CN113450610A - Intelligent detection experiment platform based on data sharing - Google Patents

Intelligent detection experiment platform based on data sharing Download PDF

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Publication number
CN113450610A
CN113450610A CN202110851880.3A CN202110851880A CN113450610A CN 113450610 A CN113450610 A CN 113450610A CN 202110851880 A CN202110851880 A CN 202110851880A CN 113450610 A CN113450610 A CN 113450610A
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China
Prior art keywords
detection
push rod
adjusting
matched
clamping
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CN202110851880.3A
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Chinese (zh)
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CN113450610B (en
Inventor
陈洁
刘冬
李晓滨
刘一民
苏静
张楠
陶军
郭继飞
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Sichuan Jingxun Product Quality Detection Co ltd
Central Research Institute of Building and Construction Co Ltd MCC Group
MCC Inspection and Certification Co Ltd
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Sichuan Jingxun Product Quality Detection Co ltd
Central Research Institute of Building and Construction Co Ltd MCC Group
MCC Inspection and Certification Co Ltd
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Publication of CN113450610A publication Critical patent/CN113450610A/en
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    • G—PHYSICS
    • G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B5/00—Electrically-operated educational appliances
    • G09B5/06—Electrically-operated educational appliances with both visual and audible presentation of the material to be studied
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

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  • Engineering & Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Physics & Mathematics (AREA)
  • Educational Administration (AREA)
  • Educational Technology (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention belongs to the technical field of high-tech service, and particularly discloses an intelligent detection experiment platform based on data sharing, which comprises a detection system and a control system matched with the detection system; the control system comprises a data processing terminal, a touch display screen is arranged on the data processing terminal, a central processing unit, a data security module and a data sharing module are arranged in the data processing terminal, the data security module and the data sharing module are electrically connected with the central processing unit, and the data processing terminal is connected with a control keyboard; the detection system comprises a detection transmission belt and a visual detection mechanism matched with the detection transmission belt, wherein one side, away from the input end of the detection transmission belt, of the visual detection mechanism is sequentially provided with an internal defect detection mechanism and a performance detection mechanism which are matched with the detection transmission belt.

Description

Intelligent detection experiment platform based on data sharing
Technical Field
The invention belongs to the field of high-technology services, relates to the technical field of inspection, detection, authentication and standard services, particularly relates to the technical field of key support for research and development, consultation and third-party services for providing technical standards for enterprises, industries and society in a standardized service technology, and particularly relates to an intelligent detection experiment platform based on data sharing.
Background
At present, in the construction industry, a uniform metal laboratory industry detection means does not exist, most production enterprises construct laboratories by themselves, the detection process is completed through a detection instrument, and a detection report is directly issued; industry management and supervision difficulties; when current detection experiment platform detected the sample, mostly needed artifical the participation, adjusted or arrange in order etc. to the sample when moving, and detection experiment platform can not carry out intelligent detection, and when artifical the participation in-process, it is lower to carry out sample detection efficiency moreover, can consume a large amount of time, also produces the error easily, seriously influences the fairness of experimental data, can bring serious consequence. When the detection data is matched, the detection data is easy to leak, the detection data is easy to lose and damage, and the like. And the transmission of the internal original record and detection data needs to depend on the forms of manpower and paper, so that not only is the resource wasted, but also the authenticity and timeliness of the data cannot be ensured. The detection data statistics and query work is complex, the difficulty is high, data multidimensional analysis, visual display and the like cannot be performed, the detection data utilization rate is low, the storage is difficult, and structured management cannot be achieved. The detection process can not be managed systematically, standardly and transparently, the difficulty of searching for the responsible person is high when the quality problem occurs, even the responsible person can not be found, the quality problem can not be closed loop effectively, and the detection process can not be monitored.
In addition, when examining, generally carry out visual detection to the sample key surface, do all its reasons, it is less to think the influence of sample visual detection to the sample mostly, and carry out the visual detection on whole surface to the sample and be particularly troublesome, need carry out artifical removal sample, conveniently carry out visual detection to each surface of sample, but in the in-service use process, the customer requires highly to the surface of finished product, the flaw on surface can seriously influence off-the-shelf sales volume, consequently, need urgently to carry out visual detection's detection experiment platform to each surface of sample.
Disclosure of Invention
In order to solve a series of problems caused by the operation of the detection experiment platform, the intelligent detection experiment platform based on data sharing, which can carry out intelligent operation detection, can carry out all-dimensional visual detection on each surface of a sample, can prevent manual operation from influencing a detection result and is convenient for detection data to carry out safe sharing, is provided.
Based on the above purpose, the invention is realized by the following technical scheme:
an intelligent detection experiment platform based on data sharing comprises a detection system and a control system matched with the detection system; the control system comprises a data processing terminal, a touch display screen is arranged on the data processing terminal, a central processing unit, a data security module and a data sharing module are arranged in the data processing terminal, the data security module and the data sharing module are electrically connected with the central processing unit, and the data processing terminal is connected with a control keyboard; the detection system comprises a detection transmission belt and a visual detection mechanism matched with the detection transmission belt, wherein one side, away from the input end of the detection transmission belt, of the visual detection mechanism is sequentially provided with an internal defect detection mechanism and a performance detection mechanism which are matched with the detection transmission belt.
Preferably, the visual detection mechanism comprises a visual detection column, a visual detection chute is arranged on one side of the visual detection column close to the detection conveying belt, a visual detection sliding rod perpendicular to the visual detection column is arranged on the visual detection chute, and the visual detection sliding rod is connected with a visual detection spring arranged at the bottom end of the visual detection chute; an adjusting worm is arranged in the visual detection chute, the adjusting worm is movably connected with the visual detection chute through a worm bearing, the adjusting worm is matched with a slide bar movable ring arranged at the end part of the visual detection slide bar, and the adjusting worm is matched with a worm motor arranged on the visual detection column; the visual detection slide bar is provided with a visual clamp holder and a visual detector matched with the visual clamp holder; the detection transmission belt and the worm motor are electrically connected with the central processing unit.
Preferably, the visual clamp holder comprises a clamping disc vertically arranged on the visual detection slide bar, a clamping cavity is arranged in the clamping disc, a pair of fan-shaped clamping grooves matched with the clamping cavity are formed in the clamping disc, clamping rods are arranged on the fan-shaped clamping grooves, clamping concave wheels matched with the fan-shaped clamping grooves are arranged on the clamping rods, a clamping synchronous wheel is arranged on one side, close to the clamping disc, of each clamping concave wheel, a clamping rotating shaft is arranged on the axis of one side, far away from the clamping concave wheels, of each clamping synchronous wheel, and a rotating shaft gear is arranged on each clamping rotating shaft; fan-shaped adjusting grooves are respectively sleeved in the fan-shaped clamping grooves, adjusting groove gear teeth are uniformly distributed in the fan-shaped adjusting grooves, and the adjusting groove gear teeth are meshed with the rotating shaft gear; an adjusting fixed shaft is arranged on the axis center of the clamping cavity, a pair of connecting rod rotating rings in clearance fit are arranged on the adjusting fixed shaft, the connecting rod rotating rings are connected with the adjusting fixed shaft through rotating ring bearings, rotating shaft connecting rods are arranged on the connecting rod rotating rings, and the rotating shaft connecting rods are connected with the clamping rotating shaft through clamping bearings; the adjusting fixed shaft is provided with a pair of switching bearings in clearance fit with the connecting rod rotating ring, the switching bearings are provided with rotating ring synchronizing wheels and rotating ring gears fixedly connected with the rotating ring synchronizing wheels, and the rotating ring gears are matched with a clamping motor arranged in the clamping cavity; the rotating ring synchronizing wheel is respectively connected with the clamping synchronizing wheel through the adjusting synchronous belt; the clamping rods are provided with clamping rotating rings, the inner side surfaces of the clamping rotating rings are provided with clamping grooves, clamping bulges in clearance fit are arranged in the clamping grooves, the clamping bulges are provided with clamping balls, and the clamping balls are matched with clamping ring grooves arranged on the clamping rods; the clamping rod is provided with a linear bearing matched with the clamping rotating ring, one side of the linear bearing close to the clamping rotating ring is provided with a clamping stop lever matched with a gap between the clamping bulges, the clamping stop lever is provided with a stop lever micro-motor, and the stop lever micro-motor is matched with a stop lever rack arranged on the outer side surface of the clamping rod through a stop lever gear; the surface of the clamping rotary ring is laid with an anti-slip cushion layer.
Preferably, the visual detection slide bar is provided with an adjusting sucker structure, the adjusting sucker structure comprises an adjusting vacuum sucker, the adjusting vacuum sucker is connected with the visual detection slide bar through an adjusting vacuum push rod, and the visual detection slide bar is provided with an adjusting telescopic connecting rod connected with the adjusting vacuum sucker; an auxiliary vacuum push rod is arranged on one side, away from the visual detection column, of the clamping disc, an auxiliary vacuum sucker is arranged at the movable end of the auxiliary vacuum push rod, and an auxiliary telescopic connecting rod connected with the clamping disc is arranged on the auxiliary vacuum sucker; the rotating shaft connecting rods are connected through clamping springs, and two ends of each clamping spring are arranged on the rotating shaft connecting rods respectively.
Preferably, the visual detector comprises a detection supporting rod and an auxiliary detection rod, the auxiliary detection rod is arranged on the side surface of one side, close to the input end of the detection transmission belt, of the visual detection sliding rod, the detection supporting rod is arranged on the side surface of the opposite side of the detection sliding rod, and the auxiliary detection rod is provided with an auxiliary camera and an auxiliary light source matched with the auxiliary camera; one end of the detection supporting rod is provided with a detection rotating shaft connected with the visual detection sliding rod, and the other end of the detection supporting rod is provided with a U-shaped camera folded plate; the adjusting sucker structure further comprises a sucker camera matched with the auxiliary vacuum sucker, and the sucker camera is connected with a sucker electric push rod arranged on the visual detection slide rod.
Preferably, a detection camera is arranged on the U-shaped camera-shooting folded plate, a camera-shooting rotating shaft is arranged on the detection camera, and the camera-shooting rotating shaft is matched with a U-shaped folded plate sliding groove arranged on the U-shaped camera-shooting folded plate through a camera-shooting gear; the detection camera is provided with a camera motor, and the camera motor is matched with a camera gear arranged on the camera rotating shaft; the visual detection slide bar is provided with a detection motor, and the detection motor is matched with a detection synchronous gear arranged on the detection rotating shaft through a motor gear; the clamping motor, the adjusting vacuum push rod, the auxiliary camera, the detection camera, the camera shooting motor and the detection motor are all electrically connected with the central processing unit.
Preferably, the internal defect detection mechanism comprises a ray detection box matched with the detection conveying belt, a ray detection structure and an internal defect adjuster matched with the ray detection structure are arranged in the ray detection box, the internal defect adjuster comprises an internal defect support, a defect main push rod matched with the detection conveying belt is arranged on the internal defect support, and a plurality of defect auxiliary push rods which are symmetrical relative to the center of the defect main push rod are arranged on two sides of the defect main push rod; the defect main push rod and the defect slave push rod are respectively provided with a U-shaped push rod groove which are matched with each other at the top ends, the U-shaped push rod grooves comprise defect adjusting plates which are arranged at one sides close to the visual detection mechanism, the defect adjusting plates are connected with reverse L-shaped baffles which are arranged at the top ends of the defect main push rod and the defect slave push rod through defect adjusting shafts, defect adjusting motors are arranged on the reverse L-shaped baffles, and the defect adjusting motors are matched with the defect adjusting shafts; the defect main push rod and the defect auxiliary push rod are electric push rods.
Preferably, the detection conveying belt comprises a detection conveying wheel, a pair of detection conveying sub-belts in clearance fit are arranged on the detection conveying wheel, and a gap between the detection conveying sub-belts is matched with the defect main push rod and the defect auxiliary push rod; conveying belt grooves are uniformly distributed on the detection conveying belt, and conveying belt concave holes matched with the detection conveying wheels are uniformly arranged on the detection conveying sub-belt; the ray detection structure, the defect main push rod, the defect slave push rod and the defect adjusting motor are electrically connected with the central processing unit.
Preferably, the performance detection mechanism comprises a performance detection box matched with the detection conveying belt, a performance detection support is arranged in the performance detection box, a performance detection push rod matched with the detection conveying belt is arranged on the performance detection support, a push rod support movably connected with the performance detection push rod is arranged at the movable end of the performance detection push rod, a support gear is arranged on the push rod support, and the support gear is connected with a performance motor arranged on the performance detection push rod; the performance detection support is provided with a performance detection disc, the bottom surface of the performance detection disc is provided with a performance detection hole matched with the push rod support, the performance detection hole is connected with a performance detection side hole arranged on the bottom surface of the performance detection disc, a detection cavity is arranged in the performance detection disc, and anti-falling grooves are uniformly distributed on the bottom surface in the detection cavity; a detection hydraulic push rod is arranged in the performance detection box, and the movable end of the detection hydraulic push rod is in clearance fit with a hydraulic detection hole arranged on the performance detection plate; the performance detection push rod, the performance motor and the detection hydraulic push rod are all electrically connected with the central processing unit.
Preferably, the output end of the detection conveying belt is provided with a collecting box, and the collecting box is provided with a collecting sliding plate matched with the detection conveying belt; a collecting compartment is arranged in the collecting box, a collecting rotating shaft is arranged at the top end of a collecting partition plate of the collecting compartment, a collecting adjusting plate is arranged on the collecting rotating shaft, and the collecting rotating shaft is matched with a collecting motor arranged on the collecting box; the collecting adjusting plate is matched with a collecting folded plate arranged on the top surface of the collecting box; the side surface of the collecting box is provided with a collecting door matched with the collecting compartment; the collection motor is electrically connected with the central processing unit.
Compared with the prior art, the invention has the following beneficial effects:
(1) the invention transmits the sample by the detection transmission belt, carries out various intelligent detections on the sample by the visual detection mechanism, the internal defect detection mechanism and the performance detection mechanism, and analyzes and processes the detection data by the central processing unit; the touch display screen is convenient for regulating and controlling and operating the experiment platform, detection data are conveniently and safely shared through the data safety module and the data sharing module, the operation keyboard is convenient for operators to issue instructions, and the whole experiment platform is regulated and controlled according to the sample detection number; therefore, intelligent and integrated detection of the sample is realized, manual participation is reduced, and the stability and authenticity of the detection data can be effectively packaged.
(2) The visual detection slide bar moves on the side surface of the visual detection column through the visual detection chute, so that the visual clamp holder and the visual detector are convenient to adjust, and the clamping and the visual detection of a sample are convenient to realize; the visual detection spring is arranged, so that the visual detection slide bar can be adjusted, the visual detection slide bar is prevented from shaking and the like when moving up and down, and the stability of the visual detection slide bar during moving is improved; the adjusting worm is driven to rotate through the worm motor, so that the adjusting worm rotates along a worm bearing in the visual detection sliding groove, external threads on the adjusting worm are meshed with internal threads in the sliding rod movable ring, the adjusting worm drives the sliding rod movable ring to move, and the visual detection sliding rod moves in the visual detection sliding groove.
(3) The clamping disc can move along with the visual detection sliding rod, the fan-shaped annular clamping groove is matched with the clamping rod, the clamping rod can conveniently move in the fan-shaped annular clamping groove through the clamping concave wheel, sliding friction between the clamping rod and the fan-shaped annular clamping groove is converted into rolling friction through the clamping concave wheel, the response speed of the clamping rod is increased, and a sample can be conveniently and quickly clamped; the clamping motor drives the rotating ring gear to rotate, the rotating ring synchronous wheel is driven to rotate around the adjusting fixed shaft along the rotating ring gear along the switching bearing, so that the clamping synchronous wheel is driven to rotate through the adjusting synchronous belt, the clamping synchronous wheel is rotationally connected with the clamping rod through the synchronous wheel bearing, the stability of the clamping rod is not influenced when the clamping synchronous wheel rotates, the clamping synchronous wheel drives the clamping rotating shaft to rotate, the rotating shaft gear is driven to be meshed with the teeth of the adjusting groove in the fan-shaped adjusting groove, the rotating shaft gear moves in the fan-shaped adjusting groove, and the purpose that the clamping rod moves in the fan-shaped clamping groove is achieved; the arrangement of the fixing shaft is adjusted, the rotating shaft connecting rod is convenient to be connected with the clamping rod, the clamping rod can conveniently slide along the fan-shaped annular clamping groove, the stability of the clamping rod during movement can be improved, and the clamping effect of the clamping rod is improved; the connecting rod swivel makes things convenient for the pivot connecting rod to rotate on adjusting the fixed axle, and the centre gripping bearing makes things convenient for the pivot connecting rod to rotate in the centre gripping pivot for the pivot connecting rod does not influence the motion of supporting rod, can also last spacing to the supporting rod, makes things convenient for the supporting rod to bear certain weight.
(4) The sample can be adjusted in an auxiliary manner by adjusting the sucker structure, so that the clamped sample can be conveniently fixed by a vacuum sucker, and the detected sample can be conveniently placed on a detection conveying belt; the adjusting vacuum push rod can drive the adjusting vacuum sucker to move, the adjusting telescopic connecting rod guides the adjusting vacuum sucker, the adjusting vacuum sucker is convenient to be in close contact with a sample, and the sample is clamped by the clamping rod, so that the adjusting vacuum sucker can be pushed to be in close contact with the sample by the adjusting vacuum push rod, and the sample can be conveniently and closely adsorbed after the adjusting vacuum sucker is started; the auxiliary vacuum push rod drives the auxiliary vacuum sucker to carry out vacuum adsorption on the side face of the sample, the effect of assisting in fixing the sample is started, the sample is prevented from rotating or sliding under the action of adjusting the adsorption of the vacuum sucker, and the auxiliary telescopic connecting rod plays a role in guiding the auxiliary vacuum push rod; the clamping spring plays a role in damping and preventing the clamping rod from shaking.
(5) The auxiliary camera on the auxiliary detection rod is matched with the auxiliary light source to perform visual detection on the upper surface of the sample on the detection conveying belt and record the arrival of the sample, the detected data are transmitted to the central processing unit, the central processing unit can judge the arrival of the sample by analyzing the image so as to start the visual clamp to clamp the sample, and after the clamping is completed, the sucker camera is matched with the sucker electric push rod to perform visual detection on one side, close to the clamping disc, of the sample, and transmit the data to the central processing unit; the cooperation of detection branch detects the pivot, conveniently detects branch and rotates on the visual detection slide bar to the realization is to the visual detection of sample, and the setting up of U type folded plate of making a video recording conveniently carries out visual detection to the both sides face of sample.
(6) The camera motor drives the camera gear to rotate, so that the camera gear is meshed with gear teeth arranged in the U-shaped folded plate sliding groove, the camera rotating shaft is driven to move along the U-shaped folded plate sliding groove, the aim of detecting the movement of the camera on the U-shaped camera folded plate can be fulfilled, and the aim of visually detecting two sides of a sample by the camera is fulfilled; the detection motor drives the detection synchronous gear to move through the motor gear, so that the detection rotating shaft is driven to rotate, the aim of adjusting the detection supporting rod is fulfilled, the detection supporting rod can be adjusted, and the influence of the detection supporting rod on the visual clamp holder is reduced.
(7) The arrangement of the ray detection box is convenient for protecting the ray detection structure, preventing rays from leaking and transmitting the detected internal defects to the central processing unit by the ray detection structure; the internal defect regulator can regulate a plurality of samples, can reduce the starting time of a ray detection structure and reduce energy consumption; the internal defect support is convenient for the defect main push rod and the defect slave push rod to stretch in the detection conveying belt, so that the influence on the detection conveying belt is prevented; the defect adjusting motor drives the defect adjusting shaft to rotate, so that the defect adjusting plate rotates, a sample on the reverse L-shaped baffle can be protected, and the sample is fixed on the reverse L-shaped baffle; in the actual use process, the height that defect owner push rod extends is the highest, and the height that defect extends from the push rod is symmetrical relatively to defect owner push rod, shines the back through the ray detection structure, can confirm different samples according to the different positions and the height of sample to combine data and visual inspection data, carry out the bulk inspection to different samples.
(8) The detection transmission wheel drives a pair of detection transmission sub-belts in clearance fit to rotate, so that the sample is driven to move on the detection transmission sub-belts; the arrangement of the groove of the transmission belt prevents the sample from sliding or rolling during movement, so that the detection action of the sample is conveniently realized; the conveyer belt shrinkage pool cooperatees with the teeth of a cogwheel that detects on the transmission wheel for detect the transmission and divide the area and detect the transmission wheel can synchronous motion, prevent to detect the transmission and divide the area to slide on detecting the transmission wheel.
(9) The performance detection support in the performance detection box is in clearance fit with the detection transmission belt, so that the detection of a sample on the detection transmission belt is conveniently realized, the performance detection push rod is pushed out through a gap between the detection transmission sub-belts, the position of the sample is detected through the push rod support and a photoelectric switch matched with the performance detection box, when the sample arrives, the photoelectric switch is shielded, the central processing unit judges that the sample arrives, the performance detection push rod is controlled to extend, the push rod support pushes the sample to be separated from the detection transmission sub-belts, the push rod support pushes the sample to enter the detection cavity through the performance detection holes and the performance detection side holes, then the performance motor is started, the push rod support is driven to rotate at the movable end of the performance detection push rod by a certain angle through the support gear, then the performance detection push rod is retracted, the push rod support is separated from the sample, the sample is placed on the anti-falling groove in the detection cavity, and then the detection hydraulic push rod is started, the detection hydraulic push rod enters the detection cavity through the hydraulic detection hole to extrude a sample, a pressure sensor is arranged at the movable end of the detection hydraulic push rod to detect the pressure applied to the sample in real time, a performance detection camera and a performance detection light source which are arranged in the detection cavity synchronously monitor the deformation degree of the sample, and data are transmitted to a central processing unit for further analysis and processing; the central processing unit judges whether the performance detection of the sample is completed according to the received detection data, after the performance detection is completed, the hydraulic push rod is controlled to be contracted, the performance detection push rod is extended, the push rod support is enabled to push the sample, the performance motor is started to drive the push rod support to rotate by a certain angle, the performance detection push rod is contracted to drive the sample to be separated from the detection cavity through the performance detection side hole, the performance detection push rod is continuously contracted, the sample is placed on the detection transmission sub-belt, and then the performance detection can be carried out again.
(10) The collecting box collects the samples after the performance detection is completed, so that the next metallographic examination can be conveniently carried out; the collecting sliding plate is convenient for the sample on the detection and transmission belt to slide to the collecting folded plate, and the sample is placed in the collecting compartment through the guidance of one collecting folded plate and the collecting adjusting plate; the collecting motor drives the collecting rotating shaft to rotate by a certain angle through the collecting adjusting belt, so that the collecting adjusting plate on the collecting partition plate is adjusted by a certain angle, the collecting adjusting plate is matched with another collecting folded plate, the sample is conveniently guided, and the sample is guided into a designated collecting compartment, so that the purpose of classifying and collecting the sample is realized; the collecting box is conveniently opened in the setting of collection door, takes out the sample in collecting the compartment, conveniently carries out metallographic examination to the sample.
In conclusion, the invention sequentially performs visual detection, internal defect detection and performance detection on the sample, and finally performs metallographic inspection after the sample is collected, thereby realizing integrated detection on the metal sample, performing intelligent detection on the sample, performing omnibearing visual detection on each surface of the sample, analyzing and processing the detected data through the central processing unit, displaying and checking the data by using the touch display screen, and performing safe sharing through the data security module and the data sharing module, thereby not only preventing data leakage, but also ensuring the safety and stability of initial data, avoiding modification of the initial data, improving the detection correctness of the experimental platform and improving the reliability of customers.
Drawings
FIG. 1 is a schematic view of the structure of the present invention in example 1;
FIG. 2 is a schematic view of the structure of the visual detection mechanism in embodiment 1;
FIG. 3 is a front view of a chucking disk in embodiment 1;
FIG. 4 is a schematic view showing an internal structure of a chuck plate in embodiment 1;
FIG. 5 is a schematic view showing the structure of a holding rod in embodiment 1;
FIG. 6 is a schematic view of the structure of an adjustment fixing shaft in embodiment 1;
FIG. 7 is a schematic view of the structure of a visual detector in embodiment 1;
fig. 8 is a schematic structural view of a U-shaped imaging flap in embodiment 1;
FIG. 9 is a schematic view of the configuration of a detection camera in embodiment 1;
FIG. 10 is a schematic view of the structure of an internal defect detecting mechanism in embodiment 1;
FIG. 11 is a schematic view showing the structure of a U-shaped pusher groove in embodiment 1;
fig. 12 is a schematic view of the structure of the detection conveyance belt in embodiment 1;
FIG. 13 is a schematic structural view of an performance detecting mechanism in embodiment 1;
FIG. 14 is a schematic view of the structure of an energy detection disk in embodiment 1;
FIG. 15 is a schematic view of the structure of a detection chamber in example 1;
FIG. 16 is a schematic view of the internal structure of the collection tank in embodiment 1;
FIG. 17 is a schematic view showing an internal structure of a chuck plate in embodiment 2;
FIG. 18 is a schematic structural view of the holding rod in embodiment 2.
In the figure, 1, a detection conveying belt, 2, a visual detection mechanism, 3, an internal defect detection mechanism, 4, a performance detection mechanism, 5, a collection box, 6, a collection sliding plate, 7, a collection rotating shaft, 8, a collection motor, 9, a collection adjusting belt, 201, a visual detection column, 202, an adjusting worm, 203, a worm bearing, 204, a visual detection spring, 205, a clamping disc, 206, an auxiliary vacuum push rod, 207, an auxiliary telescopic connecting rod, 208, an auxiliary vacuum suction cup, 209, a clamping rod, 210, a visual detection sliding rod, 211, an adjusting vacuum suction cup, 212, an adjusting vacuum push rod, 213, an adjusting telescopic connecting rod, 214, a visual detection sliding chute, 215, a worm synchronizing wheel, 216, a worm driving synchronizing wheel, 217, a worm motor, 218, a sliding rod movable ring, 219, a fan-ring-type clamping groove, 220, a clamping cavity, 221, a fan-ring-type adjusting groove, 222, a clamping motor, 223, a rotating shaft connecting rod, 224. a clamping spring 225, a rotating shaft connecting rod 226, a clamping motor 227, a rotating ring bearing 228, an adjusting fixing shaft 229, a clamping concave wheel 230, a clamping synchronous wheel 231, a clamping bearing 232, a clamping rotating shaft 233, a rotating shaft gear 234, a rotating ring synchronous wheel 235, a connecting rod rotating ring 236, a rotating ring gear 237, a rotating ring synchronous wheel 238, a connecting rod rotating ring 239, a rotating ring gear 240, an adjusting synchronous belt 241, a detecting motor 242, an auxiliary detecting rod 243, an auxiliary light source 244, an auxiliary camera 245, a U-shaped folded plate sliding groove 246, a U-shaped camera folded plate 247, a detecting supporting rod 248, a detecting rotating shaft 249, a detecting synchronous gear 250, a detecting camera 251, a detecting light source 253, a camera motor 254, a rotating shaft bulge 255, a camera rotating shaft 256, a camera gear 257, an adjusting concave wheel 258, an adjusting belt 259 and an adjusting belt, 260. an adjusting concave wheel 262, a switching bearing, 301, a U-shaped push rod groove 302, a ray detection structure 303-1, 303-2, 303-3, 303-4, a defect slave push rod 304, a defect main push rod 305, a defect adjusting plate 306, a reverse L-shaped baffle 307, a defect adjusting shaft 308, a defect adjusting motor 309, an internal defect support 310, a ray detection box 101, a detection transmission wheel 102, a detection transmission belt 103, a transmission belt groove 401, a performance motor 402, a push rod support 403, a detection hydraulic push rod 404, a support gear 405, a performance detection disc 406, a hydraulic detection hole 407, a performance detection side hole 408, a performance detection hole 409, a detection cavity 410, an anti-falling groove 411, a performance detection box 412, a performance detection push rod 413, a performance detection support 501, a collection folded plate 502, a collection plate, 503. collecting partition plate 504, collecting adjusting plate 505.
Detailed Description
The present invention is further illustrated by the following specific examples, which are not intended to limit the scope of the invention.
Example 1
An intelligent detection experiment platform based on data sharing is structurally shown in fig. 1-16, wherein fig. 2 shows no visual detector, a chuck camera and a chuck electric push rod which are matched with an auxiliary vacuum chuck 208 are not shown on a clamping disk 205 of fig. 2, fig. 7 shows no visual clamp, and fig. 12 shows no conveying belt concave hole and no gear tooth on a detection transmission wheel 101; comprises a detection system and a control system matched with the detection system; the control system comprises a data processing terminal, a touch display screen is arranged on the data processing terminal, a central processing unit, a data security module and a data sharing module are arranged in the data processing terminal, the data security module and the data sharing module are electrically connected with the central processing unit, and the data processing terminal is connected with a control keyboard; the detection system comprises a detection transmission belt 1 and a visual detection mechanism 2 matched with the detection transmission belt 1, wherein one side, away from the input end of the detection transmission belt 1, of the visual detection mechanism 2 is sequentially provided with an internal defect detection mechanism 3 and a performance detection mechanism 4 matched with the detection transmission belt 1.
The visual detection mechanism 2 comprises a visual detection column 201, a visual detection sliding groove 214 is formed in one side, close to the detection conveying belt 1, of the visual detection column 201, a visual detection sliding rod 210 perpendicular to the visual detection column 201 is arranged on the visual detection sliding groove 214, and the visual detection sliding rod 210 is connected with a visual detection spring 204 arranged at the bottom end of the visual detection sliding groove 214; an adjusting worm 202 is arranged in the visual detection sliding chute 214, the adjusting worm 202 is movably connected with the visual detection sliding chute 214 through a worm bearing 203, the adjusting worm 202 is matched with a sliding rod movable ring 218 arranged at the end part of the visual detection sliding rod 210, and the adjusting worm 202 is matched with a worm motor 217 arranged on the visual detection column 201; the visual detection slide bar 210 is provided with a visual clamp holder and a visual detector matched with the visual clamp holder; the detection transmission belt 1 and the worm motor 217 are electrically connected with the central processing unit.
The visual clamp comprises a clamping disc 205 vertically arranged on a visual detection sliding rod 210, a clamping cavity 220 is arranged in the clamping disc 205, a pair of fan-shaped clamping grooves 219 matched with the clamping cavity 220 are arranged on the clamping disc 205, clamping rods 209 are arranged on the fan-shaped clamping grooves 219, clamping concave wheels 229 matched with the fan-shaped clamping grooves 219 are arranged on the clamping rods 209, a clamping synchronous wheel 230 is arranged on one side of each clamping concave wheel 229 close to the clamping disc 205, a clamping rotating shaft 232 is arranged on the axis of one side of each clamping synchronous wheel 230 far away from the clamping concave wheel 229, and a rotating shaft gear 233 is arranged on the clamping rotating shaft 232; the sector ring-shaped clamping grooves 219 are internally sleeved with sector ring-shaped adjusting grooves 221, adjusting groove gear teeth are uniformly distributed in the sector ring-shaped adjusting grooves 221, and the adjusting groove gear teeth are meshed with the rotating shaft gear 233; an adjusting fixing shaft 228 is arranged on the axis of the clamping cavity 220, a pair of connecting rod rotating rings 235 and 238 in clearance fit are arranged on the adjusting fixing shaft 228, the connecting rod rotating rings 235 and 238 are connected with the adjusting fixing shaft 228 through a rotating ring bearing 227, rotating shaft connecting rods 223 and 225 are arranged on the connecting rod rotating rings 235 and 238, and the rotating shaft connecting rods 223 and 225 are connected with a clamping rotating shaft 232 through a clamping bearing 231; a pair of transfer bearings 262 which are in clearance fit with the connecting rod rotating rings 235 and 238 are arranged on the adjusting fixing shaft 228, rotating ring synchronizing wheels 234 and 237 and rotating ring gears 236 and 239 fixedly connected with the rotating ring synchronizing wheels 234 and 237 are arranged on the transfer bearings 262, and the rotating ring gears 236 and 239 are matched with clamping motors 222 and 226 arranged in the clamping cavity 220; the swivel synchronizing wheels 234 and 237 are connected to the grip synchronizing wheel 230 via an adjusting timing belt 240.
An adjusting sucker structure is arranged on the visual detection sliding rod 210 and comprises an adjusting vacuum sucker 211, the adjusting vacuum sucker 211 is connected with the visual detection sliding rod 210 through an adjusting vacuum push rod 212, and an adjusting telescopic connecting rod 213 connected with the adjusting vacuum sucker 211 is arranged on the visual detection sliding rod 210; an auxiliary vacuum push rod 206 is arranged on one side, away from the visual detection column 201, of the clamping disc 205, an auxiliary vacuum suction cup 208 is arranged at the movable end of the auxiliary vacuum push rod 206, and an auxiliary telescopic connecting rod 207 connected with the clamping disc 205 is arranged on the auxiliary vacuum suction cup 208; the rotation shaft links 223, 225 are connected by a clamp spring 224, and both ends of the clamp spring 224 are respectively provided on the rotation shaft links 223, 225.
The visual detector comprises a detection supporting rod 247 and an auxiliary detection rod 242, the auxiliary detection rod 242 is arranged on the side surface of the visual detection sliding rod 210 close to the input end of the detection conveying belt 1, the detection supporting rod 247 is arranged on the side surface of the opposite side of the detection sliding rod, and the auxiliary detection rod 242 is provided with an auxiliary camera 244 and an auxiliary light source 243 matched with the auxiliary camera 244; one end of the detection strut 247 is provided with a detection rotating shaft 248 connected with the visual detection sliding rod 210, and the other end is provided with a U-shaped camera folded plate 246; the adjustable sucker structure further comprises a sucker camera matched with the auxiliary vacuum sucker 208, and the sucker camera is connected with a sucker electric push rod arranged on the visual inspection sliding rod 210.
A detection camera 250 is arranged on the U-shaped camera flap 246, a camera rotating shaft 255 is arranged on the detection camera 250, and the camera rotating shaft 255 is matched with a U-shaped flap sliding groove 245 arranged on the U-shaped camera flap 246 through a camera gear 256; the detection camera 250 is provided with a camera motor 253, and the camera motor 253 is matched with a camera gear 256 arranged on a camera rotating shaft 255; a detection motor 241 is arranged on the visual detection sliding rod 210, and the detection motor 241 is matched with a detection synchronous gear 249 arranged on the detection rotating shaft 248 through a motor gear; the clamping motors 222 and 226, the adjusting vacuum push rod 212, the auxiliary vacuum push rod 206, the auxiliary camera 244, the detection camera 250, the camera motor 253 and the detection motor 241 are all electrically connected with the central processing unit.
The internal defect detection mechanism 3 comprises a ray detection box 310 matched with the detection conveying belt 1, a ray detection structure 302 and an internal defect adjuster matched with the ray detection structure 302 are arranged in the ray detection box 310, the internal defect adjuster comprises an internal defect support 309, a defect main push rod 304 matched with the detection conveying belt 1 is arranged on the internal defect support 309, and a plurality of defect auxiliary push rods 303-1, 303-2, 303-3 and 303-4 which are symmetrical relative to the center of the defect main push rod 304 are arranged on two sides of the defect main push rod 304; the top ends of the defect main push rod 304 and the defect auxiliary push rods 303-1, 303-2, 303-3 and 303-4 are respectively provided with a U-shaped push rod groove 301 which are matched with each other, the U-shaped push rod groove 301 comprises a defect adjusting plate 305 arranged at one side close to the visual detection mechanism 2, the defect adjusting plate 305 is connected with reverse L-shaped baffles 306 arranged at the top ends of the defect main push rod 304 and the defect auxiliary push rods 303-1, 303-2, 303-3 and 303-4 through defect adjusting shafts 307, defect adjusting motors 308 are arranged on the reverse L-shaped baffles 306, and the defect adjusting motors 308 are matched with the defect adjusting shafts 307; the defect main push rod 304 and the defect auxiliary push rods 303-1, 303-2, 303-3 and 303-4 are electric push rods.
The detection conveying belt 1 comprises a detection conveying wheel 101, a pair of detection conveying sub-belts 102 in clearance fit are arranged on the detection conveying wheel 101, and the clearance between the detection conveying sub-belts 102 is matched with a defect main push rod 304 and defect auxiliary push rods 303-1, 303-2, 303-3 and 303-4; conveying belt grooves 103 are uniformly distributed on the detection conveying belt 1, and conveying belt concave holes matched with the detection conveying wheels 101 are uniformly arranged on the detection conveying sub-belt 102; the ray detection structure 302, the defect main push rod 304, the defect auxiliary push rods 303-1, 303-2, 303-3 and 303-4 and the defect adjusting motor 308 are electrically connected with the central processing unit.
The performance detection mechanism 4 comprises a performance detection box 411 matched with the detection conveying belt 1, a performance detection support 413 is arranged in the performance detection box 411, a performance detection push rod 412 matched with the detection conveying sub-belt 102 is arranged on the performance detection support 413, a push rod support 402 movably connected with the performance detection push rod 412 is arranged at the movable end of the performance detection push rod 412, a support gear 404 is arranged on the push rod support 402, and the support gear 404 is connected with a performance motor 401 arranged on the performance detection push rod 412; a performance detection disc 405 is arranged on the performance detection support 413, a performance detection hole 408 matched with the push rod support 402 is arranged on the bottom surface of the performance detection disc 405, the performance detection hole 408 is connected with a performance detection side hole 407 arranged on the bottom surface of the performance detection disc 405, a detection cavity 409 is arranged in the performance detection disc 405, and anti-falling grooves 410 are uniformly distributed on the inner bottom surface of the detection cavity 409; a detection hydraulic push rod 403 is arranged in the performance detection box 411, and the movable end of the detection hydraulic push rod 403 is in clearance fit with a hydraulic detection hole 406 arranged on a performance detection disc 405; the performance detection push rod 412, the performance motor 401 and the detection hydraulic push rod 403 are all electrically connected with the central processing unit.
The output end of the detection conveying belt 1 is provided with a collecting box 5, and the collecting box 5 is provided with a collecting sliding plate 6 matched with the detection conveying belt 1; a collecting compartment is arranged in the collecting box 5, a collecting rotating shaft 7 is arranged at the top end of a collecting partition 503 of the collecting compartment, a collecting adjusting plate 504 is arranged on the collecting rotating shaft 7, and the collecting rotating shaft 7 is matched with a collecting motor 8 arranged on the collecting box 5; the collection adjustment plate 504 is fitted with collection flaps 501, 502 provided on the top surface of the collection box 5; the side surface of the collecting box 5 is provided with a collecting door matched with the collecting compartment; the collection motor 8 is electrically connected with the central processing unit.
The method for carrying out intelligent detection by utilizing the intelligent detection experiment platform based on data sharing comprises the following steps:
the first step is as follows: detecting the sample by using a visual detection mechanism 2;
firstly, carrying out visual detection on the upper surface of a sample;
the experiment platform is started, the sample is placed on the input end of the detection conveying belt 1, the motor of the conveying belt drives the detection conveying belt 102 to move through the detection conveying wheel 101, the sample is easily driven by the conveying belt groove 103 to move towards the visual detection mechanism 2, the auxiliary camera 244 on the auxiliary detection rod 242 records the sample on the detection conveying belt 1 in real time, the auxiliary light source 243 is used for auxiliary illumination, when the sample passes through the auxiliary camera 244, the auxiliary camera 244 is used for visual detection of the upper surface of the sample, and the sample is transmitted to the central processing unit for analysis and processing.
Secondly, carrying out visual detection on the rest surfaces of the sample;
meanwhile, the central processing unit starts the worm motor 217 rapidly, the worm motor 217 drives the worm synchronizing wheel 215 to move through the worm driving synchronizing wheel 216, so that the adjusting worm 202 rotates in the visual detection sliding groove 214 along the worm bearing 203, the visual detection sliding rod 210 descends rapidly along the side opening of the visual detection sliding groove 214 on the visual detection column 201 through the rotation of the adjusting worm 202 and the engagement of the threads on the adjusting worm 202 and the threads in the sliding rod movable ring 218, the visual detection spring 204 can keep the stability of the visual detection sliding rod 210, and when the visual detection sliding rod 210 descends to a designated height, a sample on the transmission belt groove 103 is positioned under the visual detection sliding rod 210; at this moment, the central processing unit starts the clamping motors 222 and 226 rapidly to drive the pair of clamping rods 209 to clamp the sample, and the detailed clamping steps are as follows: the movable end of the clamping motor 222 in the clamping cavity 220 is engaged with the swivel gear 236 to drive the swivel synchronizing wheel 234 to rotate synchronously, the swivel gear 236 and the swivel synchronizing wheel 234 are both rotatably connected with the adjusting and fixing shaft 228 through the transfer bearing 262, so that the rotating swivel synchronizing wheel 234 can drive the clamping synchronizing wheel 230 to rotate by adjusting the synchronous belt 240, since the clamping synchronizing wheel 230 is rotatably connected with the clamping rod 209 through a synchronizing wheel bearing, and the clamping rotating shaft 232 is fixedly connected with the clamping synchronizing wheel 230, the clamping rotating shaft 232 rotates along with the clamping synchronizing wheel 230, so that the rotation shaft gear 233 of the clamping rotation shaft 232 is engaged with the teeth of the adjustment groove gear in the sector ring type adjustment groove 221, thereby driving the clamping rod 209 at one side to move downwards along the fan-shaped adjusting groove 221, at this time, the clamping concave wheel 229 rotates in the fan-shaped clamping groove 219, so that the clamping rod 209 at one side moves downwards and steadily in the fan-shaped clamping groove 219;
the movable end of the clamping motor 226 in the clamping cavity 220 is engaged with the swivel gear 239 to drive the swivel synchronizing wheel 237 to rotate synchronously, the swivel gear 239 and the swivel synchronizing wheel 237 are rotatably connected with the adjusting and fixing shaft 228 through the transfer bearing 262, so that the rotating swivel synchronizing wheel 237 can drive the clamping synchronizing wheel 230 to rotate by adjusting the timing belt 240, since the clamping synchronizing wheel 230 is rotatably connected with the clamping rod 209 through a synchronizing wheel bearing, and the clamping rotating shaft 232 is fixedly connected with the clamping synchronizing wheel 230, the clamping rotating shaft 232 rotates along with the clamping synchronizing wheel 230, so that the rotation shaft gear 233 of the clamping rotation shaft 232 is engaged with the teeth of the adjustment groove gear in the sector ring type adjustment groove 221, thereby driving the clamping rod 209 at the other side to move downwards along the fan-shaped adjusting groove 221, at this time, the clamping concave wheel 229 rotates in the fan-shaped clamping groove 219, so that the clamping bar 209 at the other side is simultaneously and stably moved downwards in the fan-shaped ring-shaped clamping groove 219; along with the movement of the clamping rods 209 at the two sides along the fan-shaped clamping groove 219, the clamping rods 209 at the two sides clamp the sample, the clamping bearing 231 on the clamping rotating shaft 232 drives the rotating shaft connecting rods 223 and 225 to rotate, the connecting rod rotating ring 235 at the end part of the rotating shaft connecting rod 223 rotates along the adjusting fixing shaft 228 through the rotating ring bearing 227, and the connecting rod rotating ring 238 at the end part of the rotating shaft connecting rod 225 rotates along the adjusting fixing shaft 228 through the rotating ring bearing 227, so that the clamping rods 209 are always clamped and guided; in the process, the clamping spring 224 limits the rotating shaft connecting rods 223 and 225, and ensures that the clamping rod 209 can stably clamp the sample.
When the clamping rod 209 clamps two sides of a sample, the central processing unit controls the worm motor 217 to rotate reversely rapidly to drive the visual detection slide rod 210 to move upwards, so that the sample clamped by the clamping rod 209 is separated from the detection transmission belt 1 rapidly, and controls the adjustment vacuum push rod 212 to extend, and controls the detection camera 250 to perform real-time visual detection on the surface of the sample far away from the clamping disc 205 by adjusting the guide of the telescopic connecting rod 213 as the clamping rod 209 clamps the sample, so that the adjustment vacuum suction cup 211 is in close contact with the sample, the adjustment vacuum suction cup 211 is started to perform vacuum suction on the sample, after the vacuum suction is completed, the detection support rod 247 is in a horizontal state, the detection light source 251 is used for shooting and lighting, the detection motor 241 is started, the detection motor 241 drives the detection rotating shaft 248 to move through the detection synchronous gear 249, and the detection support rod 247 rotates along with the detection rotating shaft 248, the detection supporting rod 247 drives the detection camera 250 to perform visual detection on the lower surface of the sample through the U-shaped camera folded plate 246, meanwhile, the sucker electric push rod is started, the sucker camera performs real-time visual detection on the surface of the sample close to one side of the clamping disc 205 and transmits the visual detection data to the central processing unit, and after the detection is finished, the detection motor 241 is started to drive the detection supporting rod 247 to reset to the horizontal position; then the auxiliary vacuum push rod 206 is controlled to extend, so that the auxiliary vacuum sucker 208 can realize the adsorption action on the side surface of the sample under the guidance of the auxiliary telescopic connecting rod 207, meanwhile, the clamping motors 222 and 226 move, so that the clamping rod 209 moves upwards to be separated from the clamping of the sample until the sample returns to the initial position, the clamping motors 222 and 226 stop, at the moment, the auxiliary vacuum sucker 208 and the adjusting vacuum sucker 211 carry out vacuum adsorption and fixation on the sample, the central processing unit controls and starts the camera motor 253, the camera motor 253 drives the camera gear 256 through driving, the rotating shaft bulge 254 plays a limiting role, the camera rotating shaft 255 moves in the U-shaped folded plate sliding groove 245, after the detection camera 250 rotates to one end of the U-shaped folded plate sliding groove 245, the detection motor 241 is started, the detection motor 241 drives the detection supporting rod 247 to move, so that the detection camera 250 carries out real-time visual detection on one side of the sample, and then the detection supporting rod 247 resets, start camera motor 253, drive detection camera 250 and remove to the other end of U type folded plate spout 245, then, start detection motor 241 once more, detection motor 241 drives detection branch 247 and moves, make detection camera 250 carry out real-time visual detection to the sample opposite side, so far, all surface detection of sample are accomplished, control detection branch 247 resets, supplementary vacuum chuck 208 breaks away from the sample, control regulation vacuum push rod 212 stretches once more, place the sample on detecting transmission band 1, so far, visual detection accomplishes, start worm motor 217, reset visual detection mechanism 2, and give central processing unit with the data transmission that visual detection detected, then analyze the image that detects through image analysis module, integration and processing.
The second step is that: detecting the sample by using an internal defect detection mechanism 3;
the sample moves continuously along with the detection conveying belt 1, the defects on the internal defect support 309 in the ray detection box 310 are detected to arrive from the photoelectric switch of the push rod 303-4, the central processing unit controls the defects to extend from the push rod 303-4, the defects rapidly extend from the push rod 303-4 through the gap between the detection conveying sub-belts 102 to push the sample away from the detection conveying sub-belts 102, meanwhile, the defect adjusting motor 308 is started, the defect adjusting shaft 307 is driven to rotate by the defect adjusting motor 308 to enable the defect adjusting plate 305 to rotate, the defect adjusting plate 305 and the reverse L-shaped baffle 306 form a U-shaped push rod groove 301 to preliminarily fix the sample, and by adopting the mode, the defects are pushed away from the detection conveying sub-belts 102 by the defect slave push rod 303-3, the defect master push rod 304 and the U-shaped push rod groove 301 on the push rods 303-2 and 303-1, the defect master push rod 304 and the sample after extension, The heights of the defects of the push rods 303-1, 303-2, 303-3 and 303-4 are shown in fig. 10, then the central processing unit controls the ray detection structure 302 to perform internal defect detection on the samples on the U-shaped push rod grooves 301, the detection result is transmitted to the central processing unit, and internal defect analysis is performed on the samples at all positions; after the internal defect detection is finished, the central processing unit controls the defect slave push rods 303-4 and 303-3, the defect master push rod 304 and the defect slave push rods 303-2 and 303-1 to shrink in sequence, samples are placed on the detection transmission sub-belt 102 in sequence, and performance detection is conveniently performed on each sample in sequence.
The third step: detecting the sample by using a performance detection mechanism 4;
the sample continues to move along with the detection conveying belt 1, the photoelectric switch on the performance detection push rod 412 detects the arrival of the sample, the central processing unit controls the performance detection push rod 412 on the performance detection bracket 413 in the performance detection box 411 to extend, the push rod bracket 402 pushes the sample to be separated from the conveying belt groove 103, the performance detection push rod 412 continues to extend, the push rod bracket 402 pushes the sample to enter the detection cavity 409 through the performance detection hole 408 and the performance detection side hole 407, the performance motor 401 is started, the performance motor 401 drives the bracket gear 404 to rotate, the push rod bracket 402 rotates in the detection cavity 409, the performance motor 401 rotates for a certain angle and then stops, the central processing unit controls the performance detection push rod 412 to contract, the sample is placed in the anti-falling groove 410 in the detection cavity 409, the central processing unit controls the detection hydraulic push rod 403 to extend, the movable end of the detection hydraulic push rod 403 enters the detection cavity 409 through the hydraulic detection hole 406, the sample is extruded, the extrusion force borne by the sample is recorded through a pressure sensor and the like, the data is transmitted to a central processing unit for recording and analysis, a performance camera in the detection cavity 409 records the deformation degree of the sample in real time, and transmits the data to a central processing unit for recording and analysis, the central processing unit controls and detects the extension degree of the hydraulic push rod 403 through the sample deformation degree, after the hydraulic push rod 403 is detected to be extended to a certain degree, the central processing unit controls the detection hydraulic push rod 403 to contract, the performance detection push rod 412 extends, a sample of which the performance detection is finished is pushed up, the performance motor 401 continues to rotate for a certain angle, the performance detection push rod 412 contracts, the push rod support 402 drives the sample to be separated from the detection cavity 409 from the performance detection hole 408 and the performance detection side hole 407, the performance detection push rod 412 continues to contract, the sample is placed on the conveying belt groove 103, and the performance detection of the sample is finished.
The fourth step: collecting a sample and carrying out metallographic examination;
the sample continues to move along with the detection conveying belt 1, the sample slides into the collection box 5 through the collection sliding plate 6, under the guiding action of the collection folding plate 502 and the collection adjusting plate 504, the sample enters the collection compartment on one side in the collection box 5, after a period of collection, after the photoelectric switch in the collection compartment detects that the sample in the collection compartment is collected to a certain degree, the central processor controls the collection motor 8 to start, the collection motor 8 drives the collection rotating shaft 7 to rotate through the collection adjusting belt 9, so as to drive the collection adjusting plate 504 on the collection partition 503 to rotate, the collection motor 8 rotates to a certain angle, the collection adjusting plate 504 is in contact with the collection folding plate 501, the sample enters the collection compartment on the other side under the guiding action of the collection folding plate 501 and the collection adjusting plate 504, and the sample can be continuously collected through the actions; when collecting, can take the sample in arbitrary collection compartment through opening the collection door, carry out metallographic examination through electron microscope to the sample of taking, transmit the data transmission that metallographic examination was accomplished simultaneously for central processing unit.
The fifth step: detecting storage and sharing of data;
the central processing unit analyzes and arranges the collected detection data, and transmits the data to the memory electrically connected with the central processing unit, when data sharing is needed, the operation is needed to be carried out through the touch display screen, correct instructions are input, the data security module is started, and the data in the memory can be transmitted and shared through the data security module and the data sharing module.
Example 2
An intelligent detection experiment platform based on data sharing is structurally shown in fig. 17 and 18, and is different from embodiment 1 in that: the visual clamp comprises a clamping disc 205 vertically arranged on a visual detection sliding rod 210, a clamping cavity 220 is arranged in the clamping disc 205, a pair of sector annular clamping grooves 219 matched with the clamping cavity 220 are arranged on the clamping disc 205, clamping rods 209 are arranged on the sector annular clamping grooves 219, clamping concave wheels 229 matched with the sector annular clamping grooves 219 are arranged on the clamping rods 209, a clamping rotating shaft 232 in rotating connection with the clamping concave wheels 229 is arranged on one side, close to the clamping disc 205, of the clamping concave wheels 229, and a rotating shaft gear 233 is arranged on the clamping rotating shaft 232; the sector ring-shaped clamping grooves 219 are internally sleeved with sector ring-shaped adjusting grooves 221, adjusting groove gear teeth are uniformly distributed in the sector ring-shaped adjusting grooves 221, and the adjusting groove gear teeth are meshed with the rotating shaft gear 233; an adjusting fixing shaft 228 is arranged on the axis of the clamping cavity 220, a pair of rotating shaft connecting rods 223 and 225 which are in clearance fit are arranged on the adjusting fixing shaft 228, connecting rod rotating rings 235 and 238 which are matched with the adjusting fixing shaft 228 are arranged on the rotating shaft connecting rods 223 and 225, and the connecting rod rotating rings 235 and 238 are connected with the adjusting fixing shaft 228 through rotating ring bearings 227; one end of the rotating shaft connecting rods 223 and 225 is connected with the clamping rotating shaft 232 through the clamping bearing 231, the other end is provided with adjusting concave wheels 257 and 260, adjusting belts 258 and 259 are arranged on the adjusting concave wheels 257 and 260, and the adjusting belts 258 and 259 are matched with clamping motors 222 and 226 respectively arranged in the clamping cavity 220.
Example 3
An intelligent detection experiment platform based on data sharing is different from the platform in embodiment 1 in that: the visual clamp comprises a clamping disc 205 vertically arranged on a visual detection sliding rod 210, a clamping cavity 220 is arranged in the clamping disc 205, a pair of fan-shaped clamping grooves 219 matched with the clamping cavity 220 are arranged on the clamping disc 205, clamping rods 209 are arranged on the fan-shaped clamping grooves 219, clamping concave wheels 229 matched with the fan-shaped clamping grooves 219 are arranged on the clamping rods 209, and a clamping synchronous wheel 230 is arranged on one side, close to the clamping disc 205, of each clamping concave wheel 229; an adjusting and fixing shaft 228 is arranged on the axis of the clamping cavity 220, a rotating shaft synchronous wheel is arranged on the adjusting and fixing shaft 228, a pair of mutually matched rotating shaft connecting rods 223 and 225 are arranged on the adjusting and fixing shaft 228, and the rotating shaft connecting rods 223 and 225 are rotatably connected with the adjusting and fixing shaft 228 through connecting rod rotating rings 235 and 238; one ends of the rotating shaft connecting rods 223 and 225 far away from the adjusting fixing shaft 228 are connected with a clamping rotating shaft 232 arranged on the clamping synchronizing wheel 230; the rotation shaft links 223, 225 are connected by a clamp spring 224, and both ends of the clamp spring 224 are respectively provided on the rotation shaft links 223, 225.
Clamping motors 222 and 226 are arranged on one side of the clamping disc 205 close to the visual detection column 201, and the clamping motors 222 and 226 are meshed with an adjusting gear arranged on an adjusting fixing shaft 228 through a clamping motor gear; the rotating shaft synchronizing wheel is respectively connected with the clamping synchronizing wheel 230 through a clamping synchronizing belt; the clamping rotating shaft 232 is matched with a sector ring-shaped adjusting groove 221 arranged in the sector ring-shaped clamping groove 219, adjusting groove gear teeth are uniformly distributed in the sector ring-shaped adjusting groove 221, and the adjusting groove gear teeth are meshed with a rotating shaft gear 233 arranged on the clamping rotating shaft 232.
Example 4
An intelligent detection experiment platform based on data sharing is different from the platform in embodiment 1 in that: the visual detection slide bar 210 is not provided with an adjusting sucker structure.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention, but rather as the following description is intended to cover all modifications, equivalents and improvements falling within the spirit and scope of the present invention.

Claims (10)

1. An intelligent detection experiment platform based on data sharing is characterized by comprising a detection system and a control system matched with the detection system; the control system comprises a data processing terminal, a touch display screen is arranged on the data processing terminal, a central processing unit, a data security module and a data sharing module are arranged in the data processing terminal, the data security module and the data sharing module are electrically connected with the central processing unit, and the data processing terminal is connected with a control keyboard; the detection system comprises a detection transmission belt and a visual detection mechanism matched with the detection transmission belt, wherein one side, away from the input end of the detection transmission belt, of the visual detection mechanism is sequentially provided with an internal defect detection mechanism and a performance detection mechanism matched with the detection transmission belt.
2. The intelligent detection experiment platform based on data sharing as claimed in claim 1, wherein the visual detection mechanism comprises a visual detection column, a visual detection chute is arranged on one side of the visual detection column close to the detection conveyor belt, a visual detection slide bar perpendicular to the visual detection column is arranged on the visual detection chute, and the visual detection slide bar is connected with a visual detection spring arranged at the bottom end of the visual detection chute; an adjusting worm is arranged in the visual detection chute, the adjusting worm is movably connected with the visual detection chute through a worm bearing, the adjusting worm is matched with a slide bar movable ring arranged at the end part of the visual detection slide bar, and the adjusting worm is matched with a worm motor arranged on the visual detection column; the visual detection slide bar is provided with a visual clamp holder and a visual detector matched with the visual clamp holder; the detection transmission belt and the worm motor are electrically connected with the central processing unit.
3. The intelligent testing platform based on data sharing as claimed in claim 2, wherein the vision holder comprises a holding disk vertically disposed on the vision testing slide bar, a holding cavity is disposed in the holding disk, a pair of fan-shaped holding grooves matched with the holding cavity is disposed on the holding disk, a holding rod is disposed on each fan-shaped holding groove, a holding concave wheel matched with each fan-shaped holding groove is disposed on each holding rod, a holding synchronizing wheel is disposed on one side of each holding concave wheel close to the holding disk, a holding rotating shaft is disposed on one side of each holding synchronizing wheel far from the holding concave wheel, and a rotating shaft gear is disposed on each holding rotating shaft; the fan-ring-shaped clamping grooves are internally and uniformly sleeved with fan-ring-shaped adjusting grooves, and adjusting groove gear teeth are uniformly distributed in the fan-ring-shaped adjusting grooves and are meshed with the rotating shaft gear; the clamping cavity is provided with a clamping cavity shaft center, the clamping cavity shaft center is provided with an adjusting fixed shaft, the adjusting fixed shaft is provided with a pair of connecting rod rotating rings in clearance fit, the connecting rod rotating rings are connected with the adjusting fixed shaft through rotating ring bearings, the connecting rod rotating rings are provided with rotating shaft connecting rods, and the rotating shaft connecting rods are connected with the clamping rotating shaft through clamping bearings; the adjusting fixed shaft is provided with a pair of switching bearings in clearance fit with the connecting rod rotating ring, the switching bearings are provided with rotating ring synchronizing wheels and rotating ring gears fixedly connected with the rotating ring synchronizing wheels, and the rotating ring gears are matched with a clamping motor arranged in the clamping cavity; the rotating ring synchronizing wheel is respectively connected with the clamping synchronizing wheel through the adjusting synchronous belt.
4. The intelligent detection experiment platform based on data sharing as claimed in claim 3, wherein the visual detection slide bar is provided with an adjusting sucker structure, the adjusting sucker structure comprises an adjusting vacuum sucker, the adjusting vacuum sucker is connected with the visual detection slide bar through an adjusting vacuum push rod, and the visual detection slide bar is provided with an adjusting telescopic link connected with the adjusting vacuum sucker; an auxiliary vacuum push rod is arranged on one side, away from the visual detection column, of the clamping disc, an auxiliary vacuum sucker is arranged at the movable end of the auxiliary vacuum push rod, and an auxiliary telescopic connecting rod connected with the clamping disc is arranged on the auxiliary vacuum sucker; the rotating shaft connecting rods are connected through clamping springs, and two ends of each clamping spring are arranged on the rotating shaft connecting rods respectively.
5. The intelligent detection experiment platform based on data sharing as claimed in claim 4, wherein the visual detector comprises a detection rod and an auxiliary detection rod, the auxiliary detection rod is arranged on one side surface of the visual detection slide rod close to the input end of the detection transmission belt, the detection rod is arranged on the opposite side surface of the detection slide rod, and the auxiliary detection rod is provided with an auxiliary camera and an auxiliary light source matched with the auxiliary camera; one end of the detection supporting rod is provided with a detection rotating shaft connected with the visual detection sliding rod, and the other end of the detection supporting rod is provided with a U-shaped camera folded plate; the adjusting sucker structure further comprises a sucker camera matched with the auxiliary vacuum sucker, and the sucker camera is connected with a sucker electric push rod arranged on the visual detection slide rod.
6. The intelligent detection experiment platform based on data sharing as claimed in claim 5, wherein a detection camera is arranged on the U-shaped camera flap, a camera rotating shaft is arranged on the detection camera, and the camera rotating shaft is matched with a U-shaped flap sliding groove arranged on the U-shaped camera flap through a camera gear; the detection camera is provided with a camera motor, and the camera motor is matched with a camera gear arranged on the camera rotating shaft; the visual detection slide bar is provided with a detection motor, and the detection motor is matched with a detection synchronous gear arranged on the detection rotating shaft through a motor gear; the clamping motor, the adjusting vacuum push rod, the auxiliary camera, the detection camera, the camera shooting motor and the detection motor are all electrically connected with the central processing unit.
7. The intelligent detection experiment platform based on data sharing as claimed in claim 6, wherein the internal defect detection mechanism comprises a radiation detection box matched with the detection conveyor belt, a radiation detection structure and an internal defect adjuster matched with the radiation detection structure are arranged in the radiation detection box, the internal defect adjuster comprises an internal defect support, a defect main push rod matched with the detection conveyor belt is arranged on the internal defect support, and a plurality of defect auxiliary push rods which are centrosymmetric with respect to the defect main push rod are arranged on both sides of the defect main push rod; the defect main push rod and the defect slave push rod are respectively provided with a U-shaped push rod groove which is matched with each other at the top end, the U-shaped push rod groove comprises a defect adjusting plate which is arranged at one side close to the visual detection mechanism, the defect adjusting plate is connected with a reverse L-shaped baffle plate which is arranged at the top end of the defect main push rod and the defect slave push rod through a defect adjusting shaft, the reverse L-shaped baffle plate is provided with a defect adjusting motor, and the defect adjusting motor is matched with the defect adjusting shaft; the defect main push rod and the defect auxiliary push rod are electric push rods.
8. The intelligent detection experiment platform based on data sharing as claimed in claim 7, wherein the detection conveyor belt comprises a detection conveyor wheel, a pair of detection conveyor sub-belts in clearance fit are arranged on the detection conveyor wheel, and a clearance between the detection conveyor sub-belts is matched with the defect main push rod and the defect auxiliary push rod; conveying belt grooves are uniformly distributed on the detection conveying belt, and conveying belt concave holes matched with the detection conveying wheels are uniformly arranged on the detection conveying sub-belt; the ray detection structure, the defect main push rod, the defect slave push rod and the defect adjusting motor are all electrically connected with the central processing unit.
9. The intelligent detection experiment platform based on data sharing as claimed in claim 8, wherein the performance detection mechanism comprises a performance detection box matched with the detection transmission belt, a performance detection bracket is arranged in the performance detection box, a performance detection push rod matched with the detection transmission belt is arranged on the performance detection bracket, a push rod bracket movably connected with the performance detection push rod is arranged at the movable end of the performance detection push rod, a bracket gear is arranged on the push rod bracket, and the bracket gear is connected with a performance motor arranged on the performance detection push rod; the performance detection device comprises a performance detection support, a push rod support, a performance detection hole, a performance detection cavity and a detection cavity, wherein the performance detection support is provided with a performance detection disc, the bottom surface of the performance detection disc is provided with the performance detection hole matched with the push rod support, the performance detection hole is connected with the performance detection side hole arranged on the bottom surface of the performance detection disc, the performance detection disc is internally provided with the detection cavity, and the bottom surface of the detection cavity is uniformly provided with anti-falling grooves; a detection hydraulic push rod is arranged in the performance detection box, and the movable end of the detection hydraulic push rod is in clearance fit with a hydraulic detection hole arranged on the performance detection plate; the performance detection push rod, the performance motor and the detection hydraulic push rod are all electrically connected with the central processing unit.
10. The intelligent detection experiment platform based on data sharing as claimed in claim 9, wherein the output end of the detection conveyor belt is provided with a collection box, and the collection box is provided with a collection sliding plate matched with the detection conveyor belt; a collecting compartment is arranged in the collecting box, a collecting rotating shaft is arranged at the top end of a collecting partition plate of the collecting compartment, a collecting adjusting plate is arranged on the collecting rotating shaft, and the collecting rotating shaft is matched with a collecting motor arranged on the collecting box; the collecting adjusting plate is matched with a collecting folded plate arranged on the top surface of the collecting box; the side surface of the collecting box is provided with a collecting door matched with the collecting compartment; the collecting motor is electrically connected with the central processing unit.
CN202110851880.3A 2021-07-27 2021-07-27 Intelligent detection experiment platform based on data sharing Active CN113450610B (en)

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CN108465648A (en) * 2018-04-23 2018-08-31 苏州香农智能科技有限公司 A kind of magnetic core Automated Sorting System based on machine vision
CN210014759U (en) * 2019-01-11 2020-02-04 深圳市达为自动化科技有限公司 Visual detection equipment for appearance of sealing ring
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