CN113462297A - EVA (ethylene-vinyl acetate) adhesive film suitable for photovoltaic power generation system - Google Patents

EVA (ethylene-vinyl acetate) adhesive film suitable for photovoltaic power generation system Download PDF

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Publication number
CN113462297A
CN113462297A CN202010176190.8A CN202010176190A CN113462297A CN 113462297 A CN113462297 A CN 113462297A CN 202010176190 A CN202010176190 A CN 202010176190A CN 113462297 A CN113462297 A CN 113462297A
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China
Prior art keywords
parts
adhesive film
power generation
photovoltaic power
generation system
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Pending
Application number
CN202010176190.8A
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Chinese (zh)
Inventor
潘敏庆
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Xuzhou Yitong Photoelectric Co ltd
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Xuzhou Yitong Photoelectric Co ltd
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Priority to CN202010176190.8A priority Critical patent/CN113462297A/en
Publication of CN113462297A publication Critical patent/CN113462297A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/10Adhesives in the form of films or foils without carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/02Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J123/04Homopolymers or copolymers of ethene
    • C09J123/08Copolymers of ethene
    • C09J123/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C09J123/0853Vinylacetate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/204Applications use in electrical or conductive gadgets use in solar cells
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2421/00Presence of unspecified rubber
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2423/00Presence of polyolefin
    • C09J2423/04Presence of homo or copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2451/00Presence of graft polymer
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2471/00Presence of polyether
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Photovoltaic Devices (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to an EVA (ethylene vinyl acetate) adhesive film suitable for a photovoltaic power generation system, which consists of the following substances in parts by weight: 70-90 parts of ethylene-vinyl acetate copolymer (VA is 20-35 parts and MI is 30-45), 5-10 parts of acrylic acid grafted EVA copolymer, 10-18 parts of acidic compound, 1-3 parts of long-chain hydrocarbon, 0.1-0.6 part of catalyst, 0.03-0.06 part of 2, 6-tertiary butyl-4-methylphenol, 0.1-0.5 part of side chain type sulfonated fluorine-containing polyarylether, 15-30 parts of composite flame retardant, 3-7 parts of organic clay, 1-3 parts of anti-aging agent, 2-4 parts of ethylene bis stearamide, 8-16 parts of fine rubber powder, 6-12 parts of talcum powder and 0.2-0.8 part of dipentaerythritol ester; the invention adopts the fine rubber powder as the filler to effectively improve the toughness, effectively expands the range of high and low temperature resistance to adapt to more severe environment, and effectively prevents aging to prolong the service life while greatly improving the photoelectric conversion efficiency.

Description

EVA (ethylene-vinyl acetate) adhesive film suitable for photovoltaic power generation system
Technical Field
The invention relates to an EVA (ethylene vinyl acetate) adhesive film suitable for a photovoltaic power generation system.
Background
EVA (ethylene-vinyl acetate copolymer) is a thermoplastic high polymer material and is formed by copolymerizing ethylene and vinyl acetate at high temperature and high pressure; EVA adhesive films with different transparencies, softness and toughness can be obtained by adjusting the proportion of ethylene to vinyl acetate; because the EVA adhesive film has the characteristics of low shrinkage, high light transmittance, high peel strength, excellent weatherability and processability, etc., it has become a photovoltaic panel packaging material most commonly used in the field of photovoltaic power generation.
The existing EVA adhesive film suitable for a photovoltaic power generation system is poor in toughness, easy to break, small in limit value range of resisting high and low temperatures, limited in application range, low in photoelectric conversion efficiency, short in service life and ready for further improvement.
Disclosure of Invention
In view of the current situation of the prior art, the invention aims to provide an EVA adhesive film suitable for a photovoltaic power generation system, which adopts fine rubber powder as a filler to effectively improve toughness, effectively expands a high and low temperature resistant range to adapt to a more severe environment, and effectively prevents aging to prolong service life while greatly improving photoelectric conversion efficiency.
The technical scheme adopted by the invention for solving the technical problems is as follows: the EVA adhesive film suitable for the photovoltaic power generation system is characterized by comprising the following substances in parts by weight: 70-90 parts of ethylene-vinyl acetate copolymer (VA is 20-35 parts and MI is 30-45), 5-10 parts of acrylic acid grafted EVA copolymer, 10-18 parts of acidic compound, 1-3 parts of long-chain hydrocarbon, 0.1-0.6 part of catalyst, 0.03-0.06 part of 2, 6-tertiary butyl-4-methylphenol, 0.1-0.5 part of side chain type sulfonated fluorine-containing polyarylether, 15-30 parts of composite flame retardant, 3-7 parts of organic clay, 1-3 parts of anti-aging agent, 2-4 parts of ethylene bis stearamide, 8-16 parts of fine rubber powder, 6-12 parts of talcum powder and 0.2-0.8 part of dipentaerythritol ester.
Preferably, the acidic compound is one or more of ammonium polyphosphate, carbonic acid, carbonate, sodium polyacrylate, calcium silicate and trimethyl phosphite.
Preferably, the composite flame retardant is a mixture of superfine zinc hydroxide and superfine silicon hydroxide in a mass ratio of 1: 1.
Preferably, the catalyst is one of magnesium lithium silicate, quaternary ammonium salt intercalated sodium-based montmorillonite and quaternary phosphonium salt modified montmorillonite.
Compared with the prior art, the invention has the advantages that: the invention adopts the fine rubber powder as the filler to effectively improve the toughness, effectively expands the range of high and low temperature resistance to adapt to more severe environment, and effectively prevents aging to prolong the service life while greatly improving the photoelectric conversion efficiency.
Detailed Description
An EVA adhesive film suitable for a photovoltaic power generation system is composed of the following substances in parts by weight: 80 parts of ethylene-vinyl acetate copolymer (VA is 28 and MI is 36), 8 parts of acrylic acid grafted EVA copolymer, 12 parts of acidic compound, 2 parts of long-chain hydrocarbon, 0.4 part of catalyst, 0.05 part of 2, 6-tertiary butyl-4-methylphenol, 0.1 part of side chain type sulfonated fluorine-containing polyarylether, 20 parts of composite flame retardant, 4 parts of organic clay, 1 part of anti-aging agent, 3 parts of ethylene bis stearamide, 10 parts of fine rubber powder, 8 parts of talcum powder and 0.6 part of dipentaerythritol ester.
The acidic compound is one or more of ammonium polyphosphate, carbonic acid, carbonate, sodium polyacrylate, calcium silicate and trimethyl phosphite;
the composite flame retardant is a mixture of superfine zinc hydroxide and superfine silicon hydroxide in a mass ratio of 1:1, and the catalyst is one of magnesium lithium silicate, quaternary ammonium salt intercalated sodium-based montmorillonite and quaternary phosphonium salt modified montmorillonite.
And (3) performance testing:
the EVA adhesive film obtained by synthesizing the above substances is measured by the following method:
1. UV resistance test
The test conditions were: the temperature is 60 +/-5 ℃, the wavelength is 200-400 nm, and the irradiation intensity is 15 KW.h/m 2.
2. Aging resistance
The aging resistance test conditions are as follows: the temperature is 90 ℃, the relative humidity is 80 percent, and the time is 2000 h.
3. Photoelectric conversion efficiency
And respectively packaging the monocrystalline silicon solar battery packs by using the obtained EVA adhesive films, and testing the photoelectric conversion efficiency according to the packaging method.
After testing, the EVA adhesive film disclosed by the invention has good ultraviolet resistance and aging resistance, and has higher photoelectric conversion efficiency.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that various changes in the embodiments and modifications thereof may be made, and equivalents may be substituted for elements thereof; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (4)

1. The EVA adhesive film suitable for the photovoltaic power generation system is characterized by comprising the following substances in parts by weight: 70-90 parts of ethylene-vinyl acetate copolymer (VA is 20-35 parts and MI is 30-45), 5-10 parts of acrylic acid grafted EVA copolymer, 10-18 parts of acidic compound, 1-3 parts of long-chain hydrocarbon, 0.1-0.6 part of catalyst, 0.03-0.06 part of 2, 6-tertiary butyl-4-methylphenol, 0.1-0.5 part of side chain type sulfonated fluorine-containing polyarylether, 15-30 parts of composite flame retardant, 3-7 parts of organic clay, 1-3 parts of anti-aging agent, 2-4 parts of ethylene bis stearamide, 8-16 parts of fine rubber powder, 6-12 parts of talcum powder and 0.2-0.8 part of dipentaerythritol ester.
2. The EVA adhesive film suitable for a photovoltaic power generation system according to claim 1, wherein the acidic compound is one or more of ammonium polyphosphate, carbonic acid, carbonate, sodium polyacrylate, calcium silicate and trimethyl phosphite.
3. The EVA adhesive film suitable for a photovoltaic power generation system of claim 1, wherein the composite flame retardant is a mixture of ultrafine zinc hydroxide and ultrafine silicon hydroxide in a mass ratio of 1: 1.
4. The EVA adhesive film suitable for a photovoltaic power generation system of claim 1, wherein the catalyst is one of magnesium lithium silicate, quaternary ammonium salt intercalated sodium-based montmorillonite, and quaternary phosphonium salt modified montmorillonite.
CN202010176190.8A 2020-03-13 2020-03-13 EVA (ethylene-vinyl acetate) adhesive film suitable for photovoltaic power generation system Pending CN113462297A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010176190.8A CN113462297A (en) 2020-03-13 2020-03-13 EVA (ethylene-vinyl acetate) adhesive film suitable for photovoltaic power generation system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010176190.8A CN113462297A (en) 2020-03-13 2020-03-13 EVA (ethylene-vinyl acetate) adhesive film suitable for photovoltaic power generation system

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CN113462297A true CN113462297A (en) 2021-10-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115849382A (en) * 2022-12-26 2023-03-28 山东理工昊明新能源有限公司 Silicon material for photovoltaic power generation and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115849382A (en) * 2022-12-26 2023-03-28 山东理工昊明新能源有限公司 Silicon material for photovoltaic power generation and preparation method thereof
CN115849382B (en) * 2022-12-26 2023-07-21 山东理工职业学院 Silicon material for photovoltaic power generation and preparation method thereof

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