CN113414806B - Device and method for preparing health tea by regenerating waste okra stems - Google Patents
Device and method for preparing health tea by regenerating waste okra stems Download PDFInfo
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- CN113414806B CN113414806B CN202110752903.5A CN202110752903A CN113414806B CN 113414806 B CN113414806 B CN 113414806B CN 202110752903 A CN202110752903 A CN 202110752903A CN 113414806 B CN113414806 B CN 113414806B
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- 239000002699 waste material Substances 0.000 title claims abstract description 36
- 230000036541 health Effects 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000001172 regenerating effect Effects 0.000 title abstract description 8
- 244000269722 Thea sinensis Species 0.000 title abstract 3
- 240000004507 Abelmoschus esculentus Species 0.000 title 1
- 241001075517 Abelmoschus Species 0.000 claims abstract description 150
- 230000007246 mechanism Effects 0.000 claims abstract description 134
- 238000004140 cleaning Methods 0.000 claims abstract description 46
- 230000001954 sterilising effect Effects 0.000 claims abstract description 38
- 238000001035 drying Methods 0.000 claims abstract description 37
- 238000001125 extrusion Methods 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 241001122767 Theaceae Species 0.000 claims description 39
- 230000009471 action Effects 0.000 claims description 13
- 230000006698 induction Effects 0.000 claims description 9
- 239000002351 wastewater Substances 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 230000008929 regeneration Effects 0.000 claims description 6
- 238000011069 regeneration method Methods 0.000 claims description 6
- 230000017260 vegetative to reproductive phase transition of meristem Effects 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 description 6
- 235000013399 edible fruits Nutrition 0.000 description 5
- 238000011160 research Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 235000016709 nutrition Nutrition 0.000 description 3
- REFJWTPEDVJJIY-UHFFFAOYSA-N Quercetin Chemical compound C=1C(O)=CC(O)=C(C(C=2O)=O)C=1OC=2C1=CC=C(O)C(O)=C1 REFJWTPEDVJJIY-UHFFFAOYSA-N 0.000 description 2
- 239000004480 active ingredient Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 150000004676 glycans Chemical class 0.000 description 2
- MWDZOUNAPSSOEL-UHFFFAOYSA-N kaempferol Natural products OC1=C(C(=O)c2cc(O)cc(O)c2O1)c3ccc(O)cc3 MWDZOUNAPSSOEL-UHFFFAOYSA-N 0.000 description 2
- 229920001282 polysaccharide Polymers 0.000 description 2
- 239000005017 polysaccharide Substances 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- ZVOLCUVKHLEPEV-UHFFFAOYSA-N Quercetagetin Natural products C1=C(O)C(O)=CC=C1C1=C(O)C(=O)C2=C(O)C(O)=C(O)C=C2O1 ZVOLCUVKHLEPEV-UHFFFAOYSA-N 0.000 description 1
- HWTZYBCRDDUBJY-UHFFFAOYSA-N Rhynchosin Natural products C1=C(O)C(O)=CC=C1C1=C(O)C(=O)C2=CC(O)=C(O)C=C2O1 HWTZYBCRDDUBJY-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- IQPNAANSBPBGFQ-UHFFFAOYSA-N luteolin Chemical compound C=1C(O)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(O)C(O)=C1 IQPNAANSBPBGFQ-UHFFFAOYSA-N 0.000 description 1
- LRDGATPGVJTWLJ-UHFFFAOYSA-N luteolin Natural products OC1=CC(O)=CC(C=2OC3=CC(O)=CC(O)=C3C(=O)C=2)=C1 LRDGATPGVJTWLJ-UHFFFAOYSA-N 0.000 description 1
- 235000009498 luteolin Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 229960001285 quercetin Drugs 0.000 description 1
- 235000005875 quercetin Nutrition 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/09—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/34—Tea substitutes, e.g. matè; Extracts or infusions thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/78—Handling the filter cake in the filter for purposes other than for regenerating for washing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/14—Stamping mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/28—Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Polymers & Plastics (AREA)
- Processing Of Solid Wastes (AREA)
- Filtration Of Liquid (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention provides a device and a method for preparing health tea by regenerating waste okra stems, wherein the device comprises a cutting mechanism, a cleaning mechanism, a crushing mechanism and a drying and sterilizing mechanism; the cutting mechanism comprises a conveying assembly and a cutter, the cleaning mechanism is arranged below the conveying assembly, a filter screen capable of moving up and down is arranged in the cleaning mechanism, an ultrasonic generator is arranged at the bottom of the cleaning mechanism, the cleaning mechanism is connected with the crushing mechanism through a discharging pipeline, an extrusion assembly capable of moving up and down and a crushing assembly are arranged at the top of the crushing mechanism, a material table is arranged at the bottom of the crushing mechanism, and the material table moves between the crushing mechanism and the drying and sterilizing mechanism along a horizontal track. According to the invention, the cutting mechanism is arranged to cut the okra stems, the cleaning mechanism is used for carrying out ultrasonic cleaning on the okra stems, the crushing mechanism is used for crushing and extruding the okra stems, and the drying and sterilizing mechanism is used for finally drying and sterilizing the okra stems to obtain the health tea prepared by using the okra stems, so that the waste of the okra stems caused by inedibility is reduced.
Description
Technical Field
The invention relates to the technical field of tea making by using okra stems, in particular to a device and a method for making health tea by using waste okra stems.
Background
Okra is an annual herb plant, can be used in flowers, leaves, fruits and buds, and contains abundant polysaccharides, proteins, free amino acids, minerals and mucilaginous substances. Along with the development of scientific technology and the pursuit of health by people, the nutritional value and medicinal function of okra are deeply known, and the development and utilization prospects of okra resources are also wider and wider. The development and research of okra at present mainly comprises the research of the active ingredients of okra, the research of the origin of okra and the research of planting and cultivating, and the research is mainly concentrated on seeds and fruits, and because okra stems cannot be eaten, a large amount of okra stems are used as feed, fuel or are abandoned each year, so that resource waste is caused. According to experimental study, okra stems also contain active ingredients such as polysaccharide, protein, quercetin, luteolin, VC, VB2, VB3, calcium and the like, and the content is rich. Therefore, it is necessary to develop a device and a method for recycling and further processing waste okra stems to fill the market gap.
Disclosure of Invention
In order to solve the defects in the prior art, the invention aims to provide a device and a method for preparing health tea by regenerating waste okra stems, so as to overcome the defects in the prior art.
In order to achieve the above purpose, the invention provides a device for preparing health tea by regenerating waste okra stems, which comprises a cutting mechanism, a cleaning mechanism, a crushing mechanism and a drying and sterilizing mechanism; the cutting mechanism comprises a conveying assembly, a cutter fixing frame is arranged above the conveying assembly, a plurality of cutters which are arranged at equal intervals according to the cutting length of the okra stems of each small section are arranged on the cutter fixing frame towards the conveying assembly, a photoelectric receiver is arranged on the side face of the cutter fixing frame positioned on the right side of the cutter, an operation track which is consistent with the conveying direction and the conveying speed is arranged on the front side face of the conveying assembly, a plurality of photoelectric transmitters according to the total cutting length are arranged on the operation track, and the photoelectric transmitters and the photoelectric receivers are positioned on the same vertical line, so that when each photoelectric transmitter moves to the position right below the photoelectric receiver, the cutters execute cutting action; the cleaning mechanism is arranged below the conveying direction of the conveying assembly, a left vertical rail and a right vertical rail are respectively arranged on two side walls of the cleaning mechanism, the length of the left vertical rail is larger than that of the right vertical rail, a filter screen capable of moving up and down is arranged at the bottoms of the left vertical rail and the right vertical rail, so that when the filter screen moves up to the maximum extent, the filter screen is in an inclined state, an ultrasonic generator is arranged at the bottom of the cleaning mechanism, a shower head connector and an air inlet connector are arranged at the top position of the left side wall of the cleaning mechanism, the shower head connector is communicated with the water tank through an air inlet pipeline, the air inlet connector is connected with the air compressor through an air inlet pipeline, a drainage pipeline is connected with the bottom position of the left side wall of the cleaning mechanism, the drainage pipeline is connected with the wastewater tank, and a first electric door is arranged at the joint of the drainage pipeline and the cleaning mechanism; the crushing mechanism is characterized in that the top of the crushing mechanism is provided with an extrusion assembly capable of moving up and down, the extrusion assembly is sleeved with a crushing assembly capable of moving up and down, the crushing assembly is limited on the bottom surface of the extrusion assembly, the extrusion assembly and the crushing assembly are connected with a driving motor group, the right side wall of the crushing mechanism is provided with an opening, the opening is communicated with a drying and sterilizing mechanism, a second electric door which separates the crushing mechanism from the drying and sterilizing mechanism is arranged at the opening, the bottoms of the crushing mechanism and the drying and sterilizing mechanism are provided with a horizontal rail, a material table is arranged on the horizontal rail, and the material table moves between the crushing mechanism and the drying and sterilizing mechanism along the horizontal rail.
According to the technical scheme, the cutting mechanism is arranged to cut the okra stems, the cutting mechanism conveys the okra stems by the conveying assembly, the cutter can be arranged according to the cutting length of each small okra stem as required, and the cutting action of the cutter is realized by the photoelectric receiver and the photoelectric transmitter, so that the cutting is accurate and uniform; the cleaning mechanism is arranged to carry out ultrasonic cleaning on the okra stems, a filter screen in the cleaning mechanism can move up and down, the water filtering effect after cleaning is facilitated, the filter screen is arranged on a left vertical rail and a right vertical rail with different lengths, when the filter screen moves up to the maximum, the filter screen is in an inclined state, and an air inlet connector and an air compressor are arranged, so that the cleaned okra stems can be conveniently sent into the crushing mechanism; the crushing mechanism is arranged to crush and extrude the okra stems, the crushing assembly is arranged at the top of the crushing mechanism and descends to rotate at a high speed to crush the okra stems, the crushing assembly is limited at the bottom of the crushing assembly to form an extrusion plane to extrude the crushed okra stems, the crushing and crushing actions can be alternately performed to ensure the crushing effect of the okra stems, and the crushing assembly plays a role in blocking splashing of the okra stems when in operation; and the drying and sterilizing mechanism is arranged to finally dry and sterilize the okra stems, so that the health tea prepared by using the okra stems is obtained, and the waste caused by inedibility of the okra stems is reduced.
As a further explanation of the apparatus for making health tea by using waste okra stems according to the present invention, preferably, an infrared sensor for detecting a cutting length of each small okra stem and a push rod assembly for sorting out okra stems exceeding a length are installed at a rear side of a transfer assembly located at a right side of a cutter and a photoelectric receiver, and a waste bin is provided below a front side of the transfer assembly.
Through above-mentioned technical scheme, because the length of okra stalk and stem is different, perhaps does not have neatly put and put the spaced reason on conveying assembly, can appear that actual cutting length is greater than the cutting length of setting when cutting, the cutting length of setting is generally for the broken length of follow-up washing of being convenient for, sets up infrared inductor and detects every minor segment okra stalk and stem cutting length, detects that actual cutting length is greater than the okra stalk and stem of cutting length of setting, is released at the waste bin by push rod subassembly. The push rod assembly adopts a structure for realizing the action in the prior art.
As a further explanation of the apparatus for preparing health tea using waste okra stems according to the present invention, it is preferable that a cut-resistant conveyor belt is installed on the conveyor assembly.
Through above-mentioned technical scheme, install resistant cutting conveyer belt on the conveying subassembly and guarantee the effective and conveying subassembly use of cutting.
As a further explanation of the apparatus for preparing health tea by using waste okra stems according to the present invention, preferably, the shower head joint and the air inlet joint are obliquely installed on the left side wall of the cleaning mechanism, and the inclination angles of the shower head joint and the air inlet joint are the same as the inclination angle of the filter screen moved up to the maximum.
Through the technical scheme, the filter screen is moved up to the maximum inclined state, and the air force provided by the air inlet joint is convenient for conveying the okra stems on the filter screen into the crushing mechanism. The quantity of the okra stems on the filter screen, the size of the discharge pipeline and the wind power provided by the air inlet joint can be adjusted according to actual needs to ensure that the okra stems pass through without being blocked.
As a further explanation of the device for preparing health tea by using waste okra stems, the two ends of the material table are preferably provided with right triangle baffles.
Through the technical scheme, the crushed okra stems are conveniently extruded on the material table, and in addition, the stem liquid of okra can be generated during crushing, so that the waste of the stem liquid is prevented, the nutritional value of the crushed okra stems is ensured, and the height of the baffle is adjusted according to actual needs.
As a further explanation of the apparatus for producing health tea by using waste okra stems according to the present invention, preferably, the side walls of the crushing mechanism and the drying and sterilizing mechanism on both sides of the horizontal rail are provided with induction switches, so that the second electric door performs a closing action when the material table is in contact with the induction switches.
In order to achieve another object of the present invention, the present invention also provides a method for preparing health tea by using waste okra stems, the method is realized by the device for preparing health tea by using waste okra stems, the method comprises the following steps:
step 1), cutting okra stems into sections: installing a cutter and a photoelectric receiver on a cutter fixing frame according to the cutting length of each small-section okra stem, calculating the total cutting length corresponding to the position and the cutting length of the photoelectric receiver, installing a photoelectric transmitter on the front side surface of a conveying assembly according to the total cutting length, and then starting a cutting mechanism to obtain the small-section okra stem;
step 2), ultrasonically cleaning the small okra stems: collecting small sections of okra stems in a filter screen in a cleaning mechanism, opening a shower joint, injecting water into the cleaning mechanism, opening an ultrasonic generator, and ultrasonically cleaning for 30-50 minutes, wherein the frequency range of ultrasonic waves is 50-80 kHz;
step 3), draining and transferring small sections of okra stems: opening a drainage pipeline, discharging the wastewater after ultrasonic cleaning to a wastewater tank, starting a filter screen to move up to a first highest position of which both ends are positioned at a right vertical rail, standing for 5-10 minutes, starting an air inlet joint, enabling the filter screen to move up and down for 5 minutes by taking the first highest position as the center at one end of a left vertical rail, opening a first electric door, enabling the filter screen to move up to a second highest position at one end of the left vertical rail, and transferring okra stems to a crushing mechanism;
step 4), crushing small sections of okra stems: collecting small sections of okra stems on a material table of a crushing mechanism, starting an extrusion assembly and a crushing assembly, wherein the extrusion assembly is arranged at a position 10cm above the okra stems, the crushing assembly stretches out to crush the okra stems, and then the crushing assembly is reset on the bottom surface of the extrusion assembly to form an extrusion plane with the extrusion assembly, so that the crushed okra stems are extruded to obtain okra tea cakes;
step 5), sterilizing and drying the okra tea cake: and opening the second electric door to enable the material table to move from the crushing mechanism to the drying and sterilizing mechanism, and then closing the second electric door to carry out drying treatment and sterilization treatment on the okra tea cakes on the material table so as to obtain the health tea prepared by using the okra stems.
The beneficial effects of the invention are as follows: according to the invention, the cutting mechanism is arranged to cut the okra stems, the cutting mechanism conveys the okra stems by the conveying assembly, the cutters can be arranged according to the cutting length of each small okra stem, and the photoelectric receiver and the photoelectric transmitter are used for realizing the cutting action of the cutters, so that the cutting is accurate and uniform; the cleaning mechanism is arranged to carry out ultrasonic cleaning on the okra stems, a filter screen in the cleaning mechanism can move up and down, the water filtering effect after cleaning is facilitated, the filter screen is arranged on a left vertical rail and a right vertical rail with different lengths, when the filter screen moves up to the maximum, the filter screen is in an inclined state, and an air inlet connector and an air compressor are arranged, so that the cleaned okra stems can be conveniently sent into the crushing mechanism; the crushing mechanism is arranged to crush and extrude the okra stems, the crushing assembly is arranged at the top of the crushing mechanism and descends to rotate at a high speed to crush the okra stems, the crushing assembly is limited at the bottom of the crushing assembly to form an extrusion plane to extrude the crushed okra stems, the crushing and crushing actions can be alternately performed to ensure the crushing effect of the okra stems, and the crushing assembly plays a role in blocking splashing of the okra stems when in operation; and the drying and sterilizing mechanism is arranged to finally dry and sterilize the okra stems, so that the health tea prepared by using the okra stems is obtained, and the waste caused by inedibility of the okra stems is reduced.
Drawings
Fig. 1 is a schematic structural view of an apparatus for preparing health tea by regenerating waste okra stems.
Fig. 2 is a view showing the state of use of the apparatus for producing health tea by regenerating waste okra stems according to the present invention.
Fig. 3 is a side view of the cutting mechanism of the present invention.
Detailed Description
For a further understanding of the structure, features, and other objects of the invention, reference should now be made in detail to the accompanying drawings of the preferred embodiments of the invention, which are illustrated in the accompanying drawings and are for purposes of illustrating the concepts of the invention and not for limiting the invention.
As shown in fig. 1 and 2, an apparatus for preparing health tea by regenerating waste okra stems comprises a cutting mechanism 1, a cleaning mechanism 2, a crushing mechanism 3 and a drying and sterilizing mechanism 4.
The cutting mechanism 1 comprises a conveying assembly 11, a cutter fixing frame 13 is arranged above the conveying assembly 11, a plurality of cutters 14 which are arranged at equal intervals according to the cutting length of the okra stems of each small section are arranged on the cutter fixing frame 13 towards the conveying assembly 11, a photoelectric receiver 15 is arranged on the side face of the cutter fixing frame 13 positioned on the right side of the cutter 14, an operation track consistent with the conveying direction and the conveying speed is arranged on the front side face of the conveying assembly 11, a plurality of photoelectric transmitters 12 according to the total cutting length are arranged on the operation track, and the photoelectric transmitters 12 and the photoelectric receiver 15 are positioned on the same vertical line, so that when each photoelectric transmitter 12 moves to the position right below the photoelectric receiver 15, the cutters 14 execute cutting actions.
The cleaning mechanism 2 is arranged below the conveying direction of the conveying assembly 11, a left vertical rail 21 and a right vertical rail 22 are respectively arranged on two side walls in the cleaning mechanism 2, the length of the left vertical rail 21 is larger than that of the right vertical rail 22, a filter screen 23 capable of moving up and down is arranged at the bottoms of the left vertical rail 21 and the right vertical rail 22, when the filter screen 23 moves up to the maximum limit, the filter screen 23 is in an inclined state, an ultrasonic generator 24 is arranged at the bottom of the cleaning mechanism 2, a shower joint 25 and an air inlet joint 26 are arranged at the top position of the left side wall of the cleaning mechanism 2, the shower joint 25 is communicated with a water tank 27 through an inlet pipeline, the air inlet joint 26 is connected with an air compressor 28 through an air inlet pipeline, a drainage pipeline 29 is connected with a waste water tank 210 at the bottom position of the left side wall of the cleaning mechanism 2, a discharge pipeline 211 is connected with the left side wall of the crushing mechanism 3, and a first electric door 212 is arranged at the joint of the discharge pipeline and the cleaning mechanism 2.
The top of the crushing mechanism 3 is provided with a squeezing component 31 which can move up and down, a crushing component 32 which can move up and down is sleeved in the squeezing component 31, the crushing component 32 is limited on the bottom surface of the squeezing component 31, and the squeezing component 31 and the crushing component 32 are connected with a driving motor group 33. Wherein, extrusion subassembly 31 can set up to be used for the extrusion board of extrusion okra fruit and drive the outer body of rod that the extrusion board reciprocated, crushing subassembly 32 is used for smashing the okra fruit, crushing subassembly 32 can set up to smash the crushing blade of okra fruit and drive the interior body of rod that the crushing blade reciprocated, the purpose of smashing okra stalk and stem is realized in the rotatory realization of crushing subassembly 32 decline high speed, crushing subassembly 32 is spacing to constitute an extrusion plane at extrusion subassembly 31 bottom and extrude the okra stalk and stem after smashing, extrusion and kibbling action can be gone on in turn and guarantee the crushing effect of okra stalk and stem, and crushing subassembly 32 is at the during operation, extrusion subassembly 31 is at certain height of okra stalk and stem top, extrusion subassembly 31 plays the effect that stops okra stalk and splashes. The right side wall of the crushing mechanism 3 is provided with an opening which is communicated with the drying and sterilizing mechanism 4, and a second electric door 35 which separates the crushing mechanism 3 from the drying and sterilizing mechanism 4 is arranged at the opening.
The bottom of the crushing mechanism 3 and the bottom of the drying and sterilizing mechanism 4 are provided with a horizontal rail 36, a material table 34 is arranged on the horizontal rail 36, and the material table 34 moves between the crushing mechanism 3 and the drying and sterilizing mechanism 4 along the horizontal rail 36. The second electric door 35 is in sealing engagement with the horizontal rail 36 when closed to ensure independent operation of the crushing mechanism 3 or the drying and sterilizing mechanism 4, and the drying and sterilizing mechanism 4 adopts an independent device or a combined device capable of drying and sterilizing in the prior art, which is a drying and sterilizing mechanism capable of realizing drying and sterilizing effects by a person skilled in the art, and specific structural parts are not shown in the drawings and are not discussed as important points of the application.
As shown in fig. 3, an infrared sensor 16 for detecting the cutting length of each small okra stem and a push rod assembly 17 for sorting out the okra stems exceeding the length are mounted on the rear side of the conveying assembly 11 positioned on the right side of the cutter 14 and the photoelectric receiver 15, and a waste bin 18 is arranged below the front side of the conveying assembly 11. Because the length of okra stalk and stem is different, perhaps does not have neatly put and put the interval reason on conveying assembly, can appear that actual cutting length is greater than the cutting length that sets up when cutting, the cutting length that sets up generally is the broken length of being convenient for follow-up washing, sets up infrared inductor and detects every minor segment okra stalk and stem cutting length, is greater than the okra stalk and stem of cutting length that sets up at detecting actual cutting length, is released at the waste bin by push rod subassembly. The push rod assembly adopts a structure for realizing the action in the prior art.
As shown in fig. 1 and 2, the conveyor assembly 11 is provided with a cut-resistant conveyor belt 19 to ensure the effectiveness of the cut and the use of the conveyor assembly 11.
As shown in fig. 1 and 2, the shower head joint 25 and the air inlet joint 26 are obliquely installed on the left side wall of the cleaning mechanism 2, the inclination angles of the shower head joint 25 and the air inlet joint 26 are the same as those of the filter screen 23 which is moved up to the maximum, the filter screen 23 is moved up to the maximum to be in an inclined state, and the wind power provided by the air inlet joint 26 is convenient for conveying okra stems on the filter screen 23 into the crushing mechanism 3. The quantity of the okra stems on the filter screen 23, the size of the material discharging pipeline 211 and the wind power provided by the air inlet joint 26 can be adjusted according to actual needs to ensure that the okra stems pass through without blockage.
As shown in fig. 1 and 2, two ends of the material table 34 are provided with right triangle baffles 37. The height of the baffle 37 is adjusted according to actual needs, so that crushed okra stems are conveniently extruded on the material table 34, and okra stem liquid can be generated during crushing, so that waste of the stem liquid is prevented, and the nutritional value of the crushed okra stems is ensured.
As shown in fig. 1 and 2, the side walls of the pulverizing mechanism 3 and the dry sterilization mechanism 4 on both sides of the horizontal rail 36 are provided with the induction switch 38, so that the second electric door 35 performs a closing action when the table 34 is in contact with the induction switch 38. The position of the table 34 is obtained by providing the induction switch 38, here only illustrating the mutual state relationship of the induction switch 38 and the second electric door 35, and the cooperation of the induction switch 38, the movement of the table 34, and the opening and closing of the second electric door 35 can be achieved by the controller.
The cooperative operation of all the structures and components can be intelligently realized by a controller, and the application describes the level of mechanical mechanisms and connection relations.
The method for preparing the health tea by using the regeneration of the waste okra stems is realized by the device for preparing the health tea by using the regeneration of the waste okra stems, and comprises the following steps:
step 1), cutting okra stems into sections: according to the cutting length of each small-section okra stem, a cutter 14 and a photoelectric receiver 15 are arranged on a cutter fixing frame 13, the total cutting length is calculated according to the position and the cutting length of the photoelectric receiver 15, a photoelectric transmitter 12 is arranged on the front side surface of a conveying assembly 11 according to the total cutting length, and then a cutting mechanism 1 is started to obtain the small-section okra stem.
Step 2), ultrasonically cleaning the small okra stems: collecting small sections of okra stems in a filter screen 23 in a cleaning mechanism 2, injecting water into the cleaning mechanism 2 by a flowering and sprinkling joint 25, opening an ultrasonic generator 24, and ultrasonically cleaning for 30-50 minutes under the ultrasonic frequency range of 50-80 kHz.
Step 3), draining and transferring small sections of okra stems: the drain pipe 29 is opened, the wastewater after ultrasonic cleaning is discharged to the wastewater tank 210, the filter screen 23 is started to move up to the first highest position H of the right vertical rail 22 at both ends, the wastewater is kept stand for 5-10 minutes, then the air inlet joint 26 is started, the filter screen 23 is made to move up and down for 5 minutes by taking the first highest position H as the center at one end of the left vertical rail 21, then the first electric door 212 is opened, the filter screen 23 is made to move up to the second highest position I at one end of the left vertical rail 21, and the okra stems are transferred to the crushing mechanism 3.
Step 4), crushing small sections of okra stems: collecting small sections of okra stems on a material table 34 of a crushing mechanism 3, starting an extrusion assembly 31 and a crushing assembly 32, enabling the extrusion assembly 31 to extend out of the position 10cm above the okra stems, crushing the okra stems, resetting the crushing assembly 32 on the bottom surface of the extrusion assembly 31, forming an extrusion plane with the extrusion assembly 31, and extruding the crushed okra stems to obtain okra tea cakes.
Step 5), sterilizing and drying the okra tea cake: the second electric door 35 is opened, the material table 34 is moved to the drying and sterilizing mechanism 4 from the crushing mechanism 3, then the second electric door 35 is closed, and the okra tea cake on the material table 34 is subjected to drying treatment and sterilizing treatment to obtain the health tea prepared by using okra stems, namely, the dried okra tea cake is drunk, and then the health tea is dried and stored.
It should be noted that the foregoing summary and the detailed description are intended to demonstrate practical applications of the technical solution provided by the present invention, and should not be construed as limiting the scope of the present invention. Various modifications, equivalent alterations, or improvements will occur to those skilled in the art, and are within the spirit and principles of the invention. The scope of the invention is defined by the appended claims.
Claims (5)
1. The device for preparing the health tea by utilizing the regeneration of the waste okra stems is characterized by comprising a cutting mechanism (1), a cleaning mechanism (2), a crushing mechanism (3) and a drying and sterilizing mechanism (4); wherein,
the cutting mechanism (1) comprises a conveying assembly (11), a cutter fixing frame (13) is arranged above the conveying assembly (11), a plurality of cutters (14) which are arranged at equal intervals according to the cutting length of the okra stems of each small section are arranged on the cutter fixing frame (13) towards the conveying assembly (11), a photoelectric receiver (15) is arranged on the side face of the cutter fixing frame (13) positioned on the right side of the cutter (14), an operation track which is consistent with the conveying direction and the conveying speed is arranged on the front side face of the conveying assembly (11), a plurality of photoelectric transmitters (12) according to the total cutting length are arranged on the operation track, and the photoelectric transmitters (12) and the photoelectric receivers (15) are positioned on the same vertical line, so that when each photoelectric transmitter (12) moves to the right lower part of the photoelectric receiver (15), the cutter (14) executes cutting action;
the cleaning mechanism (2) is arranged below the conveying direction of the conveying assembly (11), a left vertical rail (21) and a right vertical rail (22) are respectively arranged on two side walls of the cleaning mechanism (2), the length of the left vertical rail (21) is larger than that of the right vertical rail (22), a filter screen (23) capable of moving up and down is arranged at the bottoms of the left vertical rail (21) and the right vertical rail (22), so that when the filter screen (23) moves up to the maximum, the filter screen (23) is in an inclined state, an ultrasonic generator (24) is arranged at the bottom of the cleaning mechanism (2), a shower head joint (25) and an air inlet joint (26) are arranged at the top position of the left side wall of the cleaning mechanism (2), the shower head joint (25) is communicated with a water tank (27) through a water inlet pipeline, the air inlet joint (26) is connected with an air compressor (28) through an air inlet pipeline, the shower head joint (25) and the air inlet joint (26) are obliquely arranged on the left side wall of the cleaning mechanism (2), the inclination angle of the shower head joint (25) and the air inlet joint (26) is the same as the inclination angle of the filter screen (23) to the maximum, the drain pipeline (29) is connected with the drain pipeline (210) at the bottom of the drain pipeline (2), the discharging pipeline (211) is connected with the left side wall of the crushing mechanism (3), and a first electric door (212) is arranged at the joint of the discharging pipeline (211) and the cleaning mechanism (2);
the top of the crushing mechanism (3) is provided with an extrusion component (31) capable of moving up and down, the extrusion component (31) is sleeved with a crushing component (32) capable of moving up and down, the crushing component (32) is limited on the bottom surface of the extrusion component (31), the extrusion component (31) and the crushing component (32) are connected with a driving motor group (33), the right side wall of the crushing mechanism (3) is provided with an opening, the opening is communicated with the drying and sterilizing mechanism (4), the opening is provided with a second electric door (35) for separating the crushing mechanism (3) from the drying and sterilizing mechanism (4), the bottoms of the crushing mechanism (3) and the drying and sterilizing mechanism (4) are provided with a horizontal rail (36), a material table (34) is arranged on the horizontal rail (36), and the material table (34) moves between the crushing mechanism (3) and the drying and sterilizing mechanism (4) along the horizontal rail (36); the side walls of the crushing mechanism (3) and the drying and sterilizing mechanism (4) on two sides of the horizontal track (36) are provided with induction switches (38), so that when the material table (34) is contacted with the induction switches (38), the second electric door (35) performs closing action.
2. The device for making health tea by using the regeneration of waste okra stems as claimed in claim 1, wherein an infrared sensor (16) for detecting the cutting length of each small okra stem and a push rod assembly (17) for sorting out the okra stems exceeding a long length are installed on the rear side of a conveying assembly (11) positioned on the right side of a cutter (14) and a photoelectric receiver (15), and a waste bin (18) is arranged below the front side of the conveying assembly (11).
3. The device for preparing health tea by using the regeneration of waste okra stems as claimed in claim 1, wherein a cutting-resistant conveyor belt (19) is arranged on the conveying assembly (11).
4. The device for preparing health tea by using the regeneration of waste okra stems as claimed in claim 1, wherein the two ends of the material table (34) are provided with right triangle baffles (37).
5. A method for preparing health tea by using waste okra stems, which is characterized by being realized by the device for preparing health tea by using waste okra stems according to any one of claims 1-4, and comprising the following steps:
step 1), cutting okra stems into sections: according to the cutting length of each small-section okra stem, a cutter (14) and a photoelectric receiver (15) are arranged on a cutter fixing frame (13), the total cutting length is calculated according to the position and the cutting length of the photoelectric receiver (15), a photoelectric transmitter (12) is arranged on the front side surface of a conveying assembly (11) according to the total cutting length, and then a cutting mechanism (1) is started to obtain the small-section okra stem;
step 2), ultrasonically cleaning the small okra stems: collecting small sections of okra stems in a filter screen (23) in a cleaning mechanism (2), spraying water into the cleaning mechanism (2) by a flowering and sprinkling joint (25), and opening an ultrasonic generator (24), wherein the frequency range of ultrasonic waves is 50-80 kHz, and ultrasonic cleaning is carried out for 30-50 minutes;
step 3), draining and transferring small sections of okra stems: opening a drainage pipeline (29), discharging the wastewater after ultrasonic cleaning to a wastewater tank (210), starting a filter screen (23) to move upwards to a first highest position (H) of which both ends are positioned at a right vertical rail (22), standing for 5-10 minutes, starting an air inlet joint (26), enabling the filter screen (23) to move up and down for 5 minutes by taking the first highest position (H) as the center at one end of a left vertical rail (21), opening a first electric door (212), enabling the filter screen (23) to move upwards to a second highest position (I) at one end of the left vertical rail (21), and transferring okra stems to a crushing mechanism (3);
step 4), crushing small sections of okra stems: collecting small sections of okra stems on a material table (34) of a crushing mechanism (3), starting an extrusion assembly (31) and a crushing assembly (32), enabling the extrusion assembly (31) to be located at a position 10cm above the okra stems, enabling the crushing assembly (32) to extend out to crush the okra stems, resetting the crushing assembly (32) on the bottom surface of the extrusion assembly (31), forming an extrusion plane with the extrusion assembly (31), and extruding the crushed okra stems to obtain okra tea cakes;
step 5), sterilizing and drying the okra tea cake: and opening the second electric door (35), enabling the material table (34) to move from the crushing mechanism (3) to the drying and sterilizing mechanism (4), and then closing the second electric door (35), and drying and sterilizing okra tea cakes on the material table (34) to obtain the health tea prepared by using okra stems.
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