CN212021022U - Wood core rail cutting former - Google Patents
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- CN212021022U CN212021022U CN201922462737.6U CN201922462737U CN212021022U CN 212021022 U CN212021022 U CN 212021022U CN 201922462737 U CN201922462737 U CN 201922462737U CN 212021022 U CN212021022 U CN 212021022U
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本实用新型提供了一种木芯围栏切割成型设备,前后输送装置将输送与压紧一体化设计,可同时提供输送力与压紧力,与V型铣刀配合使设备平稳运行,木芯可平稳进给;围栏木芯一次切削成型,加工速度快的同时还能保证高加工精度,得到的围栏木芯表面质量好。利用本实用新型的设备与工艺,原料利用率比四边形单元胶拼方法提高了35%,比现有的蜂窝状结构集成材提高了10%左右;不需对围栏木芯进行精加工,生产效率高。
The utility model provides a wood core fence cutting and forming equipment. The front and rear conveying devices are integrated with conveying and pressing, which can provide conveying force and pressing force at the same time. Smooth feed; the fence wood core is cut and formed at one time, and the processing speed is fast while ensuring high processing accuracy, and the obtained fence wood core has good surface quality. Using the equipment and process of the utility model, the utilization rate of raw materials is increased by 35% compared with the quadrilateral unit glue-splicing method, and is increased by about 10% compared with the existing honeycomb structure laminated material; the fence wood core does not need to be finely processed, and the production efficiency high.
Description
技术领域technical field
本实用新型涉及木材加工设备技术领域,尤其涉及一种木芯围栏切割成型设备。The utility model relates to the technical field of wood processing equipment, in particular to a wood core fence cutting and forming equipment.
背景技术Background technique
生产木芯集成材主要原材料为桉木单板生产的剩余物——旋切单板后的木芯。桉木是我国南方,特别是广东、广西两省的主要人工林树种,每年采划量在5000万立方米左右。桉树目前的主要用涂就是用来旋切单板,用作胶合板、细木板的生产原料。每立方米桉树旋切后产约0.07~0.1立方米木芯剩余物,每年仅桉树木芯的数量在400万立方米左右。原材料主要来源于广东西、北部与江西交界的韶关、河源、和平等地区,以及江西赣南地区。经调查在与江西交界的粤北地区,桉树木芯的出产量每年在20万立方米以上,远远满足本项目的需要。The main raw material for the production of wood-core veneer is the residue from the production of eucalyptus veneer—the wood core after rotary cutting of the veneer. Eucalyptus is the main plantation tree species in southern my country, especially in Guangdong and Guangxi provinces, with an annual harvest of about 50 million cubic meters. The main coating of eucalyptus at present is used for rotary cutting veneer, which is used as raw material for the production of plywood and thin wood. Each cubic meter of eucalyptus leaves about 0.07-0.1 cubic meters of wood core residue after rotary cutting, and the number of eucalyptus wood cores is about 4 million cubic meters per year. The raw materials mainly come from Shaoguan, Heyuan, Heping and other areas at the junction of Guangxi, the north and Jiangxi, as well as Jiangxi and southern Jiangxi. According to the investigation, the output of eucalyptus cores in the northern Guangdong region bordering Jiangxi is more than 200,000 cubic meters per year, which is far enough to meet the needs of this project.
木芯的直径在2.3cm~3.0cm之间,直接用于生产易产生翘曲变形、开裂现象。目前,对木芯的利用方式主要是先将木芯经过锯切、铣削等一系列工序加工成长方体形的小木条或木块,然后再胶合成细木工板、集成板等板材,产品附加值低;用于锯材生产时由于径级小,传统的下锯方法出材率偏低。木芯的利用率较低,生产的板材也满足不了在家具、地板、装修等领域里所需的厚度为5mm~20mm的大幅面薄板的需求,目前主要用于造纸、人造板生产等。为提高木芯出材率,扩大木芯应用领域,提高木芯产品的附加值,研究人员提出一种新的木芯加工利用方法:将木芯刨削成六边形,还要同时对一部分六边形木芯进行对剖,再排列成蜂窝状结构集成材。The diameter of the wood core is between 2.3cm and 3.0cm, and it is easy to cause warping deformation and cracking when it is directly used for production. At present, the main way of utilizing the wood core is to first process the wood core into small rectangular wooden strips or blocks through a series of processes such as sawing and milling, and then gluing it into boards such as blockboard and integrated board. The added value of the product Low; when used for sawn timber production, due to the small diameter class, the yield rate of the traditional down sawing method is low. The utilization rate of wood core is low, and the produced boards cannot meet the needs of large-format thin boards with a thickness of 5mm to 20mm in furniture, flooring, decoration and other fields. In order to improve the yield of wood core, expand the application field of wood core, and increase the added value of wood core products, researchers proposed a new method of wood core processing and utilization: planing the wood core into hexagons, and simultaneously The hexagonal wood core is cut in half, and then arranged to form a honeycomb structure.
如专利号为201520103250.8的“一种木芯原木块加工剖切自动化一体设备”,包括前导槽,其上部安装有传送装置,前导槽后部上、下设置两个V型刨,V型刨后部再安装左、右对称设置垂直安装的并联双锯片,在并联双锯片后部还安装有后导槽,后导槽的上部安装有压辊,在压辊后部装有单锯片。但是进料速度较小,两个V型刨上下对称设置,木芯原木块与V型刨之间的阻力很大,如何保证两个V型刨对木芯原木块的切削作用尚未可知;加工工艺粗制,无法保证小六棱柱体的尺寸精度和表面质量,从而影响胶合后集成材的质量。因此还需要对粗制小六棱柱体进行精加工,保证小六棱柱体的尺寸精度和表面质量,否则小六棱柱体在胶合时会受力不均匀,木材压缩比例不一致,导致胶合后集成材的内应力过大,容易产生开裂、变形等缺陷。For example, the patent No. 201520103250.8, "a wood core log block processing and cutting automation integrated equipment", includes a front guide groove, the upper part of which is installed with a conveying device, and two V-shaped planers are arranged on the upper and lower parts of the rear of the front guide groove. After the V-shaped planer The left and right parallel double saw blades are installed symmetrically on the left and right, and a rear guide groove is installed at the rear of the parallel double saw blade. The upper part of the rear guide groove is installed with a pressure roller, and a single saw blade is installed at the rear of the pressure roller. . However, the feeding speed is small, the two V-shaped planers are arranged symmetrically up and down, and the resistance between the wood core log block and the V-shaped planer is very large. It is not known how to ensure the cutting effect of the two V-shaped planers on the wood core log block; processing; Due to the rough process, the dimensional accuracy and surface quality of the small hexagonal prism cannot be guaranteed, thus affecting the quality of the glulam after gluing. Therefore, it is also necessary to finish the rough small hexagonal prism to ensure the dimensional accuracy and surface quality of the small hexagonal prism. Otherwise, the small hexagonal prism will be subjected to uneven force during gluing, and the wood compression ratio will be inconsistent, resulting in Glulam after gluing. The internal stress is too large, which is prone to cracking, deformation and other defects.
如南京林业大学的郝敬冬等提出的“小径材六棱柱体精准成型机的设计”,对粗制小六棱柱体进行精加工,可加工木材直径规格(小六棱柱体内接圆直径)为70、100、150mm,工件最大长度3000mm,最小长度400mm。精准成型机由4个刀轴组成,包括2个立刀轴和2个水平刀轴,其中立刀轴上各安装一把夹角为120°的组合式铣刀,用以加工六棱柱体左右4个面;上下两水平刀轴分别安装一把平刨刀,用以加工六棱柱体的上下两个平面。进料装置为针刺履带式结构,履带外侧面安装有小针刺,在气缸的压紧下针刺刺入小六棱柱体的上表面,在针刺咬合力的作用下带动工件进给。但是其存在许多缺陷:(1)在生产加工时,对于不同规格的小六棱柱体,要同时调节4个刀轴,而左右立刨刀为V型组合铣刀,人工调节费时费力,且精度难以保证;(2)考虑到工作台与刀具的干涉情况,要把工作台左右两边切掉一部分,导致工作台比较窄,工件在进给过程中不够平稳,刀轴安装布置还需优化;(3)还需要侧面压紧装置对工件侧面加压,使得工件能紧贴侧面靠山,从而提高工件的加工精度;(4)针刺履带进给结构的制造加工难度较大,难以推广应用。For example, Hao Jingdong of Nanjing Forestry University and others proposed the "Design of Precision Forming Machine for Small-diameter Wood Hexagonal Cylinder", which is used for finishing the rough small hexagonal prism. 100, 150mm, the maximum length of the workpiece is 3000mm, and the minimum length is 400mm. The precision forming machine consists of 4 cutter shafts, including 2 vertical cutter shafts and 2 horizontal cutter shafts, wherein a combined milling cutter with an included angle of 120° is installed on each of the vertical cutter shafts to process the left and right sides of the hexagonal prism. 4 planes; a planing knife is respectively installed on the upper and lower horizontal cutter shafts to process the upper and lower planes of the hexagonal prism. The feeding device is of acupuncture crawler type structure. Small needles are installed on the outer side of the crawler. Under the pressing of the cylinder, the needles are inserted into the upper surface of the small hexagonal prism, and the workpiece is fed under the action of the acupuncture bite force. However, it has many defects: (1) During production and processing, for small hexagonal prisms of different specifications, 4 cutter shafts need to be adjusted at the same time, while the left and right vertical planers are V-shaped combined milling cutters. Manual adjustment is time-consuming and laborious, and the accuracy is difficult. Guarantee; (2) Considering the interference between the worktable and the tool, a part of the left and right sides of the worktable should be cut off, resulting in a narrow worktable, and the workpiece is not stable enough during the feeding process, and the installation and arrangement of the cutter shaft needs to be optimized; (3) ) It also requires a side pressing device to pressurize the side of the workpiece, so that the workpiece can be close to the side backing, thereby improving the machining accuracy of the workpiece; (4) The manufacturing and processing of the needle-punched crawler feed structure is difficult, and it is difficult to popularize and apply.
发明内容SUMMARY OF THE INVENTION
本实用新型旨在解决上述问题,设计一种木芯围栏切割成型设备,用来对木芯一次精准加工,获得尺寸精度高、表面质量好的小六棱柱体单元,以满足制备大断面集成材的胶合工艺要求。采用如下技术方案:The utility model aims to solve the above problems, and designs a wood core fence cutting and forming equipment, which is used to precisely process the wood core at one time to obtain small hexagonal prism units with high dimensional accuracy and good surface quality, so as to meet the requirements of preparing large-section lamellae gluing process requirements. The following technical solutions are adopted:
一种木芯围栏切割成型设备,包括:输送装置,切削装置,对剖切装置,前输送槽,后输送槽和箱体;A wood core fence cutting and forming equipment, comprising: a conveying device, a cutting device, a counter-slicing device, a front conveying trough, a rear conveying trough and a box body;
所述箱体包括上机箱,下机箱和箱门;所述输送装置包括输送电机,减速器,第一传动装置,输送滚轮和升降装置;所述第一传动装置包括链条,主链轮和从链轮,所述输送电机与所述减速器连接,所述减速器通过第一转轴带动与减速链轮连接的链条转动,所述链条带动所述主链轮转动,所述主链轮带动所述从链轮转动,所述从链轮带动所述输送滚轮转动,从而带动木芯进给;所述升降装置用于调整所述输送滚轮的升降,一端固定在所述上机箱下表面,另一端与所述输送滚轮连接;The box body includes an upper box, a lower box and a box door; the conveying device includes a conveying motor, a reducer, a first transmission device, a conveying roller and a lifting device; the first transmission device includes a chain, a main sprocket and a slave. sprocket, the conveying motor is connected to the reducer, the reducer drives the chain connected to the reduction sprocket to rotate through the first rotating shaft, the chain drives the main sprocket to rotate, and the main sprocket drives the The secondary sprocket rotates, and the secondary sprocket drives the conveying roller to rotate, thereby driving the wood core to feed; the lifting device is used to adjust the lifting and lowering of the conveying roller, one end is fixed on the lower surface of the upper case, and the other is fixed on the lower surface of the upper case. one end is connected with the conveying roller;
所述切削装置包括切削电机,第二传动装置,上切削装置,下切削装置和左右切削装置;所述上切削装置和下切削装置为V型铣刀,所述V型铣刀的双刃夹角为120°;所述左右切削装置为左右对称设置的第一齿圆锯片;所述第二传动装置包括皮带和皮带轮,所述上切削装置,下切削装置和左右切削装置分别通过一个旋转轴连接第二皮带轮、第三皮带轮、第四皮带轮,所述切削电机通过第二转轴带动与第一皮带轮连接的皮带转动,所述皮带带动所述第二皮带轮、第三皮带轮、第四皮带轮转动,从而带动所述上切削装置,下切削装置和左右切削装置转动,所述上切削装置,下切削装置和左右切削装置的转动方向与木芯运动方向相反;The cutting device includes a cutting motor, a second transmission device, an upper cutting device, a lower cutting device and a left and right cutting device; the upper cutting device and the lower cutting device are V-shaped milling cutters, and the double-blade clamp of the V-shaped milling cutter The angle is 120°; the left and right cutting devices are circular saw blades with first teeth symmetrically arranged on the left and right; the second transmission device includes a belt and a pulley, and the upper cutting device, the lower cutting device and the left and right cutting devices rotate through a The shaft is connected with the second pulley, the third pulley and the fourth pulley, the cutting motor drives the belt connected with the first pulley to rotate through the second shaft, and the belt drives the second pulley, the third pulley and the fourth pulley to rotate , thereby driving the upper cutting device, the lower cutting device and the left and right cutting devices to rotate, and the rotation directions of the upper cutting device, the lower cutting device and the left and right cutting devices are opposite to the movement direction of the wood core;
所述后输送槽伸出所述箱体,所述对剖切装置设于伸出箱体的后输送槽上方;所述对剖切装置用于将成型的六边形木芯剖切成均等的四边形木芯或五边形木芯,包括对剖切电机和安装在所述对剖切电机的电机轴上的第二齿圆锯片,所述第二齿圆锯片水平或竖直设置,所述下机箱上设有水平固定板和竖直固定板,所述对剖切装置通过固定座固定在所述水平固定板和竖直固定板上;The rear conveying trough extends out of the box body, and the pair of cutting devices is arranged above the rear conveying slot extending out of the box body; the pair of cutting devices is used to cut the formed hexagonal wood core into equal parts The quadrilateral wood core or pentagonal wood core includes a pair of cutting motors and a second-tooth circular saw blade mounted on the motor shaft of the pair of cutting motors, the second-tooth circular saw blade is arranged horizontally or vertically , the lower case is provided with a horizontal fixing plate and a vertical fixing plate, and the pair of cutting devices is fixed on the horizontal fixing plate and the vertical fixing plate through a fixing seat;
所述前输送槽与后输送槽设于所述下机箱顶端,所述输送滚轮和升降装置位于所述前输送槽与后输送槽上方;所述下切削装置设于所述前输送槽与后输送槽之间,所述上切削装置和左右切削装置前后设于所述后输送槽上方;所述输送电机,减速器和切削电机通过设于所述下机箱上;所述上机箱与所述下机箱之间设有支撑柱,所述主链轮、从链轮设于所述支撑柱上,所述从链轮位于所述主链轮下方;所述上机箱设有粉尘出口,将除尘装置经所述粉尘出口伸入设备内部将切削粉尘吸出;The front conveying slot and the rear conveying slot are arranged at the top of the lower case, the conveying roller and the lifting device are located above the front conveying slot and the rear conveying slot; the lower cutting device is arranged at the front conveying slot and the rear conveying slot. Between the conveying troughs, the upper cutting device and the left and right cutting devices are arranged above the rear conveying trough at the front and rear; the conveying motor, the reducer and the cutting motor are arranged on the lower case; the upper case and the A support column is arranged between the lower case, the main sprocket and the slave sprocket are arranged on the support column, and the slave sprocket is located under the main sprocket; the upper case is provided with a dust outlet to remove dust The device extends into the interior of the equipment through the dust outlet to suck out the cutting dust;
所述上机箱与所述下机箱之间通过侧板和若干立柱支撑连接,所述箱门包括前箱门和后箱门,所述木芯围栏切割成型设备通过所述前箱门和后箱门开合。The upper case and the lower case are supported and connected by side panels and a number of uprights, the box door includes a front box door and a rear box door, and the wood core fence cutting and forming equipment passes through the front box door and the rear box. Door opens and closes.
本实用新型将V型铣刀上下安装,将下切削装置设于下机箱顶端开设的第一槽口内,在高速切削时可稳定运行,设备不会发生抖动,也不需要额外的压紧装置来压紧木芯,木芯不发生移动,因此制成的六边形材料精度很高,表面质量好。In the utility model, the V-shaped milling cutter is installed up and down, and the lower cutting device is arranged in the first slot opened at the top of the lower chassis, which can run stably during high-speed cutting, the equipment will not shake, and no additional pressing device is needed to By pressing the wood core, the wood core does not move, so the resulting hexagonal material has high precision and good surface quality.
进一步地,所述输送滚轮中间设有凹槽,所述凹槽与木芯的左右两侧面贴合;所述凹槽表面设有防滑纹。Further, a groove is provided in the middle of the conveying roller, and the groove is fitted with the left and right sides of the wood core; the surface of the groove is provided with anti-skid patterns.
进一步地,所述输送滚轮两个为一组设置,比单个输送滚轮的压紧效果好,木芯不易翘边,给进过程更平稳;每个输送滚轮通过旋转轴连接一个从链轮,再通过链条连接一个与主链轮连接的从链轮。Further, the conveying rollers are arranged in groups of two, which has a better pressing effect than a single conveying roller, the wood core is not easily warped, and the feeding process is more stable; A slave sprocket connected to the master sprocket is connected by a chain.
进一步地,所述输送滚轮共有三组,第一输送滚轮和第二输送滚轮为一组,第三输送滚轮和第四输送滚轮为一组,第五输送滚轮和第六输送滚轮为一组;Further, there are three groups of the conveying rollers, the first conveying roller and the second conveying roller are one group, the third conveying roller and the fourth conveying roller are one group, and the fifth conveying roller and the sixth conveying roller are one group;
所述第一输送滚轮通过第一旋转轴连接第二从链轮,所述第二输送滚轮通过第二旋转轴连接第三从链轮,所述第二从链轮、第三从链轮分别通过链条连接第一从链轮,所述第一从链轮通过链条连接第一主链轮;所述第三输送滚轮通过第三旋转轴连接第五从链轮,所述第四输送滚轮通过第四旋转轴连接第六从链轮,所述第五从链轮、第六从链轮分别通过链条连接第四从链轮,所述第四从链轮通过链条连接第二主链轮;所述第五输送滚轮通过第五旋转轴连接第八从链轮,所述第六输送滚轮通过第六旋转轴连接第九从链轮,所述第八从链轮、第九从链轮分别通过链条连接第七从链轮,所述第七从链轮通过链条连接第三主链轮;所述第一从链轮、第四从链轮、第七从链轮分别通过第一固定轴、第二固定轴、第三固定轴固定在第一支撑柱、第二支撑柱、第三支撑柱上,所述第一主链轮、第二主链轮、第三主链轮固定在所述第一支撑柱、第二支撑柱、第三支撑柱上,所述第一主链轮与所述第一转轴通过链条连接。The first conveying roller is connected to the second slave sprocket through the first rotating shaft, the second conveying roller is connected to the third slave sprocket through the second rotating shaft, and the second slave sprocket and the third slave sprocket are respectively The first slave sprocket is connected through a chain, and the first slave sprocket is connected to the first main sprocket through a chain; the third conveying roller is connected to the fifth slave sprocket through a third rotating shaft, and the fourth conveying roller is connected by the fourth rotating shaft is connected to the sixth slave sprocket, the fifth slave sprocket and the sixth slave sprocket are respectively connected to the fourth slave sprocket through a chain, and the fourth slave sprocket is connected to the second main sprocket through a chain; The fifth conveying roller is connected to the eighth slave sprocket through the fifth rotating shaft, the sixth conveying roller is connected to the ninth slave sprocket through the sixth rotating shaft, and the eighth slave sprocket and the ninth slave sprocket are respectively The seventh slave sprocket is connected through a chain, and the seventh slave sprocket is connected to the third main sprocket through a chain; the first slave sprocket, the fourth slave sprocket, and the seventh slave sprocket pass through the first fixed shaft respectively. , The second fixed shaft and the third fixed shaft are fixed on the first support column, the second support column and the third support column, and the first main sprocket, the second main sprocket and the third main sprocket are fixed on the On the first support column, the second support column and the third support column, the first main sprocket and the first rotating shaft are connected by a chain.
进一步地,所述第一输送滚轮、第二输送滚轮、第二从链轮、第三从链轮分别通过连接件可转动连接在第一固定轴上,所述第三输送滚轮、第四输送滚轮、第五从链轮、第六从链轮分别通过连接件可转动连接在第二固定轴上,所述第五输送滚轮、第六输送滚轮、第八从链轮、第九从链轮分别通过连接件可转动连接在第三固定轴上;Further, the first conveying roller, the second conveying roller, the second slave sprocket, and the third slave sprocket are respectively rotatably connected to the first fixed shaft through connecting pieces, and the third conveying roller, the fourth conveying The roller, the fifth slave sprocket, and the sixth slave sprocket are respectively rotatably connected to the second fixed shaft through the connecting piece, and the fifth conveying roller, the sixth conveying roller, the eighth slave sprocket, and the ninth slave sprocket They are respectively rotatably connected to the third fixed shaft through connecting pieces;
和/或所述第二从链轮、第三从链轮、第五从链轮、第六从链轮、第八从链轮、第九从链轮均通过一个升降装置连接在所述上机箱的下表面。And/or the second slave sprocket, the third slave sprocket, the fifth slave sprocket, the sixth slave sprocket, the eighth slave sprocket, and the ninth slave sprocket are all connected to the upper the lower surface of the chassis.
进一步地,本实用新型的木芯围栏切割成型设备,还至少包括以下技术特征之一:Further, the wood core fence cutting and forming equipment of the present invention also includes at least one of the following technical features:
所述下机箱顶端开设有第一槽口,设于所述前输送槽与后输送槽之间,所述下切削装置设于所述第一槽口内;如此设置减少了设备的扰动,木芯进给切削过程更加平稳,解决了现有技术中左右立刨刀安装时需将工作台左右两边切掉一部分造成的工件在进给过程中不够平稳的问题;The top of the lower case is provided with a first slot, which is arranged between the front conveying slot and the rear conveying slot, and the lower cutting device is arranged in the first slot; this arrangement reduces the disturbance of the equipment, and the wood core The feeding and cutting process is more stable, which solves the problem that the workpiece is not stable enough during the feeding process due to the need to cut off a part of the left and right sides of the worktable in the prior art when the left and right vertical planers are installed;
所述前输送槽为输送链条,木芯进给过程中,可以利用输送链条的输送力,摩擦阻碍小,输送速度快,节约能耗;The front conveying trough is a conveying chain. During the feeding process of the wood core, the conveying force of the conveying chain can be used, the frictional resistance is small, the conveying speed is fast, and the energy consumption is saved;
所述后输送槽中心为V型结构,所述V型结构的角度为120°,为保证一次切削成型,V型结构的两边长应小于或等于木芯下方两V型边;The center of the rear conveying groove is a V-shaped structure, and the angle of the V-shaped structure is 120°. In order to ensure one-time cutting and forming, the length of both sides of the V-shaped structure should be less than or equal to the two V-shaped sides below the wood core;
所述输送滚轮与从链轮之间的旋转轴,所述上切削装置、下切削装置和左右切削装置与皮带轮之间的旋转轴上均设有轴套。A shaft sleeve is provided on the rotating shaft between the conveying roller and the slave sprocket, the rotating shaft between the upper cutting device, the lower cutting device and the left and right cutting devices and the pulley.
进一步地,本实用新型的木芯围栏切割成型设备,还至少包括以下技术特征之一:Further, the wood core fence cutting and forming equipment of the present invention also includes at least one of the following technical features:
所述上切削装置的固定座上设有升降台,所述上切削装置可以通过所述升降台上下移动;A lift table is arranged on the fixed seat of the upper cutting device, and the upper cutting device can move up and down through the lift table;
所述第一齿圆锯片安装在同一旋转轴上,两片第一齿圆锯片间的距离可调;The first-tooth circular saw blades are mounted on the same rotating shaft, and the distance between the two first-tooth circular saw blades is adjustable;
所述升降装置为气缸驱动升降装置,包括气缸和与所述气缸并列设置的螺杆,所述气缸与螺杆设于气缸座上,所述气缸座下方连接有浮动接头,所述升降装置通过所述浮动接头与所述输送滚轮上的连接件或轴套连接。The lifting device is a cylinder-driven lifting device, including a cylinder and a screw arranged in parallel with the cylinder, the cylinder and the screw are arranged on a cylinder seat, a floating joint is connected below the cylinder seat, and the lifting device passes through the cylinder. The floating joint is connected with the connecting piece or the shaft sleeve on the conveying roller.
进一步地,所述上切削装置,下切削装置和左右切削装置设有保护罩,所述保护罩上设有开口,所述开口连接所述真空管道,所述真空管道通过所述粉尘出口接出。所述真空除尘装置采用负压式中央除尘系统,采用布袋作为过滤器。Further, the upper cutting device, the lower cutting device and the left and right cutting devices are provided with protective covers, the protective covers are provided with openings, the openings are connected to the vacuum pipes, and the vacuum pipes are connected through the dust outlet. . The vacuum dust removal device adopts a negative pressure central dust removal system, and a cloth bag is used as a filter.
进一步地,所述后输送槽上还设有第二槽口,所述第一齿圆锯片下端位于所述第二槽口内。如此设置,锯片与木芯的接触面更大,产生切削力更强。Further, a second slot is also provided on the rear conveying slot, and the lower end of the first tooth circular saw blade is located in the second slot. In this way, the contact surface between the saw blade and the wood core is larger, and the cutting force is stronger.
进一步地,本实用新型的木芯围栏切割成型设备,还包括压紧装置,固定连接于所述上机箱的下表面,所述压紧装置为中间设有凹槽的压辊,所述凹槽与木芯形状相匹配。Further, the wood core fence cutting and forming equipment of the present invention also includes a pressing device, which is fixedly connected to the lower surface of the upper chassis, and the pressing device is a pressing roller with a groove in the middle, and the groove is Matches the shape of the wood core.
进一步地,所述压紧装置通过液压升降装置连接于所述上机箱。Further, the pressing device is connected to the upper chassis through a hydraulic lifting device.
优选地,所述上切削装置的左右分别设有压紧装置,在所述上切削装置对木芯六边形的上V型结构切削时起到压紧木芯,防止发生位移与抖动的问题。Preferably, the left and right of the upper cutting device are respectively provided with pressing devices, which can press the wood core when the upper cutting device cuts the upper V-shaped structure of the wood core hexagon, so as to prevent the problems of displacement and shaking. .
进一步地,所述输送压滚轮的线速度为10~40m/min,所述上切削装置,下切削装置和左右切削装置的转速为6000~10000r/min。Further, the linear speed of the conveying and pressing roller is 10-40 m/min, and the rotational speed of the upper cutting device, the lower cutting device and the left and right cutting devices is 6000-10000 r/min.
本实用新型取得的有益效果如下:The beneficial effects obtained by the utility model are as follows:
1、围栏木芯一次切削成型,加工速度快的同时还能保证高加工精度,得到的围栏木芯表面质量好,运行平稳;可用于加工直径在1.5cm~3.0cm之间,长度低至97cm的木芯。1. The fence wood core is cut and formed at one time, and the processing speed is fast while ensuring high processing accuracy. The obtained fence wood core has good surface quality and stable operation; it can be used for processing diameters between 1.5cm and 3.0cm, and lengths as low as 97cm of wood core.
2、本实用新型将V型铣刀上下安装,工作台没有缺陷,设备的占地面积更小;因为切削时采用的是逆铣的方式,会对木芯产生较大的切削阻力,本实用新型将V型铣刀左右间隔一定距离安装,可以降低木芯瞬间受到的切削力,前后输送装置的设置也可以对木芯施加牵引力,与V型铣刀配合使设备平稳运行,木芯可平稳进给。2. The utility model installs the V-shaped milling cutter up and down, the workbench has no defects, and the equipment occupies a smaller area; because the up-cut milling method is adopted during cutting, it will cause a large cutting resistance to the wood core. The new V-shaped milling cutter is installed at a certain distance from left to right, which can reduce the instantaneous cutting force on the wood core. The setting of the front and rear conveying devices can also exert traction on the wood core. Cooperating with the V-shaped milling cutter makes the equipment run smoothly, and the wood core can run smoothly. feed.
3、上切削装置与左右切削装置的位置可调,可以根据木芯的尺寸大小调整刀轴距离,实现围边木芯的一次精准成型。3. The positions of the upper cutting device and the left and right cutting devices can be adjusted, and the distance between the cutter shafts can be adjusted according to the size of the wood core to achieve one-time precise molding of the wood core around the edge.
4、不需侧面压紧装置,输送装置将输送与压紧一体化设计,可同时提供输送力与压紧力,结构简单;木芯与前后输送槽贴合紧密,切割时木芯只在水平方向平稳进给,不会发生其他方向的扰动,从而使得到的围栏木芯表面质量高,一次成型。4. There is no need for side pressing device. The conveying device integrates conveying and pressing, which can provide conveying force and pressing force at the same time. The structure is simple; The direction is smoothly fed, and there will be no disturbance in other directions, so that the surface quality of the obtained fence wood core is high, and it can be formed at one time.
5、设备配置了真空除尘装置,针对每个切削装置设置独立的空间,切削木屑粉尘经真空管道吸出,不会扩散到设备其他部位和外部环境,实现无尘操作,不会造成环境污染。此外,切削装置在工作时,持续的与木材产生摩擦,会导致切削装置发热,因此通过真空除尘装置抽风还能够将切削装置发热产生的热量排出工作台外,实现切削装置的降温。5. The equipment is equipped with a vacuum dust removal device, and an independent space is set up for each cutting device. The cutting sawdust dust is sucked out through the vacuum pipe and will not spread to other parts of the equipment and the external environment, so as to achieve dust-free operation and cause no environmental pollution. In addition, when the cutting device is working, the continuous friction with the wood will cause the cutting device to generate heat. Therefore, the heat generated by the cutting device can also be discharged out of the worktable through the vacuum dust removal device, so as to achieve the cooling of the cutting device.
6、利用本实用新型的设备与工艺,原料利用率比四边形单元胶拼方法提高了35%,比现有的蜂窝状结构集成材提高了10%左右;不需对围栏木芯进行精加工,切削成型速度快,生产效率高,可节约20%左右的生产时间;其产品胶合面呈120°夹角分布,不仅能有效的平衡各单元的内应力,而且使各单元的变形得到矫正,极大的提高了集成材的尺寸稳定性和胶合强度。6. Using the equipment and process of the present utility model, the utilization rate of raw materials is increased by 35% compared with the method of quadrilateral unit glue splicing, and is increased by about 10% compared with the existing honeycomb structure laminated material; the fence wood core does not need to be refined, The cutting and forming speed is fast, the production efficiency is high, and the production time can be saved by about 20%; the glued surface of the product is distributed at an angle of 120°, which can not only effectively balance the internal stress of each unit, but also correct the deformation of each unit. Greatly improve the dimensional stability and bonding strength of the glulam.
附图说明Description of drawings
图1为本实用新型的一种木芯围栏切割成型设备主视图;1 is a front view of a wood core fence cutting and forming equipment of the present invention;
图2为本实用新型的一种木芯围栏切割成型设备后视图;Figure 2 is a rear view of a wood core fence cutting and forming equipment of the present invention;
图3为本实用新型的一种木芯围栏切割成型设备左视图;Figure 3 is a left side view of a wood core fence cutting and forming equipment of the present invention;
图4为本实用新型的一种木芯围栏切割成型设备斜轴测图;4 is an oblique axonometric view of a wood core fence cutting and forming equipment of the present invention;
图5为本实用新型的一种木芯围栏切割成型设备斜轴测二视图;Fig. 5 is a kind of oblique axonometric view of a wood core fence cutting and forming equipment of the present invention;
图6为本实用新型的另一种木芯围栏切割成型设备主视图;6 is a front view of another wood core fence cutting and forming equipment of the present invention;
图7为本实用新型的另一种木芯围栏切割成型设备后视图;7 is a rear view of another wood core fence cutting and forming equipment of the present invention;
图8为本实用新型的另一种木芯围栏切割成型设备斜轴测图;8 is an oblique axonometric view of another wood core fence cutting and forming equipment of the present invention;
图9为本实用新型的另一种木芯围栏切割成型设备斜轴测二视图;9 is an oblique axonometric view of another kind of wood core fence cutting and forming equipment of the present invention;
附图标记说明:输送电机1,减速器2,第一传动装置3,输送滚轮4,升降装置5,切削电机6,第二传动装置7,上切削装置8,下切削装置9,左右切削装置10,箱体11,前输送槽12,后输送槽13,真空除尘装置14,压紧装置15,第一主链轮301、第二主链轮302、第三主链轮303、第一从链轮304、第二从链轮305、第三从链轮306、第四从链轮307、第五从链轮308、第六从链轮309、第七从链轮310、第八从链轮311、第九从链轮312、第一链条313、第二链条314、第三链条315、第四链条316、第五链条317、第六链条318、第七链条319、第八链条320、第九链条321、第十链条322、第十一链条323、第十二链条324、第二连接件325、第一输送滚轮401、第二输送滚轮402、第三输送滚轮403、第四输送滚轮404、第五输送滚轮405、第六输送滚轮406、凹槽407、第一旋转轴408、第二旋转轴409、第三旋转轴410、第四旋转轴411、第五旋转轴412、第六旋转轴413、第一连接件414、第一轴套415、气缸501、螺杆502、气缸座503、浮动接头504、第一固定座101、第一转轴201、减速链轮202、第二固定座203、第二转轴601、第一皮带轮602、第三固定座603、皮带701、第二皮带轮702、第三皮带轮703、第四皮带轮704、手摇轮705、电机座706、丝杆707、紧固侧板708、第七旋转轴801、第四固定座802、第二轴套803、第八旋转轴901、第五固定座902、第三轴套903、第九旋转轴1001、第六固定座1002、第四轴套1003、上机箱1101、下机箱1102、立柱1103、第一支撑柱1104、第二支撑柱1105、第三支撑柱1106、第一固定轴1107、第二固定轴1108、第三固定轴1109、第一槽口1110、粉尘出口1111、水平固定板1112、竖直固定板1113、第二槽口1301、第二齿圆锯片1601、对剖切电机1602、电机轴1603、第七固定座1604。DESCRIPTION OF REFERENCE NUMERALS: Conveying
具体实施方式Detailed ways
下面将结合本实用新型的实施例中的附图,对本实用新型的实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, but not all of them. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例1:Example 1:
如图1~5所示,本实施例的木芯围栏切割成型设备,包括:输送装置,切削装置,前输送槽12,后输送槽13,真空除尘装置14和箱体11;As shown in Figures 1 to 5, the wood core fence cutting and forming equipment in this embodiment includes: a conveying device, a cutting device, a
其中,输送装置包括输送电机1,减速器2,第一传动装置3,输送滚轮4和升降装置5;第一传动装置3包括链条,主链轮和从链轮,输送电机1与所述减速器2连接,减速器2通过第一转轴201带动与减速链轮202连接的链条转动,链条带动主链轮转动,主链轮带动从链轮转动,从链轮带动输送滚轮4转动,从而带动木芯进给。Among them, the conveying device includes a conveying
输送滚轮4中间设有凹槽407,凹槽407表面设有防滑纹,凹槽407可与木芯的左右两侧面贴合。输送滚轮4共有三组,每两个为一组设置,第一输送滚轮401和第二输送滚轮402为一组,第三输送滚轮403和第四输送滚轮404为一组,第五输送滚轮405和第六输送滚轮406为一组;每个输送滚轮通过旋转轴连接一个从链轮,再通过链条连接一个与主链轮连接的从链轮。A
第一输送滚轮401通过第一旋转轴408连接第二从链轮305,第二输送滚轮402通过第二旋转轴409连接第三从链轮306,第二从链轮305、第三从链轮306分别通过第三链条315、第四链条316啮合第一从链轮304,第一从链轮304通过第二链条314啮合第一主链轮301;第三输送滚轮403通过第三旋转轴410连接第五从链轮308,第四输送滚轮404通过第四旋转轴411连接第六从链轮309,第五从链轮308、第六从链轮309分别通过第七链条319、第八链条320啮合第四从链轮307,第四从链轮307通过第六链条318啮合第二主链轮302;第五输送滚轮405通过第五旋转轴412连接第八从链轮311,第六输送滚轮406通过第六旋转轴413连接第九从链轮312,第八从链轮311、第九从链轮312分别通过第十一链条323、第十二链条324啮合第七从链轮310,第七从链轮310通过第十链条322啮合第三主链轮303;第一主链轮301、第二主链轮302、第三主链轮303分别固定在第一支撑柱、第二支撑柱、第三支撑柱上,第一主链轮301与减速链轮202通过第一链条313连接,第二主链轮302通过第五链条317与第一主链轮301啮合,第三主链轮303通过第九链条321与第二主链轮302啮合。The first conveying
第一从链轮304、第四从链轮307、第七从链轮310分别通过第一固定轴1107、第二固定轴1108、第三固定轴1109固定在第一支撑柱1104、第二支撑柱1105、第三支撑柱1106上,第一输送滚轮401、第二输送滚轮402、第二从链轮305、第三从链轮306分别通过第一连接件414、第二连接件325可转动连接在第一固定轴1107上,第三输送滚轮403、第四输送滚轮404、第五从链轮308、第六从链轮309分别通过第一连接件414、第二连接件325可转动连接在第二固定轴1108上,第五输送滚轮405、第六输送滚轮406、第八从链轮311、第九从链轮312分别通过第一连接件414、第二连接件325可转动连接在第三固定轴1109上。The
升降装置5用于调整输送滚轮4的升降,一端固定在上机箱1101下表面,另一端与输送滚轮4连接。The
切削装置包括切削电机6,第二传动装置7,上切削装置8,下切削装置9和左右切削装置10;上切削装置8和下切削装置9为V型铣刀,V型铣刀的双刃夹角为120°;左右切削装置10为左右对称设置的第一齿圆锯片;第二传动装置7包括皮带701和第二皮带轮702、第三皮带轮703、第四皮带轮704,上切削装置8,下切削装置9和左右切削装置10分别通过第七旋转轴801、第八旋转轴901、第九旋转轴1001连接第二皮带轮702、第三皮带轮703、第四皮带轮704,切削电机6通过第二转轴601上的第一皮带轮602带动皮带701转动,皮带701带动皮带轮第二皮带轮702、第三皮带轮703、第四皮带轮704转动,从而带动上切削装置8,下切削装置9和左右切削装置10转动,上切削装置8,下切削装置9和左右切削装置10的转动方向与木芯运动方向相反。The cutting device includes a cutting
箱体11包括上机箱1101,下机箱1102和箱门(图中未示出);后输送槽13伸出箱体11,对剖切装置16设于伸出箱体11的后输送槽13上方;对剖切装置16包括水平设置的对剖切电机1602和竖直安装在对剖切电机1602的电机轴1603上的第二齿圆锯片1601,用于将成型的六边形木芯剖切成均等的四边形围栏木芯,下机箱1102上设有水平固定板1112和竖直固定板1113,对剖切装置16通过第七固定座1604固定在水平固定板1112和竖直固定板1113上。下机箱1102为“L”型结构,前输送槽12与后输送槽13设于下机箱1102“L”型结构顶端,输送滚轮4和升降装置5位于前输送槽12与后输送槽13正上方;下机箱1102顶端开设有第一槽口1110,设于前输送槽12与后输送槽13之间,下切削装置9设于第一槽口1110内,上切削装置8和左右切削装置9前后设于后输送槽13上方;输送电机1、减速器2和切削电机6通过第一固定座101、第二固定座203、第三固定座602设于下机箱1102“L”型结构的平台上,上切削装置8、下切削装置9和左右切削装置10通过第四固定座802、第五固定座902、第六固定座1002设于下机箱1102“L”型结构的侧壁上;上机箱1101与下机箱1102之间设有第一支撑柱1104、第二支撑柱1105、第三支撑柱1106,主链轮、从链轮设于支撑柱上,从链轮位于主链轮下方。上机箱1101设有粉尘出口1111,真空除尘装置14将真空管道1401经粉尘出口1111伸入设备内部将切削粉尘吸出。上机箱1101与下机箱1102之间通过侧板和多根立柱1103支撑连接,箱门包括前箱门和后箱门(图中未示出),木芯围栏切割成型设备通过前箱门和后箱门开合。The
实施例2:Example 2:
如图1~5所示,本实施例的木芯围栏切割成型设备结构与实施例1类似,其中,前输送槽12为输送链条,在上机箱1101“L”型结构的顶端设有开口1112,在该开口内固定有承载托辊(图中未示出),输送链条围绕承载托辊布置,在承载托辊的转动下带动输送链条往前移动;木芯进给过程中,可以利用输送链条的输送力,摩擦阻碍小,输送速度快,节约能耗。后输送槽13中心为V型结构,其角度为120°,与六边形木芯的下V型结构匹配,为保证一次切削成型,后输送槽13中心V型结构的两边长应小于或等于木芯下方两V型边。As shown in Figures 1 to 5, the structure of the wood core fence cutting and forming equipment of this embodiment is similar to that of
升降装置5为气缸驱动升降装置,包括气缸501和与气缸并列设置的螺杆502,气缸501与螺杆502设于气缸座503上,气缸座503下方连接有浮动接头504,浮动接头504与第一输送滚轮401、第二输送滚轮402、第三输送滚轮403、第四输送滚轮404、第五输送滚轮405、第六输送滚轮406上的第一连接件414连接。The
上切削装置8,下切削装置9和左右切削装置10分别设有保护罩(图中未示出),每个保护罩上分别设有开口804、904、1004,每个开口连接一根真空管道,真空管道通过粉尘出口1111接出。真空除尘装置采用负压式中央除尘系统,采用布袋作为过滤器。The
实施例3:Example 3:
如图1~5所示,本实施例的木芯围栏切割成型设备结构与实施例2类似,其中,第二从链轮305、第三从链轮306、第五从链轮308、第六从链轮309、第八从链轮311、第九从链轮312均通过一个升降装置连接在上机箱1101的下表面,该升降装置采用与输送滚轮的升降装置相同的结构,浮动接头504与第二从链轮305、第五从链轮308、第八从链轮311的第二连接件325连接,与第二输送滚轮402、第四输送滚轮404、第六输送滚轮406上的第一轴套415连接;As shown in FIGS. 1 to 5 , the structure of the wood core fence cutting and forming equipment of this embodiment is similar to that of
第一旋转轴408、第二旋转轴409、第三旋转轴410、第四旋转轴411、第五旋转轴412、第六旋转轴413上均设有第一轴套415,浮动接头504与第一输送滚轮401、第三输送滚轮403、第五输送滚轮405上的第一轴套415连接;第七旋转轴801、第八旋转轴901、第九旋转轴1001上分别设有第二轴套803、第三轴套903、第四轴套1003,上切削装置8、下切削装置9和左右切削装置10分别通过第二轴套803、第三轴套903、第四轴套1003固定在第四固定座802、第五固定座902、第六固定座1002上。The first
实施例4:Example 4:
如图1~5所示,本实施例的木芯围栏切割成型设备结构与实施例3类似,其中:第四固定座802上设有升降台,上切削装置8可以通过升降台上下移动;第二传动装置还设有皮带张紧总成,由手摇轮705、电机座706、丝杆707以及紧固侧板708组成,切削电机6固定在电机座706上;电机座706通过紧固侧板708与第三固定座602螺栓连接,丝杆707设于电机座706与第三固定座602之间,手摇轮705与丝杆706连接,丝杆707与电机座706连接;当需要调节或更换皮带时,将紧固侧板708上的螺栓调松,切削电机6可以连同电机座706一起前后移动,顺时针转动手摇轮705,切削电机6前移,皮带701变松,即可将皮带701摘下,然后换上新的皮带,再逆时针转动手摇轮705,拉紧皮带701,最后将紧固侧板708用螺栓紧固在第三固定座602上。As shown in Figures 1 to 5, the structure of the wood core fence cutting and forming equipment in this embodiment is similar to that of
第一齿圆锯片安装在第九旋转轴1001上,两片第一齿圆锯片间的距离可调;后输送槽13上还设有第二槽口1301,第一齿圆锯片下端位于第二槽口1301内。如此设置,锯片与木芯的接触面更大,产生的切削力更强。The first tooth circular saw blade is installed on the ninth
实施例5:Example 5:
如图1~5所示,本实施例的木芯围栏切割成型设备结构与实施例4类似,上切削装置8的左右分别设有压紧装置15,通过液压升降装置固定连接于上机箱1101的下表面,压紧装置15为中间设有凹槽的压辊,凹槽与木芯形状相匹配,液压升降装置可以采用与前述升降装置相同的结构,也可以采用电动推杆,或者丝杆。压紧装置在上切削装置对木芯六边形的上V型结构切削时起到压紧木芯,防止发生位移与抖动的问题。As shown in Figures 1 to 5, the structure of the wood core fence cutting and forming equipment in this embodiment is similar to that of Embodiment 4. The left and right sides of the
实施例6:Example 6:
如图6~9所示,本实施例的木芯围栏切割成型设备结构与实施例5类似,不同之处在于对剖切装置16的安装位置不同,对剖切电机1602水平设置,第二齿圆锯片1601水平安装在对剖切电机1602的电机轴1603上,用于将成型的六边形木芯剖切成均等的五边形围栏木芯。As shown in Figures 6 to 9, the structure of the wood core fence cutting and forming equipment of this embodiment is similar to that of
本实用新型的木芯围栏切割成型设备的工作过程如下:The working process of the wood core fence cutting and forming equipment of the present utility model is as follows:
开启输送电机、切削电机和对剖切电机并调节转速,开启真空除尘装置,将木芯原料连续送入本实用新型设备的前输送槽,在输送压滚轮的输送作用下往前送料,木芯首先经过下切削装置形成V型下表面,然后经过上切削装置形成V型上表面,经过左右切削装置形成六边形木芯,最后经对剖切装置剖切成均等的四边形围栏木芯或五边形围栏木芯,在输送压滚轮的输送作用下经后输送槽出料,切削过程中产生的木屑经真空除尘装置吸出。Turn on the conveying motor, the cutting motor and the counter-slicing motor and adjust the rotational speed, turn on the vacuum dust removal device, and continuously send the wood core raw material into the front conveying slot of the equipment of the utility model. First, the V-shaped lower surface is formed by the lower cutting device, then the V-shaped upper surface is formed by the upper cutting device, and the hexagonal wood core is formed by the left and right cutting devices. The wood core of the edge-shaped fence is discharged through the rear conveying trough under the conveying action of the conveying roller, and the sawdust generated during the cutting process is sucked out by the vacuum dust removal device.
本实用新型设备的输送压滚轮的线速度14~28m/min,切削速度6000~10000r/min,即送料速度可达14~28m/min,六边形木芯可一次精准成型用于生产集成木方,切削过程无粉尘弥散至周围环境,依木芯原料直径和输送速度的不同,日总生产产能2~5m3。The linear speed of the conveying and pressing roller of the equipment of the utility model is 14-28m/min, the cutting speed is 6000-10000r/min, that is, the feeding speed can reach 14-28m/min, and the hexagonal wood core can be precisely formed at one time for the production of integrated wood In the cutting process, no dust is dispersed to the surrounding environment. Depending on the diameter of the wood core material and the conveying speed, the total daily production capacity is 2-5m 3 .
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model, All should be included within the protection scope of the present invention.
Claims (10)
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| CN111002394B (en) * | 2019-12-31 | 2024-06-21 | 江西兴创木业有限责任公司 | Wood core fence cutting and forming equipment |
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