CN113460116B - An intelligent maintenance robot based on cloud computing - Google Patents

An intelligent maintenance robot based on cloud computing Download PDF

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Publication number
CN113460116B
CN113460116B CN202110759763.4A CN202110759763A CN113460116B CN 113460116 B CN113460116 B CN 113460116B CN 202110759763 A CN202110759763 A CN 202110759763A CN 113460116 B CN113460116 B CN 113460116B
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fixedly connected
liquid
linear motor
cloud computing
storage tank
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CN113460116A (en
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许耕纶
舒畅
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Zhejiang Shenqi Electronic Commerce Co ltd
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Zhejiang Shenqi Electronic Commerce Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61KAUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
    • B61K13/00Other auxiliaries or accessories for railways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/12Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/68Arrangements for adjusting the position of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S3/00Vehicle cleaning apparatus not integral with vehicles
    • B60S3/006Vehicle cleaning apparatus not integral with vehicles specially adapted for railway vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D15/00Other railway vehicles, e.g. scaffold cars; Adaptations of vehicles for use on railways
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00Television systems
    • H04N7/18Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Transportation (AREA)
  • Spray Control Apparatus (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses an intelligent maintenance robot based on cloud computing, which comprises a moving mechanism, a spraying mechanism, a cleaning mechanism, an air drying mechanism, a bottom plate, a storage mechanism, a control mechanism, a liquid injection and discharge mechanism and a stirring mechanism, wherein the spraying mechanism is arranged on the bottom plate; when the moving mechanism is used, the moving mechanism moves on the track, inspection information is transmitted to workers in a train maintenance room by matching with the camera, the workers do not need to detect the paint surface of the train shell outdoors, and the labor intensity of the workers is reduced.

Description

一种基于云计算的智能检修机器人An intelligent maintenance robot based on cloud computing

技术领域technical field

本发明涉及机器人技术领域,具体来说,涉及一种基于云计算的智能检修机器人。The invention relates to the field of robot technology, in particular, to an intelligent maintenance robot based on cloud computing.

背景技术Background technique

随着技术的发展,智能化发展成为主流,智能机器人在各种应用领域逐步推广,其逐渐融入到社会生活的方方面面。随着人工成本的增加,越来越多的机器人替代了人工,火车、又称铁路列车,是指在铁路轨道上行驶的车辆,通常由多节车厢所组成,为人类的现代重要交通工具之一,火车外壳的漆面需要定期进行检查补漆。With the development of technology, intelligent development has become the mainstream, intelligent robots are gradually promoted in various application fields, and they are gradually integrated into all aspects of social life. With the increase of labor costs, more and more robots have replaced labor. Trains, also known as railway trains, refer to vehicles running on railway tracks, usually composed of multiple carriages, which are one of the most important modern means of transportation for human beings. First, the paint surface of the train shell needs to be checked and repainted regularly.

现有技术中的在对火车外壳进行检测补漆,通常为工作人员在室外对火车外壳进行巡查检修,增加工作人员的劳动强度,且检修效率低,同时工作人员手动对火车外壳进行补漆,补漆效果较差,降低火车外壳的漆面质量,且补漆后不便于对漆面进行快速风干,不利于火车外壳漆面的检修,为此,提出一种基于云计算的智能检修机器人。In the prior art, when inspecting and repairing the train shell, the staff usually inspects and repairs the train shell outdoors, which increases the labor intensity of the staff, and the maintenance efficiency is low. At the same time, the staff manually paints the train shell, The paint repair effect is poor, which reduces the paint quality of the train shell, and it is not convenient to quickly air dry the paint surface after paint repair, which is not conducive to the maintenance of the paint surface of the train shell. Therefore, an intelligent maintenance robot based on cloud computing is proposed.

发明内容SUMMARY OF THE INVENTION

本发明的技术任务是针对以上不足,提供本发明使用时,通过移动机构在轨道上进行移动,配合摄像头将巡查信息传递给火车检修室内的工作人员,不必工作人员在室外对火车外壳漆面进行检测,降低工作人员的劳动强度来解决上述问题。The technical task of the present invention is to address the above deficiencies. When the present invention is used, the mobile mechanism is used to move on the track, and the inspection information is transmitted to the staff in the train inspection room with the help of the camera. Detection, reduce the labor intensity of staff to solve the above problems.

本发明的技术方案是这样实现的:The technical scheme of the present invention is realized as follows:

一种基于云计算的智能检修机器人,包括移动机构、喷涂机构、清理机构、风干机构、底板、存放机构、控制机构、注排液机构和搅拌机构;An intelligent maintenance robot based on cloud computing, comprising a moving mechanism, a spraying mechanism, a cleaning mechanism, an air-drying mechanism, a bottom plate, a storage mechanism, a control mechanism, a liquid injection and discharge mechanism and a stirring mechanism;

其中,所述移动机构包括第一车轮轴,所述第一车轮轴设于所述底板的下方,所述底板的下方设有第二车轮轴,所述第二车轮轴的一端固定连接有第一锥齿轮,所述底板的下表面固定安装有正反转电机,所述正反转电机的输出端通过联轴器固定安装有转轴,所述转轴的一端固定连接有第二锥齿轮,所述第二锥齿轮的外部与所述第一锥齿轮的外部啮合,所述第一车轮轴的两端和所述第二车轮轴的一端均固定连接有轨道轮;Wherein, the moving mechanism includes a first wheel axle, the first wheel axle is arranged under the bottom plate, a second wheel axle is arranged under the bottom plate, and one end of the second wheel axle is fixedly connected with the first wheel axle A bevel gear, a forward and reverse rotation motor is fixedly installed on the lower surface of the bottom plate, the output end of the forward and reverse rotation motor is fixedly installed with a rotating shaft through a coupling, and one end of the rotating shaft is fixedly connected with a second bevel gear, so The outside of the second bevel gear meshes with the outside of the first bevel gear, and both ends of the first wheel axle and one end of the second wheel axle are fixedly connected with track wheels;

其中,所述喷涂机构包括第一直线电机,所述底板的上表面固定连接有储液箱,所述储液箱的上表面固定安装有液泵,所述液泵的出液口连通有排液管,所述第一直线电机的输出端固定连接有喷头,所述液泵的进液口连通有进液管,所述储液箱的一侧连通有第一出液管,所述第一出液管的一端与所述进液管的一端连通,所述储液箱的内部设有第一腔体;Wherein, the spraying mechanism includes a first linear motor, a liquid storage tank is fixedly connected to the upper surface of the bottom plate, a liquid pump is fixedly installed on the upper surface of the liquid storage tank, and the liquid outlet of the liquid pump communicates with A liquid discharge pipe, the output end of the first linear motor is fixedly connected with a nozzle, the liquid inlet of the liquid pump is connected with a liquid inlet pipe, and one side of the liquid storage tank is connected with a first liquid outlet pipe, so One end of the first liquid outlet pipe is communicated with one end of the liquid inlet pipe, and the inside of the liquid storage tank is provided with a first cavity;

其中,所述清理机构包括第一出水管,所述第一出水管的一端与所述储液箱的外侧连通,所述第一出水管的另一端与所述进液管的一端连通,所述储液箱的内部设有第二腔体;Wherein, the cleaning mechanism includes a first water outlet pipe, one end of the first water outlet pipe is communicated with the outside of the liquid storage tank, and the other end of the first water outlet pipe is communicated with one end of the liquid inlet pipe, so A second cavity is arranged inside the liquid storage tank;

其中,所述风干机构包括第三直线电机,所述储液箱的上表面固定安装有风机,所述风机的出风口连通有排风管,所述第三直线电机的输出端固定连接有风嘴,所述风嘴的进风口与所述排风管的一端连通;Wherein, the air drying mechanism includes a third linear motor, a fan is fixedly installed on the upper surface of the liquid storage tank, an air outlet of the fan is connected with an exhaust pipe, and an output end of the third linear motor is fixedly connected with a fan mouth, the air inlet of the air nozzle is communicated with one end of the air exhaust pipe;

其中,所述存放机构包括箱体,所述箱体的底部固定连接于所述底板的上表面,所述第一直线电机和所述第三直线电机的底部与所述箱体的上表面固定连接;Wherein, the storage mechanism includes a box body, the bottom of the box body is fixedly connected to the upper surface of the bottom plate, the bottoms of the first linear motor and the third linear motor are connected to the upper surface of the box body fixed connection;

其中,所述控制机构包括摄像头,所述摄像头固定连接于所述箱体的上表面,所述底板的下表面固定安装有PLC控制器和通信模块,所述摄像头的信号输出端与所述PLC控制器的信号输入端连接,所述PLC控制器的信号输出端与所述通信模块的信号输入端连接,所述通信模块的信号输出端与云计算模块的信号输入端连接,所述云计算模块的信号输出端与显示屏的信号输入端连接,所述第一直线电机、第二直线电机、第三直线电机、液泵、风机和正反转电机的电控端分别与所述PLC控制器的控制输出端电连接。Wherein, the control mechanism includes a camera, the camera is fixedly connected to the upper surface of the box body, the lower surface of the bottom plate is fixedly installed with a PLC controller and a communication module, and the signal output end of the camera is connected to the PLC The signal input end of the controller is connected, the signal output end of the PLC controller is connected with the signal input end of the communication module, the signal output end of the communication module is connected with the signal input end of the cloud computing module, the cloud computing The signal output end of the module is connected to the signal input end of the display screen, and the electric control ends of the first linear motor, the second linear motor, the third linear motor, the liquid pump, the fan and the forward and reverse motors are respectively controlled by the PLC. The control output terminal of the controller is electrically connected.

作为优选,所述移动机构还包括第一固定板,所述第一固定板固定连接于所述底板的下表面,所述第一固定板的内侧与第一轴承的外环固定连接,所述第二车轮轴的外部与所述第一轴承的内环固定连接。Preferably, the moving mechanism further includes a first fixing plate, the first fixing plate is fixedly connected to the lower surface of the bottom plate, the inner side of the first fixing plate is fixedly connected with the outer ring of the first bearing, the The outside of the second wheel axle is fixedly connected to the inner ring of the first bearing.

作为优选,所述清理机构还包括第二直线电机,所述第二直线电机的底部与所述箱体的上表面固定连接,所述第二直线电机的输出端固定连接有第二固定板,所述第二固定板的外侧固定连接有毛刷。Preferably, the cleaning mechanism further includes a second linear motor, the bottom of the second linear motor is fixedly connected with the upper surface of the box body, and the output end of the second linear motor is fixedly connected with a second fixing plate, A brush is fixedly connected to the outer side of the second fixing plate.

作为优选,所述存放机构的内部铰接有两个箱门,所述箱门的外侧固定连接有把手。Preferably, two box doors are hinged inside the storage mechanism, and handles are fixedly connected to the outside of the box doors.

作为优选,所述第一出液管上固定安装有第一电磁阀,所述第一出水管上固定安装有第二电磁阀。Preferably, a first solenoid valve is fixedly installed on the first liquid outlet pipe, and a second solenoid valve is fixedly installed on the first water outlet pipe.

作为优选,所述控制机构还包括用于供电的蓄电池,所述蓄电池固定连接于所述底板的下表面。Preferably, the control mechanism further includes a battery for power supply, and the battery is fixedly connected to the lower surface of the bottom plate.

作为优选,所述注排液机构包括注液管,所述注液管的一端与所述储液箱的上表面连通,所述储液箱的上表面连通有注水管,所述注液管和所述注水管上均固定安装有第一阀门,所述储液箱的一侧连通有第二出液管和第二出水管,所述第二出液管和第二出水管上均固定安装有第二阀门。Preferably, the liquid injection and discharge mechanism includes a liquid injection pipe, one end of the liquid injection pipe is communicated with the upper surface of the liquid storage tank, the upper surface of the liquid storage tank is connected with a water injection pipe, and the liquid injection pipe is connected to the upper surface of the liquid storage tank. A first valve is fixedly installed on the water injection pipe and the liquid storage tank, a second liquid outlet pipe and a second water outlet pipe are connected to one side of the liquid storage tank, and the second liquid outlet pipe and the second water outlet pipe are both fixed A second valve is installed.

作为优选,所述储液箱的前表面开设有两个通槽,所述通槽的内部固定连接有板体。Preferably, two through grooves are formed on the front surface of the liquid storage tank, and a plate body is fixedly connected to the inside of the through grooves.

作为优选,所述搅拌机构包括搅拌电机,所述搅拌电机固定连接于所述储液箱的一侧,所述搅拌电机的输出端通过联轴器固定连接有搅拌轴,所述搅拌轴的外部固定连接有搅拌叶,所述搅拌轴的一端通过第二轴承与所述第一腔体的内部转动连接。Preferably, the stirring mechanism includes a stirring motor, the stirring motor is fixedly connected to one side of the liquid storage tank, the output end of the stirring motor is fixedly connected with a stirring shaft through a coupling, and the outside of the stirring shaft is fixedly connected with a stirring shaft. A stirring blade is fixedly connected, and one end of the stirring shaft is rotatably connected with the inside of the first cavity through a second bearing.

作为优选,所述底板的上表面固定连接有推把。Preferably, a push handle is fixedly connected to the upper surface of the bottom plate.

与现有技术相比,本发明的优点和积极效果在于:Compared with the prior art, the advantages and positive effects of the present invention are:

一、本发明使用时,通过移动机构在轨道上进行移动,配合摄像头将巡查信息传递给火车检修室内的工作人员,不必工作人员在室外对火车外壳漆面进行检测,降低工作人员的劳动强度。1. When the present invention is used, the mobile mechanism moves on the track, and cooperates with the camera to transmit the inspection information to the staff in the train inspection room, so that the staff does not need to detect the paint surface of the train shell outdoors, and the labor intensity of the staff is reduced.

二、通过云计算配合检测数据,对火车外壳漆面的修复方案进行制定,然后配合清洗机构和喷涂机构对漆面进行清洗补漆,提高对漆面的修复效果提升火车外壳的漆面质量。2. Through cloud computing and testing data, formulate a repair plan for the paint surface of the train shell, and then cooperate with the cleaning mechanism and the spraying mechanism to clean and touch up the paint surface, so as to improve the repair effect of the paint surface and improve the paint surface quality of the train shell.

三、同时通过风干机构,便于对修复后的漆面进行快速风干,利于火车外壳漆面的检修使用。3. At the same time, through the air-drying mechanism, it is convenient to quickly air-dry the repaired paint surface, which is conducive to the maintenance and use of the paint surface of the train shell.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1是根据本发明实施例的基于云计算的智能检修机器人的结构示意图;1 is a schematic structural diagram of an intelligent maintenance robot based on cloud computing according to an embodiment of the present invention;

图2是根据本发明实施例底板与第一车轮轴和第二车轮轴的连接结构示意图;FIG. 2 is a schematic diagram of the connection structure of a base plate and a first wheel axle and a second wheel axle according to an embodiment of the present invention;

图3是根据本发明实施例底板的底部结构示意图;3 is a schematic diagram of a bottom structure of a base plate according to an embodiment of the present invention;

图4是根据本发明实施例储液箱的结构示意图;4 is a schematic structural diagram of a liquid storage tank according to an embodiment of the present invention;

图5是根据本发明实施例储液箱的侧视结构示意图;5 is a schematic side view of a liquid storage tank according to an embodiment of the present invention;

图6是根据本发明实施例储液箱的内部结构示意图;6 is a schematic diagram of the internal structure of a liquid storage tank according to an embodiment of the present invention;

图7是根据本发明实施例箱体的结构示意图;7 is a schematic structural diagram of a box body according to an embodiment of the present invention;

图8是根据本发明实施例第二车轮轴与轨道轮和第一固定板的连接结构示意图;8 is a schematic diagram of the connection structure of the second wheel axle, the track wheel and the first fixing plate according to an embodiment of the present invention;

图9是根据本发明实施例的电性连接框图。FIG. 9 is a block diagram of electrical connection according to an embodiment of the present invention.

图中:In the picture:

1、移动机构;11、第一车轮轴;12、第二车轮轴;13、第一锥齿轮;14、正反转电机;15、转轴;16、第二锥齿轮;17、轨道轮;18、第一固定板;19、第一轴承;2、喷涂机构;21、第一直线电机;22、储液箱;23、液泵;24、排液管;25、喷头;26、进液管;27、第一出液管;28、第一腔体;29、第一电磁阀;3、清理机构;31、第二直线电机;32、第二固定板;33、毛刷;34、第一出水管;35、第二腔体;36、第二电磁阀;4、风干机构;41、第三直线电机;42、风机;43、排风管;44、风嘴;5、底板;6、存放机构;61、箱体;62、箱门;63、把手;7、控制机构;71、摄像头;72、PLC控制器;73、通信模块;74、蓄电池;8、注排液机构;81、注液管;82、注水管;83、第一阀门;84、第二出液管;85、第二出水管;86、第二阀门;87、通槽;88、板体;9、搅拌机构;91、搅拌电机;92、搅拌轴;93、第二轴承;94、搅拌叶;10、推把。1. Moving mechanism; 11. The first wheel axle; 12, The second wheel axle; 13, The first bevel gear; 14, The forward and reverse motor; 15, The rotating shaft; 16, The second bevel gear; , the first fixed plate; 19, the first bearing; 2, the spraying mechanism; 21, the first linear motor; 22, the liquid storage tank; 23, the liquid pump; 24, the drain pipe; 25, the nozzle; 26, the liquid inlet pipe; 27, the first liquid outlet pipe; 28, the first cavity; 29, the first solenoid valve; 3, the cleaning mechanism; 31, the second linear motor; 32, the second fixed plate; 33, the brush; 34, The first water outlet pipe; 35, the second cavity; 36, the second solenoid valve; 4, the air drying mechanism; 41, the third linear motor; 42, the fan; 43, the exhaust pipe; 44, the air nozzle; 5, the bottom plate; 6. Storage mechanism; 61, box body; 62, box door; 63, handle; 7, control mechanism; 71, camera; 72, PLC controller; 73, communication module; 74, battery; 8, liquid injection and drainage mechanism; 81, liquid injection pipe; 82, water injection pipe; 83, first valve; 84, second liquid outlet pipe; 85, second water outlet pipe; 86, second valve; 87, channel; 88, plate body; 9, stirring mechanism; 91, stirring motor; 92, stirring shaft; 93, second bearing; 94, stirring blade; 10, push handle.

具体实施方式Detailed ways

为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和实施例对本发明做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments may be combined with each other in the case of no conflict.

下面结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

实施例1Example 1

如图1-图9所示,根据本发明实施例的一种基于云计算的智能检修机器人,包括移动机构1、喷涂机构2、清理机构3、风干机构4、底板5、存放机构6、控制机构7、注排液机构8和搅拌机构9;As shown in Figures 1-9, a cloud-based intelligent maintenance robot according to an embodiment of the present invention includes a moving mechanism 1, a spraying mechanism 2, a cleaning mechanism 3, an air-drying mechanism 4, a bottom plate 5, a storage mechanism 6, a control mechanism Mechanism 7, liquid injection and discharge mechanism 8 and stirring mechanism 9;

其中,移动机构1包括第一车轮轴11,第一车轮轴11设于底板5的下方,底板5的下方设有第二车轮轴12,第二车轮轴12的一端固定连接有第一锥齿轮13,底板5的下表面固定安装有正反转电机14,正反转电机14的输出端通过联轴器固定安装有转轴15,转轴15的一端固定连接有第二锥齿轮16,第二锥齿轮16的外部与第一锥齿轮13的外部啮合,第一车轮轴11的两端和第二车轮轴12的一端均固定连接有轨道轮17,移动机构1还包括第一固定板18,第一固定板18固定连接于底板5的下表面,第一固定板18的内侧与第一轴承19的外环固定连接,第二车轮轴12的外部与第一轴承19的内环固定连接;The moving mechanism 1 includes a first wheel shaft 11 , the first wheel shaft 11 is arranged below the base plate 5 , a second wheel shaft 12 is arranged below the base plate 5 , and one end of the second wheel shaft 12 is fixedly connected with a first bevel gear 13. A forward and reverse rotation motor 14 is fixedly installed on the lower surface of the bottom plate 5. The output end of the forward and reverse rotation motor 14 is fixedly installed with a rotating shaft 15 through a coupling, and one end of the rotating shaft 15 is fixedly connected with a second bevel gear 16. The outside of the gear 16 meshes with the outside of the first bevel gear 13, the two ends of the first wheel axle 11 and one end of the second wheel axle 12 are fixedly connected with the rail wheels 17, and the moving mechanism 1 also includes a first fixing plate 18, the first A fixing plate 18 is fixedly connected to the lower surface of the bottom plate 5, the inner side of the first fixing plate 18 is fixedly connected with the outer ring of the first bearing 19, and the outer side of the second wheel axle 12 is fixedly connected with the inner ring of the first bearing 19;

通过采用上述技术方案,启动正反转电机14,带动转轴15转动,从而带动第二锥齿轮16转动,第二锥齿轮16带动第一锥齿轮13转动,从而带动第二车轮轴12转动,第二车轮轴12带动轨道轮17转动,对本发明的位置进行移动。By adopting the above technical solution, the forward and reverse rotation motor 14 is activated to drive the rotation shaft 15 to rotate, thereby driving the second bevel gear 16 to rotate, and the second bevel gear 16 to drive the first bevel gear 13 to rotate, thereby driving the second wheel shaft 12 to rotate. The two wheel axles 12 drive the track wheel 17 to rotate, and move the position of the present invention.

其中,喷涂机构2包括第一直线电机21,底板5的上表面固定连接有储液箱22,储液箱22的上表面固定安装有液泵23,液泵23的出液口连通有排液管24,第一直线电机21的输出端固定连接有喷头25,液泵23的进液口连通有进液管26,储液箱22的一侧连通有第一出液管27,第一出液管27的一端与进液管26的一端连通,储液箱22的内部设有第一腔体28,第一出液管27上固定安装有第一电磁阀29;Wherein, the spraying mechanism 2 includes a first linear motor 21, the upper surface of the bottom plate 5 is fixedly connected with a liquid storage tank 22, the upper surface of the liquid storage tank 22 is fixedly installed with a liquid pump 23, and the liquid outlet of the liquid pump 23 is connected with a discharge The liquid pipe 24, the output end of the first linear motor 21 is fixedly connected with the spray head 25, the liquid inlet of the liquid pump 23 is connected with the liquid inlet pipe 26, one side of the liquid storage tank 22 is connected with the first liquid outlet pipe 27, One end of a liquid outlet pipe 27 is communicated with one end of the liquid inlet pipe 26, a first cavity 28 is provided inside the liquid storage tank 22, and a first solenoid valve 29 is fixedly installed on the first liquid outlet pipe 27;

通过采用上述技术方案,第一直线电机21带动喷头25移动至喷涂位置,打开第一电磁阀29,启动液泵23,液泵23通过第一出液管27从第一腔体28中抽出漆料,然后通过排液管24排入喷头25中,对火车外壳进行补漆。By adopting the above technical solution, the first linear motor 21 drives the spray head 25 to move to the spraying position, opens the first solenoid valve 29 , and starts the liquid pump 23 , and the liquid pump 23 is drawn out from the first cavity 28 through the first liquid outlet pipe 27 The paint is then discharged into the spray head 25 through the drain pipe 24 to carry out touch-up paint on the train shell.

其中,存放机构6包括箱体61,箱体61的底部固定连接于底板5的上表面,第一直线电机21和第三直线电机41的底部与箱体61的上表面固定连接,存放机构6的内部铰接有两个箱门62,箱门62的外侧固定连接有把手63;The storage mechanism 6 includes a box body 61, the bottom of the box body 61 is fixedly connected to the upper surface of the bottom plate 5, the bottoms of the first linear motor 21 and the third linear motor 41 are fixedly connected to the upper surface of the box body 61, and the storage mechanism The inside of 6 is hinged with two box doors 62, and the outside of the box doors 62 is fixedly connected with a handle 63;

通过采用上述技术方案,通过箱体61的设置,对第一直线电机21、第二直线电机31、第三直线电机41和摄像头71支撑固定的同时,便于对检修用的工具和材料进行存放,箱门62对工具和材料起到防护的作用。By adopting the above technical solution, the first linear motor 21 , the second linear motor 31 , the third linear motor 41 and the camera 71 are supported and fixed by the setting of the box body 61 , and at the same time, it is convenient to store the tools and materials for maintenance. , the box door 62 plays a protective role on tools and materials.

其中,控制机构7包括摄像头71,摄像头71固定连接于箱体61的上表面,底板5的下表面固定安装有PLC控制器72和通信模块73,摄像头71的信号输出端与PLC控制器72的信号输入端连接,PLC控制器72的信号输出端与通信模块73的信号输入端连接,通信模块73的信号输出端与云计算模块的信号输入端连接,云计算模块的信号输出端与显示屏的信号输入端连接,第一直线电机21、第二直线电机31、第三直线电机41、液泵23、风机42和正反转电机14的电控端分别与PLC控制器72的控制输出端电连接,控制机构7还包括用于供电的蓄电池74,蓄电池74固定连接于底板5的下表面。Wherein, the control mechanism 7 includes a camera 71, the camera 71 is fixedly connected to the upper surface of the box body 61, the lower surface of the base plate 5 is fixedly installed with a PLC controller 72 and a communication module 73, and the signal output end of the camera 71 is connected to the PLC controller 72. The signal input end is connected, the signal output end of the PLC controller 72 is connected with the signal input end of the communication module 73, the signal output end of the communication module 73 is connected with the signal input end of the cloud computing module, and the signal output end of the cloud computing module is connected with the display screen The signal input end of the first linear motor 21, the second linear motor 31, the third linear motor 41, the liquid pump 23, the fan 42 and the forward and reverse rotation motor 14 are respectively connected with the control output end of the PLC controller 72. For electrical connection, the control mechanism 7 also includes a battery 74 for power supply, and the battery 74 is fixedly connected to the lower surface of the base plate 5 .

通过采用上述技术方案,通过摄像头71对火车外壳的画面进行捕捉,然后通过PLC控制器72传入通信模块73中,通过通信模块73将信息传入火车检修室中的显示屏上,工作人员通过显示屏对火车外壳的漆面损坏处进行判断,同时通过云计算根据漆面破损处的大小,判断对漆料的喷涂时间和范围,且对漆料的烘干时间进行计算,提高对漆面的修复效果和修复效率。By adopting the above technical solution, the picture of the train shell is captured by the camera 71, and then transmitted to the communication module 73 through the PLC controller 72, and the information is transmitted to the display screen in the train inspection room through the communication module 73. The display screen judges the damage to the paint surface of the train shell, and at the same time, according to the size of the damaged paint surface through cloud computing, it determines the spraying time and scope of the paint, and calculates the drying time of the paint to improve the paint surface. repair effect and repair efficiency.

具体的,注排液机构8包括注液管81,注液管81的一端与储液箱22的上表面连通,储液箱22的上表面连通有注水管82,注液管81和注水管82上均固定安装有第一阀门83,储液箱22的一侧连通有第二出液管84和第二出水管85,第二出液管84和第二出水管85上均固定安装有第二阀门86,储液箱22的前表面开设有两个通槽87,通槽87的内部固定连接有板体88。Specifically, the liquid injection and discharge mechanism 8 includes a liquid injection pipe 81, one end of the liquid injection pipe 81 is communicated with the upper surface of the liquid storage tank 22, and the upper surface of the liquid storage tank 22 is connected with a water injection pipe 82, the liquid injection pipe 81 and the water injection pipe The first valve 83 is fixedly installed on the 82, one side of the liquid storage tank 22 is connected with the second liquid outlet pipe 84 and the second water outlet pipe 85, and the second liquid outlet pipe 84 and the second water outlet pipe 85 are fixedly installed with For the second valve 86 , two through grooves 87 are formed on the front surface of the liquid storage tank 22 , and a plate body 88 is fixedly connected to the inside of the through grooves 87 .

通过采用上述技术方案,打开注液管81和注水管82上的第一阀门83,便于向第一腔体28和第二腔体35中分别注入漆料和水,打开第二出液管84和第二出水管85上的第二阀门86,便于将第一腔体28中的漆料和第二腔体35中的水排出,板体88的材质为透明玻璃板,便于观察第一腔体28和第二腔体35中液体的储量。By adopting the above technical solution, the first valve 83 on the liquid injection pipe 81 and the water injection pipe 82 is opened, so that paint and water can be injected into the first cavity 28 and the second cavity 35 respectively, and the second liquid outlet pipe 84 is opened. and the second valve 86 on the second water outlet pipe 85 to facilitate the discharge of the paint in the first cavity 28 and the water in the second cavity 35. The material of the plate body 88 is a transparent glass plate, which is convenient for observing the first cavity. The volume of liquid in the body 28 and the second cavity 35.

具体的,底板5的上表面固定连接有推把10。Specifically, a push handle 10 is fixedly connected to the upper surface of the bottom plate 5 .

通过采用上述技术方案,推动推把10,配合轨道轮17,便于将本发明进行手动移动。By adopting the above technical solution, the push handle 10 is pushed and the rail wheel 17 is matched to facilitate the manual movement of the present invention.

实施例2Example 2

如图1和图4-图6所示,本实施例与实施例1的不同之处在于清理机构3包括第一出水管34,第一出水管34的一端与储液箱22的外侧连通,第一出水管34的另一端与进液管26的一端连通,储液箱22的内部设有第二腔体35,清理机构3还包括第二直线电机31,第二直线电机31的底部与箱体61的上表面固定连接,第二直线电机31的输出端固定连接有第二固定板32,第二固定板32的外侧固定连接有毛刷33,第一出水管34上固定安装有第二电磁阀36。As shown in FIGS. 1 and 4-6, the difference between this embodiment and Embodiment 1 is that the cleaning mechanism 3 includes a first water outlet pipe 34, and one end of the first water outlet pipe 34 is communicated with the outside of the liquid storage tank 22, The other end of the first water outlet pipe 34 is communicated with one end of the liquid inlet pipe 26 , the liquid storage tank 22 is provided with a second cavity 35 , and the cleaning mechanism 3 further includes a second linear motor 31 , the bottom of which is connected to the bottom of the second linear motor 31 . The upper surface of the box body 61 is fixedly connected, the output end of the second linear motor 31 is fixedly connected with the second fixing plate 32 , the outer side of the second fixing plate 32 is fixedly connected with the brush 33 , and the first water outlet pipe 34 is fixedly installed with a second fixing plate 32 . Two solenoid valves 36 .

通过采用上述技术方案,启动第二直线电机31,带动毛刷33移动至火车外壳漆面损坏处,第二直线电机31带动毛刷33上下移动,将损坏处的杂质进行刷除,然后打开第二电磁阀36,启动液泵23,液泵23通过第一出水管34从第二腔体35中抽出水,然后通过排液管24排入喷头25中,对火车外壳进行清洗。By adopting the above technical solution, the second linear motor 31 is started to drive the brush 33 to move to the damaged part of the paint surface of the train casing, and the second linear motor 31 drives the brush 33 to move up and down to brush off the impurities in the damaged part, and then open the first The second solenoid valve 36 activates the liquid pump 23. The liquid pump 23 draws water from the second cavity 35 through the first water outlet pipe 34, and then discharges it into the nozzle 25 through the liquid discharge pipe 24 to clean the train shell.

实施例3Example 3

如图1所示,本实施例与实施例2的不同之处在于风干机构4包括第三直线电机41,储液箱22的上表面固定安装有风机42,风机42的出风口连通有排风管43,第三直线电机41的输出端固定连接有风嘴44,风嘴44的进风口与排风管43的一端连通。As shown in FIG. 1 , the difference between this embodiment and Embodiment 2 is that the air drying mechanism 4 includes a third linear motor 41 , a fan 42 is fixedly installed on the upper surface of the liquid storage tank 22 , and the air outlet of the fan 42 is connected with an exhaust air. A tuyere 44 is fixedly connected to the output end of the third linear motor 41 , and the air inlet of the tuyere 44 communicates with one end of the exhaust pipe 43 .

通过采用上述技术方案,在对火车外壳漆面损坏处清洗或补漆后,第三直线电机41带动风嘴44至漆面损坏处,启动风机42,将风传入风嘴44中,对火车外壳漆面损坏处的水渍或漆料进行风干。By adopting the above technical solution, after cleaning or repainting the damaged paint surface of the train shell, the third linear motor 41 drives the air nozzle 44 to the damaged paint surface, starts the fan 42, and introduces the air into the air nozzle 44, so that the train can be exposed to the air. Air-dry any water spots or paint where the paint of the casing is damaged.

实施例4Example 4

如图5-图6所示,本实施例与实施例3的不同之处在于搅拌机构9包括搅拌电机91,搅拌电机91固定连接于储液箱22的一侧,搅拌电机91的输出端通过联轴器固定连接有搅拌轴92,搅拌轴92的外部固定连接有搅拌叶94,搅拌轴92的一端通过第二轴承93与第一腔体28的内部转动连接As shown in FIGS. 5 to 6 , the difference between this embodiment and Embodiment 3 is that the stirring mechanism 9 includes a stirring motor 91, and the stirring motor 91 is fixedly connected to one side of the liquid storage tank 22, and the output end of the stirring motor 91 passes through the The coupling is fixedly connected with the stirring shaft 92 , the outside of the stirring shaft 92 is fixedly connected with the stirring blade 94 , and one end of the stirring shaft 92 is rotatably connected with the inside of the first cavity 28 through the second bearing 93 .

通过采用上述技术方案,搅拌电机91带动搅拌轴92转动,从而带动搅拌叶94对漆料进行搅拌,避免漆料发生沉淀。By adopting the above technical solution, the stirring motor 91 drives the stirring shaft 92 to rotate, thereby driving the stirring blade 94 to stir the paint, so as to avoid the precipitation of the paint.

为了方便理解本发明的上述技术方案,以下就本发明在实际过程中的工作原理或者操作方式进行详细说明。In order to facilitate the understanding of the above technical solutions of the present invention, the working principle or operation mode of the present invention in the actual process will be described in detail below.

在实际应用时,将本发明放置在位于检修火车旁的轨道上,启动正反转电机14,带动转轴15转动,从而带动第二锥齿轮16转动,第二锥齿轮16带动第一锥齿轮13转动,从而带动第二车轮轴12转动,第二车轮轴12带动轨道轮17转动,对本发明的位置进行移动,在移动的过程中,摄像头71对火车外壳的画面进行捕捉,然后通过PLC控制器72传入通信模块73中,通过通信模块73将信息传入火车检修室中的显示屏上,工作人员通过显示屏对火车外壳的漆面损坏处进行判断,同时通过云计算根据漆面破损处的大小,判断对漆料的喷涂时间和范围,且对漆料的烘干时间进行计算,将云计算数据传入通信模块73中,然后通过PLC控制器72启动第二直线电机31,带动毛刷33移动至火车外壳漆面损坏处,第二直线电机31带动毛刷33上下移动,将损坏处的杂质进行刷除,然后启动正反转电机14调整本发明的位置,打开第二电磁阀36,启动液泵23,液泵23通过第一出水管34从第二腔体35中抽出水,然后通过排液管24排入喷头25中,对火车外壳进行清洗,然后打开第一电磁阀29关闭第二电磁阀36,启动液泵23,液泵23通过第一出液管27从第一腔体28中抽出漆料,然后通过排液管24排入喷头25中,对火车外壳进行补漆,补漆后启动正反转电机14调整本发明的位置,第三直线电机41带动风嘴44至漆面损坏处,启动风机42,将风传入风嘴44中,对火车外壳漆面损坏处的水渍或漆料进行风干,完成对火车外壳破损处的检修操作。In practical application, the present invention is placed on the track beside the maintenance train, the forward and reverse rotation motor 14 is started, the rotating shaft 15 is driven to rotate, thereby driving the second bevel gear 16 to rotate, and the second bevel gear 16 drives the first bevel gear 13 Rotation, thereby driving the second wheel shaft 12 to rotate, the second wheel shaft 12 driving the rail wheel 17 to rotate, and the position of the present invention is moved. 72 is passed into the communication module 73, and the information is passed into the display screen in the train inspection room through the communication module 73. The staff judges the paint surface damage of the train shell through the display screen, and at the same time, according to the paint surface damage through cloud computing The size of the paint, judge the spraying time and scope of the paint, and calculate the drying time of the paint, transfer the cloud computing data into the communication module 73, and then start the second linear motor 31 through the PLC controller 72 to drive the hair The brush 33 moves to the damaged part of the paint surface of the train shell, the second linear motor 31 drives the brush 33 to move up and down, and brushes off the impurities in the damaged part, and then starts the forward and reverse rotation motor 14 to adjust the position of the present invention, and opens the second solenoid valve 36. Start the liquid pump 23. The liquid pump 23 draws water from the second cavity 35 through the first water outlet pipe 34, and then discharges it into the nozzle 25 through the liquid discharge pipe 24 to clean the train shell, and then open the first solenoid valve. 29 Close the second solenoid valve 36, start the liquid pump 23, and the liquid pump 23 draws out the paint from the first cavity 28 through the first liquid outlet pipe 27, and then discharges it into the spray head 25 through the liquid discharge pipe 24 to carry out the operation of the train shell. Repainting, after painting, start the forward and reverse motor 14 to adjust the position of the present invention, the third linear motor 41 drives the air nozzle 44 to the damaged paint surface, starts the fan 42, introduces the wind into the air nozzle 44, and paints the outer shell of the train. Air-dry the water stains or paint on the damaged part of the surface to complete the maintenance operation on the damaged part of the train shell.

通过上面具体实施方式,所述技术领域的技术人员可容易的实现本发明。但是应当理解,本发明并不限于上述的具体实施方式。在公开的实施方式的基础上,所述技术领域的技术人员可任意组合不同的技术特征,从而实现不同的技术方案。Through the above specific embodiments, those skilled in the art can easily implement the present invention. However, it should be understood that the present invention is not limited to the above-mentioned specific embodiments. On the basis of the disclosed embodiments, those skilled in the technical field can arbitrarily combine different technical features to realize different technical solutions.

Claims (9)

1. An intelligent maintenance robot based on cloud computing is characterized by comprising a moving mechanism (1), a spraying mechanism (2), a cleaning mechanism (3), an air drying mechanism (4), a bottom plate (5), a storage mechanism (6), a control mechanism (7), an injection and drainage mechanism (8) and a stirring mechanism (9);
the moving mechanism (1) comprises a first wheel shaft (11), the first wheel shaft (11) is arranged below the bottom plate (5), a second wheel shaft (12) is arranged below the bottom plate (5), one end of the second wheel shaft (12) is fixedly connected with a first bevel gear (13), a forward and reverse rotating motor (14) is fixedly installed on the lower surface of the bottom plate (5), a rotating shaft (15) is fixedly installed at the output end of the forward and reverse rotating motor (14) through a coupler, one end of the rotating shaft (15) is fixedly connected with a second bevel gear (16), the outer portion of the second bevel gear (16) is meshed with the outer portion of the first bevel gear (13), and track wheels (17) are fixedly connected to two ends of the first wheel shaft (11) and one end of the second wheel shaft (12);
the spraying mechanism (2) comprises a first linear motor (21), a liquid storage tank (22) is fixedly connected to the upper surface of the bottom plate (5), a liquid pump (23) is fixedly mounted on the upper surface of the liquid storage tank (22), a liquid outlet of the liquid pump (23) is communicated with a liquid discharge pipe (24), a spray head (25) is fixedly connected to the output end of the first linear motor (21), a liquid inlet of the liquid pump (23) is communicated with a liquid inlet pipe (26), a first liquid outlet pipe (27) is communicated with one side of the liquid storage tank (22), one end of the first liquid outlet pipe (27) is communicated with one end of the liquid inlet pipe (26), and a first cavity (28) is arranged inside the liquid storage tank (22);
the cleaning mechanism (3) comprises a first water outlet pipe (34), one end of the first water outlet pipe (34) is communicated with the outer side of the liquid storage box (22), the other end of the first water outlet pipe (34) is communicated with one end of the liquid inlet pipe (26), and a second cavity (35) is arranged in the liquid storage box (22);
the air drying mechanism (4) comprises a third linear motor (41), a fan (42) is fixedly mounted on the upper surface of the liquid storage tank (22), an air outlet of the fan (42) is communicated with an exhaust pipe (43), an air nozzle (44) is fixedly connected to the output end of the third linear motor (41), and an air inlet of the air nozzle (44) is communicated with one end of the exhaust pipe (43);
the storage mechanism (6) comprises a box body (61), the bottom of the box body (61) is fixedly connected to the upper surface of the bottom plate (5), and the bottoms of the first linear motor (21) and the third linear motor (41) are fixedly connected with the upper surface of the box body (61);
wherein the control mechanism (7) comprises a camera (71), the camera (71) is fixedly connected with the upper surface of the box body (61), a PLC (programmable logic controller) controller (72) and a communication module (73) are fixedly arranged on the lower surface of the bottom plate (5), the signal output end of the camera (71) is connected with the signal input end of the PLC controller (72), the signal output end of the PLC (72) is connected with the signal input end of the communication module (73), the signal output end of the communication module (73) is connected with the signal input end of the cloud computing module, the signal output end of the cloud computing module is connected with the signal input end of the display screen, and the electric control ends of the first linear motor (21), the second linear motor (31), the third linear motor (41), the liquid pump (23), the fan (42) and the forward and reverse rotation motor (14) are respectively and electrically connected with the control output end of the PLC (72); the moving mechanism (1) further comprises a first fixing plate (18), the first fixing plate (18) is fixedly connected to the lower surface of the bottom plate (5), the inner side of the first fixing plate (18) is fixedly connected with an outer ring of a first bearing (19), and the outer portion of the second wheel shaft (12) is fixedly connected with an inner ring of the first bearing (19).
2. The intelligent overhaul robot based on cloud computing of claim 1, wherein the cleaning mechanism (3) further comprises a second linear motor (31), the bottom of the second linear motor (31) is fixedly connected with the upper surface of the box body (61), the output end of the second linear motor (31) is fixedly connected with a second fixing plate (32), and the outer side of the second fixing plate (32) is fixedly connected with a brush (33).
3. The intelligent overhaul robot based on cloud computing is characterized in that two box doors (62) are hinged to the inside of the storage mechanism (6), and handles (63) are fixedly connected to the outer sides of the box doors (62).
4. The intelligent overhaul robot based on cloud computing of claim 1, wherein a first solenoid valve (29) is fixedly mounted on the first liquid outlet pipe (27), and a second solenoid valve (36) is fixedly mounted on the first water outlet pipe (34).
5. A cloud computing based intelligent service robot as claimed in claim 1, wherein said control mechanism (7) further comprises a battery (74) for power supply, said battery (74) being fixedly connected to the lower surface of said base plate (5).
6. The cloud computing-based intelligent overhaul robot according to claim 1, wherein the liquid injection and drainage mechanism (8) comprises a liquid injection pipe (81), one end of the liquid injection pipe (81) is communicated with the upper surface of the liquid storage tank (22), the upper surface of the liquid storage tank (22) is communicated with a water injection pipe (82), the liquid injection pipe (81) and the water injection pipe (82) are both fixedly provided with a first valve (83), one side of the liquid storage tank (22) is communicated with a second liquid outlet pipe (84) and a second water outlet pipe (85), and the second liquid outlet pipe (84) and the second water outlet pipe (85) are both fixedly provided with a second valve (86).
7. The intelligent overhaul robot based on cloud computing of claim 1, wherein the front surface of the liquid storage tank (22) is provided with two through grooves (87), and a plate body (88) is fixedly connected to the inside of each through groove (87).
8. The intelligent overhaul robot based on cloud computing of claim 1, wherein the stirring mechanism (9) comprises a stirring motor (91), the stirring motor (91) is fixedly connected to one side of the liquid storage tank (22), the output end of the stirring motor (91) is fixedly connected with a stirring shaft (92) through a coupler, the outer portion of the stirring shaft (92) is fixedly connected with a stirring blade (94), and one end of the stirring shaft (92) is rotatably connected with the inner portion of the first cavity (28) through a second bearing (93).
9. The intelligent overhaul robot based on cloud computing of claim 1, wherein a push handle (10) is fixedly connected to the upper surface of the bottom plate (5).
CN202110759763.4A 2021-07-06 2021-07-06 An intelligent maintenance robot based on cloud computing Expired - Fee Related CN113460116B (en)

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JPH04293661A (en) * 1991-03-23 1992-10-19 Mazda Motor Corp Work conveying method and work conveying device
CN203170668U (en) * 2013-04-08 2013-09-04 董本才 Cleaning dust-removal paint-spraying multifunctional integrated comprehensive device
CN110217264A (en) * 2019-06-21 2019-09-10 中国神华能源股份有限公司 Vehicle wheel is to detection device, method and system

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Publication number Priority date Publication date Assignee Title
JPH04293661A (en) * 1991-03-23 1992-10-19 Mazda Motor Corp Work conveying method and work conveying device
CN203170668U (en) * 2013-04-08 2013-09-04 董本才 Cleaning dust-removal paint-spraying multifunctional integrated comprehensive device
CN110217264A (en) * 2019-06-21 2019-09-10 中国神华能源股份有限公司 Vehicle wheel is to detection device, method and system

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