CN2902641Y - Device for producing plate using cotton stalk - Google Patents
Device for producing plate using cotton stalk Download PDFInfo
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- CN2902641Y CN2902641Y CN 200620078726 CN200620078726U CN2902641Y CN 2902641 Y CN2902641 Y CN 2902641Y CN 200620078726 CN200620078726 CN 200620078726 CN 200620078726 U CN200620078726 U CN 200620078726U CN 2902641 Y CN2902641 Y CN 2902641Y
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Abstract
The utility model discloses a cotton-made plate production device, comprising spreading materials, a pre-pressing molding, an collectively sending plate, a hot press molding, a collectively plate outgoing and falling, and cutting processes, wherein the processes are divided into five phases which are the spreading materials phase, the pre-molding phase, the plate collecting and sending phase, the hot press forming of curing phase, and the plate outgoing and loading phase. The utility model employs the cotton-synthetic wood products production device, which employs the whole plate and integral pre-pressing molding in the pre-pressing molding, thereby particles of the raw material requirements are wide, the rebound of the integral pre-pressing is small, the density is high, the use of glue is less, and the project cost is much lower. During the whole course of the work, the heating press is the whole plate and frame welding structure, in the hot-pressing process, the fuel tank of the heating press and the heating press body, and the working end of the fuel tank and the counterdie mount are circular arc ball surfaced association to form arc self-aligning structure. Employing the structure, the heating receives balanced force in the process of pressing the plate, thereby being easy to install and maintain, and greatly reducing the manufacturing costs.
Description
Affiliated field
The utility model relates to synthetic production, the processing equipment that substitutes timber products of cotton stalk, is that a kind of cotton stalk is made the plate process units specifically.
Background technology
The cost of material height of the synthetic woodwork of tradition, its machining production line adopts the roll extrusion precompressed, and raw material particle size is had relatively high expectations, and whole precompressed bounce-back is big, and density is little, and construction costs is very high, and every complete equipment has limited the large batch of production of founding the factory all more than 2,000 ten thousand yuan.Mainly use hardwood as raw material simultaneously, because the state guarantee forest reserves, restriction is felled, and raw material sources are few, the price height.The rough ground of selling on the market exists raw material sources few entirely by the pine excision forming equally, the factor that price is high, and in use can't solve fire-retardant problem, there is certain potential safety hazard after the finishing completion.Cotton stalk synthetic wooden joist raw material belongs to agricultural wastes, and price is very cheap, and production cost is lower than 70% of log, and reaches fire-retardant requirement, and the forest reserves have been protected in the use of saving timber significantly effectively.It is low that this cotton stalk is made plate process units cost, is easy to promote, to form the production of scale.
Summary of the invention
The purpose of this utility model is that to have a moisture absorption, insulation, venting capability according to cotton fiber good, the characteristics that contain the high-quality cellulosic material abundanter in the cotton stalk than other crops bar, adopt this agricultural wastes of cotton stalk to make raw material, make the particularity of board raw material crushed particles according to cotton stalk, provide that a kind of traditional roll extrusion preformed equipment can't be finished, adopt the preformed cotton stalk of whole compacting to make the plate process units.
Technical solution of the present utility model is:
A kind of cotton stalk is made the plate process units, by stone, pre-molding, concentrate send plate, hot-forming, concentrate fall plate and cutting action of ejecting plate to form, above-mentioned operation is divided into five stages: stone section, preformed section, sign indicating number plate send plate section, hot-press solidifying profiled section, ejecting plate to unload the plate section, it is characterized in that described stone section is provided with the pavier frame, on the roller of pavier frame upper end preforming tool is housed, a hopper is established in the top of preforming tool, establishes stone wheel in the hopper; Described preformed section is the right section upper fixed-preformed frame in the pavier frame, preformed frame upper outside crosswise fixed one preformed template, and the preformed oil cylinder is equipped with in the left and right sides of preformed frame on the preformed template; Described sign indicating number plate send the plate section to establish a conveyer and a Plate stacking machine, and a guide rail is fixed in the Plate stacking machine upper end, adorns a push pedal machine on the guide rail above the conveyer; Conveyer is parts of taking over from the past and setting a new course for the future, the latter half of second stage and three phases is sent preformed semi-finished product into Plate stacking machine through chain drive, send into by six templates by Plate stacking machine, divide five layers of from bottom to top equidistant hot pressing template that rearranges, carry out the hot-press solidifying moulding.Described hot-press solidifying profiled section is established a hot pressing template, hot pressing template upper fixed one hot press, the bottom of hot pressing template is divided into the counterdie planker, is provided with three plunger cylinders in the bottom of counterdie planker, and the plunger cylinder upper end is connecting unsteady planker under float on the oil cylinder planker and the oil cylinder respectively; Described ejecting plate unloads the plate section and establishes fall a trigger and a guide plate machine, the plate machine upper end connections-discharging machine guide rail that falls, a planker machine is established on the right side of the plate machine that falls, planker machine upper end connection discharging machine guide rail, guide plate machine is equipped with panel turnover machine by the support secured in parallel between per two guide plate machines.
Described bottom plate lower end be provided with oil cylinder on the arc plate that supporting plate matches that floats, make to form circular arc spheroid face between oil cylinder working end and the bottom plate and combine.
The utility model adopts the synthetic timber products process units of cotton stalk, with 1 production equipment construction is example, after project is built up, form and produce 10000 cubic metres production capacity per year, to bring appreciable income to local economy, and drive the development of peripheral peasant household transport service, the project product needed transports each big city, the whole nation to and sells, product export must have transport column to carry out raw material to stock up, the finished product delivery of dispatching from the factory, this just needs local transport service to carry a large amount of transport capacities, radiation-curable other manufacturing industry of the construction of project to peripheral enterprise and rural area, the growth development of repairing trades and transport service, can be local economy and contribute, can save 600 hectares of the forest reserves every year.
This device pre-molding adopts whole slab integral pre-molding, compares with the roll extrusion precompressed that domestic most of manufacturer production line adopts, and raw material particle size is required broad, and whole precompressed bounce-back is little, the density height, and glue consumption is few, and the construction costs cost has substantial degradation.Hot press is for whole plate and frame Welding Structure in entire work process, in hot pressing, combines formation circular arc self-regulated core structure for circular arc spheroid face between hot press master cylinder and body, oil cylinder working end and the bottom plate.Adopt this structure, stress equalization in the hot press pressing plate process is convenient to Installation and Debugging and maintenance, can reduce manufacturing cost greatly.
Description of drawings
Fig. 1 is the utility model structural representation
The specific embodiment
The utility model is divided into five stages and finishes:
Phase I stone section: form by pavier frame 1, preforming tool 2, stone wheel 3, hopper 4 four parts.On the roller of pavier frame 1 upper end preforming tool 2 is housed, a hopper 4 is fixed by support 25 in the top of preforming tool 2, adorns stone wheel 3 in the hopper 4; After raw material entered hopper 4, the rolling through stone wheel 3 fell into preforming tool 2.Preforming tool 2 is uniform motion on pavier frame 1, and raw material is tiled in the preforming tool 2 very equably.Send into through the chain gearing on the pavier frame 1 on the preformed template 7 of second stage.
Second stage preformed section: form by preformed oil cylinder 5, preformed frame 6, preformed template 7 three parts.In the right section upper fixed one preformed frame 6 of pavier frame 1, the both sides of preformed frame 6 are provided with preformed oil cylinder 5, and preformed oil cylinder 5 is installed on the preformed template 7, and preformed template 7 crosswise fixed are on preformed frame 6; Preforming tool 2 enters after the second stage in preformed template 7 under the compacting of preformed oil cylinder 5, and raw material promptly forms semi-finished product.Send into Plate stacking machine 11 by conveyer 8 again.
Phase III sign indicating number plate send the plate section: be made up of conveyer 8, push pedal machine 9, guide rail 10, Plate stacking machine 11 4 parts.A guide rail 10 is fixed in Plate stacking machine 11 upper ends, adorns a push pedal machine 9 on the guide rail above the conveyer 8; Under the transmission of conveyer 8, through the drive of guide rail 10, molded blank divide five layers fitly pendulum advance Plate stacking machine 11, be promoted to position with hot pressing template 12 equal heights by Plate stacking machine 11 again, push hot pressing template 12 by push pedal machine 9, enter the quadravalence section.
Quadravalence section hot-press solidifying profiled section: form by unsteady planker 22, plunger cylinder 23, base 24 7 parts under float on hot pressing template 12, hot press 13, counterdie planker 14, the oil cylinder planker 21, the oil cylinder.Hot pressing template 12 forms five sheaf spaces by six equidistant arrangements of template and forms.Bottom plate 14 lower ends connect an arc plate 26, and the supporting plate 21 that floats on arc plate 26 and the oil cylinder matches, and make to form circular arc spheroid face between oil cylinder working end and the bottom plate and combine.Plunger cylinder 23 is fixed on the base 24, under the effect of plunger cylinder 23, float on the oil cylinder unsteady planker 22 and hot press 1 co-operation under planker 21, the oil cylinder make the sheet material blank of being come by conveyor delivery from bottom to top successively enter in the middle of the hot pressing template producing balanced forces on counterdie planker 14.So far, sheet material precompressed solidification process finishes.
The five-stage ejecting plate unloads the plate section: be made up of discharging machine guide rail 15, the plate machine 16 that falls, planker machine 17, guide plate machine 18, panel turnover machine 19, turnover panel reductor 20 6 parts.Plate machine 16 upper ends that fall connect a discharging machine guide rail 15, and a planker machine 17 is established on the right side of the plate machine 16 that falls, and planker machine 17 upper ends connect discharging machine guide rail 15, and guide plate machine 18 is equipped with panel turnover machine 19 by the support secured in parallel between per two guide plate machines.When the sheet material of curing molding under the guiding of discharging machine guide rail 15, enter plate machine 16 successively after, by the effect that drags of planker machine 17, the sheet material of moulding arrives last procedure panel turnover machine 19 once more, whole production line work is finished.
More than five stages be coupled to each other, act on, form the complete continuous productive process of a cover.
Claims (3)
1, a kind of cotton stalk is made the plate process units, by stone, pre-molding, concentrate send plate, hot-forming, concentrate fall plate and cutting action of ejecting plate to form, above-mentioned operation is divided into five stages: stone section, preformed section, sign indicating number plate send plate section, hot-press solidifying profiled section, ejecting plate to unload the plate section, it is characterized in that described stone section is provided with pavier frame (1), on the roller of pavier frame (1) upper end preforming tool (2) is housed, a hopper (4) is established in the top of preforming tool (2), establishes stone wheel (3) in the hopper (4); Described preformed section is the right section upper fixed one preformed frame (6) in pavier frame (1), preformed frame (6) upper outside crosswise fixed one preformed template (7), preformed oil cylinder (5) is equipped with in the left and right sides of going up preformed frame (6) in preformed template (7); Described sign indicating number plate send the plate section to establish a conveyer (8) and a Plate stacking machine (11), and a guide rail (10) is fixed in Plate stacking machine (11) upper end, adorns a push pedal machine (9) on the guide rail (10) of conveyer (8) top; Described hot-press solidifying profiled section is established a hot pressing template (12), a hot press (13) is established in the top of hot pressing template (12), the bottom of hot pressing template (12) is divided into bottom plate (14), be provided with plunger cylinder (23) in the bottom of bottom plate (14), plunger cylinder (23) upper end connects unsteady supporting plate (22) under the oil cylinder, and the upper end of following unsteady supporting plate (22) connects the supporting plate (21) that floats on the oil cylinder by connecting plate (25); Described ejecting plate unloads the plate section and establishes fall a trigger (16) and a guide plate machine (18), plate machine (16) upper end connection one discharging machine guide rail (15) falls, a planker machine (17) is established on the fall right side of plate machine (16), planker machine (17) upper end connects discharging machine guide rail (15), guide plate machine (18) at planker machine (17) rear side, is installed a panel turnover machine (19) by the support secured in parallel between per two guide plate machines (18).
2, a kind of cotton stalk according to claim 1 is made the plate process units, it is characterized in that described bottom plate (14) lower end be provided with oil cylinder on the arc plate (26) that supporting plate (21) matches that floats, make to form circular arc spheroid face between oil cylinder working end and the bottom plate and combine.
3, a kind of cotton stalk according to claim 1 is made the plate process units, it is characterized in that described hot pressing template (12) by six from bottom to top equidistant arranging of template, forms five sheaf spaces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620078726 CN2902641Y (en) | 2006-04-01 | 2006-04-01 | Device for producing plate using cotton stalk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620078726 CN2902641Y (en) | 2006-04-01 | 2006-04-01 | Device for producing plate using cotton stalk |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2902641Y true CN2902641Y (en) | 2007-05-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620078726 Expired - Fee Related CN2902641Y (en) | 2006-04-01 | 2006-04-01 | Device for producing plate using cotton stalk |
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| Country | Link |
|---|---|
| CN (1) | CN2902641Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102228927A (en) * | 2010-06-18 | 2011-11-02 | 无锡晶心精密机械有限公司 | Floating formwork device |
| CN102756414A (en) * | 2012-06-29 | 2012-10-31 | 宁波大世界家具研发有限公司 | Equipment and method for manufacturing wood fiber abnormal-shaped die pressing piece |
| CN103372901A (en) * | 2012-04-12 | 2013-10-30 | 上海杰事杰新材料(集团)股份有限公司 | Method for manufacturing hemp stalk composite materials |
| CN104526796A (en) * | 2014-12-31 | 2015-04-22 | 临沂盛华机械制造有限公司 | Woodworking plate paving-hot-pressing all-in-one machine |
| CN106671218A (en) * | 2017-01-16 | 2017-05-17 | 青岛豪润达木业有限公司 | Automatic panel machining method and device |
| CN107322978A (en) * | 2017-08-16 | 2017-11-07 | 吕明芳 | Full-automatic continuous push pedal, hot pressing and ejecting plate system |
| WO2017215145A1 (en) * | 2016-06-12 | 2017-12-21 | 李和麟 | High-strength laminated veneer lumber continuous press and production method therefor |
| CN111422541A (en) * | 2020-03-30 | 2020-07-17 | 山东森工机械制造有限公司 | Movable plate loading and unloading machine and loading and unloading method |
-
2006
- 2006-04-01 CN CN 200620078726 patent/CN2902641Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102228927A (en) * | 2010-06-18 | 2011-11-02 | 无锡晶心精密机械有限公司 | Floating formwork device |
| CN103372901A (en) * | 2012-04-12 | 2013-10-30 | 上海杰事杰新材料(集团)股份有限公司 | Method for manufacturing hemp stalk composite materials |
| CN103372901B (en) * | 2012-04-12 | 2017-03-29 | 上海杰事杰新材料(集团)股份有限公司 | A kind of preparation method of manufacturing hemp stalk composite materials |
| CN102756414A (en) * | 2012-06-29 | 2012-10-31 | 宁波大世界家具研发有限公司 | Equipment and method for manufacturing wood fiber abnormal-shaped die pressing piece |
| CN102756414B (en) * | 2012-06-29 | 2014-03-12 | 宁波大世界家具研发有限公司 | Equipment and method for manufacturing wood fiber abnormal-shaped die pressing piece |
| CN104526796A (en) * | 2014-12-31 | 2015-04-22 | 临沂盛华机械制造有限公司 | Woodworking plate paving-hot-pressing all-in-one machine |
| WO2017215145A1 (en) * | 2016-06-12 | 2017-12-21 | 李和麟 | High-strength laminated veneer lumber continuous press and production method therefor |
| CN106671218A (en) * | 2017-01-16 | 2017-05-17 | 青岛豪润达木业有限公司 | Automatic panel machining method and device |
| CN107322978A (en) * | 2017-08-16 | 2017-11-07 | 吕明芳 | Full-automatic continuous push pedal, hot pressing and ejecting plate system |
| CN111422541A (en) * | 2020-03-30 | 2020-07-17 | 山东森工机械制造有限公司 | Movable plate loading and unloading machine and loading and unloading method |
| CN111422541B (en) * | 2020-03-30 | 2024-02-20 | 山东森工机械制造有限公司 | Movable plate loading and unloading machine and loading and unloading method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070523 Termination date: 20100401 |