CN113446594B - Method capable of rapidly judging slag bonding and contamination conditions of boiler heating surface - Google Patents

Method capable of rapidly judging slag bonding and contamination conditions of boiler heating surface Download PDF

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CN113446594B
CN113446594B CN202110875799.9A CN202110875799A CN113446594B CN 113446594 B CN113446594 B CN 113446594B CN 202110875799 A CN202110875799 A CN 202110875799A CN 113446594 B CN113446594 B CN 113446594B
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方顺利
姚伟
刘家利
李仁义
张森
周广钦
贾子秀
杨忠灿
郝振彪
张喜来
王志超
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Xian Thermal Power Research Institute Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/38Determining or indicating operating conditions in steam boilers, e.g. monitoring direction or rate of water flow through water tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/48Devices or arrangements for removing water, minerals or sludge from boilers ; Arrangement of cleaning apparatus in boilers; Combinations thereof with boilers
    • F22B37/54De-sludging or blow-down devices
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Abstract

The invention discloses a method for rapidly judging the slag bonding and contamination condition of a boiler heating surface, which comprises the following steps: 1) measuring the temperature of the heating surface of the boiler in real time; 2) calculating the temperature rise of each heating surface; 3) measuring the real-time load Pe of the boiler in real time; 4) acquiring the design steam temperature of each heating surface of each load section of the boiler, and calculating the design steam temperature of each heating surface when the boiler load is Pe by using an interpolation method according to the real-time load Pe of the boiler; 5) calculating the design temperature rise of each heating surface; 6) comparing the difference between the actual value and the designed value of the steam temperature rise of each heating surface; 7) and judging the slagging and contamination conditions of all the heating surfaces. The invention does not need to carry out equipment modification or only needs to carry out minor modification on the prior boiler, has low cost and can quickly judge the slagging and contamination conditions of the main heating surface of the boiler.

Description

一种可快速判断锅炉受热面结渣沾污情况的方法A method that can quickly judge the slag contamination on the heating surface of the boiler

技术领域technical field

本发明属于发电领域,具体涉及一种可快速判断锅炉受热面结渣沾污情况的方法。The invention belongs to the field of power generation, and in particular relates to a method for quickly judging the slag contamination on the heating surface of a boiler.

背景技术Background technique

燃煤锅炉受热面的结渣和沾污是锅炉运行过程中不可避免的现象,是造成锅炉气温偏差、爆管、超温等事故的主要原因之一,因此对锅炉受热面的结渣沾污的监控是锅炉运行过程中非常重要的环节。通常对锅炉受热面结渣和沾污的监控,是通过在锅炉炉墙上开设看火孔,由人工观察受热面结渣沾污情况,这种方法局限性较大,只能观察获得局部位置的结渣和沾污情况。The slagging and fouling of the heating surface of the coal-fired boiler is an inevitable phenomenon during the operation of the boiler, and it is one of the main reasons for accidents such as temperature deviation, tube burst, and over-temperature of the boiler. Therefore, the slagging and fouling of the heating surface of the boiler Monitoring is a very important link in the boiler operation process. Usually, the monitoring of slagging and contamination on the heating surface of the boiler is to open fire viewing holes in the boiler furnace wall, and manually observe the slagging and contamination of the heating surface. This method has great limitations and can only observe the local position. slagging and contamination.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种可快速判断锅炉受热面结渣沾污情况的方法,该方法无需对现有锅炉进行设备改造或只需进行较小的改造,成本低,可快速判断锅炉主要受热面的结渣和沾污情况。The purpose of the present invention is to provide a method for quickly judging the slagging and contamination of the heating surface of the boiler, the method does not require equipment modification of the existing boiler or only needs to carry out minor modification, the cost is low, and the method can quickly judge that the boiler is mainly heated Slag and contamination on the surface.

本发明采用如下技术方案来实现的:The present invention adopts following technical scheme to realize:

一种可快速判断锅炉受热面结渣沾污情况的方法,包括以下步骤:A method for quickly judging the slag contamination on the heating surface of a boiler, comprising the following steps:

1)实时测量水冷壁进口蒸汽温度T(水冷壁)in、水冷壁出口蒸汽温度T(水冷壁)out、低温过热器进口蒸汽温度T(低温过热器)in、低温过热器出口蒸汽温度T(低温过热器)out、屏式过热器进口蒸汽温度T(屏式过热器)in、屏式过热器出口蒸汽温度T(屏式过热器)out、高温过热器进口蒸汽温度T(高温过热器)in、高温过热器出口蒸汽温度T(高温过热器)out、低温再热器进口蒸汽温度T(低温再热器)in、低温再热器出口蒸汽温度T(低温再热器)out、高温再热器进口蒸汽温度T(高温再热器)in、高温再热器出口蒸汽温度T(高温再热器)out1) Real-time measurement of water wall inlet steam temperature T (water wall) in , water wall outlet steam temperature T (water wall) out , low temperature superheater inlet steam temperature T (low temperature superheater) in , low temperature superheater outlet steam temperature T ( Low temperature superheater) out , screen superheater inlet steam temperature T (screen superheater) in , screen superheater outlet steam temperature T (screen superheater) ou t, high temperature superheater inlet steam temperature T (high temperature superheater) ) in , high temperature superheater outlet steam temperature T (high temperature superheater) out , low temperature reheater inlet steam temperature T (low temperature reheater) in , low temperature reheater outlet steam temperature T (low temperature reheater) out , high temperature Reheater inlet steam temperature T (high temperature reheater) in , high temperature reheater outlet steam temperature T (high temperature reheater) out ;

2)计算各受热面的温升:2) Calculate the temperature rise of each heating surface:

水冷壁蒸汽温升:ΔT(水冷壁)=T(水冷壁)out-T(水冷壁)inWater-cooled wall steam temperature rise: ΔT (water-cooled wall)=T (water-cooled wall) out -T (water-cooled wall) in ;

低温过热器蒸汽温升:ΔT(低温过热器)=T(低温过热器)out-T(低温过热器)inLow temperature superheater steam temperature rise: ΔT (low temperature superheater)=T (low temperature superheater) out -T (low temperature superheater) in ;

屏式过热器蒸汽温升:ΔT(屏式过热器)=T(屏式过热器)out-T(屏式过热器)inThe steam temperature rise of the panel superheater: ΔT (panel superheater) = T (panel superheater) out - T (panel superheater) in ;

高温过热器蒸汽温升:ΔT(高温过热器)=T(高温过热器)out-T(高温过热器)inHigh temperature superheater steam temperature rise: ΔT (high temperature superheater) = T (high temperature superheater) out - T (high temperature superheater) in ;

低温再热器蒸汽温升:ΔT(低温再热器)=T(低温再热器)out-T(低温再热器)inLow temperature reheater steam temperature rise: ΔT (low temperature reheater)=T (low temperature reheater) out -T (low temperature reheater) in ;

高温再热器蒸汽温升:ΔT(高温再热器)=T(高温再热器)out-T(高温再热器)inHigh temperature reheater steam temperature rise: ΔT (high temperature reheater)=T (high temperature reheater) out -T (high temperature reheater) in ;

3)实时测量锅炉实时负荷Pe;3) Real-time measurement of boiler real-time load Pe;

4)获取锅炉各负荷段各受热面的设计蒸汽温度,并根据锅炉实时负荷Pe,利用插值法计算锅炉负荷为Pe时各受热面的设计蒸汽温度:设计水冷壁进口蒸汽温度T(水冷壁)in′、设计水冷壁出口蒸汽温度T(水冷壁)out′、设计低温过热器进口蒸汽温度T(低温过热器)in′、设计低温过热器出口蒸汽温度T(低温过热器)out′、设计屏式过热器进口蒸汽温度T(屏式过热器)in′、设计屏式过热器出口蒸汽温度T(屏式过热器)out′、设计高温过热器进口蒸汽温度T(高温过热器)in′、设计高温过热器出口蒸汽温度T(高温过热器)out′、设计低温再热器进口蒸汽温度T(低温再热器)in′、设计低温再热器出口蒸汽温度T(低温再热器)out′、设计高温再热器进口蒸汽温度T(高温再热器)in′、设计高温再热器出口蒸汽温度T(高温再热器)out′;4) Obtain the design steam temperature of each heating surface of each load section of the boiler, and use the interpolation method to calculate the design steam temperature of each heating surface when the boiler load is Pe: design water wall inlet steam temperature T (water wall) in ', design water wall outlet steam temperature T (water wall) out ', design low temperature superheater inlet steam temperature T (low temperature superheater) in ', design low temperature superheater outlet steam temperature T (low temperature superheater) out ', design The inlet steam temperature T of the panel superheater (panel superheater) in ', the designed outlet steam temperature T of the panel superheater (panel superheater) out ', the design high temperature superheater inlet steam temperature T (high temperature superheater) in ' , Design high temperature superheater outlet steam temperature T (high temperature superheater) out ', design low temperature reheater inlet steam temperature T (low temperature reheater) in ', design low temperature reheater outlet steam temperature T (low temperature reheater) out ', the designed high temperature reheater inlet steam temperature T (high temperature reheater) in ', the designed high temperature reheater outlet steam temperature T (high temperature reheater) out ';

5)计算各受热面的设计温升:5) Calculate the design temperature rise of each heating surface:

设计水冷壁蒸汽温升:ΔT(水冷壁)′=T(水冷壁)out′-T(水冷壁)in′;Design water cooling wall steam temperature rise: ΔT (water cooling wall)′=T (water cooling wall) out ′-T (water cooling wall) in ′;

设计低温过热器蒸汽温升:ΔT(低温过热器)′=T(低温过热器)out′-T(低温过热器)in′;Design low temperature superheater steam temperature rise: ΔT (low temperature superheater)'=T (low temperature superheater) out '-T (low temperature superheater) in ';

设计屏式过热器蒸汽温升:ΔT(屏式过热器)′=T(屏式过热器)out′-T(屏式过热器)in′;Design panel superheater steam temperature rise: ΔT (panel superheater) '=T (panel superheater) out '-T (panel superheater) in ';

设计高温过热器蒸汽温升:ΔT(高温过热器)′=T(高温过热器)out′-T(高温过热器)in′;Design high temperature superheater steam temperature rise: ΔT (high temperature superheater)'=T (high temperature superheater) out '-T (high temperature superheater) in ';

设计低温再热器蒸汽温升:ΔT(低温再热器)′=T(低温再热器)out′-T(低温再热器)in′;Design low temperature reheater steam temperature rise: ΔT (low temperature reheater)'=T (low temperature reheater) out '-T (low temperature reheater) in ';

设计高温再热器蒸汽温升:ΔT(高温再热器)′=T(高温再热器)out′-T(高温再热器)in′;Design high temperature reheater steam temperature rise: ΔT (high temperature reheater)'=T (high temperature reheater) out '-T (high temperature reheater) in ';

6)对比各受热面蒸汽温升实际值与设计值的差:6) Compare the difference between the actual value of the steam temperature rise of each heating surface and the design value:

水冷壁蒸汽温升实际值与设计值偏差:Deviation between the actual value of the steam temperature rise of the water wall and the design value:

T(水冷壁)=ΔT(水冷壁)-ΔT(水冷壁)′;T (water wall) = ΔT (water wall) - ΔT (water wall)';

低温过热器蒸汽温升实际值与设计值偏差:The deviation between the actual value of the steam temperature rise of the low temperature superheater and the design value:

T(低温过热器)=ΔT(低温过热器)-ΔT(低温过热器)′;T (low temperature superheater) = ΔT (low temperature superheater) - ΔT (low temperature superheater)';

屏式过热器蒸汽温升实际值与设计值偏差:Deviation between the actual value of the steam temperature rise of the screen superheater and the design value:

T(低温过热器)=ΔT(低温过热器)-ΔT(低温过热器)′;T (low temperature superheater) = ΔT (low temperature superheater) - ΔT (low temperature superheater)';

高温过热器蒸汽温升实际值与设计值偏差:Deviation between the actual value of the steam temperature rise of the high temperature superheater and the design value:

T(高温过热器)=ΔT(高温过热器)-ΔT(高温过热器)′;T (high temperature superheater) = ΔT (high temperature superheater) - ΔT (high temperature superheater)';

低温再热器蒸汽温升实际值与设计值偏差:The deviation between the actual value of the steam temperature rise of the low temperature reheater and the design value:

T(低温再热器)=ΔT(低温再热器)-ΔT(低温再热器)′;T (low temperature reheater) = ΔT (low temperature reheater) - ΔT (low temperature reheater)';

高温再热器蒸汽温升实际值与设计值偏差:Deviation between the actual value of the steam temperature rise of the high temperature reheater and the design value:

T(高温再热器)=ΔT(高温再热器)-ΔT(高温再热器)′;T (high temperature reheater) = ΔT (high temperature reheater) - ΔT (high temperature reheater)';

7)判断各受热面结渣及沾污的情况。7) Judge the slagging and contamination of each heating surface.

本发明进一步的改进在于,步骤1)中,分别比较水冷壁、低温过热器、屏式过热器、高温过热器、低温再热器、高温再热器左右侧蒸汽温度温升与设计值的偏差,从而判断受热面左侧或右侧的结渣沾污情况。A further improvement of the present invention is that, in step 1), the deviation of the temperature rise of the steam temperature on the left and right sides of the water-cooled wall, the low-temperature superheater, the panel superheater, the high-temperature superheater, the low-temperature reheater, and the left and right sides of the high-temperature reheater from the design value is compared respectively. , so as to judge the slag contamination on the left or right side of the heating surface.

本发明进一步的改进在于,步骤7)中,对于直流炉的水冷壁:A further improvement of the present invention is that, in step 7), for the water wall of the once-through furnace:

若T(水冷壁)>-10℃,则水冷壁结渣及沾污轻微,可不考虑吹灰措施;If T (water wall)>-10℃, the water wall is slightly slagging and fouling, so soot blowing measures may not be considered;

若-50℃≤T(水冷壁)≤-10℃,则水冷壁结渣及沾污较重,需加强吹灰;If -50°C≤T (water wall)≤-10°C, the water wall is heavily slagging and fouled, and soot blowing needs to be strengthened;

若T(水冷壁)<-50℃,则需加强吹灰,同时考虑调整锅炉燃烧或配煤,以降低水冷壁的结渣和沾污。If T (water wall) <-50°C, soot blowing should be strengthened, and at the same time, consideration should be given to adjusting boiler combustion or coal blending to reduce slagging and fouling of water wall.

本发明进一步的改进在于,步骤7)中,对于低温过热器:A further improvement of the present invention is that, in step 7), for the low temperature superheater:

若T(低温过热器)>0℃,则低温过热器结渣及沾污轻微,可不考虑吹灰措施;If T (low temperature superheater) > 0 ℃, the low temperature superheater is slightly slagging and fouling, and soot blowing measures may not be considered;

若-30℃≤T(低温过热器)≤0℃,则低温过热器结渣、沾污或堵灰较重,需加强吹灰;If -30℃≤T (low temperature superheater)≤0℃, the low temperature superheater is slagging, fouled or blocked, and soot blowing needs to be strengthened;

若T(低温过热器)<-30℃,则需加强吹灰,同时考虑调整锅炉燃烧或配煤,以降低低温过热器的结渣和沾污及堵灰。If T (low temperature superheater) <-30 ℃, it is necessary to strengthen soot blowing, and consider adjusting boiler combustion or coal blending to reduce slagging, fouling and ash blocking of low temperature superheater.

本发明进一步的改进在于,步骤7)中,对于屏式过热器:A further improvement of the present invention is that, in step 7), for the panel superheater:

若T(屏式过热器)>-10℃,则屏式过热器结渣及沾污轻微,可不考虑吹灰措施;If T (screen superheater)>-10℃, the screen superheater has slight slagging and contamination, and soot blowing measures may not be considered;

若-30℃≤T(屏式过热器)≤-10℃,则屏式过热器结渣、沾污较重,需加强吹灰;If -30℃≤T (panel superheater)≤-10℃, the screen superheater is slagging and heavily polluted, and soot blowing needs to be strengthened;

若T(屏式过热器)<-30℃,则需加强吹灰,同时考虑调整锅炉燃烧或配煤,以降低屏式过热器的结渣和沾污。If T (panel superheater) <-30 ℃, it is necessary to strengthen soot blowing, and consider adjusting the boiler combustion or coal blending to reduce the slagging and fouling of the panel superheater.

本发明进一步的改进在于,步骤7)中,对于高温过热器:A further improvement of the present invention is that, in step 7), for the high temperature superheater:

若T(高温过热器)>0℃,则高温过热器结渣及沾污轻微,可不考虑吹灰措施;If T (high temperature superheater) > 0 ℃, the high temperature superheater is slightly slagging and fouling, so soot blowing measures may not be considered;

若-30℃≤T(高温过热器)≤0℃,则高温过热器结渣、沾污较重,需加强吹灰;If -30°C≤T (high temperature superheater)≤0°C, the high temperature superheater is slagging and heavily contaminated, and soot blowing needs to be strengthened;

若T(高温过热器)<-30℃,则需加强吹灰,同时考虑调整锅炉燃烧或配煤,以降低高温过热器的结渣和沾污。If T (high temperature superheater) <-30 ℃, it is necessary to strengthen soot blowing, and consider adjusting the boiler combustion or coal blending to reduce the slagging and fouling of the high temperature superheater.

本发明进一步的改进在于,步骤7)中,对于低温再热器:A further improvement of the present invention is that, in step 7), for the low temperature reheater:

若T(低温再热器)>0℃,则低温再热器结渣及沾污轻微,可不考虑吹灰措施;If T (low temperature reheater) > 0°C, the low temperature reheater has slight slagging and fouling, and soot blowing measures may not be considered;

若-30℃≤T(低温再热器)≤0℃,则低温再热器结渣、沾污或堵灰较重,需加强吹灰;If -30℃≤T (low temperature reheater)≤0℃, the low temperature reheater is slagging, fouled or blocked, and soot blowing needs to be strengthened;

若T(低温再热器)<-30℃,则需加强吹灰,同时考虑调整锅炉燃烧或配煤,以降低低温再热器的结渣和沾污及堵灰。If T (low temperature reheater) <-30℃, soot blowing should be strengthened, and at the same time consider adjusting boiler combustion or coal blending to reduce slagging, fouling and ash blocking of low temperature reheater.

本发明进一步的改进在于,步骤7)中,对于高温再热器:A further improvement of the present invention is that, in step 7), for the high temperature reheater:

若T(高温再热器)>0℃,则高温再热器结渣及沾污轻微,可不考虑吹灰措施;If T (high temperature reheater) > 0 ℃, the high temperature reheater is slightly slagging and fouling, and soot blowing measures may not be considered;

若-30℃≤T(高温再热器)≤0℃,则高温再热器结渣、沾污较重,需加强吹灰;If -30℃≤T (high temperature reheater)≤0℃, the high temperature reheater is slagging and heavily contaminated, and soot blowing needs to be strengthened;

若T(高温再热器)<-30℃,则需加强吹灰,同时考虑调整锅炉燃烧或配煤,以降低高温再热器的结渣和沾污。If T (high temperature reheater) <-30℃, soot blowing should be strengthened, and at the same time consider adjusting boiler combustion or coal blending to reduce slagging and fouling of high temperature reheater.

本发明至少具有如下有益的技术效果:The present invention at least has the following beneficial technical effects:

1、无需对现有锅炉进行设备改造或只需进行较小的改造,投资低;1. There is no need to carry out equipment modification or minor modification to the existing boiler, and the investment is low;

2、可在无其它判断措施的情况下,快速对锅炉受热面的结渣和沾污情况进行预判,并采取措施,提高锅炉运行的安全性。2. In the absence of other judgment measures, it is possible to quickly predict the slagging and contamination of the heating surface of the boiler, and take measures to improve the safety of boiler operation.

具体实施方式Detailed ways

以下结合实施例对本发明做出进一步的说明。The present invention will be further described below in conjunction with the embodiments.

(1)某电厂660MW超超临界直流锅炉机组,燃用易结渣煤种,某次在锅炉负荷为550MW时,表盘显示各处蒸汽温度见下表:(1) A 660MW ultra-supercritical once-through boiler unit in a power plant uses coal that is easy to slagging. When the boiler load is 550MW, the dial shows the steam temperature in the following table:

Figure BDA0003190209660000051
Figure BDA0003190209660000051

Figure BDA0003190209660000061
Figure BDA0003190209660000061

根据上表,计算各受热面的温升:According to the above table, calculate the temperature rise of each heating surface:

水冷壁蒸汽温升:ΔT(水冷壁)=T(水冷壁)out-T(水冷壁)in=111℃Water wall steam temperature rise: ΔT (water wall) = T (water wall) out -T (water wall) in = 111℃

低温过热器蒸汽温升:ΔT(低温过热器)=T(低温过热器)out-T(低温过热器)in=79.5℃;Low temperature superheater steam temperature rise: ΔT (low temperature superheater) = T (low temperature superheater) out -T (low temperature superheater) in = 79.5°C;

屏式过热器蒸汽温升:ΔT(屏式过热器)=T(屏式过热器)out-T(屏式过热器)in=45.5℃;The steam temperature rise of the panel superheater: ΔT (panel superheater) = T (panel superheater) out -T (panel superheater) in = 45.5°C;

高温过热器蒸汽温升:ΔT(高温过热器)=T(高温过热器)out-T(高温过热器)in=42.5℃;High temperature superheater steam temperature rise: ΔT (high temperature superheater) = T (high temperature superheater) out - T (high temperature superheater) in = 42.5℃;

低温再热器蒸汽温升:ΔT(低温再热器)=T(低温再热器)out-T(低温再热器)in=140.5℃;Low temperature reheater steam temperature rise: ΔT (low temperature reheater) = T (low temperature reheater) out -T (low temperature reheater) in = 140.5°C;

高温再热器蒸汽温升:ΔT(高温再热器)=T(高温再热器)out-T(高温再热器)in=74.5℃:High temperature reheater steam temperature rise: ΔT (high temperature reheater) = T (high temperature reheater) out -T (high temperature reheater) in = 74.5°C:

(2)查询该锅炉660MW及495MW时各位置设计基汽温度,见下表。(2) Check the design base steam temperature of each position when the boiler is 660MW and 495MW, see the table below.

Figure BDA0003190209660000062
Figure BDA0003190209660000062

Figure BDA0003190209660000071
Figure BDA0003190209660000071

利用插值计算550MW时各位置设计蒸汽温度,见下表。Use interpolation to calculate the design steam temperature at each location at 550MW, see the table below.

名称name 符号symbol 单位unit 设计值design value 550MW时设计水冷壁进口蒸汽温度Design water wall inlet steam temperature at 550MW T(水冷壁)<sub>in</sub>′T(water wall)<sub>in</sub>′ °C 287.5287.5 550MW时设计水冷壁出口蒸汽温度Design water wall outlet steam temperature at 550MW T(水冷壁)<sub>out</sub>′T(water wall)<sub>out</sub>′ °C 428.0428.0 550MW时设计低温过热器进口蒸汽温度Design low temperature superheater inlet steam temperature at 550MW T(低温过热器)<sub>in</sub>′T(low temperature superheater)<sub>in</sub>′ °C 428.0428.0 550MW时设计低温过热器出口蒸汽温度Design low temperature superheater outlet steam temperature at 550MW T(低温过热器)<sub>out</sub>′T(low temperature superheater)<sub>out</sub>′ °C 491.7491.7 550MW时设计屏式过热器进口蒸汽温度The inlet steam temperature of the design screen superheater at 550MW T(屏式过热器)<sub>in</sub>′T (screen superheater)<sub>in</sub>′ °C 488.3488.3 550MW时设计屏式过热器出口蒸汽温度The outlet steam temperature of the design panel superheater at 550MW T(屏式过热器)<sub>out</sub>′T (screen superheater)<sub>out</sub>′ °C 568.0568.0 550MW时设计高温过热器进口蒸汽温度The inlet steam temperature of the designed high temperature superheater at 550MW T(高温过热器)<sub>in</sub>′、T (high temperature superheater)<sub>in</sub>′, °C 543.7543.7 550MW时设计高温过热器出口蒸汽温度Design high temperature superheater outlet steam temperature at 550MW T(高温过热器)<sub>out</sub>′T (high temperature superheater)<sub>out</sub>′ °C 605.0605.0 550MW时设计低温再热器进口蒸汽温度Design low temperature reheater inlet steam temperature at 550MW T(低温再热器)<sub>in</sub>′T(low temperature reheater)<sub>in</sub>′ °C 362.3362.3 550MW时设计低温再热器出口蒸汽温度Design low temperature reheater outlet steam temperature at 550MW T(低温再热器)<sub>out</sub>′T(low temperature reheater)<sub>out</sub>′ °C 508.3508.3 550MW时设计高温再热器进口蒸汽温度Design high temperature reheater inlet steam temperature at 550MW T(高温再热器)<sub>in</sub>′T(High temperature reheater)<sub>in</sub>′ °C 508.3508.3 550MW时设计高温再热器出口蒸汽温度Design high temperature reheater outlet steam temperature at 550MW T(高温再热器)<sub>out</sub>′T(High temperature reheater)<sub>out</sub>′ °C 603.0603.0

计算各受热面的设计温升:Calculate the design temperature rise of each heating surface:

设计水冷壁蒸汽温升:ΔT(水冷壁)′=T(水冷壁)out′-T(水冷壁)in′=140.5℃;Design water cooling wall steam temperature rise: ΔT (water cooling wall)'=T (water cooling wall) out '-T (water cooling wall) in '=140.5℃;

设计低温过热器蒸汽温升:ΔT(低温过热器)′=T(低温过热器)out′-T(低温过热器)in′=63.7℃;Design low temperature superheater steam temperature rise: ΔT (low temperature superheater)'=T (low temperature superheater) out '-T (low temperature superheater) in '=63.7℃;

设计屏式过热器蒸汽温升:ΔT(屏式过热器)′=T(屏式过热器)out′-T(屏式过热器)in′=79.7℃;Design panel superheater steam temperature rise: ΔT (panel superheater)′=T (panel superheater) out ′-T (panel superheater) in ′=79.7℃;

设计高温过热器蒸汽温升:ΔT(高温过热器)′=T(高温过热器)out′-T(高温过热器)in′=61.3℃;Design high temperature superheater steam temperature rise: ΔT (high temperature superheater)′=T (high temperature superheater) out ′-T (high temperature superheater) in ′=61.3℃;

设计低温再热器蒸汽温升:ΔT(低温再热器)′=T(低温再热器)out′-T(低温再热器)in′=146℃;Design low temperature reheater steam temperature rise: ΔT (low temperature reheater)′=T (low temperature reheater) out ′-T (low temperature reheater) in ′=146℃;

设计高温再热器蒸汽温升:ΔT(高温再热器)′=T(高温再热器)out′-T(高温再热器)in′=94.7℃;Design high temperature reheater steam temperature rise: ΔT (high temperature reheater)′=T (high temperature reheater) out ′-T (high temperature reheater) in ′=94.7℃;

3)对比各受热面蒸汽温升实际值与设计值的差:3) Compare the difference between the actual value and the design value of the steam temperature rise of each heating surface:

水冷壁蒸汽温升实际值与设计值偏差:Deviation between the actual value of the steam temperature rise of the water wall and the design value:

T(水冷壁)=ΔT(水冷壁)-ΔT(水冷壁)′=-29.5℃;T(water wall)=ΔT(water wall)-ΔT(water wall)′=-29.5℃;

低温过热器蒸汽温升实际值与设计值偏差:The deviation between the actual value of the steam temperature rise of the low temperature superheater and the design value:

T(低温过热器)=ΔT(低温过热器)-ΔT(低温过热器)′=-15.8℃;T (low temperature superheater)=ΔT (low temperature superheater)-ΔT (low temperature superheater)′=-15.8℃;

屏式过热器蒸汽温升实际值与设计值偏差:Deviation between the actual value of the steam temperature rise of the screen superheater and the design value:

T(低温过热器)=ΔT(低温过热器)-ΔT(低温过热器)′=-34.2℃;T(low temperature superheater)=ΔT(low temperature superheater)-ΔT(low temperature superheater)′=-34.2℃;

高温过热器蒸汽温升实际值与设计值偏差:Deviation between the actual value of the steam temperature rise of the high temperature superheater and the design value:

T(高温过热器)=ΔT(高温过热器)-ΔT(高温过热器)′=-18.8℃;T (high temperature superheater)=ΔT (high temperature superheater)-ΔT (high temperature superheater)′=-18.8℃;

低温再热器蒸汽温升实际值与设计值偏差:The deviation between the actual value of the steam temperature rise of the low temperature reheater and the design value:

T(低温再热器)=ΔT(低温再热器)-ΔT(低温再热器)′=-6℃;T (low temperature reheater) = ΔT (low temperature reheater) - ΔT (low temperature reheater)' = -6°C;

高温再热器蒸汽温升实际值与设计值偏差:Deviation between the actual value of the steam temperature rise of the high temperature reheater and the design value:

T(高温再热器)=ΔT(高温再热器)-ΔT(高温再热器)′=-20.2℃;T (high temperature reheater)=ΔT (high temperature reheater)-ΔT (high temperature reheater)′=-20.2℃;

7)根据以下判断各受热面结渣及沾污的情况:7) Judging the slagging and contamination of each heating surface according to the following:

对于水冷壁:T(水冷壁)=-15.8℃,水冷壁结渣及沾污较重,需加强吹灰;For water-cooled wall: T (water-cooled wall) = -15.8 ℃, the water-cooled wall is heavily slagging and fouled, so it is necessary to strengthen soot blowing;

对于低温过热器:T(低温过热器)=-15.8℃,低温过热器结渣、沾污或堵灰较重,需加强吹灰;For the low temperature superheater: T (low temperature superheater) = -15.8 ℃, the low temperature superheater is heavy with slagging, fouling or ash blocking, and soot blowing needs to be strengthened;

对于屏式过热器:T(屏式过热器)=-31.2℃,屏式过热器结渣、沾污较重,需加强吹灰;For the panel superheater: T (panel superheater) = -31.2 ℃, the panel superheater is slagging and heavily contaminated, so it is necessary to strengthen soot blowing;

对于高温过热器:T(高温过热器)=-18.8℃,高温过热器结渣、沾污较重,需加强吹灰;For the high temperature superheater: T (high temperature superheater) = -18.8℃, the high temperature superheater is slagging and fouling is heavy, so it is necessary to strengthen soot blowing;

对于低温再热器:T(低温再热器)=-6℃,低温再热器结渣、沾污或堵灰较重,需加强吹灰;For the low temperature reheater: T (low temperature reheater) = -6℃, the low temperature reheater is heavy with slagging, fouling or ash blocking, so it is necessary to strengthen the soot blowing;

对于高温再热器:T(高温再热器)=-20.2℃>,高温再热器结渣、沾污较重,需加强吹灰。For the high temperature reheater: T (high temperature reheater) = -20.2°C>, the high temperature reheater is slagging and heavily polluted, so it is necessary to strengthen soot blowing.

根据上述判别,该锅炉的低温再热器、屏式过热器、高温再热器、水冷壁、低温过热器、高温过热器均严重结渣或沾污,现场通过看火孔观察管壁结渣或沾污情况与判断结果相符合,运行人员对其采取了加强吹灰等措施,并在入炉煤中掺烧了部分高灰熔点煤种,使受热面结渣及沾污状态不再进一步恶化,确保了锅炉的安全运行。According to the above judgment, the boiler's low temperature reheater, screen superheater, high temperature reheater, water wall, low temperature superheater and high temperature superheater are all seriously slagging or fouled. Or the contamination situation is consistent with the judgment result, the operator took measures such as strengthening soot blowing, and mixed some high-ash melting point coals with the coal into the furnace, so that the slagging and contamination of the heating surface will not be further Deterioration ensures the safe operation of the boiler.

虽然,上文中已经用一般性说明及具体实施方案对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail above with general description and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, these modifications or improvements made without departing from the spirit of the present invention fall within the scope of the claimed protection of the present invention.

Claims (8)

1. A method for rapidly judging the slagging and contamination conditions of a heating surface of a boiler is characterized by comprising the following steps:
1) real-time measurement of water wall inlet steam temperature T (Water wall) in Water cooled wall outlet steam temperature T (water cooled wall) out And the temperature T of the steam at the inlet of the low-temperature superheater (low-temperature superheater) in And the temperature T of the steam at the outlet of the low-temperature superheater (low-temperature superheater) out And screen superheater inlet steam temperature T (screen superheater) in And screen superheater outlet steam temperature T (screen superheater) out High temperature superheater inlet steam temperature T (high temperature superheater) in High temperature superheater outlet steam temperature T (high temperature superheater) out Low temperature reheater inlet steam temperature T (low temperature reheater) in Low temperature reheater outlet steam temperature T (low temperature reheater) out High temperature reheater inlet steam temperature T (high temperature reheater) in High temperature reheater outlet steam temperature T (high temperature reheater) out
2) Calculating the temperature rise of each heating surface:
water wall steam temperature rise: delta T (water wall) ═ T (water wall) out -T (Water cooled wall) in
Steam temperature rise of the low-temperature superheater: delta T (low temperature superheater) ═ T (low temperature superheater) out -T (Low temperature superheater) in
Steam temperature rise of the platen superheater: delta T (platen superheater) ═ T (platen superheater) out -T (platen superheater) in
Steam temperature rise of the high-temperature superheater: delta T (high temperature superheater) ═ T (high temperature superheater) out -T (high temperature superheater) in
Temperature rise of steam of the low-temperature reheater: Δ T (low temperature reheater) ═ T (low temperature reheater) out -T (Low temperature reheater) in
Temperature rise of steam of the high-temperature reheater: Δ T (high temperature reheater) ═ T (high temperature reheater) out -T (high temperature reheater) in
3) Measuring the real-time load Pe of the boiler in real time;
4) obtaining the design steam temperature of each heating surface of each load section of the boiler, and calculating the design steam temperature of each heating surface when the boiler load is Pe by using an interpolation method according to the real-time load Pe of the boiler: design Water wall Inlet steam temperature T (Water wall) in ', design Water wall outlet steam temperature T (Water wall) out ', design of the Low temperature superheater Inlet steam temperature T (Low temperature superheater) in ', design of low temperature superheater outlet steam temperature T (Low temperature superheater) out ', design platen superheater inlet steam temperature T (platen superheater) in ', design platen superheater outlet steam temperature T (platen superheater) out ', design high temperature superheater inlet steam temperature T (high temperature superheater) in ', design high temperatureSteam temperature T at outlet of heater (high temperature superheater) out ', design Low temperature reheater Inlet steam temperature T (Low temperature reheater) in ', design Low temperature reheater Outlet steam temperature T (Low temperature reheater) out ', design high temperature reheater Inlet steam temperature T (high temperature reheater) in ', design high temperature reheater outlet steam temperature T (high temperature reheater) out ′;
5) Calculating the design temperature rise of each heating surface:
designing the steam temperature rise of the water wall: delta T (Water wall)' -T (Water wall) out ' -T (Water wall) in ′;
Designing the steam temperature rise of the low-temperature superheater: delta T (low temperature superheater)' -T (low temperature superheater) out ' -T (Low temperature superheater) in ′;
Designing the steam temperature rise of the platen superheater: delta T (platen superheater)' -T (platen superheater) out ' -T (platen superheater) in ′;
Designing the steam temperature rise of the high-temperature superheater: delta T (high temperature superheater)' -T (high temperature superheater) out ' -T (high temperature superheater) in ′;
Designing the steam temperature rise of a low-temperature reheater: Δ T (low temperature reheater)' ═ T (low temperature reheater) out ' -T (Low temperature reheater) in ′;
Designing the steam temperature rise of a high-temperature reheater: Δ T (high temperature reheater)' -T (high temperature reheater) out ' -T (high temperature reheater) in ′;
6) Comparing the difference between the actual value and the designed value of the steam temperature rise of each heating surface:
deviation of an actual value of the steam temperature rise of the water wall from a design value:
t (water wall) ═ Δ T (water wall) - Δ T (water wall)';
deviation of the actual steam temperature rise value of the low-temperature superheater from the design value:
t (low-temperature superheater) ═ Δ T (low-temperature superheater) - Δ T (low-temperature superheater)';
deviation of the actual value of the steam temperature rise of the platen superheater from the design value:
t (low-temperature superheater) ═ Δ T (low-temperature superheater) - Δ T (low-temperature superheater)';
deviation of the actual value of the steam temperature rise of the high-temperature superheater from the design value:
t (high temperature superheater) ═ Δ T (high temperature superheater) - Δ T (high temperature superheater)';
deviation of the actual value of the steam temperature rise of the low-temperature reheater from the design value:
t (low-temperature reheater) ═ Δ T (low-temperature reheater) - Δ T (low-temperature reheater)';
deviation of the actual value of the steam temperature rise of the high-temperature reheater from the design value:
t (high-temperature reheater) ═ Δ T (high-temperature reheater) - Δ T (high-temperature reheater)';
7) and judging the slagging and contamination conditions of all the heating surfaces.
2. The method for rapidly judging the slagging and contamination condition of the heating surface of the boiler according to claim 1, wherein in the step 1), the temperature rise of the steam temperature at the left side and the right side of the water wall, the low-temperature superheater, the platen superheater, the high-temperature superheater, the low-temperature reheater and the high-temperature reheater is compared with the deviation of the design value, so as to judge the slagging and contamination condition at the left side or the right side of the heating surface.
3. The method for rapidly judging the slag bonding and contamination condition of the heating surface of the boiler according to claim 1, wherein in the step 7), for the water-cooled wall of the once-through boiler:
if T (water wall) > -10 ℃, the water wall is slightly slagging and contamination, and soot blowing measures can be not considered;
if T (water-cooled wall) is more than or equal to 50 ℃ below zero and less than or equal to 10 ℃ below zero, the water-cooled wall is heavy in slag bonding and contamination, and soot blowing needs to be enhanced;
if T (water wall) is less than-50 ℃, soot blowing needs to be enhanced, and boiler combustion or coal blending is considered to be adjusted so as to reduce slagging and contamination of the water wall.
4. The method for rapidly judging the slag bonding contamination condition of the heating surface of the boiler as claimed in claim 1, wherein in the step 7), for the low-temperature superheater:
if T (low temperature superheater) is more than 0 ℃, slagging and contamination of the low temperature superheater are slight, and soot blowing measures can not be considered;
if T (low-temperature superheater) is more than or equal to minus 30 ℃ and less than or equal to 0 ℃, slagging, contamination or ash blockage of the low-temperature superheater are heavy, and soot blowing needs to be enhanced;
if T (low temperature superheater) is less than-30 ℃, soot blowing needs to be enhanced, and boiler combustion or coal blending is considered to be adjusted so as to reduce slagging, contamination and soot blockage of the low temperature superheater.
5. The method for rapidly judging the slagging contamination condition of the heating surface of the boiler according to the claim 1, characterized in that in the step 7), for the platen superheater:
if T (platen superheater) > -10 ℃, slagging and contamination of the platen superheater are slight, and soot blowing measures can not be considered;
if T (screen superheater) is more than or equal to minus 30 ℃ and less than or equal to minus 10 ℃, the screen superheater has heavy slagging and contamination, and soot blowing needs to be enhanced;
if T (platen superheater) is less than-30 ℃, soot blowing needs to be enhanced, and boiler combustion or coal blending is considered to be adjusted so as to reduce slagging and contamination of the platen superheater.
6. The method for rapidly judging the slag bonding contamination condition of the heating surface of the boiler according to the claim 1, characterized in that in the step 7), for the high-temperature superheater:
if T (high temperature superheater) is more than 0 ℃, slagging and contamination of the high temperature superheater are slight, and soot blowing measures can not be considered;
if T (high temperature superheater) is more than or equal to minus 30 ℃ and less than or equal to 0 ℃, slagging and contamination of the high temperature superheater are heavy, and soot blowing needs to be enhanced;
if T (high temperature superheater) is less than-30 ℃, soot blowing needs to be enhanced, and boiler combustion or coal blending is considered to be adjusted so as to reduce slagging and contamination of the high temperature superheater.
7. The method for rapidly judging the slag-bonding contamination condition of the heating surface of the boiler as claimed in claim 1, wherein in the step 7), for the low-temperature reheater:
if T (low-temperature reheater) > 0 ℃, slagging and contamination of the low-temperature reheater are slight, and soot blowing measures can not be considered;
if T (low-temperature reheater) is more than or equal to minus 30 ℃ and less than or equal to 0 ℃, the low-temperature reheater is heavy in slagging, contamination or ash blockage, and soot blowing needs to be enhanced;
if T (low-temperature reheater) is less than-30 ℃, soot blowing needs to be strengthened, and boiler combustion or coal blending is considered to be adjusted so as to reduce slagging, contamination and soot blockage of the low-temperature reheater.
8. The method for rapidly judging the slag-bonding contamination condition of the heating surface of the boiler as claimed in claim 1, wherein in the step 7), for the high-temperature reheater:
if T (high temperature reheater) > 0 ℃, the high temperature reheater is slightly slagging and contaminated, and soot blowing measures can not be considered;
if T (high temperature reheater) is more than or equal to minus 30 ℃ and less than or equal to 0 ℃, the high temperature reheater is heavy in slagging and contamination, and soot blowing needs to be enhanced;
if T (high temperature reheater) is less than-30 ℃, soot blowing needs to be enhanced, and boiler combustion or coal blending is considered to be adjusted so as to reduce slagging and contamination of the high temperature reheater.
CN202110875799.9A 2021-07-30 2021-07-30 Method capable of rapidly judging slag bonding and contamination conditions of boiler heating surface Active CN113446594B (en)

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CN106681284A (en) * 2016-11-17 2017-05-17 上海发电设备成套设计研究院 Coal-fired boiler heat-absorbing surface slagging contamination degree on-line real-time monitoring method
CN111256162A (en) * 2020-03-13 2020-06-09 国电南京电力试验研究有限公司 Anti-slagging and anti-coking system and method for blending-burning low-ash-melting-point coal boiler

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CN101639412A (en) * 2008-08-01 2010-02-03 中国神华能源股份有限公司 Method for determining slagging prevention capacity of boiler by zoning
CN102798130A (en) * 2012-09-07 2012-11-28 中国东方电气集团有限公司 System for relieving scorification of convection heated surface of boiler
CN103047666A (en) * 2012-12-20 2013-04-17 浙江省电力公司电力科学研究院 Method and device for blowing soot of convection heating surface of boiler
CN106681284A (en) * 2016-11-17 2017-05-17 上海发电设备成套设计研究院 Coal-fired boiler heat-absorbing surface slagging contamination degree on-line real-time monitoring method
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