定位气缸的长度方向设置的长条夹板。The unloading module includes unloading rack, positioning cylinder, unloading slide plate, unloading cylinder and two unloading arms. The bottom of the unloading frame is fixedly installed on the left rear of the upper surface of the working platform, and the top of the unloading frame The unloading horizontal support plate is fixedly installed, the length direction of the positioning cylinder is along the radial direction of the circular track, and the left, rear and right front are arranged. The positioning cylinder is fixedly installed on the upper surface of the unloading horizontal support plate, and the left side of the inner top of the unloading rack and the right side are fixedly connected along the length of the positioning cylinder with a dovetail groove track located under the bag unloading horizontal support plate. The sides are respectively slidably assembled in the two dovetail groove tracks, the front side of the unloading slide is fixedly connected with the unloading vertical support plate, the piston rod of the positioning cylinder protrudes to the right front, and the front end of the piston rod of the positioning cylinder is fixedly connected to the The rear side of the bag unloading vertical support plate, the bag unloading cylinder is vertically fixed and installed on the front side of the bag unloading vertical support plate, the piston rod of the bag unloading cylinder protrudes downward, and the lower end of the piston rod of the bag unloading cylinder is fixedly connected with a No. Two hinged seats, two bag unloading arms are vertically arranged on the left front side and right rear side of the second hinge seat, the bag unloading arm is an L-shaped rod structure, the bending angle of the left bag unloading arm is set to the right, and the right The bending angle of the side bag unloading arm is set to the left, the upper end of the left bag unloading arm is hinged to the lower left corner of the front side of the bag unloading vertical support plate, and the upper end of the right bag unloading arm is hinged to the bag unloading vertical support plate. The lower right corner of the front side, between the middle part of the lower rod of the left bag unloading arm and the left part of the second hinge seat, and between the middle part of the lower rod of the right bag unloading arm and the right part of the second hinge seat A swing link is hinged between them, and the lower ends of the two bag unloading arms are fixedly connected with long splints arranged along the length direction of the positioning cylinder.
挂面高速计量模块包括固定框架、振动支架、振动分料仓、计量仓、粗计量机构、精计量机构、高速摄像机和计算机,固定框架固定安装在支撑框架的顶部且位于落料充填模块的正上方,振动支架水平安装在固定框架的顶部,振动分料仓竖向设置且固定安装在振动支架的中部,振动分料仓位于固定框架内上部,计量仓固定安装在固定框架内下部且位于振动分料仓的正下方,振动分料仓和计量仓均上下敞口,振动分料仓的内部通过第一分隔组件左右分隔为两个落料通道,计量仓的内部通过第二分隔组件左右分隔为粗计量腔和精计量腔,粗计量腔的顶部与左侧的落料通道的底部上下对接,精计量腔的顶部与右侧的落料通道的底部上下对接,粗计量机构安装在计量仓左侧的固定框架的内下侧部,精计量机构安装在计量仓右侧的固定框架的内下侧部,粗计量机构的计量组件对应插接在粗计量腔内部,精计量机构的计量组件对应插接在精计量腔内部,高速摄像机固定安装在计量仓的外部且朝向精计量腔内部摄录,计算机分别与粗计量机构、精计量机构和高速摄像机信号连接。The high-speed measuring module for noodles includes a fixed frame, a vibrating support, a vibrating bin, a measuring bin, a coarse measuring mechanism, a fine measuring mechanism, a high-speed camera and a computer. The fixed frame is fixedly installed on the top of the support frame and is located directly above the blanking and filling module. , the vibrating support is installed horizontally on the top of the fixed frame, the vibration distribution bin is vertically arranged and fixedly installed in the middle of the vibration support, the vibration distribution bin is located in the upper part of the fixed frame, and the measuring bin is fixedly installed in the lower part of the fixed frame and is located in the vibration part. Right below the silo, both the vibrating bin and the measuring bin are open up and down. The interior of the vibrating bin is divided into two left and right blanking passages by the first partition assembly, and the inside of the measuring bin is divided into two left and right by the second partition assembly. Coarse metering cavity and fine metering cavity, the top of the coarse metering cavity is connected up and down with the bottom of the left blanking channel, the top of the fine metering cavity is connected up and down with the bottom of the right blanking channel, and the coarse metering mechanism is installed on the left side of the metering bin The inner and lower side of the fixed frame on the side, the fine metering mechanism is installed on the inner and lower side of the fixed frame on the right side of the metering bin, the metering components of the coarse metering mechanism are correspondingly inserted into the coarse metering cavity, and the metering components of the fine metering mechanism correspond to The high-speed camera is fixedly installed outside the metering chamber and records toward the interior of the fine-measuring chamber. The computer is respectively connected with the coarse metering mechanism, the fine metering mechanism and the high-speed camera for signals.
振动支架的底部四周与固定框架的顶部之间固定连接有振动弹簧,振动支架的底部左侧和右侧均固定安装有振动电机,两个振动电机分别位于振动分料仓的左侧和右侧。Vibration springs are fixedly connected between the bottom of the vibration support and the top of the fixed frame, and vibration motors are fixedly installed on the left and right sides of the bottom of the vibration support, and the two vibration motors are located on the left and right sides of the vibration bin respectively. .
振动分料仓包括四块第一侧板,四块第一侧板竖向设置并拼接围成长方体箱体结构,四块第一侧板焊接固定连接,前侧的第一侧板的前侧面左侧边缘和右侧边缘以及后侧的第一侧板的后侧面左侧边缘和右侧边缘均通过若干根螺钉固定连接有竖直角钢,左侧的两块竖直角钢和右侧的两块竖直角钢均焊接有若干块上下并排设置的水平角钢,左侧中部的水平角钢和右侧中部的水平角钢固定连接在振动支架上。The vibrating distribution bin includes four first side plates, the four first side plates are vertically arranged and spliced to enclose a cuboid box structure, the four first side plates are welded and fixedly connected, and the front side of the first side plate on the front side is The left and right edges and the left and right edges of the rear side of the first side plate on the rear side are fixedly connected with vertical angle steel by several screws, the two vertical angle steels on the left and the two The vertical angle steels are welded with several horizontal angle steels arranged side by side up and down.
第一分隔组件包括两块波浪型折板和若干节菱形管,两块波浪型折板均沿前后方向竖向设置,两块波浪型折板左右对称设置,左侧的波浪型折板固定安装在左侧的第一侧板的右侧面,右侧的波浪型折板固定安装在右侧的第一侧板的左侧面,菱形管的中心线沿前后方向水平设置,菱形管的上侧部上小下大,菱形管的下侧部上大下小,菱形管在前后方向上的尺寸和波浪型折板在前后方向上的尺寸相同,各节菱形管上下并排设置在两块波浪型折板的中间,相邻两节菱形管的相邻侧边一体成型固定连接,各节菱形管的前端中部和后端中部均焊接固定有沿左右方向竖向设置的长条支板,前侧的各块长条支板均通过若干根螺钉固定连接在前侧的第一侧板中部,后侧的各块长条支板均通过若干根螺钉固定连接在后侧的第一侧板中部,两块波浪型折板的前侧边沿和各节菱形管的前端边沿均与前侧的第一侧板的后侧面贴合接触,两块波浪型折板的后侧边沿和各节菱形管的后端边沿均与后侧的第一侧板的前侧面贴合接触,波浪型折板的顶部与前后两侧的第一侧板的顶部齐平并高于最上侧的菱形管的顶部,左右两侧的第一侧板的顶部与最上侧的菱形管的顶部齐平,波浪型折板的底部、最下侧的菱形管的底部均低于前后两侧的第一侧板的底部,左侧的波浪型折板与各节菱形管之间以及右侧的波浪型折板与各节菱形管之间形成所述的落料通道。The first partition assembly includes two wave-shaped folded plates and several sections of diamond-shaped tubes. The two wave-shaped folded plates are arranged vertically along the front-rear direction. The two wave-shaped folded plates are arranged symmetrically on the left and right, and the left wave-shaped folded plate is fixedly installed. On the right side of the first side plate on the left side, the wave-shaped folded plate on the right side is fixedly installed on the left side of the first side plate on the right side. The side part is small in the upper part and the lower part is large, and the lower part of the diamond-shaped tube is larger in the upper part and smaller in the lower part. The size of the diamond-shaped tube in the front-rear direction is the same as that of the wave-shaped folded plate in the front-rear direction. Each section of the diamond-shaped tube is arranged side by side on two waves In the middle of the folded plate, the adjacent sides of two adjacent diamond-shaped tubes are integrally formed and fixedly connected, and the front and rear middle parts of each diamond-shaped tube are welded and fixed with long support plates vertically arranged along the left and right directions. Each long strip support plate on the side is fixedly connected to the middle part of the first side plate on the front side by several screws, and each long strip support plate on the rear side is fixedly connected to the middle part of the first side plate on the rear side by several screws. , the front edge of the two wave-shaped folded plates and the front edge of each section of the diamond tube are in contact with the rear side of the first side plate on the front side. The rear edge of the rear end is in close contact with the front side of the first side plate on the rear side, and the top of the wave-shaped folded plate is flush with the top of the first side plate on the front and rear sides and higher than the top of the uppermost diamond tube. The tops of the first side plates on the left and right sides are flush with the top of the uppermost diamond-shaped tube, and the bottom of the wave-shaped folded plate and the bottom of the lowermost diamond-shaped tube are lower than the bottoms of the first side plates on the front and rear sides. The blanking channel is formed between the wave-shaped folded plate on the left side and each section of the diamond-shaped tube and between the wave-shaped folded plate on the right side and each section of the diamond-shaped tube.
计量仓包括四块第二侧板,四块第二侧板竖向设置并拼接围成长方体箱体结构,左右两侧的第二侧板的外部均固定连接有若干块上下并排且沿前后方向竖向设置的C型板,C型板的前侧板与前侧的第二侧板固定连接,C型板的后侧板与后侧的第二侧板固定连接,第二侧板的顶部一体成型有向外倾斜设置的接料斜板,四块接料斜板的上侧边均位于两块波浪型折板的底部外侧,前侧的第二侧板的前侧面中部焊接固定连接在固定框架的前侧下部横梁上,后侧的第二侧板的后侧面中部焊接固定连接在固定框架的后侧下部横梁上,左右两侧的第二侧板的中部均开设有长方形通孔。The metering bin includes four second side plates, the four second side plates are vertically arranged and spliced to enclose a rectangular box structure, and the outside of the second side plates on the left and right sides are fixedly connected with a number of upper and lower side-by-side and in the front-rear direction. Vertically arranged C-type plate, the front side plate of the C-type plate is fixedly connected with the second side plate on the front side, the rear side plate of the C-type plate is fixedly connected with the second side plate on the rear side, and the top of the second side plate is fixedly connected The material receiving inclined plate is integrally formed with an outwardly inclined inclined plate. The upper sides of the four material receiving inclined plates are all located on the outside of the bottom of the two wave-shaped folded plates. The middle of the front side of the second side plate on the front side is welded and fixed to On the lower beam on the front side of the fixed frame, the middle part of the rear side of the second side plate on the rear side is welded and fixed on the lower beam on the rear side of the fixed frame, and the middle parts of the second side plates on the left and right sides are provided with rectangular through holes.
第二分隔组件包括一块竖直隔板,竖直隔板沿前后方向竖向设置在四块第二侧板的中间且位于最下侧的菱形管的正下方,竖直隔板将四块第二侧板所围成的空间左右分隔为所述的粗计量腔和所述的精计量腔,所述的粗计量腔与左侧的落料通道上下对应,所述的精计量腔与右侧的落料通道上下对应。The second partition assembly includes a vertical partition. The vertical partition is vertically arranged in the middle of the four second side plates along the front-rear direction and is located just below the diamond-shaped tube on the lowermost side. The vertical partition connects the four second side plates. The space enclosed by the two side plates is divided into the coarse metering cavity and the fine metering cavity. The coarse metering cavity corresponds to the left blanking channel up and down. The fine metering cavity corresponds to the right side. The blanking channel corresponds up and down.
粗计量机构和精计量机构的结构相同且关于计量仓左右中心对称,粗计量机构包括固定支板、步进电机、第一连杆、第一转角型摆动板、刀座、插刀、第二连杆、第二转角型摆动板和托板,固定支板沿左右方向竖向设置在左侧的第二侧板的左侧,固定支板固定安装在固定框架的左侧内下部,步进电机沿前后方向水平设置,步进电机固定安装在固定支板的后侧面右侧上部,步进电机的动力轴向前穿过固定支板,步进电机的动力轴前端通过键固定安装有第一转柄,第一转柄上固定安装有一根位于第一转柄前侧且与步进电机的动力轴平行的第一销轴,第一销轴的前端固定安装有位于第一转柄前侧且与第一转柄前后对应平行的第二转柄,第二转柄上固定安装有一根位于第二转柄前侧且与步进电机的动力轴同中心的第二销轴,第一转柄、第一销轴、第二转柄和第二销轴构成曲柄轴结构,第一连杆的一端通过关节轴承铰接在第一销轴上,第一转角型摆动板沿左右方向竖向设置,第一转角型摆动板的转角为钝角且朝向左侧设置,固定支板的前侧面中部固定设置有圆台柱,第一转角型摆动板的转角处转动安装在圆台柱的前侧面中部,第一连杆的另一端通过关节轴承铰接在第一转角型摆动板的顶部,第一转角型摆动板的底部一体成型有前侧、后侧和下侧均敞口的羊角叉,刀座固定安装在固定支板的前侧面中部下侧且位于第一转角型摆动板的底部后侧,刀座的前侧面四周均转动安装有第一V型槽轮,刀座的前侧设置有长方形滑板,长方形滑板的上侧边卡接滑动在上侧的两个第一V型槽轮的底部轮槽中,长方形滑板的下侧边卡接滑动在下侧的两个第一V型槽轮的顶部轮槽中,插刀沿左右方向水平设置,插刀的左端一体成型有与长方形滑板平行的刀柄,刀柄焊接固定连接长方形滑板的前侧面,刀柄的左侧部转动安装有第二V型槽轮,羊角叉对应卡在第二V型槽轮的外部轮槽中,插刀的右端对应穿过左侧的长方形通孔并插入到所述的粗计量腔内,第二连杆的一端通过关节轴承铰接在第二销轴上,第二转角型摆动板沿左右方向竖向设置,第二转角型摆动板的转角为直角且朝向左下侧设置,固定支板的前侧面中部右下侧固定设置有圆柱,圆柱在前后方向上的长度大于圆台柱在前后方向上的长度,第二转角型摆动板的直角处转动安装在圆柱的前侧面中部,第二转角型摆动板的右侧板下侧边低于刀座,第二连杆的另一端通过关节轴承铰接在第二转角型摆动板的左侧板左侧部,托板沿左右方向水平设置,托板的左侧部一体成型有固定块,固定块固定连接在第二转角型摆动板的右侧板下侧边,托板的右侧部对应穿过左侧的长方形通孔并插入到所述的粗计量腔内,托板位于插刀的下方,步进电机的动力轴前端通过所述的曲柄轴结构驱动第一转角型摆动板和第二转角型摆动板交错往复摆动,插刀的右端向右移动对应穿过左侧的长方形通孔并插入到所述的粗计量腔内时,托板的右侧边从所述的粗计量腔内向左摆动并经左侧的长方形通孔穿出粗计量腔,插刀的右端从所述的粗计量腔内向左摆动并经左侧的长方形通孔穿出粗计量腔时,托板的右侧边向右摆动对应穿过左侧的长方形通孔并插入到所述的粗计量腔内,插刀向右移动的极限位置为插刀的右端与竖直隔板的左侧面贴合接触,托板向右摆动的极限位置为托板的右侧边与竖直隔板的左侧面贴合接触,计算机与步进电机信号连接。The rough metering mechanism and the fine metering mechanism have the same structure and are symmetrical about the left and right center of the metering bin. The connecting rod, the second corner-type swinging plate and the supporting plate, the fixed support plate is vertically arranged on the left side of the second side plate on the left side along the left-right direction, and the fixed support plate is fixedly installed on the inner lower part of the left side of the fixed frame. The motor is arranged horizontally in the front-rear direction, the stepper motor is fixedly installed on the upper right side of the rear side of the fixed support plate, the power shaft of the stepper motor passes through the fixed support plate forward, and the front end of the power shaft of the stepper motor is fixedly installed with a No. A rotating handle, a first pin shaft located on the front side of the first rotating handle and parallel to the power shaft of the stepping motor is fixedly installed on the first rotating handle, and the front end of the first pin shaft is fixedly installed in front of the first rotating handle. The second handle is parallel to the front and rear of the first handle, and a second pin is fixedly mounted on the second handle, which is located on the front side of the second handle and is concentric with the power shaft of the stepping motor. The handle, the first pin, the second handle and the second pin constitute a crankshaft structure, one end of the first connecting rod is hinged on the first pin through a joint bearing, and the first corner-type swinging plate is vertical along the left-right direction. setting, the corner of the first corner-type swinging plate is obtuse and is set toward the left, the middle of the front side of the fixed support plate is fixedly provided with a round pedestal column, and the corner of the first corner-type swing plate is rotated and installed on the middle of the front side of the round column, The other end of the first connecting rod is hinged on the top of the first corner-type swinging plate through a joint bearing. The bottom of the first corner-type swinging plate is integrally formed with a claw fork with open front, rear and lower sides, and the knife seat is fixed It is installed on the lower side of the middle part of the front side of the fixed support plate and is located on the bottom rear side of the first corner-type swing plate. The front side of the knife seat is rotatably installed with a first V-shaped groove wheel, and the front side of the knife seat is provided with a rectangular slide plate , the upper side of the rectangular slide is snap-fitted and slides in the bottom wheel grooves of the two first V-shaped grooves on the upper side, and the lower side of the rectangular slide is snap-fitted and slides on the top of the two first V-shaped grooves on the lower side. In the wheel groove, the blade is arranged horizontally along the left and right directions, the left end of the blade is integrally formed with a handle parallel to the rectangular slide plate, the blade handle is welded and fixedly connected to the front side of the rectangular slide plate, and the left side of the blade handle is rotated and installed with a second V grooved wheel, the crochet fork is correspondingly stuck in the outer groove of the second V-shaped grooved wheel, the right end of the slotting knife passes through the rectangular through hole on the left correspondingly and is inserted into the rough metering cavity, the second connecting rod is inserted into the rough metering cavity. One end is hinged on the second pin shaft through the joint bearing, the second corner type swing plate is vertically arranged along the left and right direction, the corner of the second corner type swing plate is right angle and is arranged towards the lower left side, the middle part of the front side of the fixed support plate is at the lower right side The side is fixedly provided with a cylinder, the length of the cylinder in the front-rear direction is greater than the length of the round table column in the front-rear direction, the right angle of the second corner type swing plate is rotated and installed in the middle of the front side of the cylinder, and the right side of the second corner type swing plate is installed. The lower side of the plate is lower than the knife seat, the other end of the second connecting rod is hinged on the left side of the left side plate of the second corner type swing plate through the joint bearing, the supporting plate is horizontally arranged along the left and right direction, and the left part of the supporting plate is integrated A fixed block is formed, and the fixed block is fixedly connected to the second corner pendulum The lower side of the right plate of the moving plate, the right part of the supporting plate correspondingly passes through the rectangular through hole on the left and is inserted into the rough metering cavity, the supporting plate is located under the inserting knife, and the power shaft of the stepping motor The front end drives the first corner-type swinging plate and the second corner-type swinging plate to swing back and forth alternately through the crankshaft structure. When inside the cavity, the right side of the support plate swings to the left from the coarse metering cavity and passes through the left rectangular through hole, and the right end of the insert knife swings to the left from the coarse metering cavity and passes through the rough metering cavity. When the rectangular through hole on the left goes out of the rough metering cavity, the right side of the pallet swings to the right correspondingly through the rectangular through hole on the left side and is inserted into the rough metering cavity, the limit position where the blade moves to the right The right end of the blade is in contact with the left side of the vertical partition, and the limit position of the support plate swinging to the right is that the right side of the support plate is in contact with the left side of the vertical partition, and the computer and the stepper Motor signal connection.
高速摄像机固定安装在固定框架的前侧下部且位于前侧的第二侧板的中部右侧前方,前侧的第二侧板的中部右侧开设有与精计量腔内部连通的观察窗,观察窗的高度与右侧的插刀的高度齐平,高速摄像机的摄像头对应伸入到观察窗中,计算机与高速摄像机信号连接。The high-speed camera is fixedly installed on the lower part of the front side of the fixed frame and is located in front of the middle right side of the second side plate on the front side. The height of the window is flush with the height of the blade on the right side, the camera of the high-speed camera extends into the observation window correspondingly, and the computer is connected with the signal of the high-speed camera.
本发明相对现有技术具有突出的实质性特点和显著的进步,具体地说,本发明的工作原理为:本发明工作时,供袋模块间歇提供包装袋至供袋工位处回转模块上的开袋机构,使包装袋的底部刚好位于左侧的回转支架上的两个开袋气缸之间,左侧的托袋气缸的活塞杆向上顶起第二水平支板,使第二水平支板的上表面与包装袋的底部接触,支撑包装袋,然后两个开袋气缸的活塞杆同时伸出至两块开袋板上的开袋吸盘分别与包装袋的两侧面外部接触,开袋吸盘工作将包装袋的两侧面外部吸附住,然后两个开袋气缸的活塞杆同时收缩,将包装袋的上侧袋口拉开,同时电动机通过蜗轮蜗杆减速机传动凸轮分割器运动,凸轮分割器顶部的竖直动力输出轴间歇并以60°角度按照包装工序方向带动竖直回转轴转动,竖直回转轴带动水平回转托盘转动,使左侧的回转支架转动60°至加强开袋工位,使包装袋位于开袋吹气模块的正下方,此时开袋吹气凸轮的凸起部运动至下侧,开袋吹气升降杆向下落至工作位置,梯形块喷嘴工作朝下吹气使包装袋的袋口张开,同时开袋吹气下落气缸的活塞杆向下伸出,使两个撑袋臂的下端对应向下插入到包装袋中,两块斜撑板插入到包装袋内底部,然后笔杆型气缸的活塞杆向下伸出,通过两块摆动连接板推动两个撑袋臂转动,使两个撑袋臂的下端张开将包装袋的底部完全撑开,如此完成开袋,开袋完成后,开袋吹气凸轮的凸起部运动至上侧,使开袋吹气升降杆向上顶起至初始位置,将两块斜撑板从包装袋的上侧袋口向上提出,接着竖直回转轴带动水平回转托盘继续转动60°,使包装袋回转至落料充填工位且位于落料充填模块的正下方,其中工作过程中挂面经挂面包装生产线的输送带连续给料,挂面以一定的速度输送至振动分料仓的顶部并进入振动分料仓,挂面沿前后方向水平铺设,挂面的长度略小于前后两块第一侧板的间距,与此同时启动两个振动电机,两个振动电机带动振动支架、振动分料仓、两块波浪型折板和各节菱形管以一定频率振动,挂面进入振动分料仓中经各节菱形管分流,挂面分别流入左右两个落料通道中,挂面沿两个落料通道均匀振动向下输送,挂面在两个落料通道中振动作用下更整齐,挂面从两个落料通道的底部均匀掉落并分别进入计量仓中的粗计量腔和精计量腔内,初始时,左侧的托板的右侧边与竖直隔板的左侧面贴合接触,左侧的插刀的右端位于粗计量腔的左侧外部,右侧的托板的左侧边位于精计量腔的右侧外部,右侧的插刀的左端与竖直隔板的右侧面贴合接触,则粗计量腔中的挂面堆积在左侧的托板上,精计量腔中的挂面堆积在右侧的插刀上,计量加料分两部分进行:粗计量加料和精计量加料,粗计量加料时,计算机控制左侧的步进电机工作,左侧的步进电机的动力轴间歇转动,左侧的步进电机的动力轴带动左侧的曲柄轴结构转动,左侧的曲柄轴结构通过左侧的第一连杆和第二连杆分别对应驱动左侧的第一转角型摆动板和第二转角型摆动板交错往复摆动,左侧的插刀向右移动对应穿过左侧的长方形通孔并插入到所述的粗计量腔内,同时左侧的托板的右侧边从所述的粗计量腔内向左摆动并经左侧的长方形通孔穿出粗计量腔,左侧的插刀插入到粗计量腔内的挂面中从而支撑住位于左侧的插刀上方的挂面,则左侧的插刀和左侧的托板之间的粗计量腔内的挂面(一定容积的挂面)向下从粗计量腔的底部掉落到落料充填模块中,如此完成一次粗计量加料,精计量加料时,计算机控制右侧的步进电机工作,右侧的步进电机的动力轴间歇转动,右侧的步进电机的动力轴带动右侧的曲柄轴结构转动,右侧的曲柄轴结构通过右侧的第一连杆和第二连杆分别对应驱动右侧的第一转角型摆动板和第二转角型摆动板交错往复摆动,右侧的插刀从所述的精计量腔内向右移动并经右侧的长方形通孔穿出精计量腔,同时右侧的托板向左移动对应穿过右侧的长方形通孔并插入到所述的精计量腔内,右侧的插刀上方的挂面则向下掉落在右侧的托板上,此时高速摄像机记录挂面下落状态,高速摄像机将摄录的图像信号传至计算机,计算机处理图像信号计算得到掉落在右侧的托板上的挂面重量,当掉落在右侧的托板上的挂面重量达到目标重量时,右侧的插刀又向左移动对应穿过右侧的长方形通孔并插入到所述的精计量腔内,同时右侧的托板从所述的精计量腔内向右移动并经右侧的长方形通孔穿出精计量腔,左侧的托板上的挂面则向下从精计量腔的底部掉落到落料充填模块中,如此完成一次精计量加料,其中粗计量加料和精计量加料同时进行向计量仓下方的落料充填模块中加料,挂面包装生产线的包装袋的间歇移动的时间与完成一次粗计量加料和精计量加料的时间相同,粗计量加料采用定容积的方法进行计量加料,粗计量加料的重量占总加料重量的80%~90%,精计量加料采用了图像处理计数的方法进行计量加料,精计量加料的重量占总加料重量的10%~20%,极大提高了计量的速度和精度,计量好的挂面进入落料充填模块中,经过落料充填模块的整理后落入包装袋中,然后竖直回转轴带动水平回转托盘继续转动60°,使包装袋回转至整型工位且位于整型模块的正下方,开袋吸盘停止工作将包装袋的两侧面外部松开,整型模块动作将包装袋的上侧袋口两侧侧褶整理为未撑开状态,接着,竖直回转轴带动水平回转托盘继续转动60°,使包装袋回转至热封工位且位于热封模块的正下方,热封模块动作将包装袋的上侧袋口进行封口,封口完成后,竖直回转轴带动水平回转托盘继续转动60°,使包装袋回转至卸袋工位且位于卸袋模块的正下方,此时定位气缸的活塞杆向右前伸出将卸袋竖直支板推动至卸袋位置,包装袋的上侧部位于两块长条夹板之间,卸袋气缸的活塞杆向上收缩通过两根摆动连杆拉动两个卸袋臂转动,使两个卸袋臂的下端靠近合拢,从而两块长条夹板夹紧包装袋,然后定位气缸的活塞杆收缩将竖直支板拉回至初始位置,卸袋气缸的活塞杆向下伸出通过两根摆动连杆推动两个卸袋臂反向转动,使两个卸袋臂的下端张开,将包装袋卸下,如此完成一袋挂面的整个包装流程,按照上述包装流程,通过回转模块上的六个开袋机构一个一个连续并重复进行挂面包装,自动化程度高,能够有效提高包装效率;其中,本发明的供袋模块、落料充填模块、整型模块和热封模块均为现有技术,与中国发明专利CN110027739A 公开的“M袋给袋式自动回转包装机”中相应的供袋模块、落料充填模块、整型模块和热封模块的结构和工作原理相同,本发明不再赘述,。Compared with the prior art, the present invention has outstanding substantive features and remarkable progress. Specifically, the working principle of the present invention is as follows: when the present invention works, the bag supply module intermittently provides packaging bags to the bag supply station on the rotary module. The bag opening mechanism makes the bottom of the packaging bag just located between the two bag opening cylinders on the left swivel bracket, and the piston rod of the left bag holding cylinder pushes up the second horizontal support plate, so that the second horizontal support plate The upper surface of the bag is in contact with the bottom of the packaging bag to support the packaging bag, and then the piston rods of the two bag opening cylinders extend to the bag opening suction cups on the two bag opening plates at the same time. The work adsorbs the outside of the two sides of the packaging bag, and then the piston rods of the two bag opening cylinders shrink at the same time, and the upper bag mouth of the packaging bag is pulled open. At the same time, the motor drives the cam divider through the worm gear reducer. The vertical power output shaft on the top is intermittent and drives the vertical rotation shaft to rotate at a 60° angle according to the direction of the packaging process, and the vertical rotation shaft drives the horizontal rotation tray to rotate, so that the left rotation bracket rotates 60° to strengthen the bag opening station. Make the packaging bag directly below the bag opening and blowing module, at this time the convex part of the bag opening and blowing cam moves to the lower side, the bag opening and blowing lifting rod falls down to the working position, and the trapezoidal block nozzle works downward to blow air. The mouth of the packaging bag is opened, and at the same time, the piston rod of the air-dropping cylinder is extended downward, so that the lower ends of the two bag support arms are inserted into the packaging bag correspondingly downward, and the two diagonal support plates are inserted into the packaging bag. Bottom, and then the piston rod of the pen-type cylinder extends downward, and the two bag-supporting arms are pushed to rotate through the two swinging connecting plates, so that the lower ends of the two bag-supporting arms are opened and the bottom of the packaging bag is completely opened, so that the opening is completed. After the bag is opened, the convex part of the opening and blowing cam moves to the upper side, so that the opening and blowing lifting rod is lifted up to the initial position, and the two diagonal braces are lifted from the upper side of the bag. , and then the vertical rotating shaft drives the horizontal rotating tray to continue to rotate 60°, so that the packaging bag is rotated to the blanking and filling station and is located directly below the blanking and filling module. , the dried noodle is transported to the top of the vibrating bin at a certain speed and enters the vibrating bin, the dried noodle is laid horizontally in the front and rear directions, the length of the dried noodle is slightly less than the distance between the front and rear first side plates, and at the same time, two vibrations are started. The motor, two vibration motors drive the vibrating bracket, the vibrating bin, the two wave-shaped folded plates and each section of the diamond tube to vibrate at a certain frequency. In the two blanking channels, the dried noodles are conveyed down evenly along the two blanking channels, and the dried noodles are more tidy under the action of vibration in the two blanking channels. In the coarse metering cavity and the fine metering cavity in the middle, initially, the right side of the left support plate is in contact with the left side of the vertical partition, and the right end of the left blade is located on the left side of the coarse metering cavity. Outside, the left side of the right pallet is located outside the right side of the fine metering cavity, and the left end of the right inserting knife is in contact with the right side of the vertical partition, and the dried noodles in the coarse metering cavity will accumulate. On the pallet on the left, the noodles in the fine metering cavity are stacked on the slotting knife on the right. The metering and feeding are divided into two parts: coarse metering and fine metering. During coarse metering, the computer controls the left step. The motor works, the power shaft of the left stepper motor rotates intermittently, the power shaft of the left stepper motor drives the left crankshaft structure to rotate, and the left crankshaft structure passes through the first connecting rod and the second connecting rod on the left. The connecting rods respectively drive the first corner-type swinging plate and the second corner-type swinging plate on the left to stagger and reciprocate. At the same time, the right side of the left pallet swings to the left from the rough metering cavity and goes out of the rough metering cavity through the rectangular through hole on the left side. so as to support the dried noodles above the left blade, the dried noodles (a certain volume of dried noodles) in the coarse metering cavity between the left blade and the left pallet will fall down from the bottom of the coarse metering cavity. It falls into the blanking and filling module, thus completing a rough metering feeding. When the fine metering feeding is performed, the computer controls the right stepper motor to work, the power shaft of the right stepper motor rotates intermittently, and the power of the right stepper motor The shaft drives the crankshaft structure on the right side to rotate, and the crankshaft structure on the right side drives the first corner-type swinging plate and the second corner-type swinging plate on the right through the first connecting rod and the second connecting rod on the right respectively. Swing, the blade on the right moves to the right from the fine-measuring cavity and goes out of the fine-measuring cavity through the rectangular through hole on the right. Insert it into the precision metering cavity, and the hanging surface above the knife on the right falls down to the pallet on the right. At this time, the high-speed camera records the falling state of the hanging surface, and the high-speed camera transmits the recorded image signal to the Computer, the computer processes the image signal and calculates the weight of the vermicelli dropped on the pallet on the right. When the weight of the vermicelli dropped on the pallet on the right reaches the target weight, the slotting knife on the right moves to the left corresponding to the wear. Through the right rectangular through hole and inserted into the precision metering cavity, at the same time the right support plate moves from the precise metering cavity to the right and passes through the The hanging surface on the supporting plate of the machine is then dropped down from the bottom of the fine metering cavity to the blanking and filling module, thus completing a fine metering feeding, in which the coarse metering and fine metering feeding are simultaneously carried out to the blanking and filling module below the metering bin The time for the intermittent movement of the packaging bags of the medium feeding and vermicelli packaging production line is the same as the time for completing one coarse and fine feeding. 80% to 90%, the fine metering and feeding adopts the method of image processing and counting for metering and feeding. The weight of fine metering and feeding accounts for 10% to 20% of the total feeding weight, which greatly improves the speed and accuracy of measurement. Enter into the blanking and filling module, and fall into the packaging bag after being sorted by the blanking and filling module, and then the vertical rotation axis drives the horizontal rotation tray to continue to rotate 60°, so that the packaging bag is rotated to the shaping machine. It is located right below the shaping module, the bag opening suction cups stop working to release the outside of the two sides of the packaging bag, and the shaping module action arranges the side pleats on the upper side of the bag mouth and both sides of the packaging bag to an unopened state, then, The vertical rotating shaft drives the horizontal rotating tray to continue to rotate 60°, so that the packaging bag is rotated to the heat-sealing station and is located directly under the heat-sealing module. The action of the heat-sealing module seals the upper bag mouth of the packaging bag. The vertical rotation shaft drives the horizontal rotation tray to continue to rotate 60°, so that the packaging bag is rotated to the bag unloading station and is located directly under the bag unloading module. To the unloading position, the upper side of the packaging bag is located between the two long splints, the piston rod of the unloading cylinder is retracted upwards, and the two unloading arms are pulled by the two swing links to rotate, so that the lower ends of the two unloading arms are rotated. Close and close, so that the two long splints clamp the packaging bag, and then the piston rod of the positioning cylinder shrinks to pull the vertical support plate back to the initial position, and the piston rod of the unloading cylinder extends downwards and pushes the two The two unloading arms are rotated in the opposite direction to open the lower ends of the two unloading arms, and the packaging bag is unloaded, thus completing the entire packaging process of a bag of dried noodles. One by one continuous and repeated noodle packaging has a high degree of automation and can effectively improve packaging efficiency; among them, the bag supply module, blanking and filling module, shaping module and heat sealing module of the present invention are all existing technologies, which are related to the Chinese invention patent. The structure and working principle of the corresponding bag supply module, blanking and filling module, shaping module and heat sealing module in the "M-bag feeding type automatic rotary packaging machine" disclosed by CN110027739A are the same, and will not be repeated in the present invention.
本发明通过回转模块上的六个开袋机构一个一个连续并重复进行挂面包装,自动化程度高,采用粗计量加料和精计量加料相结合的方式进行计量加料,计量精确、快速,能够有效提高包装效率。The present invention continuously and repeatedly carries out the noodle packaging one by one through the six bag opening mechanisms on the rotary module, and has a high degree of automation. efficiency.
附图说明Description of drawings
图1是本发明的前视图。Figure 1 is a front view of the present invention.
图2是本发明的左视图。Figure 2 is a left side view of the present invention.
图3是本发明的俯视图。Figure 3 is a plan view of the present invention.
图4是本发明的动力模块的轴测图。Figure 4 is an isometric view of the power module of the present invention.
图5是本发明的动力模块的左视图。Fig. 5 is a left side view of the power module of the present invention.
图6是本发明的回转模块的俯视图。FIG. 6 is a plan view of the rotary module of the present invention.
图7是本发明的回转模块的轴测图。Figure 7 is an isometric view of the slewing module of the present invention.
图8是本发明的开袋吹气模块的轴测图。Figure 8 is an axonometric view of the bag opening and blowing module of the present invention.
图9是图8中C处局部放大图。FIG. 9 is a partial enlarged view of C in FIG. 8 .
图10是本发明的卸袋模块的轴测图。Figure 10 is an isometric view of the bag unloading module of the present invention.
图11是本发明的挂面高速计量模块的轴测图。FIG. 11 is an axonometric view of the high-speed measuring module for vermicelli of the present invention.
图12是本发明的挂面高速计量模块的正视图。Fig. 12 is a front view of the high-speed measuring module for vermicelli of the present invention.
图13是图12中A-A向剖视图。FIG. 13 is a cross-sectional view taken along the line A-A in FIG. 12 .
图14是图13中B-B向剖视图。FIG. 14 is a cross-sectional view taken along the line B-B in FIG. 13 .
图15是本发明的挂面高速计量模块中的第一分隔组件的结构示意图。FIG. 15 is a schematic structural diagram of the first partition assembly in the high-speed measuring module for noodles according to the present invention.
图16是本发明的挂面高速计量模块中的振动支架、振动分料仓内部结构、计量仓、粗计量机构和精计量机构的装配示意图。16 is an assembly schematic diagram of the vibration support, the internal structure of the vibration distribution bin, the measuring bin, the rough measuring mechanism and the fine measuring mechanism in the high-speed measuring module of the noodles of the present invention.
图17是本发明的挂面高速计量模块中的粗计量机构的结构示意图。FIG. 17 is a schematic structural diagram of the rough measuring mechanism in the high-speed measuring module for noodles of the present invention.
具体实施方式Detailed ways
以下结合附图进一步说明本发明的实施例。Embodiments of the present invention are further described below with reference to the accompanying drawings.
如图1-图17所示,挂面高速计量自动回转包装机,包括底座41、工作平台42、动力模块、支撑框架43、回转模块、供袋模块、开袋吹气模块、落料充填模块、整型模块、热封模块、卸袋模块和挂面高速计量模块,底座41固定安装在地面上,工作平台42的底部通过若干根第一支腿44固定安装在底座41的上表面,动力模块安装在底座41的上表面且位于工作平台42的下方,回转模块转动设置在工作平台42的上方,供袋模块安装在底座41的上表面左侧部,开袋吹气模块、落料充填模块、整型模块、热封模块和卸袋模块均安装在工作平台42上,支撑框架43固定安装在工作平台42的上表面,供袋模块、开袋吹气模块、落料充填模块、整型模块、热封模块和卸袋模块按照包装工序圆周阵列设置在回转模块的上方,挂面高速计量模块固定安装在支撑框架43的顶部且位于落料充填模块的正上方,动力模块提供动力给回转模块、开袋吹气模块、落料充填模块、整型模块、热封模块和卸袋模块,回转模块的上部圆周阵列设置有六个开袋机构,回转模块的下部圆周阵列设置有六个托袋机构,六个托袋机构与六个开袋机构上下一一对应。As shown in Fig. 1-Fig. 17, the high-speed measuring automatic rotary packaging machine for noodles includes a
动力模块包括电动机45、蜗轮蜗杆减速机46和凸轮分割器47,电动机45、蜗轮蜗杆减速机46和凸轮分割器47均设置在工作平台42的下方,凸轮分割器47固定连接在底座41上,蜗轮蜗杆减速机46固定连接在凸轮分割器47的前侧部,电动机45固定安装在蜗轮蜗杆减速机46上,电动机45的动力轴传动连接蜗轮蜗杆减速机46的动力输入轴,蜗轮蜗杆减速机46的动力输出轴沿前后方向水平转动贯穿蜗轮蜗杆减速机46的中部设置,蜗轮蜗杆减速机46的动力输出轴后端传动连接凸轮分割器47的动力输入轴前端,凸轮分割器47的后侧中部设有水平动力输出轴48,凸轮分割器47的顶部设有竖直动力输出轴49,水平动力输出轴48的后端通过第一联轴器同轴传动连接有第一水平转动轴50,底座41上转动安装有第二水平转动轴51和第三水平转动轴52,第二水平转动轴51和第三水平转动轴52均与第一水平转动轴50平行,第二水平转动轴51位于蜗轮蜗杆减速机46的动力输出轴的前侧部左侧,第三水平转动轴52位于凸轮分割器47的右侧,蜗轮蜗杆减速机46的动力输出轴前侧部通过第一链轮传动机构53与第二水平转动轴51传动连接,第一水平转动轴50的后端通过第二链轮传动机构54与第三水平转动轴52的后端传动连接,第二水平转动轴51的前侧部固定装配有开袋吹气凸轮55,第三水平转动轴52上固定装配有前后间隔设置的落料凸轮56和整形凸轮57,第一水平转动轴50的后侧部固定装配有热封凸轮58,开袋吹气凸轮55、落料凸轮56、整形凸轮57和热封凸轮58的上轮面均配合滚动支撑设有凸轮随动器59,竖直动力输出轴49的上端通过第二联轴器传动连接有竖直回转轴60,竖直回转轴60向上穿过工作平台42并与工作平台42转动连接,工作平台42上固定设置有套在竖直回转轴60外部的竖直圆筒61,竖直圆筒61的顶部固定设置有圆形轨道62,竖直回转轴60的上端伸出竖直圆筒61的顶部并固定连接有一块水平回转托盘63,水平回转托盘63呈六边形板结构。The power module includes an
回转模块包括六个回转支架,六个回转支架的结构相同且圆周阵列固定设置在水平回转托盘63上,六个开袋机构分别对应设置在六个回转支架的顶部,六个托袋机构分别对应设置在六个回转支架的底部,左侧的回转支架包括两块水平连接板64,两块水平连接板64沿左右方向水平设置且前后并排平行设置,两块水平连接板64的右侧部均固定连接在水平回转托盘63的左侧部外边缘上,每块水平连接板64的下表面均固定连接有一块前侧、后侧和上侧均敞口的U型板65,U型板65和水平连接板64组成竖直矩形框架,两块U型板65的下侧板之间固定连接有第一水平支板66,左侧的开袋机构包括两个开袋气缸67,两个开袋气缸67分别对应固定连接在两块水平连接板64的上表面,两个开袋气缸67与水平连接板64的长度方向垂直,两个开袋气缸67位于同一直线上且两个开袋气缸67的活塞杆相对设置,两个开袋气缸67的活塞杆上均固定安装有开袋板68,开袋板68上固定连接有若干个左右并排设置的开袋吸盘69,左侧的托袋机构包括托袋气缸70和第二水平支板71,托袋气缸70竖向固定安装在第一水平支板66上,第二水平支板71固定安装在托袋气缸70的活塞杆上端且位于开袋吸盘69的下方,两块U型板65的下侧板的底部滑动支撑在圆形轨道62上。The swivel module includes six swivel supports, the six swivel supports have the same structure and the circular array is fixed on the
开袋吹气模块包括开袋吹气升降杆72、两块第三水平支板73、开袋吹气下落气缸74、三角型支架75、笔杆型气缸76和两个撑袋臂77,开袋吹气升降杆72竖向贯穿工作平台42的左前部并与工作平台42滑动连接,开袋吹气升降杆72的下端对应设置在开袋吹气凸轮55的正上方,与开袋吹气凸轮55相配合的凸轮随动器59转动安装在开袋吹气升降杆72的下端,两块第三水平支板73的长度方向沿圆形轨道62的径向且左前右后设置,两块第三水平支板73并排设置,两块第三水平支板73的外侧下部固定连接在开袋吹气升降杆72的上端,开袋吹气下落气缸74竖向固定安装在两块第三水平支板73的内侧上部之间,开袋吹气下落气缸74的活塞杆向下伸出,三角型支架75为正立的等腰三角形架且竖向设置,三角型支架75的顶部外侧固定连接在开袋吹气下落气缸74的活塞杆下端,三角型支架75的下侧板为底部敞口的槽形板,三角形支架的下侧板上表面一体成型有U型支座78,笔杆型气缸76竖向固定安装在U型支座78和三角形支架的顶部内侧之间,笔杆型气缸76的活塞杆向下伸出并穿过U型支座78,笔杆型气缸76的活塞杆下端固定连接有一根穿过三角形支架的下侧板中部的竖直连接杆79,竖直连接杆79的下端固定连接有第一铰接座80,第一铰接座80的底部通过两块并排设置的竖直连接板固定连接有上小下大的梯形块喷嘴81,两个撑袋臂77左右对称设置在梯形块喷嘴81的两侧,撑袋臂77呈V型杆结构,左侧的撑袋臂77的弯折角朝向左侧设置,左侧的撑袋臂77的上端铰接在三角型支架75的下侧板左侧部,右侧的撑袋臂77的上端铰接在三角型支架75的下侧板右侧部,左侧的撑袋臂77的中部和第一铰接座80的左侧部之间以及右侧的撑袋臂77的中部和第一铰接座80的右侧部之间均铰接有摆动连接板82,两个撑袋臂77的下端均固定连接有斜撑板83,左侧的斜撑板83左高右低倾斜设置,右侧的斜撑板83左低右高倾斜设置。The bag opening and blowing module includes a bag opening and blowing lifting
卸袋模块包括卸袋机架84、定位气缸85、卸袋滑板86、卸袋气缸87和两个卸袋臂88,卸袋机架84的底部固定安装在工作平台42的上表面左后部,卸袋机架84的顶部固定安装有卸袋水平支板89,定位气缸85的长度方向沿圆形轨道62的径向且左后右前设置,定位气缸85固定安装在卸袋水平支板89的上表面,卸袋机架84的内顶部左侧和右侧沿定位气缸85的长度方向均固定连接有位于卸袋水平支板89下方的燕尾槽轨道90,卸袋滑板86水平设置在卸袋水平支板89的正下方,卸袋滑板86的左侧边和右侧边分别对应滑动装配在两条燕尾槽轨道90中,卸袋滑板86的前侧边固定连接有卸袋竖直支板91,定位气缸85的活塞杆向右前方伸出,定位气缸85的活塞杆前端固定连接在卸袋竖直支板91的后侧面,卸袋气缸87竖向固定安装在卸袋竖直支板91的前侧面,卸袋气缸87的活塞杆向下伸出,卸袋气缸87的活塞杆下端固定连接有第二铰接座92,两个卸袋臂88左右对称竖向设置在第二铰接座92的左前侧和右后侧,卸袋臂88呈L型杆结构,左侧的卸袋臂88的弯折角朝右设置,右侧的卸袋臂88的弯折角朝左设置,左侧的卸袋臂88的上端铰接在卸袋竖直支板91的前侧面左下角,右侧的卸袋臂88的上端铰接在卸袋竖直支板91的前侧面右下角,左侧的卸袋臂88的下侧杆中部和第二铰接座92的左侧部之间以及右侧的卸袋臂88的下侧杆中部和第二铰接座92的右侧部之间均铰接有一根摆动连杆93,两个卸袋臂88的下端均固定连接有沿定位气缸85的长度方向设置的长条夹板94。The bag unloading module includes a
挂面高速计量模块包括固定框架1、振动支架2、振动分料仓、计量仓、粗计量机构、精计量机构、高速摄像机3和计算机(图未示),固定框架1固定安装在支撑框架43的顶部且位于落料充填模块的正上方,振动支架2水平安装在固定框架1的顶部,振动分料仓竖向设置且固定安装在振动支架2的中部,振动分料仓位于固定框架1内上部,计量仓固定安装在固定框架1内下部且位于振动分料仓的正下方,振动分料仓和计量仓均上下敞口,振动分料仓的内部通过第一分隔组件左右分隔为两个落料通道4,计量仓的内部通过第二分隔组件左右分隔为粗计量腔5和精计量腔6,粗计量腔5的顶部与左侧的落料通道4的底部上下对接,精计量腔6的顶部与右侧的落料通道4的底部上下对接,粗计量机构安装在计量仓左侧的固定框架1的内下侧部,精计量机构安装在计量仓右侧的固定框架1的内下侧部,粗计量机构的计量组件对应插接在粗计量腔5内部,精计量机构的计量组件对应插接在精计量腔6内部,高速摄像机3固定安装在计量仓的外部且朝向精计量腔6内部摄录,计算机分别与粗计量机构、精计量机构和高速摄像机3信号连接。The high-speed measurement module of the noodles includes a fixed
振动支架2的底部四周与固定框架1的顶部之间固定连接有振动弹簧7,振动支架2的底部左侧和右侧均固定安装有振动电机8,两个振动电机8分别位于振动分料仓的左侧和右侧。A
振动分料仓包括四块第一侧板9,四块第一侧板9竖向设置并拼接围成长方体箱体结构,四块第一侧板9焊接固定连接,前侧的第一侧板9的前侧面左侧边缘和右侧边缘以及后侧的第一侧板9的后侧面左侧边缘和右侧边缘均通过若干根螺钉固定连接有竖直角钢10,左侧的两块竖直角钢10和右侧的两块竖直角钢10均焊接有若干块上下并排设置的水平角钢11,左侧中部的水平角钢11和右侧中部的水平角钢11固定连接在振动支架2上。The vibrating distribution bin includes four
第一分隔组件包括两块波浪型折板12和若干节菱形管13,两块波浪型折板12均沿前后方向竖向设置,两块波浪型折板12左右对称设置,左侧的波浪型折板12固定安装在左侧的第一侧板9的右侧面,右侧的波浪型折板12固定安装在右侧的第一侧板9的左侧面,菱形管13的中心线沿前后方向水平设置,菱形管13的上侧部上小下大,菱形管13的下侧部上大下小,菱形管13在前后方向上的尺寸和波浪型折板12在前后方向上的尺寸相同,各节菱形管13上下并排设置在两块波浪型折板12的中间,相邻两节菱形管13的相邻侧边一体成型固定连接,各节菱形管13的前端中部和后端中部均焊接固定有沿左右方向竖向设置的长条支板14,前侧的各块长条支板14均通过若干根螺钉固定连接在前侧的第一侧板9中部,后侧的各块长条支板14均通过若干根螺钉固定连接在后侧的第一侧板9中部,两块波浪型折板12的前侧边沿和各节菱形管13的前端边沿均与前侧的第一侧板9的后侧面贴合接触,两块波浪型折板12的后侧边沿和各节菱形管13的后端边沿均与后侧的第一侧板9的前侧面贴合接触,波浪型折板12的顶部与前后两侧的第一侧板9的顶部齐平并高于最上侧的菱形管13的顶部,左右两侧的第一侧板9的顶部与最上侧的菱形管13的顶部齐平,波浪型折板12的底部、最下侧的菱形管13的底部均低于前后两侧的第一侧板9的底部,左侧的波浪型折板12与各节菱形管13之间以及右侧的波浪型折板12与各节菱形管13之间形成所述的落料通道4。The first partition assembly includes two wave-shaped folded
计量仓包括四块第二侧板15,四块第二侧板15竖向设置并拼接围成长方体箱体结构,左右两侧的第二侧板15的外部均固定连接有若干块上下并排且沿前后方向竖向设置的C型板16,C型板16的前侧板与前侧的第二侧板15固定连接,C型板16的后侧板与后侧的第二侧板15固定连接,第二侧板15的顶部一体成型有向外倾斜设置的接料斜板17,四块接料斜板17的上侧边均位于两块波浪型折板12的底部外侧,前侧的第二侧板15的前侧面中部焊接固定连接在固定框架1的前侧下部横梁上,后侧的第二侧板15的后侧面中部焊接固定连接在固定框架1的后侧下部横梁上,左右两侧的第二侧板15的中部均开设有长方形通孔18。The metering bin includes four
第二分隔组件包括一块竖直隔板19,竖直隔板19沿前后方向竖向设置在四块第二侧板15的中间且位于最下侧的菱形管13的正下方,竖直隔板19将四块第二侧板15所围成的空间左右分隔为所述的粗计量腔5和所述的精计量腔6,所述的粗计量腔5与左侧的落料通道4上下对应,所述的精计量腔6与右侧的落料通道4上下对应。The second partition assembly includes a
粗计量机构和精计量机构的结构相同且关于计量仓左右中心对称,粗计量机构包括固定支板20、步进电机21、第一连杆22、第一转角型摆动板23、刀座24、插刀25、第二连杆26、第二转角型摆动板27和托板28,固定支板20沿左右方向竖向设置在左侧的第二侧板15的左侧,固定支板20固定安装在固定框架1的左侧内下部,步进电机21沿前后方向水平设置,步进电机21固定安装在固定支板20的后侧面右侧上部,步进电机21的动力轴向前穿过固定支板20,步进电机21的动力轴前端通过键固定安装有第一转柄29,第一转柄29上固定安装有一根位于第一转柄29前侧且与步进电机21的动力轴平行的第一销轴30,第一销轴30的前端固定安装有位于第一转柄29前侧且与第一转柄29前后对应平行的第二转柄31,第二转柄31上固定安装有一根位于第二转柄31前侧且与步进电机21的动力轴同中心的第二销轴32,第一转柄29、第一销轴30、第二转柄31和第二销轴32构成曲柄轴结构,第一连杆22的一端通过关节轴承铰接在第一销轴30上,第一转角型摆动板23沿左右方向竖向设置,第一转角型摆动板23的转角为钝角且朝向左侧设置,固定支板20的前侧面中部固定设置有圆台柱33,第一转角型摆动板23的转角处转动安装在圆台柱33的前侧面中部,第一连杆22的另一端通过关节轴承铰接在第一转角型摆动板23的顶部,第一转角型摆动板23的底部一体成型有前侧、后侧和下侧均敞口的羊角叉34,刀座24固定安装在固定支板20的前侧面中部下侧且位于第一转角型摆动板23的底部后侧,刀座24的前侧面四周均转动安装有第一V型槽轮35,刀座24的前侧设置有长方形滑板36,长方形滑板36的上侧边卡接滑动在上侧的两个第一V型槽轮35的底部轮槽中,长方形滑板36的下侧边卡接滑动在下侧的两个第一V型槽轮35的顶部轮槽中,插刀25沿左右方向水平设置,插刀25的左端一体成型有与长方形滑板36平行的刀柄37,刀柄37焊接固定连接长方形滑板36的前侧面,刀柄37的左侧部转动安装有第二V型槽轮38,羊角叉34对应卡在第二V型槽轮38的外部轮槽中,插刀25的右端对应穿过左侧的长方形通孔18并插入到所述的粗计量腔5内,第二连杆26的一端通过关节轴承铰接在第二销轴32上,第二转角型摆动板27沿左右方向竖向设置,第二转角型摆动板27的转角为直角且朝向左下侧设置,固定支板20的前侧面中部右下侧固定设置有圆柱39,圆柱39在前后方向上的长度大于圆台柱33在前后方向上的长度,第二转角型摆动板27的直角处转动安装在圆柱39的前侧面中部,第二转角型摆动板27的右侧板下侧边低于刀座24,第二连杆26的另一端通过关节轴承铰接在第二转角型摆动板27的左侧板左侧部,托板28沿左右方向水平设置,托板28的左侧部一体成型有固定块40,固定块40固定连接在第二转角型摆动板27的右侧板下侧边,托板28的右侧部对应穿过左侧的长方形通孔18并插入到所述的粗计量腔5内,托板28位于插刀25的下方,步进电机21的动力轴前端通过所述的曲柄轴结构驱动第一转角型摆动板23和第二转角型摆动板27交错往复摆动,插刀25的右端向右移动对应穿过左侧的长方形通孔18并插入到所述的粗计量腔5内时,托板28的右侧边从所述的粗计量腔5内向左摆动并经左侧的长方形通孔18穿出粗计量腔5,插刀25的右端从所述的粗计量腔5内向左摆动并经左侧的长方形通孔18穿出粗计量腔5时,托板28的右侧边向右摆动对应穿过左侧的长方形通孔18并插入到所述的粗计量腔5内,插刀25向右移动的极限位置为插刀25的右端与竖直隔板19的左侧面贴合接触,托板28向右摆动的极限位置为托板28的右侧边与竖直隔板19的左侧面贴合接触,计算机与步进电机21信号连接。The rough metering mechanism and the fine metering mechanism have the same structure and are symmetrical about the left and right center of the metering bin. The rough metering mechanism includes a fixed
高速摄像机3固定安装在固定框架1的前侧下部且位于前侧的第二侧板15的中部右侧前方,前侧的第二侧板15的中部右侧开设有与精计量腔6内部连通的观察窗(图未示),观察窗的高度与右侧的插刀25的高度齐平,高速摄像机3的摄像头对应伸入到观察窗中,计算机与高速摄像机3信号连接。The high-speed camera 3 is fixedly installed on the lower part of the front side of the fixed
电动机45、蜗轮蜗杆减速机46、凸轮分割器47、高速摄像机3、振动电机8、关节轴承均为现有常规器件,具体构造和工作原理不再赘述,本发明中的计算机信号控制为常规技术,不涉及新的计算机程序。The
本发明的供袋模块、落料充填模块、整型模块和热封模块均为现有技术,与中国发明专利CN110027739A 公开的“M袋给袋式自动回转包装机”中相应的供袋模块、落料充填模块、整型模块和热封模块的结构和工作原理相同,本发明不再赘述。The bag supply module, the blanking and filling module, the shaping module and the heat sealing module of the present invention are all in the prior art, and the corresponding bag supply module, The structures and working principles of the blanking and filling module, the shaping module and the heat-sealing module are the same, and will not be repeated in the present invention.
本发明的工作原理为:本发明工作时,供袋模块间歇提供包装袋至供袋工位处回转模块上的开袋机构,使包装袋的底部刚好位于左侧的回转支架上的两个开袋气缸67之间,左侧的托袋气缸70的活塞杆向上顶起第二水平支板71,使第二水平支板71的上表面与包装袋的底部接触,支撑包装袋,然后两个开袋气缸67的活塞杆同时伸出至两块开袋板68上的开袋吸盘69分别与包装袋的两侧面外部接触,开袋吸盘69工作将包装袋的两侧面外部吸附住,然后两个开袋气缸67的活塞杆同时收缩,将包装袋的上侧袋口拉开,同时电动机45通过蜗轮蜗杆减速机46传动凸轮分割器47运动,凸轮分割器47顶部的竖直动力输出轴49间歇并以60°角度按照包装工序方向带动竖直回转轴60转动,竖直回转轴60带动水平回转托盘63转动,使左侧的回转支架转动60°至加强开袋工位,使包装袋位于开袋吹气模块的正下方,此时开袋吹气凸轮55的凸起部运动至下侧,开袋吹气升降杆72向下落至工作位置,梯形块喷嘴81工作朝下吹气使包装袋的袋口张开,同时开袋吹气下落气缸74的活塞杆向下伸出,使两个撑袋臂77的下端对应向下插入到包装袋中,两块斜撑板83插入到包装袋内底部,然后笔杆型气缸76的活塞杆向下伸出,通过两块摆动连接板82推动两个撑袋臂77转动,使两个撑袋臂77的下端张开将包装袋的底部完全撑开,如此完成开袋,开袋完成后,开袋吹气凸轮55的凸起部运动至上侧,使开袋吹气升降杆72向上顶起至初始位置,将两块斜撑板83从包装袋的上侧袋口向上提出,接着竖直回转轴60带动水平回转托盘63继续转动60°,使包装袋回转至落料充填工位且位于落料充填模块的正下方,其中工作过程中挂面经挂面包装生产线的输送带连续给料,挂面以一定的速度输送至振动分料仓的顶部并进入振动分料仓,挂面沿前后方向水平铺设,挂面的长度略小于前后两块第一侧板9的间距,与此同时启动两个振动电机8,两个振动电机8带动振动支架2、振动分料仓、两块波浪型折板12和各节菱形管13以一定频率振动,挂面进入振动分料仓中经各节菱形管13分流,挂面分别流入左右两个落料通道4中,挂面沿两个落料通道4均匀振动向下输送,挂面在两个落料通道4中振动作用下更整齐,挂面从两个落料通道4的底部均匀掉落并分别进入计量仓中的粗计量腔5和精计量腔6内,初始时,左侧的托板28的右侧边与竖直隔板19的左侧面贴合接触,左侧的插刀25的右端位于粗计量腔5的左侧外部,右侧的托板28的左侧边位于精计量腔6的右侧外部,右侧的插刀25的左端与竖直隔板19的右侧面贴合接触,则粗计量腔5中的挂面堆积在左侧的托板28上,精计量腔6中的挂面堆积在右侧的插刀25上,计量加料分两部分进行:粗计量加料和精计量加料,粗计量加料时,计算机控制左侧的步进电机21工作,左侧的步进电机21的动力轴间歇转动,左侧的步进电机21的动力轴带动左侧的曲柄轴结构转动,左侧的曲柄轴结构通过左侧的第一连杆22和第二连杆26分别对应驱动左侧的第一转角型摆动板23和第二转角型摆动板27交错往复摆动,左侧的插刀25向右移动对应穿过左侧的长方形通孔18并插入到所述的粗计量腔5内,同时左侧的托板28的右侧边从所述的粗计量腔5内向左摆动并经左侧的长方形通孔18穿出粗计量腔5,左侧的插刀25插入到粗计量腔5内的挂面中从而支撑住位于左侧的插刀25上方的挂面,则左侧的插刀25和左侧的托板28之间的粗计量腔5内的挂面(一定容积的挂面)向下从粗计量腔5的底部掉落到落料充填模块中,如此完成一次粗计量加料,精计量加料时,计算机控制右侧的步进电机21工作,右侧的步进电机21的动力轴间歇转动,右侧的步进电机21的动力轴带动右侧的曲柄轴结构转动,右侧的曲柄轴结构通过右侧的第一连杆22和第二连杆26分别对应驱动右侧的第一转角型摆动板23和第二转角型摆动板27交错往复摆动,右侧的插刀25从所述的精计量腔6内向右移动并经右侧的长方形通孔18穿出精计量腔6,同时右侧的托板28向左移动对应穿过右侧的长方形通孔18并插入到所述的精计量腔6内,右侧的插刀25上方的挂面则向下掉落在右侧的托板28上,此时高速摄像机3记录挂面下落状态,高速摄像机3将摄录的图像信号传至计算机,计算机处理图像信号计算得到掉落在右侧的托板28上的挂面重量,当掉落在右侧的托板28上的挂面重量达到目标重量时,右侧的插刀25又向左移动对应穿过右侧的长方形通孔18并插入到所述的精计量腔6内,同时右侧的托板28从所述的精计量腔6内向右移动并经右侧的长方形通孔18穿出精计量腔6,左侧的托板28上的挂面则向下从精计量腔6的底部掉落到落料充填模块中,如此完成一次精计量加料,其中粗计量加料和精计量加料同时进行向计量仓下方的包装袋中加料,挂面包装生产线的包装袋的间歇移动的时间与完成一次粗计量加料和精计量加料的时间相同,粗计量加料采用定容积的方法进行计量加料,粗计量加料的重量占总加料重量的80%~90%,精计量加料采用了图像处理计数的方法进行计量加料,精计量加料的重量占总加料重量的10%~20%,极大提高了计量的速度和精度,计量好的挂面进入落料充填模块中,经过落料充填模块的整理后落入包装袋中,然后竖直回转轴60带动水平回转托盘63继续转动60°,使包装袋回转至整型工位且位于整型模块的正下方,开袋吸盘69停止工作将包装袋的两侧面外部松开,整型模块动作将包装袋的上侧袋口两侧侧褶整理为未撑开状态,接着,竖直回转轴60带动水平回转托盘63继续转动60°,使包装袋回转至热封工位且位于热封模块的正下方,热封模块动作将包装袋的上侧袋口进行封口,封口完成后,竖直回转轴60带动水平回转托盘63继续转动60°,使包装袋回转至卸袋工位且位于卸袋模块的正下方,此时定位气缸85的活塞杆向右前伸出将卸袋竖直支板91推动至卸袋位置,包装袋的上侧部位于两块长条夹板94之间,卸袋气缸87的活塞杆向上收缩通过两根摆动连杆93拉动两个卸袋臂88转动,使两个卸袋臂88的下端靠近合拢,从而两块长条夹板94夹紧包装袋,然后定位气缸85的活塞杆收缩将竖直支板拉回至初始位置,卸袋气缸87的活塞杆向下伸出通过两根摆动连杆93推动两个卸袋臂88反向转动,使两个卸袋臂88的下端张开,将包装袋卸下,如此完成一袋挂面的整个包装流程,按照上述包装流程,通过回转模块上的六个开袋机构一个一个连续并重复进行挂面包装,自动化程度高,能够有效提高包装效率。The working principle of the present invention is as follows: when the present invention is in operation, the bag supply module intermittently provides the packaging bag to the bag opening mechanism on the rotary module at the bag supply station, so that the bottom of the packaging bag is just located at the two openings on the left rotary bracket. Between the
以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解;依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced without departing from the Any modification or partial replacement of the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
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| CN109258502B (en) * | 2018-09-12 | 2023-09-26 | 佛山科学技术学院 | A fast and accurate quantitative feeding device |
| CN110027739B (en) * | 2019-06-05 | 2024-03-29 | 河南工业大学 | M bag feeding type automatic rotary packaging machine |
| CN210161160U (en) * | 2019-06-14 | 2020-03-20 | 宁夏铸峰特殊合金有限公司 | Packaging stacker crane with four-thread clamping manipulator |
| CN210175249U (en) * | 2019-07-09 | 2020-03-24 | 厦门祺安达自动化设备有限公司 | Rotating disc type bag feeding device |
-
2021
- 2021-06-16 CN CN202110667194.0A patent/CN113479377B/en not_active Expired - Fee Related
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| CN113479377A (en) | 2021-10-08 |
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