CN113427593B - Shaving board forming and pre-pressing system - Google Patents

Shaving board forming and pre-pressing system Download PDF

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Publication number
CN113427593B
CN113427593B CN202110719190.2A CN202110719190A CN113427593B CN 113427593 B CN113427593 B CN 113427593B CN 202110719190 A CN202110719190 A CN 202110719190A CN 113427593 B CN113427593 B CN 113427593B
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CN
China
Prior art keywords
collecting box
paving
flaking
belt
feeding
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Active
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CN202110719190.2A
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Chinese (zh)
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CN113427593A (en
Inventor
葛立军
李佰志
霍子微
胡立鹏
张秀南
闻成
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Shouguang Luli Wood Co ltd
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Shouguang Luli Wood Co ltd
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Priority to CN202110719190.2A priority Critical patent/CN113427593B/en
Publication of CN113427593A publication Critical patent/CN113427593A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N1/00Pretreatment of moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • B27N3/14Distributing or orienting the particles or fibres
    • B27N3/143Orienting the particles or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/18Auxiliary operations, e.g. preheating, humidifying, cutting-off
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/24Moulding or pressing characterised by using continuously acting presses having endless belts or chains moved within the compression zone

Abstract

The utility model provides a shaving board shaping pre-compaction system of mating formation, relates to shaving board processingequipment technical field, corresponds the material loading belt on the layer of mating formation including a plurality of, is equipped with on the material loading belt to be used for carrying out the unsteady pine material mechanism of alternating with its top, and the top of material loading belt still activity is equipped with metal impurity and gets rid of the mechanism. The invention solves the problem that the device in the traditional technology can not remove the metal impurities in the sliced sheets, which causes the waste of the paving plate after molding; the device cannot synchronously carry out layered paving on the paving plate blank, so that the quality of a subsequent molded product is reduced; and the device can not realize the problem of reversing pavement of the planing pieces on different pavement layers.

Description

Shaving board forming and pre-pressing system
Technical Field
The invention relates to the technical field of shaving board processing devices, in particular to a shaving board paving, forming and pre-pressing system.
Background
A novel plate extending from a long wood shaving laminated timber on the basis of a Laminated Veneer Lumber (LVL) can replace the laminated veneer lumber to be applied to container paddings, building template components, building beams, carriage boards, furniture, floors, room decoration wood keels and the like, and belongs to the technical field of laminated timber. At present, only a few production enterprises in south America use an oriented strand board production line to produce long-wood shaving laminated timber, the production method only uses an upper paving machine and a lower paving machine of the oriented strand board to carry out paving production, the maximum production capacity can only reach 60% of the design production capacity of the production line, the production efficiency is low, and the production cost is higher. At present, no continuous long wood shaving laminated timber production line exists at home, few enterprises in the near-Yi use leftover materials of rotary-cut veneers to produce long wood shaving laminated timbers intermittently in a manual paving mode, the mode has the defects of extremely low production efficiency and unstable quality, adhesives such as phenolic resin or resorcinol-phenol-formaldehyde are used, products produced by the adhesives contain free formaldehyde, and certain influence is brought to the environment and human health.
The invention discloses a patent with application number CN210791372U, which is provided with a plurality of material scattering rollers, wherein two ends of the material scattering rollers are movably connected with a spreading head shell through a plurality of bearings respectively, two ends of a plurality of cage mouse rollers and two ends of a plurality of cage mouse rollers are arranged below the material scattering rollers and are movably connected with the spreading head shell through a plurality of bearings respectively, a plurality of star-shaped spreading rollers are arranged below the cage mouse rollers, disc type carding roller groups are arranged on the side surfaces of the star-shaped spreading rollers, and two ends of the star-shaped spreading rollers and the disc type carding roller groups are movably connected with the spreading head shell through a plurality of bearings respectively.
The prior device gradually exposes the defects of the technology along with the use, and mainly shows the following aspects:
firstly, the slab of mating formation contains metal impurity in the flaking before mating formation, if not clear away it, and then the slab of mating formation after the shaping is when passing through the metal detection instrument, and the slab of mating formation is rejected by automatic, burns as heat energy factory fuel, and only qualified slab can get into press production for waste has been caused the raw materials.
Secondly, because the cross section of the mat formation slab should be the gradual change structure by the center to the surface, the well sandwich layer is big flaking, and the top layer is less flaking, and the thin material top layer is the thin material, and this just makes the device can't be synchronous carries out layering stone to the mat formation slab, has reduced the quality of follow-up shaping product.
Thirdly, the slab of mating formation is at the in-process of mating formation, and perpendicular setting between the adjacent layer of mating formation sliced sheet, for example the top layer becomes longitudinal arrangement, and the sandwich layer sliced sheet is horizontal arrangement, and this just makes the device can't realize reversing to the sliced sheet on different layers of mating formation.
In view of the above, the prior art is obviously inconvenient and disadvantageous in practical use, and needs to be improved.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a paving, forming and pre-pressing system for a shaving board, which is used for solving the problem that a device in the traditional technology cannot clear metal impurities in a shaving sheet, so that the waste of a paving board after forming is caused; the device cannot synchronously carry out layered paving on the paving plate blank, so that the quality of a subsequent molded product is reduced; and the device can not realize the problem of reversing pavement of the planing pieces on different pavement layers.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a shaving board shaping pre-compaction system of mating formation, includes that a plurality of corresponds the different feeding belt that paves the layer, be equipped with on the feeding belt and be used for carrying out the unsteady pine mechanism of alternating with its top, the top of feeding belt still activity is equipped with metallic impurity removal mechanism.
As an optimized scheme, the conveying tail end of the feeding belt is further provided with a planing piece collecting box, and a guide mechanism for guiding planing pieces is arranged in the planing piece collecting box.
As an optimized scheme, the planing piece collecting box is further provided with a discharging mechanism used for quantitatively guiding out the guided planing pieces, and a paving conveying line is jointly arranged below the discharging mechanisms.
As an optimized scheme, a reversing mechanism used for reversing and conveying the sliced sheets is further arranged below the discharging mechanism for reversing the sliced sheets.
As an optimized scheme, the material loosening mechanism comprises a plurality of lifting cylinders arranged below the upper part of the feeding belt, the lifting cylinders are arranged in parallel along the material conveying direction of the feeding belt, the telescopic ends of the lifting cylinders act in an alternating mode, and the upper part of the feeding belt is jacked up.
As an optimized scheme, the telescopic ends of the lifting cylinders are respectively rotatably provided with supporting rollers, and the supporting rollers and the feeding belt are in friction fit.
As an optimized scheme, the metal impurity removing mechanism comprises an electromagnet, the electromagnet is located right above the loosening mechanism, and the distance between the electromagnet and the feeding belt is adjusted through an adjusting piece.
As an optimized scheme, the adjusting part comprises a vertical cylinder which is fixedly arranged, winding rollers are respectively rotatably arranged on the outer walls, pulling ropes are wound on the winding rollers, and the lower end parts of the two pulling ropes are connected to the upper surface of the electromagnet.
As an optimized scheme, a telescopic column is arranged in the vertical cylinder in a sliding mode along the vertical direction, and the lower end portion of the telescopic column is hinged to the upper surface of the electromagnet.
As an optimized scheme, the guide mechanism comprises guide rollers, the lower end parts of the opposite side walls of the shaving collecting boxes are inclined towards the center and close to the center, the guide rollers are arranged in parallel and are respectively and horizontally rotatably installed on the inclined side walls of the shaving collecting boxes, spiral blades are fixedly connected to the peripheral walls of the guide rollers, and the guide rollers are arranged in opposite rotating directions.
As an optimized scheme, a mounting hole is formed in the inclined side wall of the planing piece collecting box, two ends of the guide roller are rotatably mounted on the outer wall of the inclined side wall of the planing piece collecting box through a base body, and part of the peripheral wall of the guide roller penetrates through the mounting hole and extends into the planing piece collecting box.
As an optimized scheme, the discharging mechanism comprises a shifting plate blade which is rotatably installed below the flaking collecting box, the lower end opening of the flaking collecting box is arranged, and the shifting plate blade is installed at the lower port of the flaking collecting box through a discharging shell.
As an optimized scheme, the blanking shell comprises an arc-shaped shell, the shifting plate blades are rotatably installed in the arc-shaped shell, the upper end and the lower end of the arc-shaped shell are fixedly connected with rectangular shells respectively, and the rectangular shell positioned above the arc-shaped shell is fixedly connected with the lower port of the shaving piece collecting box.
As a scheme of optimization, reversing mechanism is including being located the unloading casing with the steering wheel between the transfer chain of mating formation, the steering wheel level is rotated and is set up, one side of steering wheel still is equipped with the direction belt of looks parallel and level, the top of direction belt rigid coupling side by side has a plurality of to lead in the same direction as the board, lead in the same direction of extension of board with the traffic direction of direction belt is the same.
As an optimized scheme, the upper end parts of the plurality of the guiding plates are fixedly connected with a connecting plate together and are fixedly arranged through the connecting plate.
As an optimized scheme, a pre-pressing mechanism arranged along the vertical lifting direction is further arranged on the paving conveying line.
Compared with the prior art, the invention has the beneficial effects that:
the lifting cylinder is arranged on the feeding belt, the lifting cylinder is alternately stretched, so that the surface of the belt above the belt is knocked, the part of the shaving sheet stack passing through the belt is loosened, the contact area between the shaving sheet and the electromagnet above the belt is increased, metal impurities mixed in the shaving sheet are quickly adsorbed and removed by the electromagnet, and the production quality of subsequent products is guaranteed;
through the plurality of feeding belts arranged corresponding to different paving layers, the purpose that different feeding belts convey different-sized planing pieces is achieved, and layered paving is achieved;
the opposite guide rollers are arranged in the planing piece collecting box, the two guide rollers are opposite in rotation direction, the end parts of the planing pieces in the falling process are guided by the spiral blades, the planing pieces of the planing pieces orderly fall into the blanking shell, and the planing pieces are quantitatively led out by the shifting plate blades;
when the direction of the plane pieces corresponding to the pavement layer needs to be changed, the steering wheel is arranged below the plane piece collecting box, so that the orderly falling plane pieces are rotated for 90-degree direction change, then the plane pieces are conveyed by using the guide belt, and the changed plane pieces are guided by using a plurality of guide plates, so that the plane pieces uniformly fall on a pavement conveying line for pavement and prepressing;
the stability in the working process is improved; the parts are few, the process is simple and convenient, and the failure rate is low; the structure is simple, and the service life is long; simple and convenient operation and control, easy large-scale manufacture and installation and wide application range.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings used in the detailed description or the prior art description will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a schematic view of a half-section structure of the present invention;
FIG. 2 is a schematic structural view of the material loosening mechanism of the present invention;
FIG. 3 is a schematic view of the construction of the chipper collection box of the present invention;
fig. 4 is a schematic structural diagram of the reversing mechanism of the invention.
In the figure: 1-feeding belt; 2-loosening the material mechanism; 3-a metal impurity removal mechanism; 4-a shaving collecting box; 5-a guiding mechanism; 6-a discharging mechanism; 7-a reversing mechanism; 8-a pre-pressing mechanism; 9-paving the conveying line; 10-lifting cylinder; 11-a support roller; 12-an electromagnet; 13-a vertical cylinder; 14-a telescopic column; 15-a winding roll; 16-a hauling rope; 17-mounting holes; 18-a leveling roller; 19-a base; 20-paddle blades; 21-an arc-shaped shell; 22-a rectangular housing; 23-a steering wheel; 24-a driver; 25-a guide belt; 26-a fairing plate; 27-connecting plate.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1 to 4, the chipboard paving, forming and pre-pressing system comprises a plurality of feeding belts 1 corresponding to different paving layers, wherein the feeding belts 1 are provided with material loosening mechanisms 2 for alternately floating the upper parts of the feeding belts, and metal impurity removing mechanisms 3 are movably arranged above the feeding belts 1.
The tail end of the material conveying of the feeding belt 1 is also provided with a planing piece collecting box 4, and a guiding mechanism 5 for guiding planing pieces is arranged in the planing piece collecting box 4.
Still be equipped with on the flaking collecting box 4 and be used for carrying out the discharge mechanism 6 that the ration was derived to the flaking after leading, the below of a plurality of discharge mechanism 6 is equipped with the transfer chain 9 of mating formation jointly.
A reversing mechanism 7 for reversing and conveying the sliced sheets is also arranged below the discharging mechanism 6 for reversing the sliced sheets.
The loosening mechanism 2 comprises a plurality of lifting cylinders 10 arranged below the upper portion of the feeding belt 1, the lifting cylinders 10 are arranged in parallel along the feeding direction of the feeding belt 1, and the telescopic ends of the plurality of lifting cylinders 10 act alternately to jack up the upper portion of the feeding belt 1.
The lifting cylinder 10 is fixed on the frame body of the feeding belt 1.
The telescopic ends of the lifting cylinders 10 are respectively provided with a supporting roller 11 in a rotating way, and the supporting rollers 11 are in friction and abutting contact with the feeding belt 1.
The metal impurity removing mechanism 3 comprises an electromagnet 12, the electromagnet 12 is positioned right above the loosening mechanism 2, and the distance between the electromagnet 12 and the feeding belt 1 is adjusted through an adjusting piece.
The adjusting part comprises a vertical cylinder 13 which is fixedly arranged, winding rollers 15 are respectively rotatably arranged on the opposite outer walls of the vertical cylinder 13, pulling ropes 16 are wound on the winding rollers 15, the lower end parts of the two pulling ropes 16 are connected to the upper surface of the electromagnet 12, and a motor for driving the winding rollers 15 to rotate is further arranged on the winding rollers 15.
The inclined support of the electromagnet 12 can be achieved by means of two winding rollers 15;
a telescopic column 14 is arranged in the vertical cylinder 13 in a sliding manner along the vertical direction, and the lower end part of the telescopic column 14 is hinged on the upper surface of the electromagnet 12.
The guide mechanism 5 comprises guide rollers 18, the lower end parts of the opposite side walls of the flaking collecting box 4 are inclined towards the center, two guide rollers 18 are arranged in parallel and are respectively horizontally and rotatably installed on the inclined side walls of the flaking collecting box 4, helical blades are fixedly connected to the peripheral walls of the guide rollers 18, and the rotation directions of the two guide rollers 18 are opposite.
The inclined side wall of the flaking collecting box 4 is provided with a mounting hole 17, two ends of a guiding roller 18 are rotatably mounted on the outer wall of the inclined side wall of the flaking collecting box 4 through a seat body 19, and part of the peripheral wall of the guiding roller 18 penetrates through the mounting hole 17 and extends into the flaking collecting box 4.
The base body 19 is also fixedly connected with a motor for driving the guide roller 18 to rotate.
The discharging mechanism 6 comprises a shifting plate blade 20 which is rotatably arranged below the flaking collecting box 4, the opening of the lower end part of the flaking collecting box 4 is arranged, and the shifting plate blade 20 is arranged at the lower port of the flaking collecting box 4 through a discharging shell.
The blanking shell comprises an arc-shaped shell 21, a shifting plate blade 20 is rotatably installed in the arc-shaped shell 21, the upper end and the lower end of the arc-shaped shell 21 are fixedly connected with a rectangular shell 22 respectively, the rectangular shell 22 positioned above is fixedly connected with the lower end of the flaking collecting box 4, and a motor for driving the shifting plate blade 20 to rotate is fixedly connected to the outer wall of the arc-shaped shell 21.
The reversing mechanism 7 comprises a steering wheel 23 positioned between the blanking shell and the paving conveying line 9, the steering wheel 23 is horizontally and rotatably arranged, one side of the steering wheel 23 is also provided with a parallel and level guide belt 25, a plurality of guide plates 26 are fixedly connected above the guide belt 25 in parallel, and the extending direction of the guide plates is the same as the running direction of the guide belt 25.
A driving machine 24 for driving the steering wheel 23 to rotate is fixed to the lower surface of the steering wheel.
The upper ends of the plurality of guiding plates 26 are fixedly connected with a connecting plate 27 together and are fixedly arranged through the connecting plate 27, and the connecting plate 27 is fixed on the rack.
The paving conveying line 9 is also provided with a pre-pressing mechanism 8 which is arranged along the vertical lifting direction.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.

Claims (5)

1. The utility model provides a shaving board shaping pre-compaction system of mating formation which characterized in that: comprises a plurality of feeding belts (1) corresponding to different paving layers, wherein the feeding belts (1) are provided with material loosening mechanisms (2) for alternately floating the upper parts of the feeding belts, metal impurity removing mechanisms (3) are movably arranged above the feeding belts (1),
the tail end of the feeding belt (1) is also provided with a planing piece collecting box (4), the planing piece collecting box (4) is internally provided with a guide mechanism (5) for guiding planing pieces,
the flake collecting box (4) is also provided with discharging mechanisms (6) for quantitatively leading out the guided flakes, a paving conveying line (9) is jointly arranged below the discharging mechanisms (6),
a reversing mechanism (7) for reversing and conveying the sliced sheets is also arranged below the discharging mechanism (6) for reversing the sliced sheets,
the discharging mechanism (6) comprises a shifting plate blade (20) rotatably arranged below the flaking collecting box (4), the lower end opening of the flaking collecting box (4) is arranged, the shifting plate blade (20) is arranged at the lower end opening of the flaking collecting box (4) through a discharging shell,
reversing mechanism (7) are including being located the unloading casing with steering wheel (23) between transfer chain (9) pave, steering wheel (23) level is rotated and is set up, one side of steering wheel (23) still is equipped with guide belt (25) of looks parallel and level, the top of guide belt (25) is parallel the rigid coupling and is had a plurality of to lead in the same direction board (26), lead in the extending direction of board (26) with the traffic direction of guide belt (25) is the same.
2. A chipboard paving, forming and pre-pressing system according to claim 1, characterized in that: the loosening mechanism (2) comprises a lifting cylinder (10) arranged below the upper portion of the feeding belt (1), the lifting cylinder (10) is provided with a plurality of in parallel along the conveying direction of the feeding belt (1), the telescopic ends of the lifting cylinder (10) act in an alternating mode, and the upper portion of the feeding belt (1) is jacked up.
3. A chipboard paving, forming and pre-pressing system according to claim 1, characterized in that: the metal impurity removing mechanism (3) comprises an electromagnet (12), the electromagnet (12) is located right above the loosening mechanism (2), and the distance between the electromagnet (12) and the feeding belt (1) is adjusted through an adjusting piece.
4. The chipboard paving, forming and pre-pressing system as claimed in claim 3, wherein: the adjusting part comprises a vertical cylinder (13) which is fixedly arranged, a winding roller (15) is respectively rotatably arranged on the outer wall of the vertical cylinder (13), a traction rope (16) is wound on the winding roller (15), and the lower end part of the traction rope (16) is connected to the upper surface of the electromagnet (12).
5. The chipboard paving, forming and pre-pressing system as claimed in claim 4, wherein: lead positive mechanism (5) including leading positive roller (18), the lower tip of the relative lateral wall of flaking collecting box (4) is drawn close to the center slope, lead positive roller (18) and be equipped with two side by side, and respectively the horizontal rotation install in flaking collecting box (4) are in on the lateral wall of slope, lead on the perisporium of positive roller (18) rigid coupling have helical blade, two lead the opposite setting of direction of rotation of positive roller (18).
CN202110719190.2A 2021-06-28 2021-06-28 Shaving board forming and pre-pressing system Active CN113427593B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110719190.2A CN113427593B (en) 2021-06-28 2021-06-28 Shaving board forming and pre-pressing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110719190.2A CN113427593B (en) 2021-06-28 2021-06-28 Shaving board forming and pre-pressing system

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CN113427593B true CN113427593B (en) 2022-11-04

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CN115431374B (en) * 2022-10-09 2023-12-08 江西团团圆家具有限公司 Solid wood chair scraping and grinding device with garbage collection function

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