CN113459474A - Method and device for realizing six-step bottle blowing - Google Patents

Method and device for realizing six-step bottle blowing Download PDF

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Publication number
CN113459474A
CN113459474A CN202110624529.0A CN202110624529A CN113459474A CN 113459474 A CN113459474 A CN 113459474A CN 202110624529 A CN202110624529 A CN 202110624529A CN 113459474 A CN113459474 A CN 113459474A
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China
Prior art keywords
valve
blowing
gas
pressure
bottle
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Pending
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CN202110624529.0A
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Chinese (zh)
Inventor
叶鹏
吴书朋
钱志兵
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Jiangsu Newamstar Packagin Machinery Co Ltd
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Jiangsu Newamstar Packagin Machinery Co Ltd
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Priority to CN202110624529.0A priority Critical patent/CN113459474A/en
Publication of CN113459474A publication Critical patent/CN113459474A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/18Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor using several blowing steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/78Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2022/00Hollow articles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

The invention discloses a method for realizing six-step bottle blowing, which comprises the following steps: (1) blowing pre-blowing gas in the pre-blowing gas distribution disc into the bottle blank through a first valve, and closing the first valve; (2) when gas exists in the middle blowing and separating gas tank, the gas is blown into the bottle blank through the second valve, and the second valve is closed; (3) blowing high-pressure air in the high-pressure air distribution disc into the bottle blank through a third valve, and closing the third valve; (4) opening a second valve, recycling the gas part in the bottle blank into a middle blowing separation gas tank, and closing the second valve; (5) opening a first valve, recycling the residual gas in the bottle blank into a pre-blowing gas distribution disc, and closing the first valve; (6) and opening the fourth valve to discharge the residual gas in the bottle blank. The invention relates to a method for realizing six-step bottle blowing, which realizes a six-step bottle blowing method on the basis of not increasing a valve island, reduces high-pressure gas waste caused by dead zones of pipelines and reduces high-pressure gas consumption; meanwhile, the air path structure is optimized, and the equipment cost of the blow molding system is reduced.

Description

Method and device for realizing six-step bottle blowing
Technical Field
The invention relates to the technical field of bottle blowing, in particular to a method and a device for realizing six-step bottle blowing.
Background
As the beverage industry becomes increasingly competitive, controlling the cost of manufacturing beverage containers becomes a key to increasing market competitiveness. The bottle blowing high pressure gas is the energy consumption great household of the bottle blowing machine, and the prior art provides a six-step bottle blowing method on the basis of the existing four-step bottle blowing method.
The four-step bottle blowing method comprises four-step bottle blowing actions of pre-blowing, main blowing, recycling and exhausting. The six-step bottle blowing method is added with two steps based on the four-step bottle blowing method, and comprises six-step bottle blowing actions of pre-blowing, middle blowing, main blowing, middle returning, recovering and exhausting, the utilization rate of high-pressure gas is improved through two-time recovering, and the consumption of the high-pressure gas is reduced.
The existing six-step bottle blowing method has two more valve islands than the four-step bottle blowing method, namely six valve islands in total, which respectively correspond to the six-step bottle blowing action. Because each valve body is communicated with the bottle blank through the dead-zone pipeline, the dead-zone pipelines of the valve bodies are relatively more, the dead-zone pipelines are full of gas during normal bottle blowing, and the dead-zone pipelines and the gas in the bottle blank are synchronously exhausted during the exhaust step, so that more high-pressure gas is wasted.
Disclosure of Invention
Compared with a four-step bottle blowing method, the six-step bottle blowing method is realized on the basis of not increasing a valve island, the waste of high-pressure gas caused by a dead area of a pipeline is reduced, and the consumption of the high-pressure gas is reduced; meanwhile, the air path structure is optimized, and the equipment cost of the blow molding system is reduced.
In order to achieve the purpose, the invention adopts the technical scheme that:
a method for realizing six-step bottle blowing comprises the following steps:
(1) pre-blowing: blowing pre-blowing gas in the pre-blowing gas distribution disc into the bottle blank through a first valve, and then closing the first valve;
(2) middle blowing: when gas exists in the middle blowing and separating gas tank, the gas is blown into the bottle blank through a second valve, and then the second valve is closed;
(3) main blowing: blowing high-pressure air in a high-pressure air distribution disc into the bottle blank through a third valve, and then closing the third valve;
(4) and (4) recovering: opening the second valve, recycling the gas part in the bottle blank into the middle blowing separation gas tank, and then closing the second valve;
(5) and (3) recovering: opening the first valve, recycling the residual gas part in the bottle blank into the pre-blowing gas distribution disc, and then closing the first valve;
(6) exhausting: and opening a fourth valve to discharge the residual gas in the bottle blank.
Preferably, before the step (1), the pre-blowing gas distribution disc and the high-pressure gas distribution disc are communicated, and the high-pressure gas output by the high-pressure gas distribution disc is depressurized through a proportional pressure reducing valve, so that the high-pressure gas and the pre-blowing gas are isobaric and then input into the pre-blowing gas distribution disc.
More preferably, after the step (5), the gas recovered into the pre-blow gas-separating tray is depressurized by the proportional pressure reducing valve to be isobaric with the pre-blow gas.
Preferably, before the step (2), the medium-blowing gas separation tank and the high-pressure gas separation disc are communicated, and the high-pressure gas output by the high-pressure gas separation disc is depressurized through a first pressure reducing valve and then input into the medium-blowing gas separation tank.
Preferably, in the step (5), the first valve is opened, and the residual gas part in the bottle blank is recycled to the low-pressure gas distribution plate through the second reducing valve.
The device comprises a first valve, a second valve, a third valve and a fourth valve which are respectively communicated with a bottle blank through dead zone pipelines, a pre-blowing air distribution disc communicated with the first valve through a first pipeline, a medium-blowing air distribution tank communicated with the second valve through a second pipeline, a high-pressure air distribution disc communicated with the third valve through a third pipeline, an exhaust port communicated with the fourth valve through a fourth pipeline, a fifth pipeline communicated between the high-pressure air distribution disc and the pre-blowing air distribution disc, a proportional pressure reducing valve arranged on the fifth pipeline, a first one-way valve and a two-position two-way electromagnetic valve.
Preferably, the device further comprises a sixth pipeline communicated between the high-pressure gas distribution disc and the medium-pressure gas distribution tank, and a first pressure reducing valve and a second one-way valve which are arranged on the sixth pipeline.
Preferably, the device further comprises a low-pressure gas distribution disc communicated with the first valve through a seventh pipeline, and a second pressure reducing valve and a third one-way valve which are arranged on the seventh pipeline.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages: the invention relates to a method and a device for realizing six-step bottle blowing, wherein a pre-blowing valve and a recovery valve are combined into a first valve, a middle-blowing valve and a middle-return valve are combined into a second valve, and the first valve and the second valve respectively act twice in a six-step bottle blowing method; under the condition of realizing a six-step bottle blowing method, the cost of the valve body is reduced, dead-zone pipelines are reduced, and the high-pressure gas consumption is reduced; the reduction of the valve body also optimizes the structure of an external air path and reduces the equipment cost of the blow molding system.
Drawings
Fig. 1 is a schematic structural diagram of a six-step bottle blowing device according to an embodiment of the present invention.
Wherein: 1. dead zone piping; 2. a first valve; 3. a second valve; 4. a third valve; 5. a fourth valve; 6. a first pipeline; 7. a pre-blowing gas distribution plate; 8. a second pipeline; 9. a middle blowing gas separation tank; 10. a third pipeline; 11. a high pressure gas distribution plate; 12. a fourth pipeline; 13. an exhaust port; 14. a fifth pipeline; 15. a proportional pressure reducing valve; 16. a first check valve; 17. a two-position two-way solenoid valve; 18. a sixth pipeline; 19. a first pressure reducing valve; 20. a second one-way valve; 21. a seventh pipeline; 22. a low pressure gas distribution plate; 23. a second pressure reducing valve; 24. and a third one-way valve.
Detailed Description
The technical solution of the present invention is further explained below with reference to the specific embodiments and the accompanying drawings.
Referring to fig. 1, the present embodiment provides an apparatus for realizing six-step bottle blowing, which includes a first valve 2, a second valve 3, a third valve 4 and a fourth valve 5, which are respectively communicated with a bottle blank through a dead zone pipeline 1.
Wherein, the first valve 2 is used for matching pre-blowing and recovering bottle blanks; the second valve 3 is used for matching the middle blowing and the middle returning of the bottle blank; the third valve 4 is used for matching with the main blowing of the bottle blank; the fourth valve 5 is used for venting the preform.
The device for realizing six-step bottle blowing further comprises a pre-blowing air distribution disc 7 communicated with the first valve 2 through a first pipeline 6, a medium-blowing air distribution tank 9 communicated with the second valve 3 through a second pipeline 8, a high-pressure air distribution disc 11 communicated with the third valve 4 through a third pipeline 10, and an exhaust port 13 communicated with the fourth valve 5 through a fourth pipeline 12.
Wherein, the first pipeline 6, the second pipeline 8, the third pipeline 10 and the fourth pipeline 12 are not provided with switch valves.
The device for realizing six-step bottle blowing further comprises a fifth pipeline 14 communicated between the high-pressure air distribution disc 11 and the pre-blowing air distribution disc 7, a proportional pressure reducing valve 15 arranged on the fifth pipeline 14, a first one-way valve 16 and a two-position two-way electromagnetic valve 17. With the arrangement, when bottle blowing is started, high-pressure air output by the high-pressure air distribution disc 11 is depressurized by the proportional pressure reducing valve 15, is equal in pressure with pre-blowing air, and is input into the pre-blowing air distribution disc 7. The first check valve 16 is used to prevent the gas in the pre-blowing gas distribution plate 7 from entering the high-pressure gas distribution plate 11.
The two-position two-way electromagnetic valve 17 is used for controlling whether the pre-blowing gas adopts high-pressure gas or recovered gas. When the pressure of the recovered gas is too high, the recovered gas overflows through the proportional pressure reducing valve 15, so that the gas in the pre-blowing gas distribution disc 7 is depressurized and has the same pressure as the pre-blowing gas.
The device for realizing six-step bottle blowing further comprises a sixth pipeline 18 communicated between the high-pressure gas distribution disk 11 and the medium-pressure gas distribution tank 9, and a first pressure reducing valve 19 and a second one-way valve 20 which are arranged on the sixth pipeline 18. With the arrangement, when bottle blowing is started, high-pressure air output by the high-pressure air distribution disc 11 is depressurized by the first pressure reducing valve 19 and then is input into the medium-pressure air distribution tank 9. The second one-way valve 20 is used for preventing the gas in the middle blowing gas separation tank 9 from entering the high-pressure gas separation disc 11.
In the present embodiment, the sixth pipeline 18 is communicated with the third pipeline 10, and is communicated with the high-pressure gas distribution plate 11 through the third pipeline 10.
The device for realizing six-step bottle blowing further comprises a low-pressure air distribution disc 22 communicated with the first valve 2 through a seventh pipeline 21, and a second pressure reducing valve 23 and a third one-way valve 24 which are arranged on the seventh pipeline 21. With this arrangement, at the time of recovery, the gas in the preform is recovered not only into the pre-blow gas distributor 7 through the first pipe 6 but also into the low-pressure gas distributor 22 through the seventh pipe 21. The gas in the seventh pipeline 21 is depressurized by a second pressure reducing valve 23 and then is input into a low-pressure gas distribution plate 22. The third check valve 24 is used to prevent the gas in the low pressure gas distribution plate 22 from flowing back.
The device for realizing six-step bottle blowing has the following advantages:
combining a pre-blowing valve and a recovery valve into a first valve 2, combining a middle blowing valve and a middle return valve into a second valve 3, and realizing a six-step bottle blowing method through a four-valve island, wherein the first valve 2 and the second valve 3 respectively act twice;
the valve body cost is reduced by reducing two valve bodies;
by reducing the two valve bodies, the dead zone pipeline 1 between the valve bodies and the bottle blank is reduced, and the high-pressure gas consumption is reduced;
by reducing the two valve bodies, the external air path structure of the valve bodies is reduced and optimized, and the equipment cost of the blow molding system is reduced.
A method for realizing six-step bottle blowing is realized by the device, and comprises the following steps:
(1) pre-blowing: opening the first valve 2, blowing the preblowing gas in the preblowing gas distribution plate 7 into the bottle blank through the first pipeline 6 and the first valve 2, and then closing the first valve 2;
before the step (1), the pre-blowing gas distribution plate 7 and the high-pressure gas distribution plate 11 are communicated through a fifth pipeline 14,
when the system is used for bottle blowing for the first time, the pre-blowing gas comes from the high-pressure gas distribution disc 11, the high-pressure gas output by the high-pressure gas distribution disc 11 is subjected to pressure reduction through the proportional pressure reducing valve 15, and the high-pressure gas and the pre-blowing gas are input into the pre-blowing gas distribution disc 7 after being equalized in pressure;
after the second bottle blowing of the system, the two-position two-way electromagnetic valve 17 is adjusted to control the pre-blowing gas to adopt high-pressure gas or recycle gas according to the actual situation,
when the pre-blowing gas adopts the recovered gas, the gas recovered into the pre-blowing gas distribution plate 7 is depressurized through the proportional pressure reducing valve 15, so that the pressure of the gas is equal to that of the pre-blowing gas.
(2) Middle blowing: when gas is in the middle blowing and separating gas tank 9, the second valve 3 is opened, the gas is blown into the bottle blank through the second pipeline 8 and the second valve 3, and then the second valve 3 is closed;
in the embodiment, before the step (2), the medium-pressure gas separation tank 9 and the high-pressure gas separation plate 11 are communicated through a sixth pipeline 18,
when the system is used for blowing bottles for the first time, high-pressure air output by the high-pressure air distribution disc 11 is depressurized through the first pressure reducing valve 19 and then is input into the medium-blowing air distribution tank 9 to realize medium blowing of bottle blanks;
in another embodiment of the present invention, the substrate is,
when the system bottle blows for the first time, the middle return air does not exist in the middle blowing air separation tank 9, so the step is skipped and the process directly enters the step (3).
(3) Main blowing: the third valve 4 is opened, the high pressure gas in the high pressure gas distributor 11 is blown into the bottle preform through the third line 10 and the third valve 4, and then the third valve 4 is closed.
(4) And (4) recovering: the second valve 3 is opened, the gas in the preform is partially recovered to the middle blow separation gas tank 9 through the second pipeline 8 to obtain middle return gas, and then the second valve 3 is closed.
(5) And (3) recovering: opening the first valve 2, partially recovering the residual gas in the bottle blank into a pre-blowing gas distribution plate 7 through a first pipeline 6, and then closing the first valve 2;
in the present embodiment, when the first valve 2 is opened, the residual gas in the preform is recycled to the low-pressure gas distributor 22 through the seventh pipeline 21 and the second pressure reducing valve 23, so as to achieve further recycling.
(6) Exhausting: the fourth valve 5 is opened to discharge the gas remaining in the preform through the fourth pipe 12 and the exhaust port 13, and then the fourth valve 5 is closed, and a muffler is provided at the exhaust port 13 to reduce noise.
The above-mentioned embodiments are merely illustrative of the technical idea and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the scope of the present invention.

Claims (8)

1. A method for realizing six-step bottle blowing is characterized in that: the method comprises the following steps:
(1) pre-blowing: blowing pre-blowing gas in the pre-blowing gas distribution disc into the bottle blank through a first valve, and then closing the first valve;
(2) middle blowing: when gas exists in the middle blowing and separating gas tank, the gas is blown into the bottle blank through a second valve, and then the second valve is closed;
(3) main blowing: blowing high-pressure air in a high-pressure air distribution disc into the bottle blank through a third valve, and then closing the third valve;
(4) and (4) recovering: opening the second valve, recycling the gas part in the bottle blank into the middle blowing separation gas tank, and then closing the second valve;
(5) and (3) recovering: opening the first valve, recycling the residual gas part in the bottle blank into the pre-blowing gas distribution disc, and then closing the first valve;
(6) exhausting: and opening a fourth valve to discharge the residual gas in the bottle blank.
2. The method for realizing six-step bottle blowing according to claim 1, characterized in that: before the step (1), the pre-blowing gas distribution disc and the high-pressure gas distribution disc are communicated, and the high-pressure gas output by the high-pressure gas distribution disc is depressurized through a proportional pressure reducing valve, so that the high-pressure gas and the pre-blowing gas are isobaric and then input into the pre-blowing gas distribution disc.
3. The method for realizing six-step bottle blowing according to claim 2, characterized in that: after the step (5), depressurizing the gas recovered to the pre-blowing gas separation disc by the proportional pressure reducing valve to equalize the pressure with the pre-blowing gas.
4. The method for realizing six-step bottle blowing according to claim 1, characterized in that: before the step (2), the medium-blowing gas separation tank is communicated with the high-pressure gas separation disc, the high-pressure gas output by the high-pressure gas separation disc is depressurized through a first pressure reducing valve, and then the high-pressure gas is input into the medium-blowing gas separation tank.
5. The method for realizing six-step bottle blowing according to claim 1, characterized in that: in the step (5), the first valve is opened, and the residual gas in the bottle blank is recycled to the low-pressure gas distribution plate through the second reducing valve.
6. A device for realizing six-step bottle blowing is used for realizing the six-step bottle blowing method of any one of claims 1-5, and is characterized in that: the device comprises a first valve, a second valve, a third valve and a fourth valve which are respectively communicated with a bottle blank through dead zone pipelines, a pre-blowing gas distribution disc communicated with the first valve through the first pipeline, a middle-blowing gas distribution tank communicated with the second valve through the second pipeline, a high-pressure gas distribution disc communicated with the third valve through the third pipeline, an exhaust port communicated with the fourth valve through the fourth pipeline, a fifth pipeline communicated between the high-pressure gas distribution disc and the pre-blowing gas distribution disc, a proportional pressure reducing valve arranged on the fifth pipeline, a first one-way valve and a two-position two-way electromagnetic valve.
7. The apparatus for realizing six-step bottle blowing according to claim 6, wherein: the device also comprises a sixth pipeline communicated between the high-pressure gas distribution disc and the medium-pressure gas distribution tank, and a first pressure reducing valve and a second one-way valve which are arranged on the sixth pipeline.
8. The apparatus for realizing six-step bottle blowing according to claim 6, wherein: the device also comprises a low-pressure gas distribution disc communicated with the first valve through a seventh pipeline, and a second pressure reducing valve and a third one-way valve which are arranged on the seventh pipeline.
CN202110624529.0A 2021-06-04 2021-06-04 Method and device for realizing six-step bottle blowing Pending CN113459474A (en)

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CN202110624529.0A CN113459474A (en) 2021-06-04 2021-06-04 Method and device for realizing six-step bottle blowing

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Application Number Priority Date Filing Date Title
CN202110624529.0A CN113459474A (en) 2021-06-04 2021-06-04 Method and device for realizing six-step bottle blowing

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11207808A (en) * 1998-01-27 1999-08-03 Yoshino Kogyosho Co Ltd Method for recovery of blown air
DE102004041973B3 (en) * 2004-08-31 2006-01-19 Krones Ag Air recycling in the blow molding process
DE212006000106U1 (en) * 2006-10-03 2009-07-30 Eugen Seitz Ag Valve device for hollow blow molding machines
CN203792694U (en) * 2013-11-11 2014-08-27 金准(福建)精密机械工业有限公司 Gas recovery valve group
CN203844212U (en) * 2014-05-26 2014-09-24 蔡佳翰 Air blowing and tail gas recovery device of bottle blowing machine
CN204095111U (en) * 2014-09-03 2015-01-14 广州达意隆包装机械股份有限公司 A kind of bottle blowing structure

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11207808A (en) * 1998-01-27 1999-08-03 Yoshino Kogyosho Co Ltd Method for recovery of blown air
DE102004041973B3 (en) * 2004-08-31 2006-01-19 Krones Ag Air recycling in the blow molding process
CN101014458A (en) * 2004-08-31 2007-08-08 克罗内斯股份公司 Recycling of air in a blow-moulding process
DE212006000106U1 (en) * 2006-10-03 2009-07-30 Eugen Seitz Ag Valve device for hollow blow molding machines
CN203792694U (en) * 2013-11-11 2014-08-27 金准(福建)精密机械工业有限公司 Gas recovery valve group
CN203844212U (en) * 2014-05-26 2014-09-24 蔡佳翰 Air blowing and tail gas recovery device of bottle blowing machine
CN204095111U (en) * 2014-09-03 2015-01-14 广州达意隆包装机械股份有限公司 A kind of bottle blowing structure

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Application publication date: 20211001