CN113430678A - Production process of high-elasticity yarn fabric - Google Patents
Production process of high-elasticity yarn fabric Download PDFInfo
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- CN113430678A CN113430678A CN202011404222.1A CN202011404222A CN113430678A CN 113430678 A CN113430678 A CN 113430678A CN 202011404222 A CN202011404222 A CN 202011404222A CN 113430678 A CN113430678 A CN 113430678A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/16—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one other macromolecular compound obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds as constituent
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C1/00—Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
- D04C1/02—Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof made from particular materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C1/00—Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
- D04C1/06—Braid or lace serving particular purposes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/38—Polyurethanes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- General Chemical & Material Sciences (AREA)
- Knitting Of Fabric (AREA)
- Woven Fabrics (AREA)
Abstract
The invention provides a production process of a high-elasticity yarn fabric, which is applied to the technical field of textile production and is used for preparing the high-elasticity yarn fabric based on a three-dimensional textile composite material and a corresponding high-elasticity yarn fabric formula according to the production process, wherein the production process comprises the following steps of: firstly, mixing diatomite, bentonite, montmorillonite and alumina, then performing ball milling and dispersion for 1 hour to obtain a modifier, then mixing chitosan hydrochloride, polyvinylpyrrolidone, polymethacryloxyethyl trimethyl ammonium chloride and lignin, heating for 30min at the temperature of 200 ℃, cooling, grinding into powder to obtain a dispersing agent, finally uniformly mixing terylene, spandex, the dispersing agent and the modifier, and performing wire drawing and extrusion by a screw machine at the temperature of 250-300 ℃ to prepare a fabric wire; the fabric yarn and the three-dimensional textile composite material are woven on a weaving machine, and meanwhile, the base glue solution is added to obtain a high-elasticity textile fabric, so that the high-efficiency manufacturing of the textile yarn fabric is realized, and the textile yarn fabric has the characteristics of high abrasion resistance and high elasticity.
Description
Technical Field
The invention relates to the technical field of textile production, in particular to a production process of a high-elasticity yarn fabric.
Background
The textile fabric is widely applied to wearing of people at present, but the existing fabric does not meet the expectation of people in some functions, for example, the fabric is not comfortable enough and is not wear-resistant, and meanwhile, as the pursuit of people for the quality of life is higher and higher, a new requirement for high elasticity of the fabric is also provided.
Disclosure of Invention
The invention provides a production process of a high-elasticity yarn fabric, and aims to realize the efficient production of a textile yarn fabric, so that the textile yarn fabric has the characteristics of high wear resistance and high elasticity.
The invention adopts the following technical means for solving the technical problems:
the invention provides a production process of a high-elasticity yarn fabric, which is based on a three-dimensional textile composite material and a corresponding high-elasticity yarn fabric formula to prepare the high-elasticity yarn fabric according to the production process, wherein the high-elasticity yarn fabric formula comprises the following components:
the polyester fiber/polyurethane fiber composite material comprises a three-dimensional textile composite material, terylene, spandex, a dispersing agent and a modifying agent, wherein the dispersing agent comprises chitosan hydrochloride, polyvinylpyrrolidone, polymethacryloxyethyl trimethyl ammonium chloride and lignin, and the modifying agent comprises diatomite, bentonite, montmorillonite and alumina;
the formula of the high-elasticity yarn fabric for preparing one part of high-elasticity yarn fabric comprises the following components in percentage by mass:
0.1-5% of three-dimensional textile composite material, 40-50% of terylene, 20-30% of spandex, 10-20% of dispersant and 2-10% of modifier;
the production process comprises the following steps:
firstly, mixing diatomite, bentonite, montmorillonite and alumina, then performing ball milling and dispersion for 1 hour to obtain a modifier, then mixing chitosan hydrochloride, polyvinylpyrrolidone, polymethacryloxyethyl trimethyl ammonium chloride and lignin, heating for 30min at the temperature of 200 ℃, cooling, grinding into powder to obtain a dispersing agent, finally uniformly mixing terylene, spandex, the dispersing agent and the modifier, and performing wire drawing and extrusion by a screw machine at the temperature of 250-300 ℃ to prepare a fabric wire;
and weaving the fabric thread and the three-dimensional textile composite material on a weaving machine, and simultaneously putting a base glue solution to obtain the high-elasticity textile fabric, wherein the weaving machine is a neural network model control weaving machine based on the three-dimensional textile composite material.
Further, the proportioning of the dispersant and the modifier is as follows:
the dispersant is prepared by weighing 30-50 parts of chitosan hydrochloride, 20-30 parts of polyvinylpyrrolidone, 10-15 parts of polymethacryloxyethyl trimethyl ammonium chloride and 5-10 parts of lignin;
the modifier is prepared by weighing 50-70 parts of diatomite, 10-20 parts of bentonite, 1-5 parts of montmorillonite and 5-10 parts of alumina.
Further, the formula of the high-elasticity yarn fabric for preparing one part of the high-elasticity yarn fabric comprises the following components in percentage by mass:
3.4% of the three-dimensional textile composite material, 47% of terylene, 29.5% of spandex, 17.7% of a dispersant and 2.4% of a modifier.
Further, the knitting machine is a neural network model control knitting machine based on a three-dimensional textile composite material, and the step of manufacturing the high-elasticity textile fabric comprises the following steps:
interweaving and weaving the fabric wire, wherein the base glue solution is gradually coated in the interweaving and weaving process, and the base glue solution is prepared by selecting 100 parts of hydroxyl silicone oil, 2-4 parts of a cross-linking agent, 50-80 parts of a hydrocarbon solvent, 3-4 parts of a coloring agent, 0.2-1 part of a catalyst and 2-3 parts of a thickening agent according to parts by mass;
the knitting machine monitors the interweaving process so as to correspondingly add the dosage of the three-dimensional textile composite material, and the monitoring process comprises the following steps: gradual expansion homogenization, finite element method implementation, uncoordinated elements and hybrid stress elements;
and determining the elastic physical parameters of the fabric line during weaving according to the monitoring process, so as to display the addition amount of the three-dimensional textile composite material according to the elastic physical parameters.
The invention provides a production process of a high-elasticity yarn fabric, which has the following beneficial effects:
(1) the yarn fabric has the effective elastic performance of the composite material with the periodic structure;
(2) forecasting the equivalent elastic performance of the yarn fabric;
(3) the dress made of the high-elasticity recovery yarn fabric is comfortable to body, easy to wear, stable in recovery and instant in elastic recovery, and capable of playing a role in local tightening and supporting protection;
(4) the specific foundation glue solution formula is adopted, so that the elastic glue is firmly and stably bonded with the yarn fabric and the fluff fiber, and the plastic-made ornament has the function of bonding other plastic ornaments;
(5) the elastic glue meets the recovery performance and the transverse and longitudinal opening degrees, and has the characteristics of reliable and stable bonding, difficult aging and cracking, water washing resistance and the like.
Drawings
FIG. 1 is a schematic flow chart of one embodiment of the production process of the high-elasticity yarn fabric.
The implementation, functional features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a schematic flow chart of a production process of a high-elasticity yarn fabric in an embodiment of the invention is shown.
The application provides a production process of a high-elasticity yarn fabric, which is based on a three-dimensional textile composite material and a corresponding high-elasticity yarn fabric formula to prepare the high-elasticity yarn fabric according to the production process, wherein the high-elasticity yarn fabric formula comprises the following steps:
the polyester fiber/polyurethane fiber composite material comprises a three-dimensional textile composite material, terylene, spandex, a dispersing agent and a modifying agent, wherein the dispersing agent comprises chitosan hydrochloride, polyvinylpyrrolidone, polymethacryloxyethyl trimethyl ammonium chloride and lignin, and the modifying agent comprises diatomite, bentonite, montmorillonite and alumina;
the formula of the high-elasticity yarn fabric for preparing one part of high-elasticity yarn fabric comprises the following components in percentage by mass:
0.1-5% of three-dimensional textile composite material, 40-50% of terylene, 20-30% of spandex, 10-20% of dispersant and 2-10% of modifier;
the production process comprises the following steps:
s1, firstly, mixing diatomite, bentonite, montmorillonite and alumina, then performing ball milling and dispersion for 1 hour to obtain a modifier, then mixing chitosan hydrochloride, polyvinylpyrrolidone, polymethacryloxyethyl trimethyl ammonium chloride and lignin, heating for 30min at the temperature of 200 ℃, cooling, grinding into powder to obtain a dispersant, finally uniformly mixing terylene, spandex, the dispersant and the modifier, and performing wire drawing and extrusion by a screw machine at the temperature of 250-300 ℃ to prepare a fabric line;
and S2, knitting the fabric thread and the three-dimensional textile composite material on a knitting machine, and simultaneously putting a base glue solution to obtain the high-elasticity textile fabric, wherein the knitting machine is a neural network model control knitting machine based on the three-dimensional textile composite material.
In particular, the method comprises the following steps of,
the proportioning and weighing of the dispersant and the modifier are as follows:
the dispersant is prepared by weighing 30-50 parts of chitosan hydrochloride, 20-30 parts of polyvinylpyrrolidone, 10-15 parts of polymethacryloxyethyl trimethyl ammonium chloride and 5-10 parts of lignin;
the modifier is prepared by weighing 50-70 parts of diatomite, 10-20 parts of bentonite, 1-5 parts of montmorillonite and 5-10 parts of alumina.
In a preferred embodiment, the formula of the high-elasticity yarn fabric for preparing one part of high-elasticity yarn fabric comprises the following components in percentage by mass:
3.4% of the three-dimensional textile composite material, 47% of terylene, 29.5% of spandex, 17.7% of a dispersant and 2.4% of a modifier.
In one embodiment, the knitting machine is a neural network model control knitting machine based on three-dimensional textile composite materials, and the step of manufacturing the high-elasticity textile fabric comprises the following steps:
interweaving and weaving the fabric wire, wherein the base glue solution is gradually coated in the interweaving and weaving process, and the base glue solution is prepared by selecting 100 parts of hydroxyl silicone oil, 2-4 parts of a cross-linking agent, 50-80 parts of a hydrocarbon solvent, 3-4 parts of a coloring agent, 0.2-1 part of a catalyst and 2-3 parts of a thickening agent according to parts by mass;
the knitting machine monitors the interweaving process so as to correspondingly add the dosage of the three-dimensional textile composite material, and the monitoring process comprises the following steps: gradual expansion homogenization, finite element method implementation, uncoordinated elements and hybrid stress elements;
and determining the elastic physical parameters of the fabric line during weaving according to the monitoring process, so as to display the addition amount of the three-dimensional textile composite material according to the elastic physical parameters.
The method specifically comprises the steps that a knitting machine monitors progressive unfolding homogenization, finite element method implementation, uncoordinated elements and hybrid stress elements in the interweaving process to be various calculation modes, the calculation modes are stored in the knitting machine, and the specific calculation modes refer to elasticity analysis of Nanjing aerospace university institute of aviation-210016-three-dimensional textile composite material.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. A production process of a high-elasticity yarn fabric is characterized in that the high-elasticity yarn fabric is manufactured according to the production process based on a three-dimensional textile composite material and a corresponding high-elasticity yarn fabric formula, wherein the high-elasticity yarn fabric formula comprises the following components:
the polyester fiber/polyurethane fiber composite material comprises a three-dimensional textile composite material, terylene, spandex, a dispersing agent and a modifying agent, wherein the dispersing agent comprises chitosan hydrochloride, polyvinylpyrrolidone, polymethacryloxyethyl trimethyl ammonium chloride and lignin, and the modifying agent comprises diatomite, bentonite, montmorillonite and alumina;
the formula of the high-elasticity yarn fabric for preparing one part of high-elasticity yarn fabric comprises the following components in percentage by mass:
0.1-5% of three-dimensional textile composite material, 40-50% of terylene, 20-30% of spandex, 10-20% of dispersant and 2-10% of modifier;
the production process comprises the following steps:
firstly, mixing diatomite, bentonite, montmorillonite and alumina, then performing ball milling and dispersion for 1 hour to obtain a modifier, then mixing chitosan hydrochloride, polyvinylpyrrolidone, polymethacryloxyethyl trimethyl ammonium chloride and lignin, heating for 30min at the temperature of 200 ℃, cooling, grinding into powder to obtain a dispersing agent, finally uniformly mixing terylene, spandex, the dispersing agent and the modifier, and performing wire drawing and extrusion by a screw machine at the temperature of 250-300 ℃ to prepare a fabric wire;
and weaving the fabric thread and the three-dimensional textile composite material on a weaving machine, and simultaneously putting a base glue solution to obtain the high-elasticity textile fabric, wherein the weaving machine is a neural network model control weaving machine based on the three-dimensional textile composite material.
2. The production process of the high-elasticity yarn fabric as claimed in claim 1, wherein the proportion of the dispersing agent to the modifying agent is as follows:
the dispersant is prepared by weighing 30-50 parts of chitosan hydrochloride, 20-30 parts of polyvinylpyrrolidone, 10-15 parts of polymethacryloxyethyl trimethyl ammonium chloride and 5-10 parts of lignin;
the modifier is prepared by weighing 50-70 parts of diatomite, 10-20 parts of bentonite, 1-5 parts of montmorillonite and 5-10 parts of alumina.
3. The production process of the high-elasticity yarn fabric as claimed in claim 1, wherein the formula of the high-elasticity yarn fabric for preparing one part of the high-elasticity yarn fabric comprises the following components in percentage by mass:
3.4% of the three-dimensional textile composite material, 47% of terylene, 29.5% of spandex, 17.7% of a dispersant and 2.4% of a modifier.
4. The process for producing a high-elasticity yarn fabric as claimed in claim 1, wherein the knitting machine is a neural network model control knitting machine based on a three-dimensional textile composite material, and the step of manufacturing the high-elasticity textile fabric comprises the following steps:
interweaving and weaving the fabric wire, wherein the base glue solution is gradually coated in the interweaving and weaving process, and the base glue solution is prepared by selecting 100 parts of hydroxyl silicone oil, 2-4 parts of a cross-linking agent, 50-80 parts of a hydrocarbon solvent, 3-4 parts of a coloring agent, 0.2-1 part of a catalyst and 2-3 parts of a thickening agent according to parts by mass;
the knitting machine monitors the interweaving process so as to correspondingly add the dosage of the three-dimensional textile composite material, and the monitoring process comprises the following steps: gradual expansion homogenization, finite element method implementation, uncoordinated elements and hybrid stress elements;
and determining the elastic physical parameters of the fabric line during weaving according to the monitoring process, so as to display the addition amount of the three-dimensional textile composite material according to the elastic physical parameters.
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| CN202011404222.1A CN113430678A (en) | 2021-08-11 | 2021-08-11 | Production process of high-elasticity yarn fabric |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116254707A (en) * | 2023-03-22 | 2023-06-13 | 南通威明服饰辅料有限公司 | Production process of fireproof yarn material for zipper strips |
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| CN109137555A (en) * | 2018-09-13 | 2019-01-04 | 腾飞科技股份有限公司 | High resiliency restoring degree yarn fabric, yarn fabric production technology and yarn application of dress material |
| CN109235057A (en) * | 2018-09-13 | 2019-01-18 | 腾飞科技股份有限公司 | High resiliency restoring degree elastic gum and its application |
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| CN107938108A (en) * | 2017-11-29 | 2018-04-20 | 陈聪玲 | High resiliency weaving face fabric and preparation method thereof |
| CN109137555A (en) * | 2018-09-13 | 2019-01-04 | 腾飞科技股份有限公司 | High resiliency restoring degree yarn fabric, yarn fabric production technology and yarn application of dress material |
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| CN116254707A (en) * | 2023-03-22 | 2023-06-13 | 南通威明服饰辅料有限公司 | Production process of fireproof yarn material for zipper strips |
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