CN113415041A - Five-station high-stereoscopic jacquard fabric and manufacturing method thereof - Google Patents
Five-station high-stereoscopic jacquard fabric and manufacturing method thereof Download PDFInfo
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- CN113415041A CN113415041A CN202110771792.2A CN202110771792A CN113415041A CN 113415041 A CN113415041 A CN 113415041A CN 202110771792 A CN202110771792 A CN 202110771792A CN 113415041 A CN113415041 A CN 113415041A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/162—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H3/00—Inspecting textile materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
Abstract
The invention discloses a five-station high-stereoscopic jacquard fabric, which comprises a face base fabric, wherein a jacquard layer is woven below the face base fabric, a windproof layer is woven below the jacquard layer, and a bottom base fabric is woven below the windproof layer.
Description
Technical Field
The invention belongs to the technical field of jacquard fabric manufacturing processes, and particularly relates to a five-station high-stereoscopic jacquard fabric and a manufacturing method thereof.
Background
When the fabric is woven, a pattern is formed by using the change of warp and weft tissues, the yarn count is fine, and the requirement on raw material cotton is extremely high. It can be divided into shuttle knitting, warp knitting jacquard and weft knitting jacquard. The weft-knitted fabric has good elasticity when being pulled transversely and longitudinally, and the warp-knitted and woven jacquard transverse and longitudinal pulling has no elasticity;
the existing jacquard fabric is generally constructed by a plurality of processes in the manufacturing process, but a plurality of processes are operated by a plurality of personnel in the construction process, but the fabric of the previous process may not be tested to be qualified in the operation process, and the test is generally carried out in the last steps, so that the problem of qualified rate reduction of the fabric in the processing process can be caused.
Disclosure of Invention
The invention aims to solve the problems in the background art and provides a five-station high-stereoscopic jacquard fabric and a manufacturing method thereof.
The technical scheme adopted by the invention is as follows:
the five-station high-stereoscopic jacquard fabric comprises a face base layer fabric, a jacquard layer is woven below the face base layer fabric, a windproof layer is woven below the jacquard layer, and a bottom base layer fabric is woven below the windproof layer.
Preferably, the face base layer fabric is composed of a warp layer and a weft layer, and the warp layer and the weft layer are mutually woven to form a grid structure.
Preferably, the warp layer is a vertical structure and the warp yarn density of the warp layer is one hundred forty-five yarns per square centimeter.
Preferably, the weft layer is of a transverse structure, and the weft weaving density of the weft layer is seventy-five yarns per square centimeter.
Preferably, the manufacturing method of the five-station high-stereoscopic jacquard fabric comprises the following steps:
the method comprises the following steps: firstly, taking out raw yarn, and then pretreating the raw material;
step two: then, the worker warps the raw materials, and the raw materials are inspected by the worker after being processed to ensure whether damaged or unqualified samples appear;
step three: then, sizing treatment is carried out on the raw materials by a sizing machine;
step four: then weaving the raw materials by a user through a loom;
step five: performing gray cloth inspection on the woven fabric, and performing post-treatment after the inspection;
step six: if the fabric is damaged, timely repairing, and washing the fabric in the repairing process;
step seven: dyeing the repaired fabric, and adopting a dye vat to operate;
step eight: drying the dyed fabric, and inspecting the fabric after the drying operation to ensure that a damaged or unqualified sample appears;
step nine: finally, shaping the fabric;
step ten: inspecting the shaped fabric, and perfecting the unqualified fabric after inspection;
step eleven: finally, winding and packaging the qualified fabric;
step twelve: and maintaining the rolled fabric at intervals.
Preferably, the water washing in the sixth step requires a sodium bicarbonate solution and distilled water.
Preferably, the water washing operation comprises the following steps:
firstly washing for forty seconds by saturated sodium bicarbonate solution;
then washing the mixture for one hundred eighty seconds by distilled water;
after washing, the clothes are aired in the sun.
Preferably, the setting in the ninth step is performed by using a setting machine, the setting machine is electrically connected with a power supply, and the temperature inside the setting machine is controlled between one hundred thirty degrees and one hundred fifty degrees.
Preferably, the post-treatment process in the fifth step comprises fulling, washing, napping, brushing, polishing and shearing.
Preferably, the curing operation in the twelfth step comprises the following steps:
firstly, washing with water: immersing the jacquard fabric into cold clear water for five to ten minutes, and synthesizing low-foam washing powder or neutral soap by using a special silk detergent for light kneading and light rubbing;
secondly, airing: drying in the shade and ventilation place;
thirdly, ironing: when ironing, the jacquard fabric is dried to seven degrees and then evenly sprayed with clear water, and the jacquard fabric is ironed after three to five minutes, wherein the ironing temperature is controlled below one hundred and fifty degrees.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. according to the invention, through arranging the special personnel for inspection at the end of each stage of the multiple processes, the processed fabric can be specially inspected after the multiple processes, so that unqualified samples can be prevented from entering the next process, and the unqualified rate of the fabric can be better avoided.
2. The weaving density of the weft yarns in the weft layer and the weaving density of the warp yarns in the warp layer are tighter than the traditional density, so that the density of the fabric is higher, and the integrity of the fabric can be improved.
3. According to the jacquard fabric, the windproof layers are arranged on the inner sides of the face base layer fabric and the bottom base layer fabric, so that the windproof effect of the jacquard fabric can be improved under the action of the windproof layers, and the jacquard fabric has a better heat preservation effect.
Drawings
FIG. 1 is a schematic cross-sectional structure view of a five-station high-stereoscopic jacquard fabric of the invention;
fig. 2 is a schematic view of a partially enlarged structure of the face base fabric of the present invention.
The labels in the figure are: 1. a face base layer fabric; 11. a warp layer; 12. a weft layer; 2. a jacquard layer; 3. a wind-proof layer; 4. a bottom base layer fabric.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[ example 1 ]
As shown in fig. 1 and 2, a five-station high three-dimensional jacquard fabric comprises a face base fabric 1, a jacquard layer 2 is woven below the face base fabric 1, a windproof layer 3 is woven below the jacquard layer 2, and a bottom base fabric 4 is woven below the windproof layer 3.
The face base layer fabric 1 is composed of a warp layer 11 and a weft layer 12, and the warp layer 11 and the weft layer 12 are woven with each other to form a grid structure.
The warp layer 11 is of a vertical structure, and the warp knitting density of the warp layer 11 is one hundred forty-five yarns per square centimeter.
The weft layer 12 is a transverse structure and the weft yarn weave density of the weft layer 12 is seventy-five yarns per square centimeter.
[ example 2 ]
The manufacturing method of the five-station high-stereoscopic jacquard fabric comprises the following steps:
the method comprises the following steps: firstly, taking out raw yarn, and then pretreating the raw material;
step two: then, the worker warps the raw materials, and the raw materials are inspected by the worker after being processed to ensure whether damaged or unqualified samples appear;
step three: then, sizing treatment is carried out on the raw materials by a sizing machine;
step four: then weaving the raw materials by a user through a loom;
step five: performing gray cloth inspection on the woven fabric, and performing post-treatment after the inspection;
step six: if the fabric is damaged, timely repairing, and washing the fabric in the repairing process;
step seven: dyeing the repaired fabric, and adopting a dye vat to operate;
step eight: drying the dyed fabric, and inspecting the fabric after the drying operation to ensure that a damaged or unqualified sample appears;
step nine: finally, shaping the fabric;
step ten: inspecting the shaped fabric, and perfecting the unqualified fabric after inspection;
step eleven: finally, winding and packaging the qualified fabric;
step twelve: and maintaining the rolled fabric at intervals.
[ example 3 ]
The water wash in step six requires a sodium bicarbonate solution with distilled water.
The water washing operation steps are as follows:
firstly washing for forty seconds by saturated sodium bicarbonate solution;
then washing the mixture for one hundred eighty seconds by distilled water;
after washing, the clothes are aired in the sun.
And in the ninth step, the shaping machine is operated and is electrically connected with the power supply, and the temperature inside the shaping machine is controlled between one hundred thirty degrees and one hundred fifty degrees.
And the post-treatment process in the fifth step comprises fulling, washing, napping, brushing, polishing and shearing.
The maintenance operation in the twelfth step comprises the following steps:
firstly, washing with water: immersing the jacquard fabric into cold clear water for five to ten minutes, and synthesizing low-foam washing powder or neutral soap by using a special silk detergent for light kneading and light rubbing;
secondly, airing: drying in the shade and ventilation place;
thirdly, ironing: when ironing, the jacquard fabric is dried to seven degrees and then evenly sprayed with clear water, and the jacquard fabric is ironed after three to five minutes, wherein the ironing temperature is controlled below one hundred and fifty degrees.
The manufacturing process comprises the following steps: firstly, taking out raw yarn, and then pretreating the raw material; then, the worker warps the raw materials, and the raw materials are inspected by the worker after being processed to ensure whether damaged or unqualified samples appear; then, sizing treatment is carried out on the raw materials by a sizing machine; then weaving the raw materials by a user through a loom; performing gray cloth inspection on the woven fabric, performing post-treatment after the inspection, if the fabric is damaged, timely repairing, and washing the fabric in water during repairing; firstly washing for forty seconds by saturated sodium bicarbonate solution; then washing the mixture for one hundred eighty seconds by distilled water; after washing, the fabric is dried in the sun, the repaired fabric is dyed, a dye vat is adopted for operation, the dyed fabric is dried, the fabric is inspected after the drying operation, it is ensured that damaged or unqualified samples appear, the fabric is finally shaped, the shaped fabric is inspected, the inspected unqualified fabric is perfected again, the qualified fabric is wound and packaged, and the wound fabric is maintained at intervals.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a high three-dimensional jacquard fabric of five stations, includes facial basic unit's surface fabric (1), its characterized in that: a jacquard layer (2) is woven below the face base fabric (1), a windproof layer (3) is woven below the jacquard layer (2), and a bottom base fabric (4) is woven below the windproof layer (3).
2. The five-station high stereoscopic jacquard fabric of claim 1, wherein: the face base layer fabric (1) is composed of a warp layer (11) and a weft layer (12), and the warp layer (11) and the weft layer (12) are mutually woven to form a grid structure.
3. The five-station high stereoscopic jacquard fabric of claim 2, wherein: the warp layer (11) is of a vertical structure, and the warp knitting density of the warp layer (11) is one hundred, forty-five yarns per square centimeter.
4. The five-station high stereoscopic jacquard fabric of claim 2, wherein: the weft yarn layer (12) is of a transverse structure, and the weft yarn weaving density of the weft yarn layer (12) is seventy-five yarns per square centimeter.
5. The manufacturing method of the five-station high stereoscopic jacquard fabric according to claim 1, which is characterized in that: the manufacturing method of the five-station high-stereoscopic jacquard fabric comprises the following steps:
the method comprises the following steps: firstly, taking out raw yarn, and then pretreating the raw material;
step two: then, the worker warps the raw materials, and the raw materials are inspected by the worker after being processed to ensure whether damaged or unqualified samples appear;
step three: then, sizing treatment is carried out on the raw materials by a sizing machine;
step four: then weaving the raw materials by a user through a loom;
step five: performing gray cloth inspection on the woven fabric, and performing post-treatment after the inspection;
step six: if the fabric is damaged, timely repairing, and washing the fabric in the repairing process;
step seven: dyeing the repaired fabric, and adopting a dye vat to operate;
step eight: drying the dyed fabric, and inspecting the fabric after the drying operation to ensure that a damaged or unqualified sample appears;
step nine: finally, shaping the fabric;
step ten: inspecting the shaped fabric, and perfecting the unqualified fabric after inspection;
step eleven: finally, winding and packaging the qualified fabric;
step twelve: and maintaining the rolled fabric at intervals.
6. The manufacturing method of the five-station high stereoscopic jacquard fabric, according to claim 5, is characterized in that: the water wash in step six requires a sodium bicarbonate solution with distilled water.
7. The manufacturing method of the five-station high stereoscopic jacquard fabric, according to claim 6, is characterized in that: the water washing operation steps are as follows:
firstly washing for forty seconds by saturated sodium bicarbonate solution;
then washing the mixture for one hundred eighty seconds by distilled water;
after washing, the clothes are aired in the sun.
8. The manufacturing method of the five-station high stereoscopic jacquard fabric, according to claim 5, is characterized in that: and in the ninth step, the shaping machine is operated by adopting a shaping machine and is electrically connected with a power supply, and the temperature inside the shaping machine is controlled between one hundred thirty degrees and one hundred fifty degrees.
9. The manufacturing method of the five-station high stereoscopic jacquard fabric, according to claim 5, is characterized in that: and the post-treatment process in the fifth step comprises fulling, washing, napping, brushing, polishing and shearing.
10. The manufacturing method of the five-station high stereoscopic jacquard fabric, according to claim 5, is characterized in that: the maintenance operation in the twelfth step comprises the following steps:
firstly, washing with water: immersing the jacquard fabric into cold clear water for five to ten minutes, and synthesizing low-foam washing powder or neutral soap by using a special silk detergent for light kneading and light rubbing;
secondly, airing: drying in the shade and ventilation place;
thirdly, ironing: when ironing, the jacquard fabric is dried to seven degrees and then evenly sprayed with clear water, and the jacquard fabric is ironed after three to five minutes, wherein the ironing temperature is controlled below one hundred and fifty degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110771792.2A CN113415041A (en) | 2021-07-08 | 2021-07-08 | Five-station high-stereoscopic jacquard fabric and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110771792.2A CN113415041A (en) | 2021-07-08 | 2021-07-08 | Five-station high-stereoscopic jacquard fabric and manufacturing method thereof |
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| Publication Number | Publication Date |
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| CN113415041A true CN113415041A (en) | 2021-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110771792.2A Pending CN113415041A (en) | 2021-07-08 | 2021-07-08 | Five-station high-stereoscopic jacquard fabric and manufacturing method thereof |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103388217A (en) * | 2013-08-09 | 2013-11-13 | 吴江金时利织造有限公司 | Dacron jacquard fabric and production method thereof |
| CN104385752A (en) * | 2014-10-23 | 2015-03-04 | 湖州新仲湖针织制衣有限公司 | Warmth knitted fabric and preparation method thereof |
| CN111172668A (en) * | 2020-02-17 | 2020-05-19 | 信泰(福建)科技有限公司 | Filling type jacquard mesh and manufacturing method thereof |
-
2021
- 2021-07-08 CN CN202110771792.2A patent/CN113415041A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103388217A (en) * | 2013-08-09 | 2013-11-13 | 吴江金时利织造有限公司 | Dacron jacquard fabric and production method thereof |
| CN104385752A (en) * | 2014-10-23 | 2015-03-04 | 湖州新仲湖针织制衣有限公司 | Warmth knitted fabric and preparation method thereof |
| CN111172668A (en) * | 2020-02-17 | 2020-05-19 | 信泰(福建)科技有限公司 | Filling type jacquard mesh and manufacturing method thereof |
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Application publication date: 20210921 |
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