A cylinder receives lapper for melt-blown non-woven fabrics production
Technical Field
The invention relates to the technical field of non-woven fabric production, in particular to a drum-type receiving web former for melt-blown non-woven fabric production.
Background
Melt blown non-woven fabrics is usually in the non-woven fabrics surface melt blown superfine fiber and make, and the cylinder is received the lapper and is exactly the equipment that is used for producing melt blown non-woven fabrics, and current partial cylinder is received the lapper machining efficiency and is lower, for example the patent that publication number is CN207552605U, need realize before the use that the non-woven fabrics is around rolling up on the cylinder, and extravagant more time, and inconvenient melt blown non-woven fabrics to the production is collected, influences production machining efficiency, and the practicality is relatively poor, is unfavorable for popularization and use.
Disclosure of Invention
The invention aims to provide a roller type receiving web forming machine for melt-blown non-woven fabric production, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a netting machine is received to drum-type for melt-blown non-woven fabrics production, includes the base, the top fixed mounting of base has left extension board, right extension board and mounting panel, and the mounting panel is located between left extension board and the right extension board, and the top of base is provided with receiving mechanism, and the top of right extension board is provided with stop gear, and one side of left extension board is provided with negative pressure mechanism, is provided with the collection mechanism on the mounting panel.
Preferably, the receiving mechanism comprises a receiving roller, connecting pipes, driven gears, connecting cylinders, articulated elements, a lower support, a speed reduction motor, a transmission rod and a driving gear, two groups of receiving rollers are arranged above the base, the outer wall of the receiving roller is provided with an opening, two ends of the two groups of receiving rollers are respectively and fixedly connected with the connecting pipes, the connecting pipes are communicated with the inside of the receiving roller, the outer wall of one group of connecting pipes is fixedly provided with the driven gears, the two groups of driven gears are meshed with each other, the outer wall of one group of connecting pipes is rotatably provided with the connecting cylinders, the outer wall of one side of the left support plate is fixedly provided with the articulated elements, the connecting cylinders are hinged and arranged on the articulated elements, the outer wall of the other side of the left support plate is fixedly provided with the lower support, the top of the lower support is fixedly provided with the speed reduction motor, the transmission rod is rotatably arranged between the left support plate and the mounting plate, the output shaft of the speed reduction motor extends to a position between the left support plate and the mounting plate through a coupler and is fixedly connected with one end of the transmission rod, the outer wall of the transmission rod is fixedly provided with a driving gear, and the driving gear is meshed with a group of driven gears.
Preferably, the limiting mechanism comprises a transmission sleeve shaft, L-shaped clamping blocks, a bidirectional threaded rod and a knob, one end of the other group of connecting pipes is rotatably provided with the transmission sleeve shaft, the top of the right support plate is provided with two groups of grooves, the transmission sleeve shaft is lapped in the grooves, two groups of L-shaped clamping blocks are arranged between the two groups of transmission sleeve shafts, the bottom of each L-shaped clamping block is fixedly provided with a sliding block, the top of the right support plate is provided with a sliding groove, the sliding blocks are slidably mounted in the sliding grooves, the L-shaped clamping blocks and the right support plate are slidably mounted, the two groups of L-shaped clamping blocks are provided with threaded holes, the bidirectional threaded rod is arranged between the two groups of L-shaped clamping blocks through threaded holes and is in central symmetrical distribution, the knob is fixedly mounted on the outer wall of the bidirectional threaded rod, and the L-shaped clamping blocks are attached to the outer wall of the transmission sleeve shaft.
Preferably, the negative pressure mechanism comprises an upper support, an induced draft fan, a treatment box, a filter screen, through pipes and connecting hoses, the upper support is fixedly arranged on the outer wall of the other side of the left support plate, the induced draft fan is fixedly arranged on the top of the upper support, the treatment box is fixedly arranged on the top of the left support plate, the input end of the induced draft fan is fixedly connected with the connecting pipes, one end of each connecting pipe extends into the treatment box, a waste discharge pipe is fixedly arranged on the bottom of the treatment box and is communicated with the inside of the treatment box, a blocking cover is arranged at one end of each waste discharge pipe in a threaded manner, the filter screen is fixedly arranged on the inner wall of the treatment box, two groups of through pipes are fixedly arranged on the outer wall of one side of the treatment box, one ends of the two groups of through pipes extend into the treatment box and pass through the filter screen, the connecting hoses are sleeved at the other ends of the two groups of through pipes, a group of connecting pipes are fixedly arranged on the outer walls of the two groups of connecting pipes, the connecting pipes are communicated with the inside of the connecting pipes, one end of the connecting hose is sleeved on the connecting pipe.
Preferably, collect the mechanism including collecting loop bar, belt pulley and driving belt, seted up two sets of mounting holes on the mounting panel, the mounting hole internal rotation is installed and is collected the loop bar, and two sets of receiving cylinder are located between two sets of collection loop bars, and the one end fixed mounting who collects the loop bar has a set of belt pulley, and fixed mounting has a set of belt pulley on the outer wall of transfer line, and two sets of belt pulleys are gone up the cover and are established and install driving belt, and two sets of belt pulleys pass through driving belt transmission and connect.
Preferably, a grip is fixedly arranged on the outer wall of one side of the transmission sleeve shaft, and a rubber sleeve is sleeved on the outer wall of the grip, so that the receiving roller can be turned over conveniently.
Preferably, the top fixed mounting of base has two sets of dust covers, and two sets of dust covers are located two sets of collection loop bars directly over respectively, prevent that the dust of all ring edge borders from to the influence that melt-blown non-woven fabrics caused.
Preferably, reinforcing ribs are arranged between the bottoms of the lower support and the upper support and the outer wall of the other side of the left support plate, so that the supporting capacity is improved.
Compared with the prior art, the invention has the beneficial effects that:
(1) this a netting machine is received to drum-type for melt-blown non-woven fabrics production, through receiving the cylinder, driven gear, the connecting cylinder, the articulated elements, the cooperation of L shape fixture block and two-way threaded rod is used, receive the cylinder and adopt articulated structural design, under the driven prerequisite not influencing, realize the upset function, the operating personnel of being convenient for locates non-woven fabrics reel cover on receiving the cylinder before the net formation, compare in partial cylinder and receive the netting machine, need not the manual work and wind the non-woven fabrics on receiving the cylinder, alleviate operating personnel work burden, it is whole consuming time to shorten production and processing, improve melt-blown non-woven fabrics production machining efficiency, and is novel in structure, and convenient to use.
(2) The roller type receiving web former for melt-blown non-woven fabric production is used in a matching way through an upper support, an induced draft fan, a processing box, a filter screen and a through pipe, the melt-blown superfine fibers are attracted by adopting a negative pressure form, so that the superfine fibers can be more uniformly and stably attached to the non-woven fabric, the negative influence of external factors on melt-blown quality is reduced, an air cooling effect is achieved, the negative pressure accelerates the cooling speed of the melt-blown superfine fibers, the machine can rapidly produce the melt-blown non-woven fabric, the condition that the quality of the melt-blown non-woven fabric is unstable due to incomplete cooling is prevented, the production processing efficiency and the overall quality of the melt-blown non-woven fabric are further improved, meanwhile, the superfine fibers flying away from melt-blown equipment in the melt-blown process can be collected, and the interference of the superfine fibers floating around the equipment on equipment processing and the surrounding environment is reduced, the actual use experience is improved.
(3) This a netting machine is received to drum-type for melt-blown non-woven fabrics production, through driven gear, gear motor, the driving gear, the cooperation of collecting loop bar and belt pulley is used, two sets of receiving cylinders of gear motor drive rotate and to drive when receiving melt-blown fibre and collect the loop bar rotation, collect the loop bar and carry out rolling and collection to the melt-blown non-woven fabrics of production, conveniently carry out procedure processing technology to melt-blown non-woven fabrics, gear motor reaches the effect of a tractor serves several purposes, compare in the part and receive the netting machine, the manufacturing and the running cost of this machine are lower, degree of automation and practicality are higher, satisfy various requirements in the melt-blown non-woven fabrics production process.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is an enlarged view of portion A of the present invention;
FIG. 3 is an enlarged view of section B of the present invention;
FIG. 4 is a side view of the drive gear of the present invention;
FIG. 5 is a right side view of the drive sleeve shaft of the present invention;
FIG. 6 is a schematic view showing the internal structure of the treatment tank of the present invention.
In the figure: the device comprises a base 1, a receiving mechanism 2, a receiving roller 201, a 202 connecting pipe, a 203 driven gear, a 204 connecting cylinder, a 205 hinge, a 206 lower support, a 207 speed reducing motor, a 208 transmission rod, a 209 driving gear, a 3 limiting mechanism, a 301 transmission sleeve shaft, a 302L-shaped fixture block, a 303 bidirectional threaded rod, a 304 knob, a 4 negative pressure mechanism, a 401 upper support, a 402 induced draft fan, a 403 treatment box, a 404 filter screen, a 405 through pipe, a 406 connecting hose, a 5 collecting mechanism, a 501 collecting sleeve rod, a 502 belt pulley, a 503 transmission belt, a 6 left support plate, a 7 right support plate, an 8 mounting plate and a 9 dust cover.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a lapper is received to drum-type for melt blown nonwoven production, includes base 1, and base 1's top fixed mounting has left extension board 6, right extension board 7 and mounting panel 8, and mounting panel 8 is located between left extension board 6 and the right extension board 7, and base 1's top is provided with receiving mechanism 2, and right extension board 7's top is provided with stop gear 3, and one side of left extension board 6 is provided with negative pressure mechanism 4, is provided with on the mounting panel 8 and collects mechanism 5.
The receiving mechanism 2 comprises a receiving roller 201, connecting pipes 202, driven gears 203, connecting cylinders 204, hinges 205, lower supports 206, a speed reducing motor 207, a transmission rod 208 and a driving gear 209, wherein two groups of receiving rollers 201 are arranged above the base 1, holes are formed in the outer walls of the receiving rollers 201, the connecting pipes 202 are respectively and fixedly connected to two ends of the two groups of receiving rollers 201, the connecting pipes 202 are communicated with the inside of the receiving rollers 201, the driven gears 203 are fixedly arranged on the outer walls of the group of connecting pipes 202, the two groups of driven gears 203 are meshed with each other, the connecting cylinders 204 are rotatably arranged on the outer walls of the group of connecting pipes 202, the hinges 205 are fixedly arranged on the outer wall of one side of the left support plate 6, the connecting cylinders 204 are hinged on the hinges 205, the lower supports 206 are fixedly arranged on the outer wall of the other side of the left support plate 6, the speed reducing motor 207 is fixedly arranged on the tops of the lower supports 206, the transmission rod 208 is rotatably arranged between the left support plate 6 and the mounting plate 8, the output shaft of gear motor 207 extends to between left branch board 6 and the mounting panel 8 and with the one end fixed connection of transfer line 208 through the shaft coupling, fixed mounting has driving gear 209 on the outer wall of transfer line 208, driving gear 209 meshes with a set of driven gear 203 mutually, receiving cylinder 201 adopts articulated structural design, under the driven prerequisite is not influenced, realize the upset function, be convenient for operating personnel locate receiving cylinder 201 with the non-woven fabrics reel cover before the net formation on, compare in partial cylinder receiving netting machine, need not the manual work and wind the non-woven fabrics on receiving cylinder 201, alleviate operating personnel work burden, shorten the whole consuming time of production and processing, improve melt-blown non-woven fabrics production machining efficiency, novel structure, high durability and convenient use, use in being fit for the non-woven fabrics production operation.
The limiting mechanism 3 comprises a transmission sleeve shaft 301, L-shaped fixture blocks 302, a bidirectional threaded rod 303 and a knob 304, one end of the other group of connecting pipes 202 is rotatably provided with the transmission sleeve shaft 301, the top of the right support plate 7 is provided with two groups of grooves, the transmission sleeve shaft 301 is lapped in the grooves, two groups of L-shaped fixture blocks 302 are arranged between the two groups of transmission sleeve shafts 301, the bottom of each L-shaped fixture block 302 is fixedly provided with a slide block, the top of the right support plate 7 is provided with a slide groove, the slide blocks are slidably arranged in the slide grooves, the L-shaped fixture blocks 302 and the right support plate 7 are slidably arranged, the two groups of L-shaped fixture blocks 302 are provided with the bidirectional threaded rod 303, the bidirectional threaded rod 303 is arranged on the two groups of L-shaped fixture blocks 302 through threaded holes and is in central symmetry distribution, the knob 304 is fixedly arranged on the outer wall of the bidirectional threaded rod 303, and the L-shaped fixture blocks 302 are attached to the outer wall of the transmission sleeve shaft 301, a grip is fixedly arranged on the outer wall of one side of the transmission sleeve shaft 301, and a rubber sleeve is sleeved on the outer wall of the grip.
The negative pressure mechanism 4 comprises an upper support 401, an induced draft fan 402, a treatment box 403, a filter screen 404, a through pipe 405 and a connecting hose 406, the upper support 401 is fixedly installed on the outer wall of the other side of the left support plate 6, the induced draft fan 402 is fixedly installed on the top of the upper support 401, the treatment box 403 is fixedly installed on the top of the left support plate 6, the input end of the induced draft fan 402 is fixedly connected with a communicating pipe, one end of the communicating pipe extends into the treatment box 403, a waste discharge pipe is fixedly installed at the bottom of the treatment box 403 and is communicated with the inside of the treatment box 403, a blocking cover is installed at one end of the waste discharge pipe in a threaded manner, the filter screen 404 is fixedly installed on the inner wall of the treatment box 403, two groups of through pipes 405 are fixedly installed on the outer wall of one side of the treatment box 403, one ends of the two groups of through pipes 405 extend into the inside of the treatment box 403 and pass through the filter screen 404, the connecting hose 406 is sleeved on the other ends of the two groups of through pipes 405, a group of connecting pipes 406 is fixedly installed on the outer wall of the two groups of connecting pipes 204, the connecting pipe is communicated with the inside of the connecting cylinder 204, one end of the connecting hose 406 is sleeved and installed on the connecting pipe, reinforcing ribs are arranged between the bottoms of the lower support 206 and the upper support 401 and the outer wall of the other side of the left support plate 6, the melt-blown superfine fibers are attracted by adopting a negative pressure mode, so that the superfine fibers can be more uniformly and stably attached to the non-woven fabric, the negative effects of external factors on the melt-blown quality are reduced, an air cooling effect is achieved, the cooling speed of the melt-blown superfine fibers is increased by the negative pressure, the melt-blown non-woven fabric can be more quickly produced by a machine, the condition that the quality of the melt-blown non-woven fabric is unstable due to incomplete cooling is prevented, the production processing efficiency and the overall quality of the melt-blown non-woven fabric are further improved, meanwhile, the superfine fibers flying away from the melt-blown equipment in the process can be collected, and the superfine interference on the equipment processing and the surrounding environment caused by the floating of the fibers around the equipment is reduced, promote the in-service use experience, prevent that operating personnel respiratory tract from infecting.
The collecting mechanism 5 comprises a collecting loop bar 501, belt pulleys 502 and a transmission belt 503, two groups of mounting holes are formed in a mounting plate 8, the collecting loop bar 501 is rotatably installed in the mounting holes, two groups of receiving rollers 201 are positioned between the two groups of collecting loop bars 501, one end of the collecting loop bar 501 is fixedly provided with one group of belt pulleys 502, the outer wall of the transmission rod 208 is fixedly provided with one group of belt pulleys 502, the two groups of belt pulleys 502 are sleeved with the transmission belt 503, the two groups of belt pulleys 502 are in transmission connection through the transmission belt 503, the top of the base 1 is fixedly provided with two groups of dust covers 9, the two groups of dust covers 9 are respectively positioned right above the two groups of collecting loop bars 501, the speed reducing motor 207 drives the two groups of receiving rollers 201 to rotate and receive melt-blown fibers and simultaneously can drive the collecting loop bars 501 to rotate, the collecting loop bar 501 winds and collects the produced melt-blown non-woven fabrics, and facilitates the manual processing of the melt-blown non-woven fabrics, gear motor 207 reaches the effect of a tractor serves several purposes, compares in the part and receives the web former, and the manufacturing and the running cost of this machine are lower, and degree of automation and practicality are higher, satisfy various requirements in the melt-blown non-woven fabrics production process, do benefit to popularization and use.
The working principle is as follows: the machine is placed below melt-blown equipment, a melt-blown spray head is ensured to be positioned between two groups of receiving rollers 201, a knob 304 is screwed, a two-way threaded rod 303 rotates along with the two-way threaded rod, two groups of L-shaped fixture blocks 302 move inwards under the driving of the two-way threaded rod 303 and the limiting action of a right support plate 7, the two groups of L-shaped fixture blocks 302 are separated from a transmission sleeve shaft 301 immediately, a handle is held by hands to turn over the hinged receiving rollers 201, a non-woven fabric winding drum to be received with melt-blown fibers is sleeved on the receiving rollers 201, the receiving rollers 201 are turned back to the original position, the knob 304 is screwed reversely, the two groups of L-shaped fixture blocks 302 are attached to the transmission sleeve shaft 301 again, the melt-blown equipment is controlled to start melt-blown, a speed reduction motor 207 is controlled to start to drive a transmission rod 208 to rotate, a connecting pipe 202 is driven to rotate through the meshing transmission action of a driven gear 203 and a driving gear 209, through the meshing transmission action of the two groups of driven gears 203, the two groups of receiving rollers 201 are driven to rotate reversely, the induced draft fan 402 is controlled to start, the induced draft fan 402 pumps air from the receiving rollers 201 through the connecting hose 406, the connecting cylinder 204 and the connecting pipe 202, holes on the receiving rollers 201 are opened to form negative pressure, the melt-blown superfine fibers are adhered to the non-woven fabrics, the negative pressure sucks the superfine fibers which cannot be adhered to the non-woven fabrics into the processing box 403 and are intercepted and collected by the filter screen 404, the negative pressure simultaneously drives heat on the superfine fibers, the heat is cooled and condensed in an accelerating mode, the produced melt-blown non-woven fabrics are wound on the collecting loop bar 501, the driving rod 208 rotates and simultaneously drives the collecting loop bar 501 to rotate through the driving action of the belt pulley 502 and the driving belt 503, the collecting loop bar 501 drives the melt-blown non-woven fabrics to be wound on the collecting loop bar 501, and after the operation is finished, the melt-blown non-woven fabrics wound on the collecting loop bar 501 are taken down.