CN113414806A - Device and method for preparing health tea by regenerating waste okra stems - Google Patents
Device and method for preparing health tea by regenerating waste okra stems Download PDFInfo
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- CN113414806A CN113414806A CN202110752903.5A CN202110752903A CN113414806A CN 113414806 A CN113414806 A CN 113414806A CN 202110752903 A CN202110752903 A CN 202110752903A CN 113414806 A CN113414806 A CN 113414806A
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- 230000036541 health Effects 0.000 title claims abstract description 33
- 230000001172 regenerating effect Effects 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 12
- 244000269722 Thea sinensis Species 0.000 title abstract 3
- 240000004507 Abelmoschus esculentus Species 0.000 title 1
- 241001075517 Abelmoschus Species 0.000 claims abstract description 155
- 230000007246 mechanism Effects 0.000 claims abstract description 131
- 238000005520 cutting process Methods 0.000 claims abstract description 74
- 238000004140 cleaning Methods 0.000 claims abstract description 52
- 238000001125 extrusion Methods 0.000 claims abstract description 40
- 230000001954 sterilising effect Effects 0.000 claims abstract description 35
- 238000001035 drying Methods 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 241001122767 Theaceae Species 0.000 claims description 42
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000002351 wastewater Substances 0.000 claims description 9
- 238000004659 sterilization and disinfection Methods 0.000 claims description 6
- 238000004064 recycling Methods 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims 1
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- 230000000050 nutritive effect Effects 0.000 description 2
- 229920001282 polysaccharide Polymers 0.000 description 2
- 239000005017 polysaccharide Substances 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 229920000715 Mucilage Polymers 0.000 description 1
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- IQPNAANSBPBGFQ-UHFFFAOYSA-N luteolin Chemical compound C=1C(O)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(O)C(O)=C1 IQPNAANSBPBGFQ-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/09—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/34—Tea substitutes, e.g. matè; Extracts or infusions thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/78—Handling the filter cake in the filter for purposes other than for regenerating for washing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/14—Stamping mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/28—Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
Abstract
The invention provides a device and a method for preparing health tea by regenerating waste okra stems, which comprise a cutting mechanism, a cleaning mechanism, a crushing mechanism and a drying and sterilizing mechanism; the cutting mechanism comprises a conveying assembly and a cutter, the cleaning mechanism is arranged below the conveying assembly, a filter screen capable of moving up and down is arranged in the cleaning mechanism, an ultrasonic generator is arranged at the bottom of the cleaning mechanism, the cleaning mechanism is connected with the crushing mechanism through a discharging pipeline, an extrusion assembly and a crushing assembly capable of moving up and down are arranged at the top of the crushing mechanism, a material table is arranged at the bottom of the crushing mechanism, and the material table moves between the crushing mechanism and the drying and sterilizing mechanism along a horizontal track. According to the invention, the cutting mechanism is arranged to cut the stems of the okra into sections, the cleaning mechanism is used for carrying out ultrasonic cleaning on the stems of the okra, the crushing mechanism is used for crushing and extruding the stems of the okra, and the drying and sterilizing mechanism is used for drying and sterilizing the stems of the okra finally, so that the health tea prepared from the stems of the okra is obtained, and the waste caused by incapability of eating the stems of the okra is reduced.
Description
Technical Field
The invention relates to the technical field of okra stem tea making, in particular to a device and a method for making health tea by regenerating waste okra stems.
Background
Okra is an annual herb plant, which can be used in flowers, leaves, fruits and buds, and is rich in polysaccharides, proteins, free amino acids, minerals and mucilages. With the development of science and technology and the pursuit of people for health, the nutritional value and the medicinal function of the okra are continuously recognized deeply, and the development and utilization prospect of okra resources is more and more extensive. At present, the research and development of the okra mainly comprise research on effective components of the okra, research on origin and planting and cultivation of the okra, the research is mainly focused on seeds and fruits, and because the okra stems cannot be eaten, a large number of okra stems are used as feed, fuel or are abandoned every year, so that resource waste is caused. According to experimental research, the okra stem also contains active ingredients such as polysaccharide, protein, quercetin, luteolin, VC, VB2, VB3, calcium and the like, and is rich in content. Therefore, there is a need to develop a device and a method for recycling and deep processing waste okra stems to fill up the market vacancy.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a device and a method for preparing health tea by regenerating waste okra stems, so as to overcome the defects in the prior art.
In order to achieve the purpose, the invention provides a device for preparing health tea by regenerating waste okra stems, which comprises a cutting mechanism, a cleaning mechanism, a crushing mechanism and a drying and sterilizing mechanism; the cutting mechanism comprises a conveying assembly, a cutter fixing frame is arranged above the conveying assembly, a plurality of cutters which are arranged at equal intervals according to the cutting length of each small section of okra stem are arranged on the cutter fixing frame towards the conveying assembly, a photoelectric receiver is arranged on the side face of the cutter fixing frame positioned on the right side of each cutter, an operation track which is consistent with the conveying direction and the conveying speed is arranged on the front side face of the conveying assembly, a plurality of photoelectric transmitters according to the total cutting length are arranged on the operation track, the photoelectric transmitters and the photoelectric receivers are positioned on the same vertical line, so that when each photoelectric transmitter moves to the position right below the photoelectric receiver, the cutters execute cutting action; the cleaning mechanism is arranged below the conveying direction of the conveying component, a left vertical rail and a right vertical rail are respectively arranged on the two side walls in the cleaning mechanism, the length of the left vertical rail is greater than that of the right vertical rail, filter screens capable of moving up and down are arranged at the bottoms of the left vertical rail and the right vertical rail, when the filter screen moves up to the maximum limit, the filter screen is in an inclined state, the bottom of the cleaning mechanism is provided with an ultrasonic generator, the top position of the left side wall of the cleaning mechanism is provided with a shower head joint and an air inlet joint, the shower head joint is communicated with a water tank through an air inlet pipeline, the air inlet joint is connected with an air compressor through an air inlet pipeline, the bottom position of the left side wall of the cleaning mechanism is connected with a drainage pipeline, the drainage pipeline is connected with a waste water tank, the right side wall of the cleaning mechanism is provided with a discharge pipeline, the discharge pipeline is connected with the left side wall of the crushing mechanism, and the joint of the discharge pipeline and the cleaning mechanism is provided with a first electric door; the extrusion subassembly that can reciprocate is installed at rubbing crusher constructs's top, and the extrusion subassembly endotheca is equipped with the broken subassembly that can reciprocate, and broken subassembly is spacing on extrusion subassembly's bottom surface, and extrusion subassembly and broken subassembly and driving motor group link, rubbing crusher constructs's right side wall and is provided with the opening, the opening is disinfected the mechanism intercommunication with the stoving, the second electrically operated gate that separates rubbing crusher structure and stoving mechanism of disinfecting is installed to the opening part, and rubbing crusher constructs and stoving mechanism's bottom of disinfecting is provided with horizontal track, installs the material platform on the horizontal track, and the material platform moves between rubbing crusher constructs and stoving mechanism of disinfecting along horizontal track.
According to the technical scheme, the cutting mechanism is arranged for cutting the okra stems into sections, the conveying assembly conveys the okra stems to the cutting mechanism, the cutters can be installed according to the cutting length of each small section of okra stem as required, the photoelectric receivers and the photoelectric transmitters are used for realizing the cutting action of the cutters, the cutting is accurate, and the cutting is uniform; the okra stem cleaning machine is characterized in that a cleaning mechanism is arranged for ultrasonically cleaning okra stems, a filter screen in the cleaning mechanism can move up and down to facilitate the water filtering effect after cleaning, the filter screen is arranged on a left vertical rail and a right vertical rail which are different in length, so that the filter screen is in an inclined state when moving up to the maximum limit, and an air inlet joint and an air compressor are arranged to facilitate the feeding of the cleaned okra stems into a crushing mechanism; the okra stem crushing and crushing device is characterized in that a crushing mechanism is arranged for crushing and extruding okra stems, an extrusion assembly and a crushing assembly are arranged at the top of the crushing mechanism, the crushing assembly descends and rotates at a high speed to realize the purpose of crushing the okra stems, the crushing assembly is limited at the bottom of the extrusion assembly to form an extrusion plane for extruding the crushed okra stems, the extrusion and crushing actions can be performed alternately to ensure the crushing effect of the okra stems, and the extrusion assembly plays a role in preventing the okra stems from splashing when the crushing assembly works; the okra stem is dried and sterilized by the drying and sterilizing mechanism, so that the health tea prepared from the okra stems is obtained, and the waste of the okra stems caused by incapability of eating is reduced.
As a further description of the device for preparing health tea by regenerating waste okra stems, according to the present invention, preferably, an infrared sensor for detecting the cutting length of each small segment of okra stem and a push rod assembly for sorting the stems exceeding the length are installed on the rear side surface of the conveying assembly located on the right side of the cutter and the photoelectric receiver, and a waste bin is installed below the front side surface of the conveying assembly.
Through above-mentioned technical scheme, because the length of okra stalk is different, perhaps do not neatly put and put the spaced reason on conveying assembly, can appear actually cutting length when the cutting and be greater than the cutting length that sets up, the cutting length that sets up generally is for follow-up broken length of washing for being convenient for, set up infrared inductor and detect each small segment okra stalk cutting length, be greater than the okra stalk of the cutting length that sets up detecting out actual cutting length, release at the dump bin by push rod assembly. The push rod assembly adopts a structure for realizing the action in the prior art.
As a further description of the apparatus for manufacturing health tea by recycling waste okra stems according to the present invention, it is preferable that a cut-resistant conveyor belt is installed on the conveyor assembly.
Through above-mentioned technical scheme, the resistant cutting conveyer belt of installation guarantees the effective and conveying assembly use of cutting on the conveying assembly.
As a further description of the apparatus for manufacturing health tea by recycling waste okra stems according to the present invention, it is preferable that the shower head joint and the air inlet joint are obliquely installed on the left sidewall of the washing mechanism, and the inclination angles of the shower head joint and the air inlet joint are the same as the inclination angle of the filter screen which is moved up to the maximum.
Through above-mentioned technical scheme, move to furthest on the filter screen and present the tilt state, the convenient okra stalk stem with on the filter screen of wind-force that the air inlet joint provided sends into rubbing crusher to construct. The amount of the stems of the okra on the filter screen, the size of the discharge pipeline and the size of wind power provided by the air inlet connector can be adjusted to ensure that the stems of the okra pass through without blockage according to actual needs.
As a further description of the device for preparing health tea by regenerating waste okra stems according to the present invention, it is preferable that baffles in the shape of a right triangle are disposed at both ends of the material table.
Through above-mentioned technical scheme, be convenient for extrude broken back okra stalk stem on the material platform to can produce the stalk liquid of okra when broken, prevent that its stalk liquid is extravagant, guarantee the nutritive value of broken back okra stalk stem, and the height of baffle is adjusted according to actual need.
As a further description of the apparatus for manufacturing health tea by recycling waste okra stems according to the present invention, it is preferable that the side walls of the crushing mechanism and the drying and sterilizing mechanism at both sides of the horizontal rail are provided with an inductive switch, so that the second electric door performs a closing operation when the material table is in contact with the inductive switch.
Through the technical proposal, the method has the advantages that,
in order to achieve another object of the present invention, the present invention also provides a method for preparing health tea by regenerating waste okra stems, which is characterized in that the method is realized by the device for preparing health tea by regenerating waste okra stems according to any one of claims 1 to 6, and the method comprises the following steps:
step 1), cutting stems of okra into sections: installing a cutter and a photoelectric receiver on a cutter fixing frame according to the cutting length of each small section of okra stem as required, calculating the total cutting length corresponding to the position of the photoelectric receiver and the cutting length, installing a photoelectric transmitter on the front side surface of a conveying assembly according to the total cutting length, and then starting a cutting mechanism to obtain the small section of okra stem;
step 2), ultrasonically cleaning small sections of okra stems: collecting small sections of okra stems in a filter screen in a cleaning mechanism, opening a shower head joint to inject water into the cleaning mechanism, opening an ultrasonic generator, and ultrasonically cleaning for 30-50 minutes, wherein the frequency range of ultrasonic is 50-80 kHz;
step 3), draining and transferring the small sections of okra stems: opening a drainage pipeline, discharging the wastewater subjected to ultrasonic cleaning to a wastewater tank, starting a filter screen to move upwards to a first highest position of a right vertical track at two ends, standing for 5-10 minutes, starting an air inlet joint, enabling the filter screen to move up and down for 5 minutes at one end of a left vertical track by taking the first highest position as a center, then opening a first electric door, enabling the filter screen to move upwards to a second highest position at one end of the left vertical track, and transferring okra stems to a crushing mechanism;
step 4), crushing small sections of okra stems: collecting small sections of okra stems on a material table of a crushing mechanism, starting an extruding component and a crushing component, enabling the extruding component to be 10cm above the okra stems, enabling the crushing component to extend out to crush the okra stems, then resetting the crushing component on the bottom surface of the extruding component to form an extruding plane with the extruding component, and extruding the crushed okra stems to obtain okra tea cakes;
step 5), sterilizing and drying the okra tea cake: and opening the second electric door to enable the material table to be moved to the drying and sterilizing mechanism by the crushing mechanism, then closing the second electric door, and performing drying treatment and sterilization treatment on the okra tea cakes on the material table to obtain the health tea prepared by using the okra stems.
The invention has the following beneficial effects: according to the invention, the cutting mechanism is arranged for cutting the stems of the okra into sections, the cutting mechanism conveys the stems of the okra by the conveying assembly, the cutters can be installed according to the cutting length of each small section of the stems of the okra, the cutting action of the cutters is realized by the photoelectric receiver and the photoelectric transmitter, the cutting is accurate, and the cutting is uniform; the okra stem cleaning machine is characterized in that a cleaning mechanism is arranged for ultrasonically cleaning okra stems, a filter screen in the cleaning mechanism can move up and down to facilitate the water filtering effect after cleaning, the filter screen is arranged on a left vertical rail and a right vertical rail which are different in length, so that the filter screen is in an inclined state when moving up to the maximum limit, and an air inlet joint and an air compressor are arranged to facilitate the feeding of the cleaned okra stems into a crushing mechanism; the okra stem crushing and crushing device is characterized in that a crushing mechanism is arranged for crushing and extruding okra stems, an extrusion assembly and a crushing assembly are arranged at the top of the crushing mechanism, the crushing assembly descends and rotates at a high speed to realize the purpose of crushing the okra stems, the crushing assembly is limited at the bottom of the extrusion assembly to form an extrusion plane for extruding the crushed okra stems, the extrusion and crushing actions can be performed alternately to ensure the crushing effect of the okra stems, and the extrusion assembly plays a role in preventing the okra stems from splashing when the crushing assembly works; the okra stem is dried and sterilized by the drying and sterilizing mechanism, so that the health tea prepared from the okra stems is obtained, and the waste of the okra stems caused by incapability of eating is reduced.
Drawings
Fig. 1 is a schematic structural view of the device for preparing health tea by regenerating waste okra stems according to the present invention.
Fig. 2 is a view showing a state of use of the apparatus for manufacturing health tea by regenerating waste okra stems according to the present invention.
Fig. 3 is a side view of the cutting mechanism of the present invention.
Detailed Description
To further understand the structure, characteristics and other objects of the present invention, the following detailed description is given with reference to the accompanying preferred embodiments, which are only used to illustrate the technical solutions of the present invention and are not to limit the present invention.
As shown in fig. 1 and 2, the device for preparing health tea by regenerating waste okra stems comprises a cutting mechanism 1, a cleaning mechanism 2, a crushing mechanism 3 and a drying and sterilizing mechanism 4.
The cutting mechanism 1 comprises a conveying component 11, a cutter fixing frame 13 is arranged above the conveying component 11, a plurality of cutters 14 which are arranged at equal intervals according to the cutting length of each small section of okra stalk are arranged on the cutter fixing frame 13 towards the conveying component 11, a photoelectric receiver 15 is arranged on the side face of the cutter fixing frame 13 positioned on the right side of each cutter 14, a running track which is consistent with the conveying direction and the conveying speed is arranged on the front side face of the conveying component 11, a plurality of photoelectric transmitters 12 according to the total cutting length are arranged on the running track, and the photoelectric transmitters 12 and the photoelectric receivers 15 are positioned on the same vertical line, so that when each photoelectric transmitter 12 moves to the position right below the photoelectric receiver 15, the cutter 14 executes cutting action.
The cleaning mechanism 2 is arranged below the conveying direction of the conveying component 11, a left vertical rail 21 and a right vertical rail 22 are respectively arranged on two side walls in the cleaning mechanism 2, the length of the left vertical rail 21 is greater than that of the right vertical rail 22, a filter screen 23 capable of moving up and down is arranged at the bottom of the left vertical rail 21 and the right vertical rail 22, so that when the filter screen 23 moves up to the maximum, the filter screen 23 is in an inclined state, an ultrasonic generator 24 is arranged at the bottom of the cleaning mechanism 2, a shower head joint 25 and an air inlet joint 26 are arranged at the top of the left side wall of the cleaning mechanism 2, the shower head joint 25 is communicated with a water tank 27 through a water inlet pipeline, the air inlet joint 26 is connected with an air compressor 28 through an air inlet pipeline, a drainage pipeline 29 is connected at the bottom of the left side wall of the cleaning mechanism 2, the drainage pipeline 29 is connected with a waste water tank 210, and a drainage pipeline 211 is arranged on the right side wall of the cleaning mechanism 2, the discharge pipe 211 is connected with the left side wall of the crushing mechanism 3, and a first electric door 212 is installed at the joint of the discharge pipe 211 and the cleaning mechanism 2.
The top of rubbing crusher constructs 3 is installed and is moved extrusion subassembly 31, and extrusion subassembly 31 endotheca is equipped with the broken subassembly 32 that can move up and down, and broken subassembly 32 is spacing on the bottom surface of extrusion subassembly 31, and extrusion subassembly 31 and broken subassembly 32 are connected with driving motor group 33. Wherein, the outer pole body that extrusion subassembly 31 can set up to be used for the stripper plate of extrusion okra fruit and drive the stripper plate and reciprocate, broken subassembly 32 is used for smashing the okra fruit, broken subassembly 32 can set up to the broken blade of smashing the okra fruit and drive the interior pole body that broken blade reciprocated, broken subassembly 32 descends the high-speed rotatory purpose of realizing smashing the okra stalk of rotation, broken subassembly 32 is spacing to constitute an extrusion plane in extrusion subassembly 31 bottom and extrudees the okra stalk after smashing, the crushing effect of okra stalk can be guaranteed in turn with kibbling action to the extrusion, and broken subassembly 32 is at the during operation, extrusion subassembly 31 is at okra stalk top take the altitude, extrusion subassembly 31 plays the effect that blocks the okra stalk and splash. The right side wall of the crushing mechanism 3 is provided with an opening which is communicated with the drying and sterilizing mechanism 4, and a second electric door 35 which separates the crushing mechanism 3 from the drying and sterilizing mechanism 4 is installed at the opening.
As shown in fig. 3, an infrared sensor 16 for detecting the cutting length of each small section of okra stems and a push rod assembly 17 for sorting out stems exceeding the cutting length are mounted on the rear side of the conveying assembly 11 located on the right side of the cutting knife 14 and the photoelectric receiver 15, and a waste bin 18 is arranged below the front side of the conveying assembly 11. Because the length of okra stalk is different, perhaps do not neatly put and put the spaced reason on conveying assembly, can appear actually cutting length when the cutting and be greater than the cutting length that sets up, the cutting length of setting generally is for follow-up broken length of wasing for being convenient for, sets up infrared inductor and detects each small segment okra stalk cutting length, is detecting out the okra stalk that actual cutting length is greater than the cutting length that sets up, is released at the dump bin by push rod assembly. The push rod assembly adopts a structure for realizing the action in the prior art.
As shown in fig. 1 and 2, a cut-resistant conveyor belt 19 is mounted on the conveying assembly 11 to ensure the cutting efficiency and the use of the conveying assembly 11.
As shown in fig. 1 and 2, the shower head joint 25 and the air intake joint 26 are obliquely installed on the left side wall of the cleaning mechanism 2, the inclination angles of the shower head joint 25 and the air intake joint 26 are the same as the inclination angle of the filter screen 23 which is moved up to the maximum, the filter screen 23 is moved up to the maximum to present an inclined state, and the air force provided by the air intake joint 26 facilitates the okra stalks on the filter screen 23 to be sent to the crushing mechanism 3. The amount of the stems of the okra on the filter screen 23, the size of the discharge pipeline 211 and the wind power provided by the air inlet connector 26 can be adjusted to ensure that the stems of the okra pass through without blockage according to actual requirements.
As shown in fig. 1 and 2, the material table 34 is provided with baffles 37 at both ends thereof. The height of baffle 37 is adjusted according to actual need, is convenient for extrude broken back okra stalk on material platform 34 to can produce the stem liquid of okra when broken, prevent that its stem liquid is extravagant, guarantee the nutritive value of broken back okra stalk.
As shown in fig. 1 and 2, the side walls of the crushing mechanism 3 and the drying and sterilizing mechanism 4 on both sides of the horizontal rail 36 are provided with a sensing switch 38, so that when the material table 34 contacts the sensing switch 38, the second electric door 35 performs a closing action. The position of the material table 34 is obtained by providing the inductive switch 38, and here, only the mutual state relationship between the inductive switch 38 and the second electric door 35 is explained, and the cooperation of the inductive switch 38, the movement of the material table 34, and the opening and closing of the second electric door 35 can be realized by the controller.
The cooperative operation of all the structures and the components can be intelligently realized by the controller, and the application explains the level of mechanical mechanisms and connection relations.
A method for preparing health tea by regenerating waste okra stems is realized by the device for preparing health tea by regenerating waste okra stems, and comprises the following steps:
step 1), cutting stems of okra into sections: according to the requirement, a cutter 14 and a photoelectric receiver 15 are arranged on a cutter fixing frame 13 according to the cutting length of each small section of okra stem, the total cutting length is calculated according to the position of the photoelectric receiver 15 and the cutting length, a photoelectric transmitter 12 is arranged on the front side surface of a conveying assembly 11 according to the total cutting length, and then a cutting mechanism 1 is started to obtain the small section of okra stem.
Step 2), ultrasonically cleaning small sections of okra stems: collecting small sections of okra stems in a filter screen 23 in a cleaning mechanism 2, opening a shower head joint 25 to inject water into the cleaning mechanism 2, opening an ultrasonic generator 24, and ultrasonically cleaning for 30-50 minutes at the frequency range of 50-80 kHz.
Step 3), draining and transferring the small sections of okra stems: opening a drainage pipeline 29, discharging the wastewater after ultrasonic cleaning to a wastewater tank 210, starting the filter screen 23 to move upwards to a first highest position H with two ends of the right vertical rail 22, standing for 5-10 minutes, then starting the air inlet joint 26, enabling the filter screen 23 to move upwards and downwards for 5 minutes at one end of the left vertical rail 21 by taking the first highest position H as a center, then opening a first electric door 212, enabling the filter screen 23 to move upwards to a second highest position I at one end of the left vertical rail 21, and transferring the okra stalks to the crushing mechanism 3.
Step 4), crushing small sections of okra stems: collect the okra stalk stem of segment on rubbing crusher constructs 3's material platform 34, start extrusion subassembly 31 and broken subassembly 32, extrusion subassembly 31 is in okra stalk top 10cm department, and broken subassembly 32 stretches out to carry out the breakage with the okra stalk stem, then broken subassembly 32 resets on extrusion subassembly 31's bottom surface, constitutes an extrusion plane with extrusion subassembly 31, extrudees the okra stalk stem after the breakage, obtains okra tea biscuit.
Step 5), sterilizing and drying the okra tea cake: and opening the second electric door 35 to enable the material table 34 to move to the drying and sterilizing mechanism 4 from the crushing mechanism 3, then closing the second electric door 35, drying and sterilizing the okra tea cakes on the material table 34 to obtain the health tea prepared by using the okra stems, namely the dried okra tea cakes, and making the okra tea cakes to be drunk after being mixed with water, and storing the okra tea cakes in a drying way.
It should be noted that the above summary and the detailed description are intended to demonstrate the practical application of the technical solutions provided by the present invention, and should not be construed as limiting the scope of the present invention. Various modifications, equivalent substitutions, or improvements may be made by those skilled in the art within the spirit and principles of the invention. The scope of the invention is to be determined by the appended claims.
Claims (7)
1. A device for preparing health tea by regenerating waste okra stems is characterized by comprising a cutting mechanism (1), a cleaning mechanism (2), a crushing mechanism (3) and a drying and sterilizing mechanism (4); wherein the content of the first and second substances,
the cutting mechanism (1) comprises a conveying assembly (11), a cutter fixing frame (13) is arranged above the conveying assembly (11), a plurality of cutters (14) which are arranged at equal intervals according to the cutting length of each small section of okra stalk are arranged on the cutter fixing frame (13) towards the conveying assembly (11), a photoelectric receiver (15) is arranged on the side surface of the cutter fixing frame (13) on the right side of each cutter (14), a running track which is consistent with the conveying direction and the conveying speed is arranged on the front side surface of the conveying assembly (11), a plurality of photoelectric transmitters (12) according to the total cutting length are arranged on the running track, and the photoelectric transmitters (12) and the photoelectric receivers (15) are positioned on the same vertical line, so that when each photoelectric transmitter (12) moves to be right below the photoelectric receiver (15), the cutters (14) execute cutting action;
the cleaning mechanism (2) is arranged below the conveying direction of the conveying assembly (11), a left vertical rail (21) and a right vertical rail (22) are respectively arranged on two side walls in the cleaning mechanism (2), the length of the left vertical rail (21) is larger than that of the right vertical rail (22), filter screens (23) capable of moving up and down are arranged at the bottoms of the left vertical rail (21) and the right vertical rail (22), so that when the filter screens (23) move up to the maximum limit, the filter screens (23) are in an inclined state, an ultrasonic generator (24) is arranged at the bottom of the cleaning mechanism (2), a shower head joint (25) and an air inlet joint (26) are arranged at the top of the left side wall of the cleaning mechanism (2), the shower head joint (25) is communicated with a water tank (27) through an air inlet pipeline, the air inlet joint (26) is connected with an air compressor (28) through an air inlet pipeline, a drainage pipeline (29) is connected at the bottom of the left side wall of the cleaning mechanism (2), the drainage pipeline (29) is connected with the waste water tank (210), the right side wall of the cleaning mechanism (2) is provided with a discharge pipeline (211), the discharge pipeline (211) is connected with the left side wall of the crushing mechanism (3), and the joint of the discharge pipeline (211) and the cleaning mechanism (2) is provided with a first electric door (212);
the top of the crushing mechanism (3) is provided with an extrusion component (31) which can move up and down, the extrusion component (31) is internally sleeved with a crushing component (32) which can move up and down, the crushing component (32) is limited on the bottom surface of the extrusion component (31), the extrusion component (31) and the crushing component (32) are connected with a driving motor set (33), the right side wall of the crushing mechanism (3) is provided with an opening, the opening and stoving sterilization mechanism (4) intercommunication, second electrically operated gate (35) of separating rubbing crusher mechanism (3) and stoving sterilization mechanism (4) are installed to the opening part, and rubbing crusher mechanism (3) and the bottom of stoving sterilization mechanism (4) are provided with horizontal track (36), install material platform (34) on horizontal track (36), and material platform (34) are followed horizontal track (36) and are removed between rubbing crusher mechanism (3) and stoving sterilization mechanism (4).
2. The device for manufacturing health tea by regenerating waste okra stems according to claim 1, wherein an infrared sensor (16) for detecting the cutting length of each small section of okra stem and a push rod assembly (17) for sorting out stems exceeding the length are installed at the rear side of the conveying assembly (11) positioned at the right side of the cutting knife (14) and the photoelectric receiver (15), and a waste bin (18) is arranged below the front side of the conveying assembly (11).
3. The apparatus for manufacturing health tea by regenerating waste okra stems according to claim 1, wherein the transfer unit (11) is provided with a cut-resistant transfer belt (19).
4. The apparatus for manufacturing health tea by recycling waste okra stems according to claim 1, wherein the shower head joint (25) and the air intake joint (26) are installed obliquely on the left sidewall of the washing mechanism (2), and the inclination angle of the shower head joint (25) and the air intake joint (26) is the same as the inclination angle of the strainer (23) which is moved up to the maximum.
5. The apparatus for manufacturing health tea by regenerating waste okra stems according to claim 1, wherein the material table (34) is provided with the baffle plates (37) at both ends thereof in the shape of a right triangle.
6. The apparatus for manufacturing health tea by regenerating waste okra stems according to claim 1, wherein the side walls of the crushing mechanism (3) and the drying and sterilizing mechanism (4) at both sides of the horizontal rail (36) are provided with a sensing switch (38), so that the second electric door (35) performs a closing action when the material table (34) contacts the sensing switch (38).
7. A method for preparing health tea by regenerating waste okra stems, which is implemented by the device for preparing health tea by regenerating waste okra stems according to any one of claims 1 to 6, and comprises the following steps:
step 1), cutting stems of okra into sections: according to the requirements, a cutter (14) and a photoelectric receiver (15) are arranged on a cutter fixing frame (13) according to the cutting length of each small section of okra stem, the total cutting length is calculated corresponding to the position of the photoelectric receiver (15) and the cutting length, a photoelectric transmitter (12) is arranged on the front side surface of a conveying assembly (11) according to the total cutting length, and then a cutting mechanism (1) is started to obtain the small section of okra stem;
step 2), ultrasonically cleaning small sections of okra stems: collecting small sections of okra stems in a filter screen (23) in a cleaning mechanism (2), opening a shower head joint (25) to inject water into the cleaning mechanism (2), and opening an ultrasonic generator (24), wherein the frequency range of ultrasonic is 50-80 kHz, and ultrasonic cleaning is carried out for 30-50 minutes;
step 3), draining and transferring the small sections of okra stems: opening a drainage pipeline (29), discharging the wastewater subjected to ultrasonic cleaning to a wastewater tank (210), starting a filter screen (23) to move upwards to a first highest position (H) with two ends of the filter screen both at a right vertical rail (22), standing for 5-10 minutes, then starting an air inlet joint (26), enabling the filter screen (23) to move upwards and downwards for 5 minutes at one end of a left vertical rail (21) by taking the first highest position (H) as a center, then opening a first electric door (212), enabling the filter screen (23) to move upwards to a second highest position (I) at one end of the left vertical rail (21), and transferring okra stalks to a crushing mechanism (3);
step 4), crushing small sections of okra stems: collecting small segments of okra stems on a material table (34) of a crushing mechanism (3), starting an extrusion assembly (31) and a crushing assembly (32), enabling the extrusion assembly (31) to be 10cm above the okra stems, enabling the crushing assembly (32) to stretch out to crush the okra stems, resetting the crushing assembly (32) on the bottom surface of the extrusion assembly (31), forming an extrusion plane with the extrusion assembly (31), and extruding the crushed okra stems to obtain okra tea cakes;
step 5), sterilizing and drying the okra tea cake: and (3) opening the second electric door (35), moving the material table (34) to the drying and sterilizing mechanism (4) through the crushing mechanism (3), then closing the second electric door (35), and performing drying treatment and sterilization treatment on the okra tea cakes on the material table (34) to obtain the health tea prepared by using the okra stems.
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