CN216997040U

CN216997040U - Semi-automatic solenoid valve four-axis coiling machine

Info

Publication number: CN216997040U
Application number: CN202220567712.1U
Authority: CN
Inventors: 余爱斌
Original assignee: Dongguan No1 Mechanical Equipment Co ltd
Current assignee: Dongguan No1 Mechanical Equipment Co ltd
Priority date: 2022-03-16
Filing date: 2022-03-16
Publication date: 2022-07-19
Anticipated expiration: 2032-03-16

Abstract

The utility model discloses a semi-automatic electromagnetic valve four-shaft winding machine, which relates to the technical field of winding machines and comprises a machine shell, wherein four groups of winding assemblies are arranged at the bottom of the machine shell, four groups of winding assemblies are arranged at the top of the machine shell, a detection assembly is connected to the front side surface of each group of winding assemblies, the detection assembly comprises a vertical plate, a fixed block is connected to the top of the front side surface of the vertical plate, a first wire pipe is connected inside the fixed block in a penetrating manner, a Hall sensor is connected to the bottom of the front side surface of the vertical plate, a plurality of groups of winding drums are respectively arranged outside the four groups of winding drums, one end of a wire rod on each group of unwinding drum respectively penetrates through each group of first wire pipes and each group of second wire pipes and is wound outside each group of winding drums, each group of driving motors drives one group of winding drums to rotate, each group of winding drums in the structure is controlled by an independent driving motor, so that when the wire rods are wound on a plurality of products simultaneously, independent and different starting points can be set.

Description

Semi-automatic solenoid valve four-axis coiling machine

Technical Field

The utility model relates to the technical field of winding machines, in particular to a four-shaft winding machine of a semi-automatic electromagnetic valve.

Background

The existing multi-axis winding machine in the market generally drives a plurality of winding displacement shafts to move by a motor, and cannot meet the requirement of setting independent starting points when a plurality of products are wound simultaneously.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the utility model provides a semi-automatic four-axis winding machine of an electromagnetic valve, which solves the problem that the existing multi-axis winding machine in the market cannot meet the setting of independent starting points when a plurality of products are wound at the same time because a plurality of winding displacement shafts are driven to move by one motor.

In order to realize the purpose, the utility model is realized by the following technical scheme: a four-axis winding machine of a semi-automatic electromagnetic valve comprises a machine shell, wherein four groups of winding assemblies are arranged at the bottom of the machine shell, four groups of wire arrangement assemblies are arranged at the top of the machine shell, and the front side surface of each group of wire arrangement assemblies is connected with a detection assembly;

the detection assembly comprises a vertical plate, a fixed block is connected to the top of the front side face of the vertical plate, a first spool is connected to the inside of the fixed block in a penetrating mode, a Hall sensor is connected to the bottom of the front side face of the vertical plate, a sleeve is sleeved outside the detection end of the Hall sensor, and a second spool is connected to the inside of the sleeve in a penetrating mode.

As a further aspect of the present invention, centers of the first and second conduits are located on the same straight line.

According to a further technical scheme, the winding assembly comprises a bearing plate and a first bearing seat, a driving motor is mounted on the side face of the bearing plate, a driving roller is sleeved outside the output end of the driving motor, a winding displacement shaft is arranged inside the first bearing seat, a driven roller is sleeved outside the rear end of the winding displacement shaft, and a synchronous belt is connected to the outside of the driving roller and the outside of the driven roller.

As a further technical scheme of the utility model, the bearing plate is connected with the inner side surface of the machine shell, the first bearing seat is positioned on the front side wall of the machine shell, and the second wire tube is positioned right above the front end of the wire arranging shaft.

According to a further technical scheme of the utility model, the wire arranging assembly comprises a servo motor, the output end of the servo motor is connected with a screw rod, the front end of the screw rod is sleeved with a second bearing seat, the outer part of the screw rod is rotatably connected with a threaded cylinder, the outer part of the threaded cylinder is connected with a moving plate, the top of the moving plate is connected with two groups of driven rods, the outer parts of two ends of each group of driven rods are respectively provided with a sliding sleeve, and the front ends of the two groups of driven rods are jointly connected with a connecting plate.

As a further technical scheme of the utility model, the servo motor is connected with the rear side surface of the shell, the second bearing seat is positioned in the front side wall of the shell, and the rear side surface of the vertical plate is connected with the front side surface of the connecting plate.

Advantageous effects

The utility model provides a semi-automatic four-axis winding machine of an electromagnetic valve. Compared with the prior art, the method has the following beneficial effects:

1. the utility model provides a semi-automatic solenoid valve four-axis coiling machine, through installing multiunit wire winding reel respectively in four groups spool outside, pass first spool of every group and every group second spool with wire rod one end on every group wire winding reel respectively, and the winding is outside at every group wire winding reel, every group driving motor drives a set of spool and rotates, then four groups spool rotate respectively, every group spool all adopts solitary driving motor control in this structure, thereby when twining the wire rod simultaneously to a plurality of products, can set up the independent different initial point.

2. The utility model provides a semi-automatic solenoid valve four-axis coiling machine, drive the lead screw through servo motor and carry out forward and antiport in proper order, and then the connecting plate drives detecting element and does reciprocating motion front and back, and then make the even winding of wire rod outside at the reel, because can use not unidimensional wire rod in putting into production, the error appears in the displacement rate of winding axle and detecting element, then the bottom that drives hall sensor's axle core and second spool deflects forward or backward, the deflection angle transmission that will real-time supervision by hall sensor is to external singlechip, then singlechip control servo motor is with higher speed or the rotation that slows down, make the connecting plate drive the direction removal that detecting element deflected towards the second spool bottom, make the second spool be in vertical state again.

Drawings

FIG. 1 is a schematic structural view of a four-axis winding machine of a semi-automatic solenoid valve;

FIG. 2 is a schematic structural view of a wire winding assembly in a four-axis winding machine of a semi-automatic solenoid valve;

FIG. 3 is a schematic structural view of a wire arranging assembly in a four-axis winding machine of a semi-automatic solenoid valve;

fig. 4 is a schematic structural diagram of a detection assembly in a four-axis winding machine of a semi-automatic solenoid valve.

In the figure: 1. a housing; 2. a wire winding assembly; 21. a carrier plate; 22. a first bearing housing; 23. a drive motor; 24. a driving roller; 25. a traverse shaft; 26. a driven roller; 27. a synchronous belt; 3. a flat cable assembly; 31. a servo motor; 32. a screw rod; 33. a second bearing housing; 34. a threaded barrel; 35. moving the plate; 36. a driven lever; 37. a sliding sleeve; 38. a connecting plate; 4. a detection component; 41. a vertical plate; 42. a fixed block; 43. a first spool; 44. a Hall sensor; 45. a sleeve; 46. a second conduit.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the present invention provides a technical solution of a four-axis winding machine for a semi-automatic solenoid valve: the utility model provides a semi-automatic solenoid valve four-axis coiling machine, includes casing 1, and the bottom of casing 1 is equipped with four group's spiral line subassemblies 2, and the top of casing 1 is equipped with four group's winding displacement subassemblies 3, and the leading flank of every group's winding displacement subassembly 3 all is connected with detection component 4.

Referring to fig. 4, the detecting assembly 4 includes a vertical plate 41, a fixing block 42 is connected to the top of the front side of the vertical plate 41, a first line tube 43 is connected to the inside of the fixing block 42 in a penetrating manner, a hall sensor 44 is connected to the bottom of the front side of the vertical plate 41, a sleeve 45 is sleeved outside a detecting end of the hall sensor 44, a second line tube 46 is connected to the inside of the sleeve 45 in a penetrating manner, and the centers of the first line tube 43 and the second line tube 46 are located on the same straight line.

In actual use, the detection assembly 4 is in signal connection with the single chip microcomputer through the hall sensor 44, one end of a wire on the wire reel penetrates through the first wire pipe 43 and the second wire pipe 46 and is wound outside the wire reel, when the wire is wound, if the wire is in a tight state, the shaft core of the hall sensor 44 and the bottom of the second wire pipe 46 are driven to deflect forwards or backwards, and the deflection angle of real-time monitoring is transmitted to the external single chip microcomputer through the hall sensor 44.

Referring to fig. 2, the winding assembly 2 includes a supporting plate 21 and a first bearing seat 22, a driving motor 23 is installed on a side surface of the supporting plate 21, a driving roller 24 is sleeved outside an output end of the driving motor 23, a winding displacement shaft 25 is installed inside the first bearing seat 22, a driven roller 26 is sleeved outside a rear end of the winding displacement shaft 25, a synchronous belt 27 is connected to the driving roller 24 and the driven roller 26, the supporting plate 21 is connected to an inner side surface of the casing 1, the first bearing seat 22 is located on a front side wall of the casing 1, and a second bobbin 46 is located right above a front end of the winding displacement shaft 25.

In actual use, the winding assembly 2 is installed outside the winding reel 25 through the winding reel, the driving motor 23 drives the driving roller 24 to rotate, and then the driven roller 26 drives the winding reel 25 to synchronously rotate in the first bearing seat 22 under the action of the synchronous belt 27, so that the winding reel follows to rotate.

Referring to fig. 3, the traverse assembly 3 includes a servo motor 31, an output end of the servo motor 31 is connected with a screw rod 32, a second bearing seat 33 is sleeved at a front end of the screw rod 32, a threaded cylinder 34 is rotatably connected to an outer portion of the screw rod 32, a moving plate 35 is connected to an outer portion of the threaded cylinder 34, two sets of driven rods 36 are connected to a top of the moving plate 35, sliding sleeves 37 are respectively disposed at two outer ends of each set of driven rods 36, front ends of the two sets of driven rods 36 are commonly connected with a connecting plate 38, the servo motor 31 is connected with a rear side surface of the housing 1, the second bearing seat 33 is located inside a front side wall of the housing 1, and a rear side surface of a vertical plate 41 is connected with a front side surface of the connecting plate 38.

In practical use, the wire arranging assembly 3 drives the lead screw 32 to rotate forward or backward through the servo motor 31, and then the moving plate 35 drives the two sets of the driven rods 36 and the connecting plate 38 to move forward or backward under the action of the threaded cylinder 34.

The working principle of the utility model is as follows: when the winding device is used, firstly, a plurality of groups of winding drums are respectively arranged outside the four groups of winding displacement shafts 25, one end of a wire on each group of paying-off drums penetrates through each group of first wire pipes 43 and each group of second wire pipes 46 respectively and is wound outside each group of winding drums, each group of driving motors 23 drives one group of winding displacement shafts 25 to rotate, and then the four groups of winding drums rotate respectively;

when the wire is wound, the servo motor 31 drives the screw rod 32 to rotate forwards and reversely in sequence, and then the connecting plate 38 drives the detection assembly 4 to reciprocate back and forth, so that the wire is uniformly wound outside the winding drum;

because wire rods with different sizes can be used in production, the moving speed of the winding shaft 25 and the moving speed of the detection assembly 4 have errors in winding, the shaft core of the Hall sensor 44 and the bottom of the second wire tube 46 are driven to deflect forwards or backwards, the deflection angle monitored in real time is transmitted to an external single chip microcomputer by the Hall sensor 44, the single chip microcomputer controls the servo motor 31 to accelerate or decelerate, the connection plate 38 drives the detection assembly 4 to move towards the deflection direction of the bottom of the second wire tube 46, and the second wire tube 46 is in a vertical state again.

Claims

1. A semi-automatic four-axis winding machine of an electromagnetic valve comprises a machine shell (1) and is characterized in that four groups of winding assemblies (2) are arranged at the bottom of the machine shell (1), four groups of wire arranging assemblies (3) are arranged at the top of the machine shell (1), and the front side surface of each group of wire arranging assemblies (3) is connected with a detection assembly (4);

the detection assembly (4) includes riser (41), the leading flank top of riser (41) is connected with fixed block (42), the inside through connection of fixed block (42) has first spool (43), the leading flank bottom of riser (41) is connected with hall sensor (44), sleeve (45) have been cup jointed to the sense terminal outside of hall sensor (44), the inside through connection of sleeve (45) has second spool (46).

2. A semiautomatic solenoid four-axis winding machine according to claim 1, wherein the centers of said first and second conduits (43, 46) are located on the same straight line.

3. The semi-automatic four-axis solenoid winding machine according to claim 1, wherein the winding assembly (2) comprises a bearing plate (21) and a first bearing seat (22), a driving motor (23) is mounted on the side surface of the bearing plate (21), a driving roller (24) is sleeved outside the output end of the driving motor (23), a winding displacement shaft (25) is arranged inside the first bearing seat (22), a driven roller (26) is sleeved outside the rear end of the winding displacement shaft (25), and a synchronous belt (27) is connected to the outside of the driving roller (24) and the driven roller (26) together.

4. A semiautomatic electromagnetic valve four-axis winding machine according to claim 3, characterized in that the bearing plate (21) is connected to the inner side of the casing (1), the first bearing seat (22) is located on the front side wall of the casing (1), and the second spool (46) is located right above the front end of the winding displacement shaft (25).

5. The semiautomatic four-axis solenoid winding machine according to claim 1, wherein the winding displacement assembly (3) comprises a servo motor (31), the output end of the servo motor (31) is connected with a lead screw (32), the front end of the lead screw (32) is sleeved with a second bearing seat (33), the outer part of the lead screw (32) is rotatably connected with a threaded cylinder (34), the outer part of the threaded cylinder (34) is connected with a moving plate (35), the top of the moving plate (35) is connected with two groups of driven rods (36), the outer parts of the two ends of each group of driven rods (36) are respectively provided with a sliding sleeve (37), and the front ends of the two groups of driven rods (36) are commonly connected with a connecting plate (38).

6. A semiautomatic electromagnetic valve four-axis winding machine according to claim 5, characterized in that said servo motor (31) is connected to the rear side of the machine casing (1), said second bearing seat (33) is located inside the front side wall of the machine casing (1), the rear side of said vertical plate (41) is connected to the front side of the connecting plate (38).