CN103737901B - Energy-saving and emission-reduction system is reclaimed without tank type high pressure gas - Google Patents
Energy-saving and emission-reduction system is reclaimed without tank type high pressure gas Download PDFInfo
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- CN103737901B CN103737901B CN201310705223.3A CN201310705223A CN103737901B CN 103737901 B CN103737901 B CN 103737901B CN 201310705223 A CN201310705223 A CN 201310705223A CN 103737901 B CN103737901 B CN 103737901B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a kind of being applied in and full-automatic rotary bottle blow-moulding machine reclaims energy-saving and emission-reduction systems without tank type high pressure gas, comprise high-pressure air feed part in machine and high pressure gas and reclaim part and low pressure air feed partly, former air reservoir is substituted with voltage-stabiliser tube, reclaim and be stored in pressure-air worked in the work period, with the mesolow air that supply is required in the next work period, thisly reclaim energy-saving and emission-reduction systems under the prerequisite guaranteeing high pressure gas organic efficiency without tank type high pressure gas, and the safety in production level of rotary bottle blow-moulding machine is mentioned a height upgraded, also save material simultaneously, alleviate the weight of complete machine, save the consumption of the energy, and be convenient to the maintenance of maintenance personal to machine, really low-carbon emission can be received, reduce noise, the effect of environmental protection, the novel high-pressure gas proving to be a kind of energy-saving and emission-reduction reclaims energy-saving and emission-reduction system.
Description
Technical field
Patented technology of the present invention relates to packing mechanical equipment and manufactures field, and the energy-saving and emission-reduction of the collection and recycling that relate to full-automatic rotary bottle blow-moulding machine high pressure gas are particularly applied.
Technical background
" energy-saving and emission-reduction " are current the faced cardinal tasks of all trades and professions, and due to technologic reason, the compressed air of various pressure rating is the requisite working media of beverage packaging enterprise.Learn from practice for many years, in beverage packaging is produced, full-automatic rotary bottle blow-moulding machine in the course of the work its draft cylinder be with two maximum stages of air capacity with gas and pre-air blowing, it will consume once in the blow molding process of each bottle, pressure needed for general cylinder is between 0.7Mpa ~ 0.8Mpa, pre-blow gas pressure is between 1.0 ~ 1.2Mpa, and high pressure blow-gas pressure is then between 3.6 ~ 3.8Mpa.According to the actual needs of bottle blowing machine production technology, the demand of producing is met in order to ensure enough and stable compressed air, on the full-automatic rotary bottle blow-moulding machine that China's beverage syrup industry runs, no matter be the rotary bottle blow-moulding machine of import or domestic rotary bottle blow-moulding machine, all because this needs in production technology, and a high pressure tank has been installed widely in bottle blowing machine, to play the effect of buffering and voltage stabilizing, because it is pressure vessel, so just have special requirement in the manufacturing, and in the process used, also to note its safety operation especially, accident so as to avoid an accident, otherwise cause unnecessary loss by manufacturer.So, the enterprise of rotary bottle blow-moulding machine is used to leave certain hidden danger with regard to giving.
All pay attention to the environment of keeping the safety in production the whole people under, a kind of new structure can be adopted to eliminate this hidden danger technically? this is the urgent problem of the personage of current beverage syrup industry one of being concerned about all very much.
Summary of the invention
Patented technology of the present invention is exactly from above-mentioned thinking; a kind of structure of novelty is provided; adopt practicable structure; meet the manufacturing technique requirent of full-automatic rotary bottle blow-moulding machine; under the prerequisite ensureing production safety; the policy of energy-saving and emission-reduction, protection of the environment is carried out, for bottle blowing producer reduces costs, increases economic benefit and make tribute, to the operating environment of operating personnel's civilized safety with practical action.
To achieve these goals, present invention employs following technical scheme: full-automatic rotary bottle blow-moulding machine reclaims energy-saving and emission-reduction systems without tank type high pressure gas to a kind of being used in, it is characterized in that: this reclaims energy-saving and emission-reduction system without tank type high pressure gas and is mounted on full-automatic rotary bottle blow-moulding machine, comprise high-pressure air feed part in machine and high pressure gas and reclaim part and low pressure air feed partly, with this for bottle blowing machine provides required compressed air, described is by air supply pipe G1(1 without tank type high pressure gas recovery energy-saving and emission-reduction system), first wireway G2(2), low pressure coil pipe G3(3), low pressure air supply pipe G4(4), medium pressure supply pipe G5(5), middle platen pipe G6(6), reclaim gas collection tube G7(7), reclaim gas coil pipe G8(8), voltage-stabiliser tube G9(9), pressure-reducing valve F1(10), pressure-reducing valve F2(11), pressure-reducing valve F3(12), pressure-reducing valve F4(13), air cleaner N1(14), safety valve A1(15), safety valve A2(16), safety valve A3(17), overflow valve Y1(18), sealing tracheae G10(19), high pressure blow-gas pipe ZC(20), pre-gas blow pipe YC(21), air inlet rotary body X1(22) and cylinder air supply pipe G11(23) etc. composition, the described connected mode without tank type high pressure gas recovery energy-saving and emission-reduction system and each parts is as follows: rotation part air inlet rotary body X1(22) is mounted on bottle blowing machine main frame, because air inlet rotary body X1(22) upper end can not rotate, therefore be arranged on the top of bottle blowing machine frame, its lower end is much shorter than original air inlet rotary body X1, the a part of weight hung can be alleviated, therefore it is more light better, these parts need to rotate with main frame, and connected by pipeline and each portion, air supply pipe G1(1), many sealing tracheae G10(19), many high pressure blow-gas pipe ZC(20) be assemblied in air inlet rotary body X1(22 by joint) on, its other end is connected to voltage-stabiliser tube G9(9), at voltage-stabiliser tube G9(9) on many pre-gas blow pipe YC(21 are housed), safety valve A1(15), by medium pressure supply pipe G5(5) connect in platen pipe G6(6), at middle platen pipe G6(6) on be connected to many cylinder air supply pipe G11(23), by pressure-reducing valve F2(11) connect first wireway G2(2), by pressure-reducing valve F3(12) be switched to low pressure coil pipe G3(3), by pressure-reducing valve F4(13) and on pipeline be switched to reclaim gas coil pipe G8(8) on, many are reclaimed gas collection tube G7(7) end is connected on and reclaims gas coil pipe G8(8) on, the high pressure gas that the other end is switched to each mould collects mouth, at recovery gas coil pipe G8(8) on safety valve A3(17 is housed respectively) and overflow valve Y1(18), low pressure coil pipe G3(3) by low pressure air supply pipe G4(4) and air inlet rotary body X1(22) connect, at low pressure air supply pipe G4(4) on air cleaner N1(14 is housed).Known from said structure is use voltage-stabiliser tube G9(9 in the present system) instead of original high pressure tank, the security of system is improve under the prerequisite that ensure that complete machine processing performance, save material, alleviated the weight of machine, the requirement of energy-saving and emission-reduction can have been reached completely.
Accompanying drawing explanation
Fig. 1 is the former recovery gas system schematic having high pressure tank
Fig. 2 is that this nothing tank type high pressure gas reclaims energy-saving and emission-reduction system schematic
As shown in Figure 2:
1, air supply pipe G12, first wireway G23, low pressure coil pipe G34, low pressure air supply pipe G45, medium pressure supply pipe G56, middle platen pipe G67, reclaim gas collection tube G78, reclaim gas coil pipe G89, voltage-stabiliser tube G910, pressure-reducing valve F111, pressure-reducing valve F212, pressure-reducing valve F313, pressure-reducing valve F414, air cleaner N115, safety valve A116, safety valve A217, safety valve A318, overflow valve Y119, sealing tracheae G1020, high pressure blow-gas pipe ZC21, pre-gas blow pipe YC22, air inlet rotary body X123, cylinder air supply pipe G11
Detailed description of the invention
Below in conjunction with accompanying drawing and instantiation, the invention will be further described, see Fig. 2.
A kind of full-automatic rotary bottle blow-moulding machine reclaim energy-saving and emission-reduction systems without tank type high pressure gas, it is characterized in that: described reclaims energy-saving and emission-reduction system without tank type high pressure gas, by air supply pipe G1(1), first wireway G2(2), low pressure coil pipe G3(3), low pressure air supply pipe G4(4), medium pressure supply pipe G5(5), middle platen pipe G6(6), reclaim gas collection tube G7(7), reclaim gas coil pipe G8(8), voltage-stabiliser tube G9(9), pressure-reducing valve F1(10), pressure-reducing valve F2(11), pressure-reducing valve F3(12), pressure-reducing valve F4(13), air cleaner N1(14), , overflow valve Y1(18), sealing tracheae G10(19), high pressure blow-gas pipe ZC(20), pre-gas blow pipe YC(21), air inlet rotary body X1(22) and cylinder air supply pipe G11(23) etc. composition.And by safety valve A1(15), safety valve A2(16), safety valve A3(17) following process realizes energy-saving and emission-reduction object:
The pressure-air sent here by machine outer air compressor enters air inlet rotary body X1(22 from high pressure admission mouth A), again from air inlet rotary body X1(22) interface of giving vent to anger of the rotation of bottom part is through pressure-reducing valve F1(10) after decompression from air supply pipe G1(1) export, enter into voltage-stabiliser tube G9(9), a part of low-pressure air is by first wireway G2(2) enter combination valve respectively, another part is by medium pressure supply pipe G5(5) gas is transported to middle platen pipe G6(6) in, again by being arranged on many cylinder air supply pipe G11(23 on middle platen pipe G6) for draft cylinder, also some compressed air is by low pressure air supply pipe G4(4) and air cleaner N1(14) turn back to air inlet rotary body X1(22) being interfaced to of top seal tracheae G10(19) for sealing a bottle, enter middle pressure air on platen pipe G6 by being arranged on many pre-gas blow pipe YC(21 on middle platen pipe G6) respectively to each mould pre-blowing, after pre-blowing completes, pressure-air is from high pressure blow-gas pipe ZC(20) ejection product is formalized, pressure-air after setting is by reclaiming gas collection tube G7(7) collect and reclaim gas coil pipe G8(8) in, again through pressure-reducing valve F4(13) be transported to voltage-stabiliser tube G9(9) in, be supplied to again first wireway G2(2 respectively), cylinder air supply pipe G11(23), sealing tracheae G10(19) for subsequent use, unnecessary pressure-air is through overflow valve Y1(18) drain into outside system, because high pressure gas is inputted continuously by A interface, and the pressure of high pressure gas is more than the several times of mesolow gas, and voltage-stabiliser tube G9(9) volume be tens of many times of product volume, the high pressure gas therefore reclaimed meets the requirement of centering low-pressure air far away.Wherein safety valve A1(15) be contained in voltage-stabiliser tube G9(9) on, safety valve A2(16) be contained in low pressure coil pipe G3(3) on, safety valve A3(17) be contained in and reclaim gas coil pipe G8(8) on, ensure that the safe operation of native system.
Because a large amount of used pressure-air is recovered, just make pressure at expulsion greatly reduce, and capacity also greatly reduces, thus noise when being vented significantly is reduced, evacuation time also shortens greatly.While a bottle blowing cycle of a die cavity completes, the middle pressure of having laid in again required for next cycle is blown and low-pressure gas in advance.And because the pressure of the gases at high pressure of blowing over bottle is high, large-minded, therefore fully can meet the air capacity required for follow-up work step.In the next bottle blowing cycle, as long as from voltage-stabiliser tube G9(9) can obtain required middle pressure air and low-pressure air continuously, for the air supply required for pre-blowing, cross directional stretch and cylinder piston movement.
Because the present invention adopts to reclaim energy-saving and emission-reduction system without tank type high pressure gas; therefore under the prerequisite ensureing energy-saving and emission-reduction; turn improve the safety coefficient that bottle blowing is produced simultaneously; the production cost of bottle blowing producer is reduced greatly; greatly increase production efficiency, create good economic benefit, meet the requirement of energy-saving and emission-reduction, protection of the environment completely; there is significant social benefit and larger economic benefit, so very by the welcome of bottle blowing producers.
Claims (2)
1. one kind is applied in full-automatic rotary bottle blow-moulding machine reclaims energy-saving and emission-reduction systems without tank type high pressure gas, it is characterized in that: described reclaim energy-saving and emission-reduction system without tank type high pressure gas and comprise high-pressure air feed part in machine and high pressure gas reclaims part and low pressure air feed part, and voltage-stabiliser tube G9 (9) is mounted in the below of air inlet rotary body X1 (22), the top of low pressure coil pipe G3 (3) substitutes air reservoir on full-automatic rotary bottle blow-moulding machine in the past; The described voltage-stabiliser tube G9 (9) without tank type high pressure gas recovery energy-saving and emission-reduction system is connected with air inlet rotary body X1 (22) by air supply pipe G1 (1), be connected with middle platen pipe G6 (6) by medium pressure supply pipe G5 (5), be connected with first wireway G2 (2) by pressure-reducing valve F2 (11), be connected with low pressure coil pipe G3 (3) by pressure-reducing valve F3 (12), be connected with recovery gas coil pipe G8 (8) by pressure-reducing valve F4 (13), voltage-stabiliser tube G9 (9) is also equipped with safety valve A1 (15).
2. according to claim 1 without tank type high pressure gas recovery energy-saving and emission-reduction system, it is characterized in that: the described voltage-stabiliser tube G9 (9) without tank type high pressure gas recovery energy-saving and emission-reduction system is equipped with many pre-gas blow pipe YC (21) according to the requirement of bottle blowing machine type, presses air to each bottle blowing mould to provide in required for pre-blowing work step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310705223.3A CN103737901B (en) | 2013-12-20 | 2013-12-20 | Energy-saving and emission-reduction system is reclaimed without tank type high pressure gas |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310705223.3A CN103737901B (en) | 2013-12-20 | 2013-12-20 | Energy-saving and emission-reduction system is reclaimed without tank type high pressure gas |
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| Publication Number | Publication Date |
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| CN103737901A CN103737901A (en) | 2014-04-23 |
| CN103737901B true CN103737901B (en) | 2016-01-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310705223.3A Expired - Fee Related CN103737901B (en) | 2013-12-20 | 2013-12-20 | Energy-saving and emission-reduction system is reclaimed without tank type high pressure gas |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3888884B1 (en) * | 2020-03-30 | 2022-05-04 | Gea Procomac S.p.A. | Apparatus and process for aseptically forming containers starting from parisons made of a thermoplastic material |
| DE102022122632A1 (en) | 2022-09-06 | 2024-03-07 | Krones Aktiengesellschaft | Device and method for forming plastic preforms with inclined connections on ring lines |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201423749Y (en) * | 2009-06-19 | 2010-03-17 | 广州新泉包装容器有限公司 | Resource regeneration energy saving and emission reducing system in blow moulding process |
| CN201792488U (en) * | 2010-09-19 | 2011-04-13 | 厦门银鹭食品集团有限公司 | Device for recycling high-pressure waste gas of bottle blowing machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4340291A1 (en) * | 1993-11-26 | 1995-06-01 | Krupp Corpoplast Masch | Multiple use of blown air |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201423749Y (en) * | 2009-06-19 | 2010-03-17 | 广州新泉包装容器有限公司 | Resource regeneration energy saving and emission reducing system in blow moulding process |
| CN201792488U (en) * | 2010-09-19 | 2011-04-13 | 厦门银鹭食品集团有限公司 | Device for recycling high-pressure waste gas of bottle blowing machine |
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| CN103737901A (en) | 2014-04-23 |
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