CN113478623A - Prefabricated part manufacturing mold with intelligent size adjusting function and method - Google Patents
Prefabricated part manufacturing mold with intelligent size adjusting function and method Download PDFInfo
- Publication number
- CN113478623A CN113478623A CN202110894773.9A CN202110894773A CN113478623A CN 113478623 A CN113478623 A CN 113478623A CN 202110894773 A CN202110894773 A CN 202110894773A CN 113478623 A CN113478623 A CN 113478623A
- Authority
- CN
- China
- Prior art keywords
- adjusting
- door
- length
- window
- cpu
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 97
- 238000009826 distribution Methods 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 25
- 230000006870 function Effects 0.000 claims description 20
- 239000004744 fabric Substances 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 13
- 238000013136 deep learning model Methods 0.000 claims description 11
- 230000001915 proofreading effect Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000012806 monitoring device Methods 0.000 claims description 3
- 230000009711 regulatory function Effects 0.000 claims description 2
- 230000008859 change Effects 0.000 abstract description 6
- 230000033001 locomotion Effects 0.000 description 7
- 238000004458 analytical method Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003702 image correction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Power-Operated Mechanisms For Wings (AREA)
Abstract
The invention relates to a prefabricated part manufacturing die with an intelligent size adjusting function and a method thereof, wherein the prefabricated part manufacturing die comprises a material distribution area, a height adjusting mechanism, a length adjusting mechanism, a door and window placing mechanism and a CPU (central processing unit), wherein the door and window placing mechanism is arranged right above the material distribution area, and the length adjusting mechanism and the height adjusting mechanism are respectively electrically connected with the CPU, are respectively arranged on the left side and the right side as well as the front side and the rear side of the material distribution area and extend into the material distribution area; the prefabricated part manufacturing mold further comprises a door and window selection area which is arranged on the outer side of the height adjusting mechanism, and the door and window placing mechanism can cover the upper portion of the door and window selection area. The invention provides a manufacturing template of prefabricated PC components of an assembly type building, which has various sizes and can be intelligently adjusted, the size of a prefabricated component is changed by adjusting the position change and the matching of a push plate and an adjusting slide block, and meanwhile, a door and window placing mechanism is erected and provided with door pieces and window pieces, so that the purposes of automatically adjusting the size and matching with doors and windows are achieved.
Description
Technical Field
The invention belongs to the technical field of assembly type buildings, and particularly relates to a prefabricated part manufacturing mold with an intelligent size adjusting function and a method.
Background
At the present stage, the prefabricated member template of the assembly type building has a single size, and the size of the prefabricated member needs to be changed, so that the mold needs to be customized again and reassembled, the manufacturing cost of the preset member is increased, the profit of the assembly type building is reduced, and the production efficiency of the prefabricated member of the assembly type building is greatly limited.
Meanwhile, the existing production form of prefabricated parts on the market generally needs to manufacture a mold for each size of PC parts, so that it is difficult to produce prefabricated parts of various sizes according to diversified design sizes, resulting in high production cost of the prefabricated parts and difficulty in wide-range application of the prefabricated parts, and therefore, it is urgently needed to produce prefabricated parts of various sizes by using one mold to solve the problem in the field of assembly type buildings at present. At present, the preset component templates with adjustable sizes exist in the market, but the templates still need to be assembled and spliced manually, the automation of the size adjustment of the mold and the prefabricated components with doors and windows are not realized, the existing prefabricated components are single in manufacture, the labor cost is still high, and the production efficiency is still difficult to improve.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a prefabricated part manufacturing mold with an intelligent size adjusting function and a method thereof, and provides a manufacturing template of an assembly type prefabricated PC (personal computer) member for a building, which has various sizes and can be intelligently adjusted, the size of the prefabricated part is changed by adjusting the position change and the matching of a push plate and an adjusting slide block, and meanwhile, a door and window placing mechanism is erected and a door piece and a window piece are arranged, so that the purposes of automatically adjusting the size and matching doors and windows are realized.
A prefabricated part manufacturing die with an intelligent size adjusting function comprises a material distribution area, a height adjusting mechanism, a length adjusting mechanism, a door and window placing mechanism and a CPU, wherein the door and window placing mechanism is arranged right above the material distribution area, and the length adjusting mechanism and the height adjusting mechanism are respectively electrically connected with the CPU, are respectively arranged on the left side, the right side, the front side and the rear side of the material distribution area and extend into the material distribution area; the prefabricated part manufacturing mold further comprises a door and window selection area which is arranged on the outer side of the height adjusting mechanism, and the door and window placing mechanism can cover the upper portion of the door and window selection area.
The cloth area is a cover-free cuboid structure formed by fixedly connecting and combining a cloth area base platform at the bottom, a left baffle, a right baffle, a front baffle and a rear baffle.
The length adjusting mechanism comprises a plurality of length adjusting power device motors I which are arranged in parallel, a lead screw, a length adjusting pushing piece, a length adjusting push rod, a length adjusting power device base station, a length adjusting power device track, a fixed end and an adjusting slide block, wherein the length adjusting power device motors I, the fixed end and the length adjusting power device track are fixedly connected to the length adjusting power device base station, and the lead screw is arranged between the two fixed ends in parallel along the length direction of the length adjusting power device track and is connected with the output end of the length adjusting power device motors I; the length adjusting pushing piece is connected with the length adjusting power device in a sliding mode through a rail and is in threaded connection with the lead screw; the length adjusting push rod is arranged along the length direction of the lead screw, one end of the length adjusting push rod is fixed with the length adjusting push piece, and the other end of the length adjusting push rod is fixedly connected with the adjusting slide block; the adjusting slide block is positioned in the material distribution area, and the length adjusting push rod penetrates through the material distribution area baffle to be connected with the adjusting slide block; the length adjusting pushing piece is provided with a first infrared detection device close to one side of a motor of the length adjusting power device, and the first infrared detection device, the first length adjusting power device motor and the second length adjusting power device motor are electrically connected with the CPU.
The length adjusting push rod is formed by connecting three sections of spiral sections.
The adjusting slide block comprises a large adjusting slide block, a connecting slide block and a small adjusting slide block, the large adjusting slide block and the small adjusting slide block are Z-shaped, the connecting slide block is T-shaped, and the connecting slide block is arranged between the large adjusting slide block and the small adjusting slide block and is respectively contacted with one side of a Z-shaped surface of the large adjusting slide block and one side of a Z-shaped surface of the small adjusting slide block through the Z-shaped surface; the adjacent large adjusting sliding blocks and the adjacent small adjusting sliding blocks are contacted through Z-shaped surfaces; the length adjusting pushing piece is in threaded connection with a screw rod, and one end of the screw rod is connected with the output end of a motor II of the length adjusting power device; and one side of the length adjusting pushing piece, which is close to the motor II of the length adjusting power device, is provided with a first infrared detection device which is electrically connected with the CPU.
The height adjusting mechanism comprises a height adjusting power device motor, a height adjusting push rod, a height adjusting push piece, a height adjusting power device rail, a height adjusting power device base station and an adjusting push plate, wherein the height adjusting power device motor and the height adjusting power device rail are fixedly connected to the height adjusting power device base station; and a force sensor is arranged on one side of the adjusting push plate close to the height adjusting power device motor, and the force sensor and the height adjusting power device motor are electrically connected with the CPU.
The door and window placing mechanism comprises a column frame, a track, a cross beam, a first door and window placing mechanism motor and a hook device, wherein the lower end of the column frame is fixed on the ground, the upper end of the column frame is fixedly connected with the track, and a groove is formed in the track along the length direction of the track; two ends of the cross beam are arranged in the groove of the track through chain transmission by a first door and window placing mechanism motor; the first door and window placing mechanism motor is fixed on the cross beam and electrically connected with the CPU, and the cross beam can move along the grooves in the rails on the two sides under the driving of the first door and window placing mechanism motor; the lower surface of the cross beam is provided with a sliding groove along the length direction of the cross beam, and the lifting hook device is arranged in the sliding groove.
The lifting hook device comprises a lifting device, a second door and window placing mechanism motor and a lifting hook, wherein the second door and window placing mechanism motor is fixed on the cross beam and is connected with the lifting device through chain transmission; the lifting device is an electric telescopic device, a motor of the lifting device is electrically connected with the CPU, the lifting hook is fixed at the tail end of the lifting device, and the lifting hook is rigid and can ascend, descend or rotate along the height direction of the column frame through the lifting device; the lifting hook is provided with a second infrared monitoring device which is electrically connected with the CPU; and the beam is provided with an image recognition device which is electrically connected with the CPU.
The image recognition device is equipment with the functions of shooting and transmitting images in real time, including an industrial camera and an unmanned aerial vehicle, and transmits size and position information to the CPU in real time through picture shooting.
The manufacturing method of the prefabricated part manufacturing mold with the intelligent size adjusting function comprises the following steps:
the method comprises the following steps: when the prefabricated member is manufactured, firstly, door pieces and window pieces are placed in a door and window selection area, and the size specification information of the door pieces and the window pieces is input into a CPU;
step two: the CPU identifies the length and the height of a prefabricated part to be manufactured, which is stored in the CPU, through a built-in MASK-RCNN (deep learning model), stores the identified length size information and height size information data of the prefabricated part to be manufactured in the CPU, and the CPU pushes out a corresponding number of adjusting sliders according to the height size information and determines the moving distance of the adjusting sliders according to the length size information;
step three: the length is adjusted through a length adjusting mechanism;
step four: the height is adjusted through a height adjusting mechanism;
step five: the CPU judges whether a door and a window need to be equipped according to size information analyzed by a built-in MASK-RCNN (MASK-RCNN), namely a deep learning model, if not, the image proofreading step is carried out, if so, information door pieces and window pieces stored in the CPU are selected and the positions of the door and the window in the prefabricated part are identified according to the information stored by the MASK-RCNN, the required door pieces and window pieces are hoisted after the target position is identified, the target position is conveyed, and then the image proofreading step is carried out;
step six: and (3) image proofreading: the image recognition device transmits the size position images of the door and the window in the cloth area to the CPU, and the CPU compares the size position images with the size position images recognized by MASK-RCNN and required by the drawing and finely adjusts the size position images through the hook device;
step seven: and pouring concrete into the distribution area, and transmitting the prefabricated part forming image to the CPU by the image recognition device after the prefabricated part is formed.
The invention has the beneficial effects that: compared with the prior art, the invention can realize the change of the dimension of the prefabricated part through the length adjusting mechanism and the height adjusting mechanism, thereby producing prefabricated parts with various dimensions and doors and windows. The invention can meet the requirements of the fabricated building on manufacturing prefabricated components with various sizes, is provided with a door and window structure on the basis of adjusting the sizes of the length adjusting mechanism and the height adjusting mechanism, has reasonable design, improves the production efficiency of the prefabricated components, has large popularization space, and realizes the size change of the prefabricated components more quickly and conveniently, and the sizes of the prefabricated components are more diversified.
Drawings
Fig. 1 is a schematic structural diagram of a prefabricated part manufacturing mold with an intelligent size adjustment function according to a first embodiment of the present invention;
fig. 2 is a schematic structural diagram of a prefabricated part manufacturing mold with an intelligent size adjustment function according to a first embodiment of the present invention (a door/window placement mechanism is not shown);
FIG. 3 is a schematic view of the structure of the distribution area of the present invention;
FIG. 4 is a schematic view showing the structure of the length adjustment mechanism according to the present invention (wherein FIG. (a) is a schematic view of the length adjustment mechanism, and FIG. (b) is an enlarged view of I in FIG. (a));
FIG. 5 is a partially enlarged schematic view of the length adjustment mechanism of the present invention;
FIG. 6 is a schematic structural view of a height adjustment mechanism according to the present invention;
FIG. 7 is a schematic view of the door and window placement mechanism of the present invention;
wherein,
1-door and window placing mechanism; 2-a material distribution area; 3-a length adjustment mechanism; 4-a height adjustment mechanism; 5-door and window selection area; 3001-a cloth area base; 3002-left and right baffles; 3003-front and rear baffles; 4011-length-adjusting pusher; 4012-length adjustment power plant motor two; 4013-length adjustment power plant motor one; 4014-length adjustment of the powerplant track; 4015-length adjustment power plant base station; 4016-length adjusting push rod; 4017-connecting the slider; 4018-large adjustment slide; 4019-small adjustment slider; 4020-adjusting the slide; 4021-a fixed end; 4023-a lead screw; 5011-height adjustment push; 5012-height adjustment power plant motor; 5013-height adjusting power device base; 5014-adjusting the push plate; 5015-height adjusting push rod; 5016-height adjustment of the power plant track; 6011-a hook device; 6012-column frame; 6013-door and window placing mechanism motor I; 6014-beam; 6015-track.
Detailed Description
For better understanding of the present invention, the technical solutions and effects of the present invention will be described in detail by the following embodiments with reference to the accompanying drawings.
Example 1
The utility model provides a prefabricated component manufacturing mould with intelligence size regulatory function, includes cloth district 2, height adjusting mechanism 4, length adjusting mechanism 3, door and window placement machine constructs 1, CPU, as shown in fig. 1-2, door and window placement machine constructs 1 and erects directly over cloth district 2, and length adjusting mechanism 3, height adjusting mechanism 4 are connected with CPU electricity respectively and set up respectively in the left and right sides and the front and back both sides in cloth district 2 stretch into inside cloth district 2.
As shown in fig. 3, the material distribution area 2 is a rectangular parallelepiped structure without a cover, which is formed by fixedly connecting and combining a material distribution area base 3001 at the bottom, left and right baffles 3002 and front and rear baffles 3003 at the periphery.
As shown in fig. 4-5, the length adjustment mechanism 3 includes a plurality of length adjustment power device motors 4013, a lead screw 4023, a length adjustment pushing component 4011, a length adjustment pushing rod 4016, a length adjustment power device base 4015, a length adjustment power device track 4014, fixed ends 4021, and an adjustment slider 4020, which are arranged in parallel, wherein the length adjustment power device motors 4013, the fixed ends 4021, and the length adjustment power device track 4014 are fixedly connected to the length adjustment power device base 4015, and the lead screw 4023 is arranged between the two fixed ends 4021 in parallel along the length direction of the length adjustment power device track 4014 and connected to the output end of the length adjustment power device motor 4013; the length adjusting push piece 4011 is connected with the length adjusting power device track 4014 in a sliding mode and is in threaded connection with the lead screw 4023; the length adjusting push rod 4016 is arranged along the length direction of the lead screw 4023, one end of the length adjusting push rod is fixed with the length adjusting push piece 4011, and the other end of the length adjusting push rod is fixedly connected with the adjusting slide block 4020; the adjusting slide block 4020 is positioned in the material distribution area 2, the length adjusting push rod 4016 penetrates through the material distribution area baffle to be connected with the adjusting slide block 4020, and the length adjusting power device motor I4013 converts rotary motion into linear motion through the screw rod 4023, so that the position of the length adjusting slide block 4020 is changed, the adjusting slide block 4020 is enabled to realize linear motion, and the purpose of adjusting the length of the prefabricated part is achieved; the length adjustment push rod 4016 is formed by connecting three sections of spiral sections.
Preferably, the adjusting slider 4020 includes a large adjusting slider 4018, a connecting slider 4017 and a small adjusting slider 4019, the large adjusting slider 4018 performs coarse adjustment of length change, the small adjusting slider 4019 performs fine adjustment of length change, and the connecting slider 4017 aims to enable the large adjusting slider 4018 and the small adjusting slider 4019 to be located on the same reference plane through constraint of the connecting slider 4017 to form a plane, so that preforms with different heights are obtained. The large adjusting slide block 4018 and the small adjusting slide block 4019 are Z-shaped, the connecting slide block 4017 is T-shaped, and the connecting slide block 4017 is arranged between the large adjusting slide block 4018 and the small adjusting slide block 4019 and is respectively contacted with one side of the Z-shaped surface of the large adjusting slide block 4018 and one side of the Z-shaped surface of the small adjusting slide block 4019 through the Z-shaped surface; the adjacent large adjusting sliding blocks 4018 and the adjacent small adjusting sliding blocks 4019 are contacted through a Z-shaped surface; in the adjusting process, the connecting slide block 4017 and the large adjusting slide block 4018 are mutually restricted and arranged and combined to form a plane through the matching of Z-shaped surfaces. The length adjusting pushing piece 4011 is in threaded connection with a lead screw 4023, and one end of the lead screw 4023 is connected with the output end of a length adjusting power device motor II 4012.
One side of the length adjusting pushing piece 4011, which is close to the first length adjusting power device motor 4013 and the second length adjusting power device motor 4012, is provided with a first infrared detection device, and the first infrared detection device, the first length adjusting power device motor 4013 and the second length adjusting power device motor 4012 are electrically connected with a CPU.
As shown in fig. 6, the height adjustment mechanism 4 includes a height adjustment power device motor 5012, a height adjustment push rod 5015, a height adjustment push piece 5011, a height adjustment power device rail 5016, a height adjustment power device base 5013, an adjustment push plate 5014, the height adjustment power device motor 5012 and the height adjustment power device track 5016 are fixedly attached to a height adjustment power device base 5013, the height adjustment push 5011 is slidably connected to the height adjustment power device track 5016 and to the output of the height adjustment power device motor 5012, the two ends of the height adjusting push rod 5015 are respectively fixedly connected with a height adjusting power device motor 5012 and an adjusting push plate 5014, the adjusting push plate 5014 is arranged in the material distribution area 2, and the height adjusting push rod 5015 penetrates through a baffle of the material distribution area to be connected with the adjusting push plate 5014, so that the position of the adjusting push plate 5014 is changed, and the purpose of height adjustment is achieved; a force sensor is arranged on one side, close to the height adjusting power device motor 5012, of the adjusting push plate 5014, and the force sensor and the height adjusting power device motor 5012 are electrically connected with a CPU; the adjustment push plate 5014 controls the movement of the adjustment push plate 5014 when in contact with the adjustment slide 4020. The height adjusting power device motor 5012 converts the motor rotation motion into the linear motion of the height adjusting push piece 5011, thereby changing the position of the adjusting push plate 5014 and achieving the purpose of height adjustment.
In the process of adjusting the size of the prefabricated part mold, a length adjusting power device motor pushes a corresponding needed number of length adjusting push pieces 4011 to move to adjust the length of the prefabricated part, and a height adjusting power device motor 5012 pushes an adjusting push plate 5014 to move, so that the adjusting push plate 5014 stops moving after the adjusting push plate 5014 is contacted with an adjusting slide 4020, and is matched with the adjusting slide 4020 to adjust the height of the prefabricated part. When the length adjusting mechanism 3 is adjusted, the first infrared detection device arranged on one side of the length adjusting power device pushing piece close to the first length adjusting power device motor 4013 detects the position of the adjusting slide block 4020, namely the distance between the length adjusting recommendation and the length adjusting power device motor, distance information is sent to the CPU, the CPU controls the starting and stopping of the first length adjusting power device motor 4013 and the second length adjusting power device motor 4012 according to the length of the prefabricated part recommended by the length adjusting in the corresponding needed number, the small adjusting slide blocks 4019 in the corresponding needed number are pushed, the large adjusting movement is carried out, the distances of the adjusting slide blocks 4020 on the left side and the right side of the material distribution area 2 are changed, and therefore the purpose of changing the length of the prefabricated part is achieved. The appointed adjusting slide block 4020 is moved to a target position which is identified and positioned by the CPU through the deep learning model, so that the height size is controlled, and the length size is adjusted; when the height adjusting mechanism 4 is adjusted, the CPU controls the operation of the motor 5012 of the height adjusting power device to push the adjusting push plate 5014 to move, after the adjusting push plate 5014 is contacted with the adjusting slider 4020, a force sensor arranged on the adjusting push plate 5014 sends a signal to the CPU when sensing that the adjusting push plate is contacted with the adjusting slider 4020, the CPU sends a stop operation instruction to the motor 5012 of the height adjusting power device, and the adjusting push plate 5014 stops moving and is matched with the adjusting slider 4020, so that the purpose of adjusting the height of the prefabricated part is achieved.
As shown in fig. 7, the door and window placing mechanism 1 includes a column rack 6012, a rail 6015, a cross beam 6014, a first door and window placing mechanism motor 6013, and a hook device 6011, and in this embodiment, includes four column racks 6012, two cross beams 6014, two rails 6015, and two first door and window placing mechanism motors 6013; the lower end of the column support 6012 is fixed on the ground, the upper end of the column support 6012 is fixedly connected with a rail 6015, and a groove is formed in the rail 6015 along the length direction of the rail 6015; two ends of the cross beam 6014 are arranged in a groove of the track 6015 through chain transmission by a first door and window placing mechanism motor 6013, wherein chain wheels are fixed at two ends of the cross beam 6014 through fixed shafts, and are fixed on output ends of the first door and window placing motor and meshed with chains fixed in the groove; the first door and window placing mechanism motor 6013 is fixed on the cross beam 6014 and electrically connected with the CPU, and the cross beam 6014 is driven by the first door and window placing mechanism motor 6013 to move along the grooves in the rails 6015 on both sides; a sliding groove is formed in the lower surface of the cross beam 6014 along the length direction of the cross beam, and the lifting hook device 6011 is arranged in the sliding groove. The lifting hook device 6011 comprises a lifting device, a second door and window placing mechanism motor and a lifting hook, the second door and window placing mechanism motor is fixed to the cross beam 6014 and is connected with the lifting device through chain transmission, a chain wheel is a fixed shaft gear, the output end of the second door and window placing mechanism motor is fixed through a fixed shaft and is meshed with a rack in a sliding groove of the cross beam 6014, the lifting device is fixed with the chain wheel, and the second door and window placing mechanism motor is driven to move along the sliding groove in the cross beam 6014 along with the gear. The lifting device is an electric telescopic device, a motor of the lifting device is electrically connected with the CPU, the lifting hook is fixed at the tail end of the lifting device, the lifting hook is rigid, and can ascend, descend or rotate along the height direction of the column rack 6012 through the lifting device, so that the placing direction and the placing position of door pieces and window pieces can be adjusted conveniently. And the lifting hook is provided with a second infrared monitoring device which is electrically connected with the CPU. The beam 6014 is provided with an image recognition device which is electrically connected with the CPU; the image recognition device is equipment with functions of shooting and transmitting images in real time, including an industrial camera and an unmanned aerial vehicle, and transmits size and position information to the CPU in real time through picture shooting; in this embodiment, the image recognition device is an industrial camera.
The first infrared detection device, the force sensor, the second infrared detection device and the image recognition device jointly form an image checking system.
Prefabricated component manufacturing mould still includes door and window selection district 5, sets up in the outside of height adjusting mechanism 4, and door and window placement mechanism 1 can cover door and window selection district 5 upper portions, can place door spare, the window spare of various specifications in the door and window selection district 5 and use in order to supply the prefabricated component cooperation of various differences, door spare, window spare upper surface mounting are fixed with at least three for the confession lifting hook mechanism hangs the rings structure of getting to guarantee that it can be by hook assembly 6011 places according to certain direction and position, and rings position can be according to actual requirement size adjustment, and door and window placement mechanism 1 can hoist door and window selection district 5's door and window and place cloth district 2, realizes the cooperation of prefabricated component and door spare, window spare.
The cross beam 6014 is driven by a first door and window placing mechanism motor 6013 to move along grooves of the rails 6015 on two sides through chain transmission, the direction is marked as an X direction in the embodiment, the lifting hook device 6011 moves along a sliding chute of the cross beam 6014, the direction is marked as a Y direction in the embodiment, a lifting device in the lifting hook device 6011 drives a lifting hook to rotate or ascend or descend along the height direction of the column rack 6012, and the ascending or descending direction is marked as a Z direction in the embodiment; after the length adjusting mechanism 3 and the height adjusting mechanism 4 are adjusted, the door and window placing mechanism 1 receives a CPU working instruction and starts working, an image recognition device arranged at the bottom of the beam 6014 monitors position information in real time and transmits the position information to the CPU, MASKRCNN (deep learning model) arranged in the CPU analyzes the position of door and window pieces stored in the CPU in a prefabricated part, a working instruction is sent to a first door and window placing mechanism motor 6013 and a second door and window placing mechanism motor through the CPU after target position is recognized, the first door and window placing mechanism motor 6013 drives the beam 6014 to move in a rail 6015, a lifting hook device 6011 moves and descends at the same time, the lifting hook device 6011 moves to the upper part of a door and window selecting area 5 under the driving of the second door and window placing mechanism motor and hangs the needed door and window pieces, the needed door and window pieces are transported and placed in the MASKRCNN arranged in the CPU, namely, the target position of the door and window pieces identified and determined by the deep learning model analysis in a material distribution area 2, the image recognition device transmits the size position images of the door and the window in the cloth area 2 to the CPU, the CPU compares the size position images with the size position images required by the drawing and finely adjusts the size position images through the lifting hook device 6011, and the size error is guaranteed to be within an allowable range.
Preferably, the hook is a magnetic electric buckle and is electrically connected with the CPU, and when the hook device 6011 needs to hang or pick a door or window, the opening and closing of the buckle is controlled to realize the automatic hooking and automatic unhooking of the door or window, thereby realizing the cooperation of the door and window.
The method for manufacturing the prefabricated part by using the prefabricated part manufacturing mold with the intelligent size adjusting function comprises the following steps of:
the method comprises the following steps: when the prefabricated member is manufactured, the door and window members are first placed in the door/window selection area 5, and the dimensional information of the door and window members is inputted into the CPU.
Step two: the CPU identifies the length and the height of a prefabricated part to be manufactured, which is stored in the CPU, through a built-in MASK-RCNN (deep learning model), the identified length size information and height size information data of the prefabricated part to be manufactured are stored in the CPU, the CPU pushes out a corresponding number of adjusting sliders 4020 according to the height size information, and the moving distance of the adjusting sliders 4020 is determined according to the length size information.
In this embodiment, the distance between the adjusting sliders 4020 on both sides in the material distribution region 2 is 6m, the distance between the adjusting push plates 5014 on both sides is 4.2m, and the adjusting sliders 4020 include 10 large adjusting sliders 4018, 1 connecting slider 4017, and 10 small adjusting sliders 4019. The width of each large adjusting slide block 4018 is 150mm in the embodiment, because each large adjusting slide block 4018 is in a Z shape, the width of each block after the large adjusting slide blocks 4018 are jointed is 100mm, the width of each connecting slide block 4017 is 3.1m in the embodiment, the width of each small adjusting slide block 4019 is 15mm, and because each small adjusting slide block 4019 is in a Z shape, the width of each block after the small adjusting slide blocks 4019 are jointed is 10 mm; in the implementation, the length and the height of a prefabricated part to be manufactured, which is identified by a built-in MASK-RCNN (deep learning model) and stored in the CPU are 5.2m and 3.64m, so that the CPU sends working instructions to motors connected with ten continuous adjusting sliders 4020, namely 4 small adjusting sliders 4019, a connecting slider 4017 and 5 large adjusting sliders 4018, wherein the total width is 3.64m and is the same as the height of the prefabricated part to be manufactured; the distance that the adjusting sliders 4020 on both sides respectively need to move is 800 mm.
Step three: the length adjustment is performed by the length adjustment mechanism 3: the CPU sends instructions to a length adjusting power device motor II 4012 and a length adjusting power device motor I4013 to push adjusting sliders 4020 with corresponding required quantity, when the length adjusting mechanism 3 is adjusted, an infrared detection device I detects the position of the adjusting sliders 4020, namely the distance between a length adjusting pushing piece 4011 and the length adjusting power device motor, distance information is sent to the CPU, the CPU adjusts the moving distance of the pushing piece 4011 according to the length of the prefabricated part with corresponding required quantity, the starting and stopping of the length adjusting power device motor I4013 and the length adjusting power device motor II 4012 are controlled, therefore, the connecting sliders 4017 and the small adjusting sliders 4019 and the large adjusting sliders 4018 with corresponding required quantity are pushed to move, the distances of the adjusting sliders 4020 on the left side and the right side of the cloth area 2 are changed, and the purpose of changing the length of the prefabricated part is achieved.
In this embodiment, when the first infrared detection device detects that the distance between the length adjustment pushing piece 4011 and the length adjustment power device motor is 30cm, the CPU sends a stop instruction to the second length adjustment power device motor 4012 and the first length adjustment power device motor 4013.
Step four: the height adjustment is performed by the height adjustment mechanism 4: when the height adjusting mechanism 4 is adjusted, the CPU controls the operation of the height adjusting power device motor 5012 to push the adjusting push plate 5014 to move, the adjusting push plate 5014 gradually approaches the length adjusting slider 4020, when the force sensor senses that the adjusting push plate 5014 is in contact with the adjusting slider 4020, a signal is sent to the CPU, and the CPU sends a stop operation instruction to the height adjusting power device motor 5012.
Step five: the CPU judges whether doors and windows need to be equipped according to size information analyzed by a built-in MASK-RCNN (deep learning model), if not, the image correction step is carried out, if so, information stored by the MASK-RCNN is used as the basis, information door pieces and window pieces stored in the CPU are selected, positions of the doors and the windows in the prefabricated part are identified, a working instruction is sent to a first door and window placing mechanism motor 6013 and a second door and window placing mechanism motor through the CPU, the first door and window placing mechanism motor 6013 drives a cross beam 6014 to move in a track 6015, the second door and window placing mechanism motor 6011 drives a lifting hook device 6011 to move in a sliding chute of the cross beam 6014, the lifting hook device 6011 moves and simultaneously descends, the lifting hook device 6011 moves to the upper part of a door and window selection area 5 to lift the needed door pieces and window pieces, and the needed door pieces and window pieces are conveyed and placed in the CPU, and determined by the built-in the MASK-RCNN (deep learning model analysis), and the CPU, The widget is at the target position of the cloth area 2 and then enters the image proofreading step.
Step six: and (3) image proofreading: the image recognition device transmits the size position images of the door and the window in the cloth area 2 to the CPU, the CPU compares the size position images with the size position images recognized by MASK-RCNN and required by the drawing and carries out fine adjustment through the lifting hook device 6011, and the size error is ensured to be within an allowable range.
Step seven: and pouring concrete into the distribution area 2. After the prefabricated part is formed, an image recognition device transmits a prefabricated part forming image to a CPU, then Mask-RCNN compares an actual prefabricated part with a target prefabricated part to obtain the forming condition of the prefabricated part, the size deviation of the actual prefabricated part and the target prefabricated part, and compares and analyzes the conditions of errors caused in the machining process and whether the size deviation is within an allowable range, and the obtained result is uploaded to a cloud end to serve as a basis for providing mold improvement, prefabricated part forming quality and assembly type building service life monitoring.
Example 2
The present embodiment is different from embodiment 1 only in that the prefabricated part manufacturing mold further includes a waterproof system, and the rest of the arrangement is the same as embodiment 1. The waterproof system includes the waterproof layer sets up on the Z profile of adjusting slider 4020, adjusts slider 4020 bottom, adjusts push pedal 5014 bottom, door spare and window spare bottom in door and window selection district 5 with all contact surfaces of the fixed base station contact in cloth district 2 all are provided with the waterproof layer, the waterproof layer includes that waterproof sealing material gaskets such as cotton rubber slab gasket, rubber gasket pass through the adhesive and mechanical parts is fixed.
Claims (10)
1. The utility model provides a prefabricated component manufacturing mould with intelligence size regulatory function which characterized in that: the door and window placing mechanism is arranged right above the material distribution area, and the length adjusting mechanism and the height adjusting mechanism are respectively electrically connected with the CPU, are respectively arranged on the left side, the right side, the front side and the rear side of the material distribution area and extend into the material distribution area; the prefabricated part manufacturing mold further comprises a door and window selection area which is arranged on the outer side of the height adjusting mechanism, and the door and window placing mechanism can cover the upper portion of the door and window selection area.
2. The prefabricated part manufacturing mold with the intelligent size adjusting function as claimed in claim 1, wherein: the cloth area is a cover-free cuboid structure formed by fixedly connecting and combining a cloth area base platform at the bottom, a left baffle, a right baffle, a front baffle and a rear baffle.
3. The prefabricated part manufacturing mold with the intelligent size adjusting function as claimed in claim 1, wherein: the length adjusting mechanism comprises a plurality of length adjusting power device motors I which are arranged in parallel, a lead screw, a length adjusting pushing piece, a length adjusting push rod, a length adjusting power device base station, a length adjusting power device track, a fixed end and an adjusting slide block, wherein the length adjusting power device motors I, the fixed end and the length adjusting power device track are fixedly connected to the length adjusting power device base station, and the lead screw is arranged between the two fixed ends in parallel along the length direction of the length adjusting power device track and is connected with the output end of the length adjusting power device motors I; the length adjusting pushing piece is connected with the length adjusting power device in a sliding mode through a rail and is in threaded connection with the lead screw; the length adjusting push rod is arranged along the length direction of the lead screw, one end of the length adjusting push rod is fixed with the length adjusting push piece, and the other end of the length adjusting push rod is fixedly connected with the adjusting slide block; the adjusting slide block is positioned in the material distribution area, and the length adjusting push rod penetrates through the material distribution area baffle to be connected with the adjusting slide block; the length adjusting pushing piece is provided with a first infrared detection device close to one side of a motor of the length adjusting power device, and the first infrared detection device, the first length adjusting power device motor and the second length adjusting power device motor are electrically connected with the CPU.
4. The prefabricated part manufacturing mold with the intelligent size adjusting function as claimed in claim 3, wherein: the length adjusting push rod is formed by connecting three sections of spiral sections.
5. The prefabricated part manufacturing mold with the intelligent size adjusting function as claimed in claim 3, wherein: the adjusting slide block comprises a large adjusting slide block, a connecting slide block and a small adjusting slide block, the large adjusting slide block and the small adjusting slide block are Z-shaped, the connecting slide block is T-shaped, and the connecting slide block is arranged between the large adjusting slide block and the small adjusting slide block and is respectively contacted with one side of a Z-shaped surface of the large adjusting slide block and one side of a Z-shaped surface of the small adjusting slide block through the Z-shaped surface; the adjacent large adjusting sliding blocks and the adjacent small adjusting sliding blocks are contacted through Z-shaped surfaces; the length adjusting pushing piece is in threaded connection with a screw rod, and one end of the screw rod is connected with the output end of a motor II of the length adjusting power device; and one side of the length adjusting pushing piece, which is close to the motor II of the length adjusting power device, is provided with a first infrared detection device which is electrically connected with the CPU.
6. The prefabricated part manufacturing mold with the intelligent size adjusting function as claimed in claim 1, wherein: the height adjusting mechanism comprises a height adjusting power device motor, a height adjusting push rod, a height adjusting push piece, a height adjusting power device rail, a height adjusting power device base station and an adjusting push plate, wherein the height adjusting power device motor and the height adjusting power device rail are fixedly connected to the height adjusting power device base station; and a force sensor is arranged on one side of the adjusting push plate close to the height adjusting power device motor, and the force sensor and the height adjusting power device motor are electrically connected with the CPU.
7. The prefabricated part manufacturing mold with the intelligent size adjusting function as claimed in claim 1, wherein: the door and window placing mechanism comprises a column frame, a track, a cross beam, a first door and window placing mechanism motor and a hook device, wherein the lower end of the column frame is fixed on the ground, the upper end of the column frame is fixedly connected with the track, and a groove is formed in the track along the length direction of the track; two ends of the cross beam are arranged in the groove of the track through chain transmission by a first door and window placing mechanism motor; the first door and window placing mechanism motor is fixed on the cross beam and electrically connected with the CPU, and the cross beam can move along the grooves in the rails on the two sides under the driving of the first door and window placing mechanism motor; the lower surface of the cross beam is provided with a sliding groove along the length direction of the cross beam, and the lifting hook device is arranged in the sliding groove.
8. The prefabricated part manufacturing mold with the intelligent size adjusting function as claimed in claim 7, wherein: the lifting hook device comprises a lifting device, a second door and window placing mechanism motor and a lifting hook, wherein the second door and window placing mechanism motor is fixed on the cross beam and is connected with the lifting device through chain transmission; the lifting device is an electric telescopic device, a motor of the lifting device is electrically connected with the CPU, the lifting hook is fixed at the tail end of the lifting device, and the lifting hook is rigid and can ascend, descend or rotate along the height direction of the column frame through the lifting device; the lifting hook is provided with a second infrared monitoring device which is electrically connected with the CPU; and the beam is provided with an image recognition device which is electrically connected with the CPU.
9. The prefabricated part manufacturing mold with the intelligent size adjusting function as claimed in claim 8, wherein: the image recognition device is equipment with the functions of shooting and transmitting images in real time, including an industrial camera and an unmanned aerial vehicle, and transmits size and position information to the CPU in real time through picture shooting.
10. A method for manufacturing a prefabricated part manufacturing mold with an intelligent size adjustment function according to any one of claims 1 to 9, comprising the steps of:
the method comprises the following steps: when the prefabricated member is manufactured, firstly, door pieces and window pieces are placed in a door and window selection area, and the size specification information of the door pieces and the window pieces is input into a CPU;
step two: the CPU identifies the length and the height of a prefabricated part to be manufactured, which is stored in the CPU, through a built-in MASK-RCNN (deep learning model), stores the identified length size information and height size information data of the prefabricated part to be manufactured in the CPU, and the CPU pushes out a corresponding number of adjusting sliders according to the height size information and determines the moving distance of the adjusting sliders according to the length size information;
step three: the length is adjusted through a length adjusting mechanism;
step four: the height is adjusted through a height adjusting mechanism;
step five: the CPU judges whether a door and a window need to be equipped according to size information analyzed by a built-in MASK-RCNN (MASK-RCNN), namely a deep learning model, if not, the image proofreading step is carried out, if so, information door pieces and window pieces stored in the CPU are selected and the positions of the door and the window in the prefabricated part are identified according to the information stored by the MASK-RCNN, the required door pieces and window pieces are hoisted after the target position is identified, the target position is conveyed, and then the image proofreading step is carried out;
step six: and (3) image proofreading: the image recognition device transmits the size position images of the door and the window in the cloth area to the CPU, and the CPU compares the size position images with the size position images recognized by MASK-RCNN and required by the drawing and finely adjusts the size position images through the hook device;
step seven: and pouring concrete into the distribution area, and transmitting the prefabricated part forming image to the CPU by the image recognition device after the prefabricated part is formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110894773.9A CN113478623A (en) | 2021-08-05 | 2021-08-05 | Prefabricated part manufacturing mold with intelligent size adjusting function and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110894773.9A CN113478623A (en) | 2021-08-05 | 2021-08-05 | Prefabricated part manufacturing mold with intelligent size adjusting function and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113478623A true CN113478623A (en) | 2021-10-08 |
Family
ID=77944384
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110894773.9A Pending CN113478623A (en) | 2021-08-05 | 2021-08-05 | Prefabricated part manufacturing mold with intelligent size adjusting function and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113478623A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115837701A (en) * | 2023-02-22 | 2023-03-24 | 青岛环球重工科技有限公司 | Shield segment automatic fine-wiping control system with automatic identification function |
-
2021
- 2021-08-05 CN CN202110894773.9A patent/CN113478623A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115837701A (en) * | 2023-02-22 | 2023-03-24 | 青岛环球重工科技有限公司 | Shield segment automatic fine-wiping control system with automatic identification function |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103128485B (en) | Four-head numerical control corner assembling production line | |
| CN207682642U (en) | Prefabricated PC concrete components tear open, Bu Mo robots and production line | |
| CN113478623A (en) | Prefabricated part manufacturing mold with intelligent size adjusting function and method | |
| CN2717950Y (en) | Full-automatic continuous hot-bending furnace for vehicle glass | |
| CN106914619A (en) | Mobile assembling 3D printing equipment, 3D printing main body equipment and 3D printer | |
| CN205238050U (en) | Manipulator with four degrees of freedom | |
| CN215790613U (en) | Prefabricated component manufacturing mold with intelligent size adjusting function | |
| CN105246257A (en) | Flexible printed circuit board burning device | |
| CN204173420U (en) | A kind of for tiered warehouse facility formula aging line floor truck | |
| CN113540957A (en) | Assembly system of metal packaging shell and insulating terminal and control method thereof | |
| CN112519218A (en) | Cylinder system moving device for 3D printing, printer and method | |
| CN205029979U (en) | Burn device of flexible circuit board | |
| CN210026323U (en) | Framework system for three-dimensional transmission, three-dimensional transmission system and 3D printing equipment based on system | |
| CN111056038A (en) | Equipment of unmanned aerial vehicle undercarriage | |
| CN113753760B (en) | Intelligent stacking brick loading system | |
| CN213301631U (en) | Image sensor test equipment | |
| CN211807347U (en) | Full-automatic glue dripping system | |
| CN209855332U (en) | Three-dimensional parking module for residential area road | |
| CN108515985B (en) | New energy empty iron parking and supplying platform | |
| CN112374955A (en) | Automatic detonator assembly production line and production method thereof | |
| CN218043744U (en) | Intelligent tobacco leaf grading machine | |
| CN209835003U (en) | Automatic material taking mechanism for automatic assembly production line of mobile phone shell | |
| CN113894248B (en) | Rapid preparation equipment for non-mold composite forming sand blank | |
| CN220863188U (en) | Modularized robot operating arm for assembling composite shaft hole parts | |
| CN212365646U (en) | High-efficient equipment that magnetizes |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |