CN103148348B - Electronic type CNG (Compressed Natural Gas) gas charging station sequence control panel - Google Patents

Electronic type CNG (Compressed Natural Gas) gas charging station sequence control panel Download PDF

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Publication number
CN103148348B
CN103148348B CN201310093403.0A CN201310093403A CN103148348B CN 103148348 B CN103148348 B CN 103148348B CN 201310093403 A CN201310093403 A CN 201310093403A CN 103148348 B CN103148348 B CN 103148348B
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gas
pressure
selling machine
inlet pipeline
valve
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CN103148348A (en
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张伟
田立庆
卢丹
王建国
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BEIJING BOKEN NEW ENERGY EQUIPMENT Co Ltd
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BEIJING BOKEN NEW ENERGY EQUIPMENT Co Ltd
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Abstract

The invention provides an electronic type CNG (Compressed Natural Gas) gas charging station sequence control panel. According to the charging scheme of a compressor that the priority level of a gas charging vehicle is the highest and then a gas storing device takes second place, the gas storing device is divided into three separated independent parts, and a three-stage sequence gas charging strategy is adopted, so that the gas charging speed of the gas charging vehicle is greatly increased, and the utilization efficiency of the gas storing device is improved. The electronic type CNG gas charging station sequence control panel comprises gas supply pipelines, an instrument gas pipeline and a control unit, wherein the gas supply pipelines comprise a main gas inlet pipeline connected with the outlet of the compressor, a high-pressure gas storage cylinder group gas inlet pipeline, a gas selling machine high-pressure gas feeding pipeline, a medium-pressure gas storage cylinder group gas inlet pipeline, a gas selling machine medium-pressure gas feeding pipeline, a low-pressure gas storage cylinder group gas inlet pipeline and a gas selling machine low-pressure gas feeding pipeline; and the main gas inlet pipeline is respectively connected with the high-pressure gas storage cylinder group gas inlet pipeline, the medium-pressure gas storage cylinder group gas inlet pipeline and the low-pressure gas storage cylinder group gas inlet pipeline through a ball valve and a check valve connected in sequence, and is further connected with a gas selling machine through a ball valve, a check valve and a pneumatic control valve.

Description

A kind of electronic type CNG gas station sequential control dish
Technical field
The present invention relates to CNG gas station technical field, particularly relate to a kind of electronic type CNG gas station sequential control dish.
Background technology
CNG gas station refers to the place providing fuel with compressed natural gas (CNG) form to gas-fueled vehicles (Natural Gas Vehicle) and large-scale CNG substation car.Gas in natural gas line is general first through preposition purified treatment, the sulfur in removing gas and moisture content, then by compressor bank by compressed natural gas by gas selling machine to vehicle aerating.Compressed natural gas (Compressed Natural Gas) is a kind of optimal automobile-used alternative energy source, and its application technology reaches its maturity through many decades development, and its cost is low, and high efficiency is pollution-free, and use safety is convenient, has broad application prospects.
Indispensable control appliance in sequential control Pan Shi CNG gas station, realizes the ventilating control to gas station caisson by sequential control dish.The sequential control dish of prior art generally can only realize three grades of order aerating strategies, cannot realize for aerating vehicle priority of supply.
Summary of the invention
The object of this invention is to provide a kind of electronic type CNG gas station sequential control dish, adopt the priority of aerating automobile the highest to compressor, the inflation regime that caisson takes second place, and caisson is divided into three unitary part be separated, adopt three grades of order aerating strategies, improve the aerating speed of aerating vehicle, improve the utilization ratio of caisson.
The object of the invention is to be achieved through the following technical solutions:
A kind of electronic type CNG gas station sequential control dish, it is characterized in that, comprise supply air line, instrument supply gas pipeline and control unit, described supply air line comprises and connects force feed air pipe, low pressure gas bomb group air inlet pipeline and gas selling machine low pressure aspirating pipeline in the main air inlet pipeline of compressor outlet, high-pressure gas cylinder group air inlet pipeline and gas selling machine high pressure aspirating pipeline, middle pressure gas bomb group air inlet pipeline and gas selling machine; Described main air inlet pipeline is connected high-pressure gas cylinder group air inlet pipeline, middle pressure gas bomb group air inlet pipeline, low pressure gas bomb group air inlet pipeline by the ball valve MV connected successively respectively with check valve CV0; Described high-pressure gas cylinder group air inlet pipeline have the sequence valve SRVV, check valve CV1, the Pressure gauge G1 that connect in turn, described middle pressure gas bomb group air inlet pipeline has the Pneumatic valve MVA1, check valve CV4, the Pressure gauge G2 that connect in turn, described low pressure gas bomb group air inlet pipeline has the Pneumatic valve MVA2, check valve CV5, the Pressure gauge G3 that connect in turn; The gas selling machine high pressure aspirating pipeline be connected in high-pressure gas cylinder group connects gas selling machine by Pneumatic valve MVA3-1, check valve CV3; Be connected to force feed air pipe in the gas selling machine in pressure gas bomb group and connect gas selling machine by Pneumatic valve MVA3-2; The gas selling machine low pressure aspirating pipeline be connected in low pressure gas bomb group connects gas selling machine by Pneumatic valve MVA3-3; Described main air inlet pipeline is also connected gas selling machine by ball valve MV with check valve CV0, check valve CV2, Pneumatic valve MVA3-1 successively; Described instrument supply gas pipeline presses the Pneumatic valve MVA1 on gas bomb group air inlet pipeline in being connected by magnetic valve SV1, connect the Pneumatic valve MVA2 on low pressure gas bomb group air inlet pipeline by magnetic valve SV2, connected the Pneumatic valve MVA3-3 of the Pneumatic valve MVA3-2 in the Pneumatic valve MVA3-1 on gas selling machine high pressure aspirating pipeline, gas selling machine on force feed air pipe, gas selling machine low pressure aspirating pipeline by magnetic valve SV3 respectively; Described control unit is connected electromagnetic valve SV1, SV2, SV3 respectively, and respectively with pressure sensor PT1, PT2, PT3 on described Pressure gauge G1, G2, G3, described pressure sensor PT1, PT2, PT3 are connected with control unit respectively.
In described gas selling machine high pressure aspirating pipeline, gas selling machine, force feed air pipe, gas selling machine low pressure aspirating pipeline are respectively equipped with needle-valve BV1, BV2, BV3.
Described control unit is CPU.
Technique effect of the present invention:
A kind of electronic type CNG gas station provided by the invention sequential control dish, comprise supply air line, instrument supply gas pipeline and control unit, supply air line comprises and connects force feed air pipe, low pressure gas bomb group air inlet pipeline and gas selling machine low pressure aspirating pipeline in the main air inlet pipeline of compressor outlet, high-pressure gas cylinder group air inlet pipeline and gas selling machine high pressure aspirating pipeline, middle pressure gas bomb group air inlet pipeline and gas selling machine; Main air inlet pipeline is connected high-pressure gas cylinder group air inlet pipeline, middle pressure gas bomb group air inlet pipeline, low pressure gas bomb group air inlet pipeline by the ball valve MV connected successively respectively with check valve CV0, and main air inlet pipeline is also connected gas selling machine by ball valve MV with check valve CV0, check valve CV2, Pneumatic valve MVA3-1 successively; Also be connect the main air inlet pipeline of compressor outlet in supply air line except connecting caisson, also directly be connected with gas selling machine, and caisson be have employed to the system of three grades of order aerating strategies, according to demand assignment throughput, in such systems, caisson is divided into three unitary part be separated completely, adopts the sequential inflation scheme of high pressure, middle pressure, low pressure to be added by CNG in three grades of caissons.In such inflation regime, concerning compressor, the priority of automobile is the highest, caisson takes second place, when needs are to aerating refueling, if caisson pressure is inadequate, the compressed natural gas of compressor outlet by electronic type sequential control dish priority of supply aerating vehicle, then presses bomb group, middle pressure bottle group, low pressure bottle group order to station gas bomb group air feed.The order of high pressure (finally exitting), middle pressure (the second venting), low pressure (exitting at first) is then adopted to get gas way to realize from the gas of getting caisson; The gas selling machine high pressure aspirating pipeline be connected in high-pressure gas cylinder group connects gas selling machine by Pneumatic valve MVA3-1, check valve CV3; Be connected to force feed air pipe in the gas selling machine in pressure gas bomb group and connect gas selling machine by Pneumatic valve MVA3-2; The gas selling machine low pressure aspirating pipeline be connected in low pressure gas bomb group connects gas selling machine by Pneumatic valve MVA3-3; When standing with gas bomb group gassy, first gas supply aerating vehicle is got from low pressure gas bomb group by electronic type sequential control dish, when car bottle pressure and low pressure gas bomb group pressure comparatively close to and when not ensureing to fill speed, gas selling machine is switched to middle pressure gas bomb group to aerating vehicle inflatable, by that analogy to high-pressure gas cylinder group.Stand with gas bomb group to aerating vehicle air feed do not reach affiliated force value and car bottle pressure and gas bomb group pressure comparatively close to and do not ensure to fill speed time, compressor by electronic type sequential control dish directly to aerating vehicle air feed until the shutoff pressure of gas selling machine setting.After gas selling machine completes air feed shutoff air outlet valve to aerating vehicle, compressor carries out tonifying Qi to station gas bomb group according to high, medium and low order by electronic type sequential control dish, until compressor apparatus is shut down.Control unit CPU is used for the unlatching of Controlling solenoid valve, instrument supply gas pipeline is by the unlatching of solenoid control Pneumatic valve, and in station gas bomb group and aerating vehicle supply air line, pressure sensor is set respectively, as gas bomb group and vehicle air feed one by one order open the control that the main criterion of Pneumatic valve air feed and compressor assembly play machine.Electronic type sequential control dish of the present invention have safe and reliable, power consumption is low, gas taking rate is high, install and use the features such as easy to maintenance, significantly increases the utilization ratio of caisson, but also improves the aerating speed of aerating vehicle.
Accompanying drawing explanation
Fig. 1 is the pipeline structure schematic diagram of electronic type CNG gas station of the present invention sequential control dish.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described in further detail.
As shown in Figure 1, a kind of electronic type CNG gas station sequential control dish, comprise supply air line, instrument supply gas pipeline and control unit, supply air line comprises and connects force feed air pipe, low pressure gas bomb group air inlet pipeline and gas selling machine low pressure aspirating pipeline in the main air inlet pipeline of compressor outlet, high-pressure gas cylinder group air inlet pipeline and gas selling machine high pressure aspirating pipeline, middle pressure gas bomb group air inlet pipeline and gas selling machine; Main air inlet pipeline is connected high-pressure gas cylinder group air inlet pipeline, middle pressure gas bomb group air inlet pipeline, low pressure gas bomb group air inlet pipeline by the ball valve MV connected successively respectively with check valve CV0; High-pressure gas cylinder group air inlet pipeline have the sequence valve SRVV, check valve CV1, the Pressure gauge G1 that connect in turn, middle pressure gas bomb group air inlet pipeline has the Pneumatic valve MVA1, check valve CV4, the Pressure gauge G2 that connect in turn, low pressure gas bomb group air inlet pipeline has the Pneumatic valve MVA2, check valve CV5, the Pressure gauge G3 that connect in turn; The gas selling machine high pressure aspirating pipeline be connected in high-pressure gas cylinder group connects gas selling machine by Pneumatic valve MVA3-1, check valve CV3; Be connected to force feed air pipe in the gas selling machine in pressure gas bomb group and connect gas selling machine by Pneumatic valve MVA3-2; The gas selling machine low pressure aspirating pipeline be connected in low pressure gas bomb group connects gas selling machine by Pneumatic valve MVA3-3; Main air inlet pipeline is also connected gas selling machine by ball valve MV with check valve CV0, check valve CV2, Pneumatic valve MVA3-1 successively; Instrument supply gas pipeline presses the Pneumatic valve MVA1 on gas bomb group air inlet pipeline in being connected by magnetic valve SV1, connect the Pneumatic valve MVA2 on low pressure gas bomb group air inlet pipeline by magnetic valve SV2, connected the Pneumatic valve MVA3-3 of the Pneumatic valve MVA3-2 in the Pneumatic valve MVA3-1 on gas selling machine high pressure aspirating pipeline, gas selling machine on force feed air pipe, gas selling machine low pressure aspirating pipeline by magnetic valve SV3 respectively; Control unit is connected electromagnetic valve SV1, SV2, SV3 respectively, and respectively with pressure sensor PT1, PT2, PT3 on Pressure gauge G1, G2, G3, pressure sensor PT1, PT2, PT3 are connected with control unit respectively.In embodiment, control unit is CPU.In gas selling machine high pressure aspirating pipeline, gas selling machine, force feed air pipe, gas selling machine low pressure aspirating pipeline are respectively equipped with needle-valve BV1, BV2, BV3, when needle-valve BV1, BV2, BV3 are maintenance, system emptying.
The operation principle of electronic type sequential control dish of the present invention is as follows: after compressor apparatus energising, and CPU commands magnetic valve SV3 to open, and instrument supply gas controls Pneumatic valve MVA3-1, MVA3-2, MVA3-3 by magnetic valve SV3 and opens simultaneously.
1, first the cooled gas of compressor pressurizes enter high-pressure gas cylinder group air inlet pipeline and gas selling machine high pressure aspirating pipeline through the manual ball valve MV of main air inlet pipeline, check valve CV0.If do not have pressure in high-pressure gas cylinder group, and aerating vehicle is had to need aerating (now gas selling machine high pressure valve is opened).Natural gas now after pressurization is by the restriction of sequence valve SRVV force value 24Mpa and check valve CV3, and gas according to the sequential flowing of MV-CV0-CV2-MVA3-1, can only enter gas selling machine, preferential to the aerating of aerating vehicle.
2, the cooled gas of compressor pressurizes enters high-pressure gas cylinder group air inlet pipeline and gas selling machine high pressure aspirating pipeline through the manual ball valve MV of main air inlet pipeline, check valve CV0.If there is no pressure in high-pressure gas cylinder group, do not need again to the aerating of aerating vehicle (now gas selling machine high pressure valve is closed).Natural gas now after pressurization is subject to the restriction of gas selling machine and check valve CV3, and gaseous-pressure supercharging, during more than 24Mpa, sequence valve SRVV opens, and gas enters high-pressure gas cylinder group through check valve CV1.Fuel gas flow order is: MV-CV0-SRVV-CV1-high-pressure gas cylinder group.
3, CPU is when pressure sensor PT1 receives high-pressure gas cylinder group pressure to 24Mpa, and commander's magnetic valve SV1 opens, and instrument supply gas controls Pneumatic valve MVA1 by magnetic valve SV1 and opens.At this moment high-pressure gas cylinder group air inlet pipeline and gas selling machine high pressure aspirating pipeline pressure are to 24Mpa, the Pneumatic valve MVA2 controlling low pressure gas bomb group air inlet pipeline and gas selling machine low pressure aspirating pipeline pressure does not open, and does not give again aerating vehicle aerating (now gas selling machine high pressure valve is closed).Gas according to the sequential flowing of MV-CV0-MVA1-CV4, can only enter middle pressure gas bomb group.
4, CPU is when pressure sensor PT2 receives middle pressure gas bomb group pressure to 24Mpa, and commander's magnetic valve SV2 opens, and instrument supply gas controls Pneumatic valve MVA2 by magnetic valve SV2 and opens.At this moment high-pressure gas cylinder group air inlet pipeline and gas selling machine high pressure aspirating pipeline pressure are to 24Mpa, and in middle pressure gas bomb group air inlet pipeline and gas selling machine, force feed air pipe pressure is also to 24Mpa, give again aerating vehicle aerating (now gas selling machine high pressure valve is closed).Gas according to the sequential flowing of MV-CV0-MVA2-CV5, can only enter low pressure gas bomb group.
5, when pressure sensor PT3 receives low pressure gas bomb group pressure to 24Mpa, do not give again aerating vehicle aerating (now gas selling machine high pressure valve is closed), sequence valve SRVV opens, high, medium and low voltage gas bomb group can fill simultaneously, until when reaching the setting value 25.4Mpa of compressor apparatus shutdown, compressor apparatus is shut down;
Inflation sequence is: MV-CV0-SRVV-CV1--high-pressure gas cylinder group
Gas bomb group is pressed in MV-CV0-MVA1-CV4-
MV-CV0-MVA2-CV5-low pressure gas bomb group.
6, in high, medium and low voltage gas bomb group, gas is full of, and compressor apparatus is shut down, and at this moment has aerating vehicle aerating (now gas selling machine high pressure valve is opened).First gas is got from low pressure gas bomb group, aerating vehicle is directly supplied through Pneumatic valve MVA3-3, when car bottle pressure and low pressure gas bomb group pressure comparatively close to and when not ensureing to fill speed, gas selling machine is switched to middle pressure gas bomb group, aerating vehicle is directly supplied through Pneumatic valve MVA3-2, when car bottle pressure and middle pressure gas bomb group pressure comparatively close to and when not ensureing to fill speed gas selling machine be switched to high-pressure gas cylinder group, through check valve CV3, Pneumatic valve MVA3-1 to aerating vehicle inflatable.
If 7 gas bomb groups do not reach requirement to aerating vehicle inflatable, compressor apparatus has been received machine signal and has been run, and sequential control dish can by 1 step to aerating vehicle inflatable, until fill it up with.
The inflation regime of electronic type sequential control dish of the present invention have employed compressor Priority Control Strategies.Electronic type sequential control dish is according to demand assignment throughput, and when needs are to aerating refueling, if caisson pressure is inadequate, electronic type sequential control dish directly to aerating refueling, instead of gives caisson aerating by compressor apparatus.Like this, caisson can give aerating refueling, and compressor apparatus also can give aerating refueling (now compressor apparatus is not to caisson aerating).In this scheme, concerning compressor, the priority of automobile is the highest, and caisson takes second place.If caisson gassy, after caisson fills it up with gas to aerating automobile, electronic type sequential control dish supplements the gas be added to from caisson aerating automobile to caisson by compressor apparatus.This inflation regime significantly increases the utilization ratio of caisson, and improve the aerating speed of aerating automobile, for very effective small-sized station (compressor and caisson do not need large investment) or the more uniform gas station of aerating power load distributing.
Electronic type sequential control dish have employed a kind of system being referred to as three grades of order aerating strategies to caisson.In such systems, caisson is divided into three unitary part be separated completely, adopts sequential inflation scheme to be added by CNG in three grades of caissons.Gas is got gas way to realize from the taking-up caisson by gas selling machine employing order.
Three grades of caissons of the present invention are divided into high-pressure gas cylinder group (finally exitting), middle pressure gas bomb group (the second venting), low pressure gas bomb group (exitting at first) according to the sequencing getting gas from device.When caisson is all full of, the pressure that three stage arrangements start most is all 3600psig (24.8MPa).The gas storage volume of three ranks preferably divides by 50%, 30%, 20%.
First gas selling machine gets gas to refueling from low pressure caisson, once pressure starts equal (be actually flow be reduced to a unacceptable level judge), the source of the gas of gas selling machine is just switched to middle pressure caisson by the control system in gas selling machine, then same by pressure reduction to automobile inflating, until flow constantly reduces, be then switched to high-pressure gas system.Finally, once high-pressure installation gas flow rate is out reduced to certain level, just start compressor directly to refueling, until fill it up with.
In this scheme, the volume of three groups of caissons can be equal, but certain collocation method also can be adopted to be divided into three groups that differ in size.Utilize gas storage volume for more effective, generally the volume fraction of three groups of containers is divided into low pressure 50%, middle pressure 30%, high pressure 20%.
By electronic type sequential control dish, we can utilize total gas storage volume of about 32%, far above the utilization rate of buffer system; In addition, aeration speed is also greatly improved, because when gas selling machine switches between three groups of storage tanks, automobile gas cylinder can obtain three fulminant high speed inflations.
In practical operation, the gas storage volume due to gas station will be far longer than the gas cylinder volume of automobile, and gas selling machine only needs to get gas from one group or two groups of storage tanks just can fill it up with an automobile.
The electronic type sequential control dish principle of three grades of gas storage systems is: first compressor apparatus gives the inflation of high-pressure gas device, and being then middle pressure, is finally low pressure.This guarantee can low-voltage and medium voltage device complete they in power add tolerance after, automobile can be filled it up with by high-pressure gas device.In fact, when needs aerating, the highest compressor priority gives automobile gas cylinder; After automobile is filled it up with and gas selling machine cuts off air-flow, compressor just supplements the tolerance taken away from caisson.
It should be pointed out that the above detailed description of the invention can make the invention of those skilled in the art's comprehend, but do not limit the present invention in any way creation.Therefore, although this description and embodiment have been described in detail to the invention, it will be appreciated by those skilled in the art that and still can modify to the invention or equivalent replacement; And all do not depart from technical scheme and the improvement thereof of the spirit and scope of the invention, it is all encompassed in the middle of the protection domain of the invention patent.

Claims (3)

1. an electronic type CNG gas station sequential control dish, it is characterized in that, comprise supply air line, instrument supply gas pipeline and control unit, described supply air line comprises and connects force feed air pipe, low pressure gas bomb group air inlet pipeline and gas selling machine low pressure aspirating pipeline in the main air inlet pipeline of compressor outlet, high-pressure gas cylinder group air inlet pipeline and gas selling machine high pressure aspirating pipeline, middle pressure gas bomb group air inlet pipeline and gas selling machine; Described main air inlet pipeline is connected high-pressure gas cylinder group air inlet pipeline, middle pressure gas bomb group air inlet pipeline, low pressure gas bomb group air inlet pipeline by the ball valve MV connected successively respectively with check valve CV0; Described high-pressure gas cylinder group air inlet pipeline have the sequence valve SRVV, check valve CV1, the Pressure gauge G1 that connect in turn, described middle pressure gas bomb group air inlet pipeline has the Pneumatic valve MVA1, check valve CV4, the Pressure gauge G2 that connect in turn, described low pressure gas bomb group air inlet pipeline has the Pneumatic valve MVA2, check valve CV5, the Pressure gauge G3 that connect in turn; The gas selling machine high pressure aspirating pipeline be connected in high-pressure gas cylinder group connects gas selling machine by Pneumatic valve MVA3-1, check valve CV3; Be connected to force feed air pipe in the gas selling machine in pressure gas bomb group and connect gas selling machine by Pneumatic valve MVA3-2; The gas selling machine low pressure aspirating pipeline be connected in low pressure gas bomb group connects gas selling machine by Pneumatic valve MVA3-3; Described main air inlet pipeline is also connected gas selling machine by ball valve MV with check valve CV0, check valve CV2, Pneumatic valve MVA3-1 successively; Described instrument supply gas pipeline presses the Pneumatic valve MVA1 on gas bomb group air inlet pipeline in being connected by magnetic valve SV1, connect the Pneumatic valve MVA2 on low pressure gas bomb group air inlet pipeline by magnetic valve SV2, connected the Pneumatic valve MVA3-3 of the Pneumatic valve MVA3-2 in the Pneumatic valve MVA3-1 on gas selling machine high pressure aspirating pipeline, gas selling machine on force feed air pipe, gas selling machine low pressure aspirating pipeline by magnetic valve SV3 respectively; Described control unit is connected electromagnetic valve SV1, SV2, SV3 respectively, and respectively with pressure sensor PT1, PT2, PT3 on described Pressure gauge G1, G2, G3, described pressure sensor PT1, PT2, PT3 are connected with control unit respectively.
2. electronic type CNG gas station according to claim 1 sequential control dish, is characterized in that, in described gas selling machine high pressure aspirating pipeline, gas selling machine, force feed air pipe, gas selling machine low pressure aspirating pipeline is respectively equipped with needle-valve BV1, BV2, BV3.
3. electronic type CNG gas station according to claim 1 sequential control dish, is characterized in that, described control unit is CPU.
CN201310093403.0A 2013-03-22 2013-03-22 Electronic type CNG (Compressed Natural Gas) gas charging station sequence control panel Active CN103148348B (en)

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