CN113452222A - Servo wire feeding device and system for automatic winding machine - Google Patents
Servo wire feeding device and system for automatic winding machine Download PDFInfo
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- CN113452222A CN113452222A CN202110643686.6A CN202110643686A CN113452222A CN 113452222 A CN113452222 A CN 113452222A CN 202110643686 A CN202110643686 A CN 202110643686A CN 113452222 A CN113452222 A CN 113452222A
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- 238000004804 winding Methods 0.000 title claims abstract description 38
- 230000000694 effects Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
Abstract
The invention provides a servo wire feeding device and a servo wire feeding system for an automatic winding machine, and relates to the technical field of winding machines. This automatic servo wire feeding device and system for coiling machine, including mounting panel, send line roller, dead lever, first sensor, second sensor, third sensor and servo motor, the surface cover of dead lever is equipped with movable sleeve, movable sleeve passes through the surface of fixed screw fixed connection at the dead lever. The enameled wire gives conveying roller pressure, make the movable rod rotate round the pivot, the movable rod is when first sensor and third sensor, first sensor and third sensor can send a signal for PLC, according to the different signals of first sensor and third sensor, PLC can control servo motor and carry out different operations, when PLC received first sensor signal, PLC controlled servo motor slows down wire feeding rubber tyer wire feeding efficiency, when PLC received the third sensor signal, PLC controlled servo motor accelerates wire feeding rubber tyer wire feeding efficiency, the efficiency of wire feeding rubber tyer wire feeding has been guaranteed effectively.
Description
Technical Field
The invention relates to the technical field of winding machines, in particular to a servo wire feeding device and a servo wire feeding system for an automatic winding machine.
Background
The winding machine is a device for winding a linear object on a specific workpiece, is usually used for winding copper wires, and most of the wires wound by the common winding machine are enameled copper wires, enameled aluminum wires, textile wires, electric heating wires for winding electric heating appliances, soldering wires, electric wires, cables and the like;
when the existing winding machine is used, when an enameled wire is wound on a workpiece, the enameled wire is wound on a stator and a rotor of a motor by means of rotation of a winding rod, and the conveying process of the enameled wire is passive. This results in the tendency of thinning the enameled wire and even breaking the paint film when winding a thick wire of 0.8mm or more.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a servo wire feeding device and a servo wire feeding system for an automatic winding machine, which solve the problem that an enameled wire is easy to thin and even a paint film is easy to damage when a thick wire with the thickness of more than 0.8mm is wound in the using process of the existing winding machine.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a servo wire feeding device for an automatic winding machine comprises a mounting plate, a wire feeding roller, a fixed rod, a first sensor, a second sensor, a third sensor and a servo motor, wherein a movable sleeve is sleeved on the outer surface of the fixed rod and fixedly connected to the outer surface of the fixed rod through a fixed screw, a wire feeding rubber wheel is arranged in front of the mounting plate, a movable rod is arranged above the wire feeding rubber wheel, one end, close to the wire feeding rubber wheel, of the movable rod is rotatably connected with the mounting plate through a rotating shaft, one end, far away from the wire feeding rubber wheel, of the movable rod is rotatably connected with a conveying roller through a rotating shaft, the driving end of the servo motor penetrates through the mounting plate, the driving end of the servo motor is fixedly connected with the wire feeding rubber wheel, a connecting plate is arranged on one side, close to the movable rod, of the connecting plate, one end, far away from the fixed rod, of the connecting plate is fixedly connected with the rear side wall of the mounting plate, the fixed slot has been seted up in the surface of connecting plate runs through, the equal fixed joint of first sensor, second sensor, third sensor is in the inside of fixed slot.
Preferably, the connecting plate and the fixing groove are both arc-shaped.
Preferably, a connecting spring is arranged above the mounting plate, the front surface of the movable sleeve is fixedly connected with one end of the connecting spring through a bolt, and one end, far away from the wire feeding rubber wheel, of the movable rod is fixedly connected with the other end of the connecting spring through a bolt.
Preferably, the first sensor, the second sensor and the third sensor are distributed in a path array by taking the fixed groove as a path.
A servo wire feeding system for an automatic winding machine, which is based on the servo wire feeding device for the automatic winding machine of any one of claims 1 to 4, and further comprises a PLC, wherein the first sensor, the second sensor, the third sensor and the servo motor are all connected with the PLC through lines.
The working principle is as follows: when the device is used, the positions of the first sensor, the second sensor and the third sensor in the fixed groove are adjusted according to workpieces with different specifications and sizes, the wire feeding rubber wheel conveys an enameled wire to the winding device, the enameled wire between the winding device and the wire feeding rubber wheel is tightened, so that the enameled wire can provide pressure for the conveying roller, when the winding speed of the winding device is far smaller than the wire feeding speed of the wire feeding rubber wheel, the winding device can provide less pressure for the conveying roller through the enameled wire, the connecting spring pulls the movable rod to rotate around the rotating shaft to the direction close to the fixed rod under the elastic action of the connecting spring, when the movable rod rotates to pass through the first sensor, the first sensor can send a signal to the PLC, the PLC can control the servo motor to slow down to rotate, so that the servo motor can drive the wire feeding rubber wheel to slow down, the wire feeding speed of the wire feeding rubber wheel is slowed down, and the wire feeding speed of the wire feeding rubber wheel can be compensated, the efficiency of sending the line rubber tyer to send the line has been guaranteed effectively, when winding device wire winding speed was far greater than sending the line rubber tyer to send the line speed, winding device can give the conveying roller great pressure through the enameled wire, make the conveying roller can drive the movable rod and rotate to the direction that is close to the mounting panel round the pivot, the movable rod can stimulate coupling spring tensile, when the movable rod rotates through the third sensor, the third sensor can send signal to PLC, PLC can control servo motor and accelerate, make servo motor can drive and send the line rubber tyer to rotate and accelerate, send the line rubber tyer to send the line speed to accelerate, thereby make can compensate the speed that send the line rubber tyer to send the line, the efficiency of sending the line rubber tyer to send the line has been guaranteed effectively.
(III) advantageous effects
The invention provides a servo wire feeding device and a servo wire feeding system for an automatic winding machine. The method has the following beneficial effects:
1. this automatic servo wire feeding device and system for coiling machine, the enameled wire gives the delivery roll pressure, make the movable rod rotate round the pivot, the movable rod is when first sensor and third sensor, first sensor and third sensor can send signal for PLC, according to the different signals of first sensor and third sensor, PLC can control servo motor and carry out different operations, when PLC receives first sensor signal, PLC control servo motor slows down wire feeding rubber tyer wire feeding efficiency, when PLC receives the third sensor signal, PLC control servo motor accelerates wire feeding rubber tyer wire feeding efficiency, the efficiency of wire feeding rubber tyer wire feeding has been guaranteed effectively.
2. The servo device and the system for the automatic winding machine are provided with the arc-shaped connecting plate and the fixing groove, so that the positions of the first sensor, the second sensor and the third sensor for fixing the groove can be conveniently adjusted according to workpieces with different specifications and sizes; the movable rod is connected with the movable sleeve through the connecting spring, so that the connecting spring can adjust the position of the movable rod, and the movable rod is prevented from being incapable of resetting due to the pressure on the conveying roller; the first sensor, the second sensor and the third sensor are distributed in an arc shape, so that the first sensor, the second sensor and the third sensor can sense the rotation of the movable rod; the first sensor, the second sensor and the third sensor can send signals to the PLC, and the PLC can control the servo motor to perform different operations according to different signals of the first sensor, the second sensor and the third sensor, so that a servo wire feeding system for the automatic winding machine can be formed.
Drawings
FIG. 1 is a front view of the overall structure of the present invention;
FIG. 2 is a rear view of the overall structure of the present invention;
FIG. 3 is a control flow diagram of the PLC of the present invention.
Wherein, 1, mounting a plate; 2. a wire feeding roller; 3. fixing the rod; 4. a movable sleeve; 5. a movable rod; 6. a conveying roller; 7. a connecting spring; 8. a wire feeding rubber wheel; 9. a connecting plate; 10. fixing grooves; 11. a first sensor; 12. a second sensor; 13. a third sensor; 14. a servo motor; 15. and (7) PLC.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1-3, an embodiment of the present invention provides a servo wire feeding device for an automatic wire winding machine, including a mounting plate 1, a wire feeding roller 2, a fixed rod 3, a first sensor 11, a second sensor 12, a third sensor 13 and a servo motor 14, wherein an outer surface of the fixed rod 3 is sleeved with a movable sleeve 4, the movable sleeve 4 is fixedly connected to an outer surface of the fixed rod 3 through a fixed screw, a wire feeding rubber wheel 8 is disposed in front of the mounting plate 1, a movable rod 5 is disposed above the wire feeding rubber wheel 8, one end of the movable rod 5 close to the wire feeding rubber wheel 8 is rotatably connected to the mounting plate 1 through a rotating shaft, one end of the movable rod 5 far away from the wire feeding rubber wheel 8 is rotatably connected to a conveying roller 6 through a rotating shaft, a driving end of the servo motor 14 penetrates through the mounting plate 1, and a driving end of the servo motor 14 is fixedly connected to the wire feeding rubber wheel 8, one side of the fixed rod 3 close to the movable rod 5 is provided with a connecting plate 9, one end of the connecting plate 9 far away from the fixing rod 3 and the rear side wall of the mounting plate 1 are fixedly connected, the outer surface of the connecting plate 9 penetrates through the fixing groove 10, and the first sensor 11, the second sensor 12 and the third sensor 13 are fixedly clamped inside the fixing groove 10.
The connecting plate 9 and the fixing groove 10 are both arc-shaped, and the arc-shaped connecting plate 9 and the fixing groove 10 are convenient for adjusting the positions of the first sensor 11, the second sensor 12 and the third sensor 13 to fix the position of the groove 10 according to workpieces with different specifications and sizes; a connecting spring 7 is arranged above the mounting plate 1, the front surface of the movable sleeve 4 is fixedly connected with one end of the connecting spring 7 through a bolt, one end of the movable rod 5, which is far away from the wire feeding rubber wheel 8, is fixedly connected with the other end of the connecting spring 7 through a bolt, and the movable rod 5 is connected with the movable sleeve 4 through the connecting spring 7, so that the connecting spring 7 can adjust the position of the movable rod 5, and the movable rod 5 is prevented from being incapable of resetting due to the pressure on the conveying roller 6; the first sensor 11, the second sensor 12 and the third sensor 13 are distributed in an array manner by taking the fixed groove 10 as a path, so that the first sensor 11, the second sensor 12 and the third sensor 13 are distributed in an arc shape, and the first sensor 11, the second sensor 12 and the third sensor 13 can sense the rotation of the movable rod 5; a servo wire feeding system for an automatic winding machine, based on the servo wire feeding device for the automatic winding machine of any claim 1 to 4, further comprising a PLC15, wherein the first sensor 11, the second sensor 12, the third sensor 13 and the servo motor 14 are all connected with the PLC15 through lines, the first sensor 11, the second sensor 12 and the third sensor 13 send signals to the PLC15, and the PLC15 controls the servo motor 14 to perform different operations according to different signals of the first sensor 11, the second sensor 12 and the third sensor 13, thereby enabling the servo system for the automatic winding machine to be formed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides an automatic servo wire feeding device for coiling machine, includes mounting panel (1), send line roller (2), dead lever (3), first sensor (11), second sensor (12), third sensor (13) and servo motor (14), its characterized in that: the outer surface cover of dead lever (3) is equipped with movable sleeve (4), movable sleeve (4) is through fixed screw fixed connection at the surface of dead lever (3), the place ahead of mounting panel (1) is provided with send line rubber tyer (8), send the top of line rubber tyer (8) to be provided with movable rod (5), movable rod (5) are close to send the one end of line rubber tyer (8) to rotate through the pivot with mounting panel (1) and be connected, the one end that line rubber tyer (8) was kept away from in movable rod (5) is rotated through the pivot and is connected with conveying roller (6), the drive end of servo motor (14) runs through mounting panel (1), and the drive end of servo motor (14) with send line rubber tyer (8) fixed connection, one side that dead lever (3) are close to movable rod (5) is provided with connecting plate (9), the one end that dead lever (3) was kept away from in connecting plate (9) and the back lateral wall fixed connection of mounting panel (1), the outer surface of connecting plate (9) runs through and has seted up fixed slot (10), first sensor (11), second sensor (12), the equal fixed joint of third sensor (13) are in the inside of fixed slot (10).
2. The servo wire feeding device for the automatic winding machine according to claim 1, characterized in that: the connecting plate (9) and the fixing groove (10) are both arc-shaped.
3. The servo wire feeding device for the automatic winding machine according to claim 1 or 2, characterized in that: the top of mounting panel (1) is provided with connecting spring (7), bolt fixed connection is passed through with the one end of connecting spring (7) to the positive surface of activity sleeve (4), movable rod (5) are kept away from the one end of sending line rubber tyer (8) and are passed through bolt fixed connection with the other end of connecting spring (7).
4. The servo wire feeding device for the automatic winding machine according to claim 2, characterized in that: the first sensor (11), the second sensor (12) and the third sensor (13) are distributed in a path array by taking the fixed groove (10) as a path.
5. The utility model provides an automatic servo system of sending line for coiling machine which characterized in that: the servo wire feeding device for the automatic winding machine as claimed in any one of claims 1 to 4, further comprising a PLC (15), wherein the first sensor (11), the second sensor (12), the third sensor (13) and the servo motor (14) are all connected with the PLC (15) through a line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110643686.6A CN113452222A (en) | 2021-06-09 | 2021-06-09 | Servo wire feeding device and system for automatic winding machine |
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CN202110643686.6A CN113452222A (en) | 2021-06-09 | 2021-06-09 | Servo wire feeding device and system for automatic winding machine |
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CN113452222A true CN113452222A (en) | 2021-09-28 |
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CN202110643686.6A Pending CN113452222A (en) | 2021-06-09 | 2021-06-09 | Servo wire feeding device and system for automatic winding machine |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105836528A (en) * | 2016-05-18 | 2016-08-10 | 杭州响尾蛇科技有限公司 | Constant moment servo tensioner |
JP2016166092A (en) * | 2015-03-10 | 2016-09-15 | エヌエスディ株式会社 | Tension device |
CN206533256U (en) * | 2017-03-14 | 2017-09-29 | 明昌孝 | A kind of wire advancing device for motor stator winding device |
CN206767298U (en) * | 2017-04-24 | 2017-12-19 | 广东张力科技有限公司 | A kind of servo tensioner with display function |
WO2018230263A1 (en) * | 2017-06-16 | 2018-12-20 | 日特エンジニアリング株式会社 | Tension device |
CN208653523U (en) * | 2018-08-29 | 2019-03-26 | 天津市森特奈电子有限公司 | A kind of proximity sensor detection device |
CN110065849A (en) * | 2019-06-07 | 2019-07-30 | 东莞市纵横机电科技有限公司 | A kind of dynamic equilibrium automatic servo tensioner |
CN209758725U (en) * | 2018-11-21 | 2019-12-10 | 深圳市星特科技有限公司 | Winding tension adjusting device |
CN111332877A (en) * | 2020-03-26 | 2020-06-26 | 杭州千和精密机械有限公司 | Servo tensioner capable of automatically adjusting set tension |
-
2021
- 2021-06-09 CN CN202110643686.6A patent/CN113452222A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016166092A (en) * | 2015-03-10 | 2016-09-15 | エヌエスディ株式会社 | Tension device |
CN105836528A (en) * | 2016-05-18 | 2016-08-10 | 杭州响尾蛇科技有限公司 | Constant moment servo tensioner |
CN206533256U (en) * | 2017-03-14 | 2017-09-29 | 明昌孝 | A kind of wire advancing device for motor stator winding device |
CN206767298U (en) * | 2017-04-24 | 2017-12-19 | 广东张力科技有限公司 | A kind of servo tensioner with display function |
WO2018230263A1 (en) * | 2017-06-16 | 2018-12-20 | 日特エンジニアリング株式会社 | Tension device |
CN208653523U (en) * | 2018-08-29 | 2019-03-26 | 天津市森特奈电子有限公司 | A kind of proximity sensor detection device |
CN209758725U (en) * | 2018-11-21 | 2019-12-10 | 深圳市星特科技有限公司 | Winding tension adjusting device |
CN110065849A (en) * | 2019-06-07 | 2019-07-30 | 东莞市纵横机电科技有限公司 | A kind of dynamic equilibrium automatic servo tensioner |
CN111332877A (en) * | 2020-03-26 | 2020-06-26 | 杭州千和精密机械有限公司 | Servo tensioner capable of automatically adjusting set tension |
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