CN204095111U - A kind of bottle blowing structure - Google Patents
A kind of bottle blowing structure Download PDFInfo
- Publication number
- CN204095111U CN204095111U CN201420504863.8U CN201420504863U CN204095111U CN 204095111 U CN204095111 U CN 204095111U CN 201420504863 U CN201420504863 U CN 201420504863U CN 204095111 U CN204095111 U CN 204095111U
- Authority
- CN
- China
- Prior art keywords
- pressure
- valve
- low
- blowing
- gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000007664 blowing Methods 0.000 title claims abstract description 97
- 238000011084 recovery Methods 0.000 claims abstract description 33
- 230000000740 bleeding effect Effects 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 15
- 238000010926 purge Methods 0.000 claims description 8
- 239000007789 gas Substances 0.000 abstract description 87
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 101150006573 PAN1 gene Proteins 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 238000000071 blow moulding Methods 0.000 description 7
- 238000007493 shaping process Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000006837 decompression Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
A kind of bottle blowing structure, comprise the pressure pan with external air source equipment pipeline connection, pressure pan blows valve pipeline connection with low-pressure relief valve and master respectively, described master blows the gassing pipe of valve connection for bottle blowing, gassing pipe there is air bleeding valve by pipeline connection, described low-pressure relief valve is communicated with low pressure gasholder by pipeline, low pressure gasholder is communicated with pre-blowing valve by pipeline, pre-blowing valve and gassing pipe pass through pipeline connection, low pressure gasholder is also communicated with low pressure recovery valve by pipeline, low pressure recovery valve by pipeline connection to gassing pipe.Due to this kind of bottle blowing structure, gas in container during during bottle blowing first and again bottle blowing is reclaimed, and the low-pressure gas of recovery is applied in bottle blowing next time, circulation repeatedly, therefore, can reduce the supply of external air source to low-pressure gas, expending of further minimizing gases at high pressure, improve the utilization rate of the energy, reduce external air source equipment and be supplied to the compressed air energy consumption of blowing container machine and the processing cost of blowing container machine, energy-conserving and environment-protective.
Description
Technical field
The utility model relates to and blows container machine, particularly blows bottle blowing structure and bottle blowing method in container machine.
Background technology
Blow container machine to be widely used in filling field, at present, the bottle blowing structure of blowing in container machine comprises the pressure pan be communicated with external air source equipment, pressure pan blows valve with pressure-reducing valve and master respectively and passes through pipeline connection, described pressure-reducing valve is communicated with low pressure gasholder by pipeline, and described master blows valve connection for the gassing pipe of bottle blowing, and gassing pipe has air bleeding valve by pipeline connection, described low pressure gasholder is communicated with pre-blowing valve by pipeline, and pre-blowing valve is communicated with gas blow pipe by pipeline.When needs carry out bottle blowing moulding to preformed bottle base, first all valves are all closed, closed bottle blowing mould after again preformed bottle base being delivered to the appropriate location of bottle blowing mould, and seal preformed bottle base mouth, open pressure-reducing valve subsequently, the gas decompression being flowed into pressure pan by external air source equipment flows into low pressure gasholder to low pressure gas, and then open pre-blowing valve, the gas in low pressure gasholder is made to be blown in preformed bottle base, simultaneously, the drawing mechanism blown in container machine also to contact bottom preformed bottle base and stretches, thus completes the preformed of bottle base; After bottle base preformed, then close pre-blowing valve and pressure-reducing valve, open master and blow valve, now, flowed into the gas of pressure pan by external air source equipment, be blown into preformed bottle base by gassing pipe inner, finally complete container blowing shaping; After container blowing is shaping, closes master and blow valve, and open air bleeding valve, thus the excessive gas in container is discharged, then complete the whole blow molding process of container.But, when container blowing completes, containing more energy in the gas of being discharged by air bleeding valve, these energy cannot be recycled, cause expending in a large number of the energy, improve external air source equipment and be supplied to the compressed air energy consumption of blowing container machine and the processing cost of blowing container machine.
Utility model content
The utility model aims to provide the available gas in a kind of recyclable container and the bottle blowing structure recycled and bottle blowing method, significantly reduces expending of the energy.
A kind of bottle blowing structure described in the utility model, comprise the pressure pan with external air source equipment pipeline connection, pressure pan blows valve pipeline connection with low-pressure relief valve and master respectively, described master blows the gassing pipe of valve connection for bottle blowing, gassing pipe there is air bleeding valve by pipeline connection, described low-pressure relief valve is communicated with low pressure gasholder by pipeline, low pressure gasholder is communicated with pre-blowing valve by pipeline, pre-blowing valve and gassing pipe pass through pipeline connection, it is characterized in that: low pressure gasholder is also communicated with low pressure recovery valve by pipeline, low pressure recovery valve by pipeline connection to gassing pipe, high pressure gas enters pressure pan, enters low pressure gasholder after being reduced pressure by low-pressure relief valve, then enters gassing pipe by low pressure gasholder through pre-blowing valve and carry out pre-blowing to bottle base, high pressure gas is entered gassing pipe by pressure pan and carries out final blowing to bottle base through the main valve that blows and form container, after container blowing completes, gas in container is recycled in low pressure gasholder through low pressure recovery valve by gassing pipe, stops reclaiming low-pressure gas until gas in container Pressure Drop is low to moderate when low-pressure gas reclaims minimum.
A kind of bottle blowing structure described in the utility model, due to this kind of bottle blowing structure, reclaim the gas in container during during bottle blowing first and again bottle blowing, and be applied in bottle blowing next time by the low-pressure gas of recovery, circulation repeatedly, therefore, the supply of external air source to low-pressure gas can be reduced, reduce expending of gases at high pressure further, improve the utilization rate of the energy, reduce external air source equipment and be supplied to the compressed air energy consumption of blowing container machine and the processing cost of blowing container machine, energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is the utility model bottle blowing structure diagram.
Fig. 2 is the utility model bottle blowing anatomical connectivity graph of a relation.
Detailed description of the invention
A kind of bottle blowing structure, as depicted in figs. 1 and 2, comprise the pressure pan 1 with external air source equipment 7 pipeline connection, pressure pan 1 blows valve 6 pipeline connection with low-pressure relief valve 5 and master respectively, described master blows valve 6 and is communicated with gassing pipe for bottle blowing, gassing pipe there is air bleeding valve by pipeline connection, described low-pressure relief valve 5 is communicated with low pressure gasholder 3 by pipeline, low pressure gasholder 3 is communicated with pre-blowing valve 10 by pipeline, pre-blowing valve 10 and gassing pipe pass through pipeline connection, low pressure gasholder 3 is also communicated with low pressure recovery valve 11 by pipeline, low pressure recovery valve 11 by pipeline connection to gassing pipe, high pressure gas enters pressure pan 1, enters low pressure gasholder 3 after being reduced pressure by low-pressure relief valve 5, then enters gassing pipe by low pressure gasholder 3 through pre-blowing valve 10 and carry out pre-blowing to bottle base 12, high pressure gas is entered gassing pipe by pressure pan 1 and carries out final blowing to bottle base 12 through the main valve 6 that blows and form container, after container blowing completes, gas in container is recycled in low pressure gasholder 3 through low pressure recovery valve 11 by gassing pipe, stops reclaiming low-pressure gas until gas in container Pressure Drop is low to moderate when low-pressure gas reclaims minimum.
Described pressure pan 1 also with middle pressure pressure-reducing valve 4 pipeline connection, middle pressure pressure-reducing valve 4 is communicated with middle pressure air accumulator 2 by pipeline, middle pressure air accumulator 2 is communicated with middle pressure purge valve 8 and middle pressure recovery valve 9 respectively by pipeline, described middle pressure purge valve 8 and middle pressure recovery valve 9 by pipeline connection to gassing pipe, high pressure gas enters pressure pan 1, enter middle pressure air accumulator 2 after being reduced pressure by middle pressure pressure-reducing valve 4, then by middle pressure air accumulator 2 through middle pressure purge valve 8 enter gassing pipe to bottle base 12 carry out the secondary after pre-blowing blow; Bottle base 12 is after finally blowing becomes container, and gas in container presses recovery valve 9 to be recycled in middle pressure air accumulator 2 in being passed through by gassing pipe, stops reclaiming medium pressure gas until gas in container Pressure Drop is low to moderate when medium pressure gas reclaims minimum.Because low pressure blowing bottle base is only make bottle base preformed, be stretched to maximum height simultaneously, therefore, by high pressure blow-gas, bottle base one-shot forming is put in place again, the large usage quantity of gases at high pressure will be made like this, relatively expend, even if reclaimed low-pressure gas by recovery valve, also still most of energy can be wasted, therefore, by arranging middle pressure air accumulator, thus, when bottle blowing, blown further by medium pressure gas, bottle base can be made shaping further, and then when with high pressure bottle blowing, the loss of gases at high pressure can be reduced, container rapid shaping can be made, and the medium pressure gas in container is reclaimed, medium pressure gas can also be recycled, significantly reduce external air source to the supply of medium pressure gas, energy-conserving and environment-protective, processing cost is low, in addition, by three blowings, stability under loading in bottle base expansion process can be made, expansion process even variation, bottle base is damaged when bottle base can not be caused to be expanded to maximum suddenly.
Described low pressure gasholder 3 also with pneumatic means pipeline connection, described pneumatic means is Da Pei mechanism or drawing mechanism.By low pressure gasholder is communicated to other low pressure driving mechanisms such as Da Pei mechanism or drawing mechanism, effectively can utilize the low-pressure gas of recovery further, reduce expending of the energy further, reduce production cost.
High-pressure gas pressure value in described pressure pan 1 is P
1 , the medium pressure gas force value in described middle pressure air accumulator 2 is P
2 , the low-pressure gas force value in described low pressure gasholder 3 is P
3 , P
1, p
2 and P
3 meet relation: P
1 >=P
2 + P
3 and P
2 ≤ (P
1 + P
3 )/2.By the relation in setting pressure pan, middle pressure air accumulator and low pressure gasholder between gas pressure value, thus outside effectively ensureing that container blowing is shaping, also can reduce the waste of gases at high pressure, control the consumption of gases at high pressure.
A kind of bottle blowing method, its step is as follows: (1) closes all valves, more closed bottle blowing mould behind appropriate location preformed bottle base 12 being delivered to bottle blowing mould, gassing pipe is aimed at preformed bottle base mouth, and seals preformed bottle base mouth; (2) open low-pressure relief valve 5, the gases at high pressure entered in pressure pan 1 by external air source equipment 7 flow in low pressure gasholder 3 after decompression, inflate it, after inflation, close low-pressure relief valve 5; (3) pre-blowing valve 10 is opened, gas in low pressure gasholder 3 carries out pre-blowing via gassing pipe to preformed bottle base 12, meanwhile, contact bottom preformed bottle base by servo control mechanism or other mechanical type drawing mechanism, in first time blow molding process, stretch bottle base to maximum height; (4) close pre-blowing valve 10, open master and blow valve 6, the gas in pressure pan 1 is blown to preformed bottle base again via gassing pipe, final container blow molding; (5) close master and blow valve 6, low pressure recovery valve 11 is opened, gas in container is recycled in low pressure gasholder 3 by gassing pipe, when the gas pressure in container is reduced to low-pressure gas recovery minimum, low pressure recovery valve 11 is closed, this partially recycled low-pressure gas not only may be used for the pre-blow molding of bottle base blowing next time, can also be used for the source of the gas supply of other low-voltage driving mechanism, as drawing mechanism or Da Pei mechanism etc.; (6) open air bleeding valve, discharged by residual gas in container, complete container blowing and gas removal process, because this part gas pressure be discharged is low, flowing slowly, and is unfavorable for the control of blowing the container process time, therefore, need discharge as waste gas; (7) repeat step 3 to step 6, move in circles, till all preformed bottle bases have been blown.Reclaim by carrying out classification to the gas in container during during bottle blowing first and again bottle blowing, and the low-pressure gas of recovery is applied in bottle blowing next time, circulation repeatedly, therefore, the supply of external air source to medium pressure gas and low-pressure gas can be reduced, reduce expending of gases at high pressure further, improve the utilization rate of the energy, reduce external air source equipment and be supplied to the compressed air energy consumption of blowing container machine and the processing cost of blowing container machine, energy-conserving and environment-protective.
In step 2, in opening, press pressure-reducing valve 4 simultaneously, entered during gases at high pressure in pressure pan 1 flow into after decompression by external air source equipment 7 and to press in air accumulator 2, it is inflated, after inflation, in closedown, presses pressure-reducing valve 4; After step 3, close pre-blowing valve 10, purge valve 8 is pressed in first opening, gas in middle pressure air accumulator 2 carries out secondary air blowing via gassing pipe to preformed bottle base, purge valve 8 is pressed in closing again subsequently, open master and blow valve 6, the gas in pressure pan 1 is blown to preformed bottle base for the last time via gassing pipe, final container blow molding.By recycling medium pressure gas, thus after pre-blowing bottle parison, preformed blowing can be carried out to bottle base, because this part medium pressure gas is also not enough to make the disposable blowing of bottle base put in place, bottle base can only be made to be blow molded into close to shaping shape, again by the blowing of a small amount of gases at high pressure, the blow molding of container can be completed, greatly reduce the consumption of gases at high pressure, energy-conserving and environment-protective, reduce production cost.
In step 5, close master and blow valve 6, press recovery valve 9 in first opening, gas in container is recycled in middle pressure air accumulator 2 by gassing pipe, and when the gas pressure in container is reduced to medium pressure gas recovery minimum, middle pressure recovery valve 9 is closed; Low pressure recovery valve 11 is opened subsequently, and gas in container is recycled in low pressure gasholder 3 by gassing pipe, and when the gas pressure in container is reduced to low-pressure gas recovery minimum, low pressure recovery valve 11 is closed.By reclaiming medium pressure gas and low-pressure gas recovery, further can reduce the consumption of gases at high pressure, reducing production cost.
It is 18 ~ 24 bar that described medium pressure gas reclaims minimum scope, and set according to force value difference required in bottle blowing process, the medium pressure gas of this scope effectively can blow bottle base by secondary.
It is 10 ~ 14 bar that described low-pressure gas reclaims minimum scope, by reclaiming this portion gas, thus this portion gas can be utilized to carry out pre-blow molding to bottle base, this portion gas can also be used for Da Pei mechanism or drawing mechanism etc., improve the utilization rate of gas recovery, reduce production cost, energy-conserving and environment-protective.
Claims (4)
1. a bottle blowing structure, comprise the pressure pan (1) with external air source equipment (7) pipeline connection, pressure pan (1) blows valve (6) pipeline connection with low-pressure relief valve (5) and master respectively, described master blows valve (6) and is communicated with the gassing pipe being used for bottle blowing, gassing pipe there is air bleeding valve by pipeline connection, described low-pressure relief valve (5) is communicated with low pressure gasholder (3) by pipeline, low pressure gasholder (3) is communicated with pre-blowing valve (10) by pipeline, pre-blowing valve (10) and gassing pipe pass through pipeline connection, it is characterized in that: low pressure gasholder (3) is also communicated with low pressure recovery valve (11) by pipeline, low pressure recovery valve (11) by pipeline connection to gassing pipe, high pressure gas enters pressure pan (1), enters low pressure gasholder (3), then enter gassing pipe by low pressure gasholder (3) through pre-blowing valve (10) and carry out pre-blowing to bottle base (12) by low-pressure relief valve (5) after being reduced pressure, high pressure gas is entered gassing pipe by pressure pan (1) and carries out final blowing to bottle base (12) through the main valve (6) that blows and form container, after container blowing completes, gas in container is recycled in low pressure gasholder (3) through low pressure recovery valve (11) by gassing pipe, stops reclaiming low-pressure gas until gas in container Pressure Drop is low to moderate when low-pressure gas reclaims minimum.
2. a kind of bottle blowing structure according to claim 1, it is characterized in that: described pressure pan (1) also with middle pressure pressure-reducing valve (4) pipeline connection, middle pressure pressure-reducing valve (4) is communicated with middle pressure air accumulator (2) by pipeline, middle pressure air accumulator (2) is communicated with middle pressure purge valve (8) and middle pressure recovery valve (9) respectively by pipeline, described middle pressure purge valve (8) and middle pressure recovery valve (9) by pipeline connection to gassing pipe, high pressure gas enters pressure pan (1), middle pressure air accumulator (2) is entered after being reduced pressure by middle pressure pressure-reducing valve (4), again by middle pressure air accumulator (2) through in press purge valve (8) enter gassing pipe to bottle base (12) carry out the secondary after pre-blowing blow, bottle base is after final blowing becomes container, and gas in container presses recovery valve (9) to be recycled in middle pressure air accumulator (2) in being passed through by gassing pipe, stops reclaiming medium pressure gas until gas in container Pressure Drop is low to moderate when medium pressure gas reclaims minimum.
3. a kind of bottle blowing structure according to claim 1 and 2, is characterized in that: described low pressure gasholder (3) also with pneumatic means pipeline connection, described pneumatic means is Da Pei mechanism or drawing mechanism.
4. a kind of bottle blowing structure according to claim 2, is characterized in that: the high-pressure gas pressure value in described pressure pan (1) is P
1 , the medium pressure gas force value in described middle pressure air accumulator (2) is P
2 , the low-pressure gas force value in described low pressure gasholder (3) is P
3 , P
1, p
2 and P
3 meet relation: P
1 >=P
2 + P
3 and P
2 ≤ (P
1 + P
3 )/2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420504863.8U CN204095111U (en) | 2014-09-03 | 2014-09-03 | A kind of bottle blowing structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420504863.8U CN204095111U (en) | 2014-09-03 | 2014-09-03 | A kind of bottle blowing structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204095111U true CN204095111U (en) | 2015-01-14 |
Family
ID=52263573
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420504863.8U Expired - Lifetime CN204095111U (en) | 2014-09-03 | 2014-09-03 | A kind of bottle blowing structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204095111U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104228042A (en) * | 2014-09-03 | 2014-12-24 | 广州达意隆包装机械股份有限公司 | Bottle blowing structure and method |
| CN105459380A (en) * | 2016-01-04 | 2016-04-06 | 江苏新美星包装机械股份有限公司 | Complemental air circuit for bottle blowing machine |
| CN111761805A (en) * | 2020-07-16 | 2020-10-13 | 苏州同大机械有限公司 | Pulsating cooling blowing device of blow molding machine and blowing method thereof |
| CN113459474A (en) * | 2021-06-04 | 2021-10-01 | 江苏新美星包装机械股份有限公司 | Method and device for realizing six-step bottle blowing |
| CN114103202A (en) * | 2021-11-12 | 2022-03-01 | 联亚智能科技（苏州）有限公司 | Energy-saving new forms of energy vulcanization system |
-
2014
- 2014-09-03 CN CN201420504863.8U patent/CN204095111U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104228042A (en) * | 2014-09-03 | 2014-12-24 | 广州达意隆包装机械股份有限公司 | Bottle blowing structure and method |
| WO2016033998A1 (en) * | 2014-09-03 | 2016-03-10 | 广州达意隆包装机械股份有限公司 | Bottle blowing structure and bottle blowing method |
| CN105459380A (en) * | 2016-01-04 | 2016-04-06 | 江苏新美星包装机械股份有限公司 | Complemental air circuit for bottle blowing machine |
| CN111761805A (en) * | 2020-07-16 | 2020-10-13 | 苏州同大机械有限公司 | Pulsating cooling blowing device of blow molding machine and blowing method thereof |
| CN111761805B (en) * | 2020-07-16 | 2021-11-05 | 苏州同大机械有限公司 | Pulsating cooling blowing device of blow molding machine and blowing method thereof |
| CN113459474A (en) * | 2021-06-04 | 2021-10-01 | 江苏新美星包装机械股份有限公司 | Method and device for realizing six-step bottle blowing |
| CN114103202A (en) * | 2021-11-12 | 2022-03-01 | 联亚智能科技（苏州）有限公司 | Energy-saving new forms of energy vulcanization system |
| CN114103202B (en) * | 2021-11-12 | 2024-01-26 | 联亚智能科技（苏州）有限公司 | Energy-saving new energy vulcanizing system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104228042A (en) | Bottle blowing structure and method | |
| CN204095111U (en) | A kind of bottle blowing structure | |
| US5648026A (en) | Multiple utilization of blow-mold air | |
| CN101778710B (en) | Method for recycling energy in a blow moulding machine for blow moulding containers | |
| US8287798B2 (en) | Method for blow-molding a packaging container using a gas and device for implementing same | |
| EP1777056A1 (en) | Blow moulding apparatus and method | |
| CN101014458B (en) | Recycling of air in a blow-moulding process | |
| CN105392611B (en) | Valve gear | |
| CN104968568B (en) | For producing the method and apparatus with filling container | |
| CN101808802A (en) | Method for making containers comprising an intermediate depressurising operation | |
| CN101171117A (en) | Method and apparatus for blow molding aseptic containers | |
| CN103547433A (en) | Circuit for exhausting air from a parison, system for supplying and exhausting air from a parison and aseptic moulding process using said circuit and said system | |
| US8871138B2 (en) | Method and device for blow-molding containers | |
| ITTV20060169A1 (en) | APPARATUS FOR BLOWING CONTAINERS IN PLASTIC MATERIAL WITH RECOVERY OF THE COMPRESSED BLOWING GAS AND ITS OPERATING METHOD | |
| KR102278155B1 (en) | Stretch blow molding apparatus and blow molding method | |
| CN104220232A (en) | Forming machine comprising communication pipe between compensation chamber and nozzle | |
| CN103737901B (en) | Energy-saving and emission-reduction system is reclaimed without tank type high pressure gas | |
| WO2004098862A3 (en) | System and method for blowing hollow plastic bodies, minimising high-pressure air consumption | |
| CN114103202B (en) | Energy-saving new energy vulcanizing system | |
| CN104162973B (en) | Blow-moulding machine with separate pressure pad device | |
| CN203752503U (en) | Storage-tank-free high-pressure-air recycling, energy-saving and emission-reduction system | |
| CN117719143B (en) | Energy-saving five-valve six-step bottle blowing method and device thereof | |
| CN206317390U (en) | A kind of blow mold that there is double air tubes to blow exhaust structure | |
| CN106696239A (en) | Gas recovery device of rotary bottle blowing machine | |
| CN202826386U (en) | Bottle blank molding and air blowing device of bottle blowing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150114 |