CN113403794A - Production device for preventing pulling and extending warp and manufacturing method - Google Patents
Production device for preventing pulling and extending warp and manufacturing method Download PDFInfo
- Publication number
- CN113403794A CN113403794A CN202110580263.4A CN202110580263A CN113403794A CN 113403794 A CN113403794 A CN 113403794A CN 202110580263 A CN202110580263 A CN 202110580263A CN 113403794 A CN113403794 A CN 113403794A
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- Prior art keywords
- rolling
- cloth
- base
- fixed connection
- production device
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/08—Rollers therefor
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
Abstract
The invention relates to the field of warp spread manufacture, in particular to a stretch-proof warp spread production device and a manufacture method, which comprises a base, wherein the upper end of the base is provided with a rotatable rolling structure, one side of the rolling structure is provided with a drying structure capable of drying cloth, one side of the drying structure is provided with a cleaning structure capable of blowing, one side of the cleaning structure is provided with a rolling structure capable of rolling the cloth, and one side of the base is provided with a rolling structure capable of finishing the cloth. The cloth is cleaned, so that not only can dust on the surface of the cloth be cleaned, but also the cloth can be cooled.
Description
Technical Field
The invention relates to the field of warp spread production, in particular to a stretch-proof warp spread production device and a production method.
Background
The warp knitted fabric is knitted or woven through a warp knitting textile process. One or more parallel yarns are fed from a textile machine in the warp direction and knitted into what is known as a warp knit fabric. In the form of loop-forming yarns, are referred to as warp knits. The warp-knitted fabric is mainly used for swimwear, underwear and sportswear, and is relatively rarely applied to fashion. With the continuous promotion of science and technology to the warp knitting industry, the warp knitting products are developing towards diversification, high-grade and functional directions, and the application range is also continuously expanded. Meanwhile, the diversification of the style of the fashionable dress requires the diversification of the fabric varieties, and opens up a great space for the wide application of the warp-knitted fabric in the fashionable dress.
At present, most of the production warp is directly collected during the process of spreading, and a series of processing operations are not carried out, so that a stretch-resistant spread production device and a production method are provided.
Disclosure of Invention
The present invention is directed to a stretch-resistant pervasive production device and method for making the same that solve the problems set forth above in the background art.
In order to achieve the purpose, the anti-pulling production device distributed all over and the manufacturing method thereof comprise a base, wherein a rotatable rolling structure is arranged at the upper end of the base, a drying structure capable of drying cloth is arranged on one side of the rolling structure, a cleaning structure capable of blowing air is arranged on one side of the drying structure, a rolling structure capable of rolling the cloth is arranged on one side of the cleaning structure, and a rolling structure capable of arranging the cloth is arranged on one side of the base.
Preferably, the rolling structure includes first gyro wheel, mount and second gyro wheel, mount fixed connection is in the upper end of base, first gyro wheel rotates to be connected between the mount, the second gyro wheel rotates to be connected between the mount, through the rotation of first gyro wheel and second gyro wheel, can arrange in order the cloth of having worked out, makes it level and more smooth.
Preferably, the stoving structure includes the stoving case, the pulley, hot plate and fixed column, the stoving case passes through fixed column fixed connection in the top of base, pulley fixed mounting is in the inside of stoving case, hot plate fixed connection is on the inner wall of stoving case, the quantity of fixed column is four, the quantity of hot plate is a plurality of, and the cloth passes through the pulley and rolls in the stoving incasement portion, under the heating of hot plate, can dry the moisture in the cloth, makes it become dry, the rolling of the cloth of being convenient for.
Preferably, the clearance structure includes air outlet, spliced pole, motor and fan, spliced pole fixed connection is in the top of base, air outlet threaded connection is in the upper end of spliced pole, motor fixed mounting is in the inside of base, fan fixed connection is in the upper end of motor, the quantity of clearance structure is two, and rotation through the motor can drive the fan and rotate to produce powerful wind-force, clear up the cloth, not only can clear up the dust on cloth surface, can also give the cloth cooling.
Preferably, the winding structure includes rolling box, inverter motor, carousel and rolling stick, rolling box fixed mounting is in one side of clearance structure, inverter motor fixed mounting is in the inside of rolling box, the carousel rotates the one side of connecting at inverter motor, rolling stick fixed connection can drive the rolling stick through inverter motor's rotation and rotate in one side of carousel to carry out the rolling, unusual convenience to the cloth.
Preferably, the rolling structure comprises a support frame, a connecting plate, long rollers and a connecting shaft, the support frame is installed on one side of the base, the connecting plate is fixedly connected above the support frame, the long rollers are rotatably connected between the connecting plates through the connecting shaft, and cloth rolls between the long rollers, so that the leveling speed of the cloth can be increased, and preparation is made for later operation.
Preferably, the manufacturing method comprises the following steps:
s1, winding the raw material, making the raw yarn from the spinning factory into cheese with larger capacity, and inspecting the yarn. Removing yarn defects, and winding the yarns into uniform and firm bobbins under certain tension so as to ensure that the warp tension is consistent during warping;
s2, warping the material, and uniformly winding a certain number of warps onto a warp beam in parallel according to the specified length according to the process design requirement;
s3, weaving warp yarns and weft yarns throughout, and weaving the warp yarns and the weft yarns into the base cloth through weaving, wherein the warp yarns and the weft yarns are composed of silk, cotton and plant fibers;
s4, performing immersion cleaning and bleaching, namely putting the base cloth woven in the S3 into a water vat for immersion cleaning, adding a bleaching agent, wherein the amount of the bleaching agent is two percent of the weight of the cloth, and the immersion cleaning time is 2-3 hours;
s5, dyeing the cloth, namely putting the base cloth in the S4 into a dye vat for dyeing, wherein the dyeing time is 7-8 hours;
and S6, forming the cloth, namely rolling the dyed cloth up and down through a rolling structure, rolling the dyed cloth through the rolling structure, and finally rolling and forming the dyed cloth in a rolling box, wherein the dyed cloth can be made into the cloth with all the warps spread all over through the steps.
Preferably, the cutting structure includes the motor casing, driving motor, spliced pole A, two-way screwed pipe and knife rest, motor casing fixed connection is in the top of base, driving motor fixed mounting is in the inside of motor casing, spliced pole A fixed connection is at the top of motor casing, two-way screwed pipe fixed connection is in driving motor's top, two-way screwed pipe does not contact with spliced pole A's top, spliced pole A's surface is seted up flutedly, knife rest and two-way screwed pipe threaded connection can drive two-way screwed pipe through driving motor's rotation and rotate to can drive the knife rest and remove, cut the cloth.
Preferably, shock-absorbing structure includes the supporting shoe, fixed plate and damping spring, supporting shoe fixed connection is at the lower extreme of rolling structure, fixed plate fixed connection is on the inner wall of supporting shoe, damping spring fixed connection is between the fixed plate, damping structure's quantity is a plurality of, has had fixed plate and damping spring to prevent that vibrations from producing the influence to the rolling.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, through the rotation of the first roller and the second roller, the woven cloth can be arranged to be smoother and smoother, the cloth can roll in the drying box through the pulleys, the moisture in the cloth can be dried under the heating of the heating plate, the cloth becomes dry, the cloth can be conveniently rolled, the fan can be driven to rotate through the rotation of the motor, so that strong wind power is generated, the cloth can be cleaned, not only dust on the surface of the cloth can be cleaned, but also the temperature of the cloth can be reduced, the rolling rod can be driven to rotate through the rotation of the variable frequency motor, and the cloth can be conveniently rolled.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the interior plan of the drying structure;
FIG. 3 is a schematic plan view of a cleaning structure;
FIG. 4 is a schematic internal plan view of a rolling structure;
FIG. 5 is a generalized fabrication flow diagram;
FIG. 6 is a schematic internal plan view of a cutting structure;
fig. 7 is an internal plan view of the shock-absorbing structure.
In the figure: 1. a base; 2. a rolling structure; 3. a drying structure; 4. cleaning the structure; 5. a winding structure; 6. a scrolling structure; 7. cutting the structure; 8. a shock-absorbing structure; 21. a first roller; 22. a fixed mount; 23. a second roller; 31. a drying box; 32. a pulley; 33. heating plates; 34. fixing a column; 41. an air outlet; 42. connecting columns; 43. a motor; 44. a fan; 51. a rolling box; 52. a variable frequency motor; 53. a turntable; 54. rolling up the rod; 61. a support frame; 62. a connecting plate; 63. a long roller; 64. a connecting shaft; 71. a motor housing; 72. a drive motor; 73. connecting a column A; 74. a bidirectional threaded pipe; 75. a tool holder; 81. a support block; 82. a fixing plate; 83. a shock absorbing spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the stretch-resistant pervasive production device and the manufacturing method thereof shown in the drawings include a base 1, a rotatable rolling structure 2 is arranged at the upper end of the base 1, a drying structure 3 capable of drying cloth is arranged on one side of the rolling structure 2, a cleaning structure 4 capable of blowing is arranged on one side of the drying structure 3, a rolling structure 5 capable of rolling the cloth is arranged on one side of the cleaning structure 4, and a rolling structure 6 capable of arranging the cloth is arranged on one side of the base 1.
The rolling structure 2 comprises a first roller 21, a fixing frame 22 and a second roller 23, the fixing frame 22 is fixedly connected to the upper end of the base 1, the first roller 21 is rotatably connected between the fixing frames 22, and the second roller 23 is rotatably connected between the fixing frames 22.
Winding structure 5 includes rolling box 51, inverter motor 52, carousel 53 and rolling stick 54, rolling box 51 fixed mounting is in one side of clearance structure 4, inverter motor 52 fixed mounting is in the inside of rolling box 51, carousel 53 rotates the one side of connecting at inverter motor 52, rolling stick 54 fixed connection is in one side of carousel 53.
The rolling structure 6 comprises a support frame 61, a connecting plate 62, a long roller 63 and a connecting shaft 64, wherein the support frame 61 is installed on one side of the base 1, the connecting plate 62 is fixedly connected above the support frame 61, and the long roller 63 is rotatably connected between the connecting plates 62 through the connecting shaft 64.
The manufacturing method comprises the following steps:
s1, winding the raw material, making the raw yarn from the spinning factory into cheese with larger capacity, and inspecting the yarn. Removing yarn defects, and winding the yarns into uniform and firm bobbins under certain tension so as to ensure that the warp tension is consistent during warping;
s2, warping the material, and uniformly winding a certain number of warps onto a warp beam in parallel according to the specified length according to the process design requirement;
s3, weaving warp yarns and weft yarns throughout, and weaving the warp yarns and the weft yarns into the base cloth through weaving, wherein the warp yarns and the weft yarns are composed of silk, cotton and plant fibers;
s4, performing immersion cleaning and bleaching, namely putting the base cloth woven in the S3 into a water vat for immersion cleaning, adding a bleaching agent, wherein the amount of the bleaching agent is two percent of the weight of the cloth, and the immersion cleaning time is 2-3 hours;
s5, dyeing the cloth, namely putting the base cloth in the S4 into a dye vat for dyeing, wherein the dyeing time is 7-8 hours;
and S6, forming the cloth, namely rolling the dyed cloth up and down through the rolling structure 6, rolling the dyed cloth through the rolling structure 2, and finally rolling and forming the dyed cloth in the rolling box 51.
Cutting structure 7 includes motor casing 71, driving motor 72, spliced pole A73, two-way screwed pipe 74 and knife rest 75, motor casing 71 fixed connection is in the top of base 1, driving motor 72 fixed mounting is in the inside of motor casing 71, spliced pole A73 fixed connection is at the top of motor casing 71, two-way screwed pipe 74 fixed connection is in the top of driving motor 72, two-way screwed pipe 74 does not contact with spliced pole A73's top, spliced pole A73's surface is seted up flutedly, knife rest 75 and two-way screwed pipe 74 threaded connection.
The damping structure 8 comprises a supporting block 81, a fixing plate 82 and damping springs 83, the supporting block 81 is fixedly connected to the lower end of the winding structure 5, the fixing plate 82 is fixedly connected to the inner wall of the supporting block 81, the damping springs 83 are fixedly connected between the fixing plates 82, and the damping structures 8 are multiple in number.
In the scheme: the user must first make the raw yarn from the spinning mill into a bobbin with a larger capacity and inspect the yarn. The method comprises the steps of removing yarn defects, winding yarns into uniform and firm bobbins under certain tension so as to enable the tension of warp yarns to be consistent during warping, then winding a certain number of warp yarns onto a warp beam in parallel and uniformly according to the process design requirement, then weaving the warp yarns and weft yarns into base cloth through a weaving machine, bleaching and dyeing, finally carrying out flattening treatment through a rolling structure 2, carrying out drying treatment through a drying structure 3, and finally winding the base cloth by a winding structure 5, so that the warp yarns are spread all over to be manufactured.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A stretch-resistant pervasive production device and a manufacturing method thereof, which comprises a base (1) and is characterized in that: the cloth drying machine is characterized in that a rotatable rolling structure (2) is arranged at the upper end of the base (1), a drying structure (3) capable of drying cloth is arranged on one side of the rolling structure (2), a cleaning structure (4) capable of blowing air is installed on one side of the drying structure (3), a winding structure (5) capable of winding cloth is arranged on one side of the cleaning structure (4), a rolling structure (6) capable of arranging cloth is arranged on one side of the base (1), a cutting structure (7) is arranged at the upper end of the base (1), and a damping structure (8) is installed at the lower end of the winding structure (5).
2. A stretch resistant pervasive production device and method of manufacture as claimed in claim 1, wherein: the rolling structure (2) comprises a first roller (21), a fixing frame (22) and a second roller (23), the fixing frame (22) is fixedly connected to the upper end of the base (1), the first roller (21) is rotatably connected between the fixing frame (22), and the second roller (23) is rotatably connected between the fixing frame (22).
3. A stretch resistant pervasive production device and method of manufacture as claimed in claim 1, wherein: drying structure (3) are including stoving case (31), pulley (32), hot plate (33) and fixed column (34), stoving case (31) are through fixed column (34) fixed connection in the top of base (1), pulley (32) fixed mounting is in the inside of stoving case (31), hot plate (33) fixed connection is on the inner wall of stoving case (31), the quantity of fixed column (34) is four, the quantity of hot plate (33) is a plurality of.
4. A stretch resistant pervasive production device and method of manufacture as claimed in claim 1, wherein: clearance structure (4) include air outlet (41), spliced pole (42), motor (43) and fan (44), spliced pole (42) fixed connection is in the top of base (1), air outlet (41) threaded connection is in the upper end of spliced pole (42), motor (43) fixed mounting is in the inside of base (1), fan (44) fixed connection is in the upper end of motor (43), the quantity of clearance structure (4) is two.
5. A stretch resistant pervasive production device and method of manufacture as claimed in claim 1, wherein: winding structure (5) are including rolling box (51), inverter motor (52), carousel (53) and rolling stick (54), rolling box (51) fixed mounting is in one side of clearance structure (4), inverter motor (52) fixed mounting is in the inside of rolling box (51), carousel (53) rotate and connect the one side at inverter motor (52), rolling stick (54) fixed connection is in the one side of carousel (53).
6. A stretch resistant pervasive production device and method of manufacture as claimed in claim 1, wherein: the rolling structure (6) comprises a support frame (61), a connecting plate (62), a long rolling shaft (63) and a connecting shaft (64), wherein the support frame (61) is installed on one side of the base (1), the connecting plate (62) is fixedly connected above the support frame (61), and the long rolling shaft (63) is rotatably connected between the connecting plate (62) through the connecting shaft (64).
7. A stretch resistant pervasive production device and method of manufacture as claimed in claim 1, the method of manufacture including the steps of:
s1, winding the raw material, making the raw yarn from the spinning factory into cheese with larger capacity, and inspecting the yarn. Removing yarn defects, and winding the yarns into uniform and firm bobbins under certain tension so as to ensure that the warp tension is consistent during warping;
s2, warping the material, and uniformly winding a certain number of warps onto a warp beam in parallel according to the specified length according to the process design requirement;
s3, weaving warp yarns and weft yarns throughout, and weaving the warp yarns and the weft yarns into the base cloth through weaving, wherein the warp yarns and the weft yarns are composed of silk, cotton and plant fibers;
s4, performing immersion cleaning and bleaching, namely putting the base cloth woven in the S3 into a water vat for immersion cleaning, adding a bleaching agent, wherein the amount of the bleaching agent is two percent of the weight of the cloth, and the immersion cleaning time is 2-3 hours;
s5, dyeing the cloth, namely putting the base cloth in the S4 into a dye vat for dyeing, wherein the dyeing time is 7-8 hours;
and S6, forming the cloth, namely rolling the dyed cloth up and down through a rolling structure (6), rolling through a rolling structure (2), and finally rolling and forming in a rolling box (51).
8. A stretch resistant pervasive production device and method of manufacture as claimed in claim 1, wherein: cutting structure (7) includes motor casing (71), driving motor (72), spliced pole A (73), two-way screwed pipe (74) and knife rest (75), motor casing (71) fixed connection is in the top of base (1), driving motor (72) fixed mounting is in the inside of motor casing (71), spliced pole A (73) fixed connection is at the top of motor casing (71), two-way screwed pipe (74) fixed connection is in the top of driving motor (72), two-way screwed pipe (74) do not contact with the top of spliced pole A (73), the surface of spliced pole A (73) is seted up flutedly, knife rest (75) and two-way screwed pipe (74) threaded connection.
9. A stretch resistant pervasive production device and method of manufacture as claimed in claim 1, wherein: shock-absorbing structure (8) are including supporting shoe (81), fixed plate (82) and damping spring (83), supporting shoe (81) fixed connection is at the lower extreme of rolling structure (5), fixed plate (82) fixed connection is on the inner wall of supporting shoe (81), damping spring (83) fixed connection is between fixed plate (82), the quantity of damping structure (8) is a plurality of.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110580263.4A CN113403794A (en) | 2021-05-26 | 2021-05-26 | Production device for preventing pulling and extending warp and manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110580263.4A CN113403794A (en) | 2021-05-26 | 2021-05-26 | Production device for preventing pulling and extending warp and manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113403794A true CN113403794A (en) | 2021-09-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110580263.4A Pending CN113403794A (en) | 2021-05-26 | 2021-05-26 | Production device for preventing pulling and extending warp and manufacturing method |
Country Status (1)
| Country | Link |
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| CN (1) | CN113403794A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107558153A (en) * | 2017-09-22 | 2018-01-09 | 湖州吾腾新材料有限公司 | A kind of chemical fabric dries automatic cutting winder |
| CN210527967U (en) * | 2019-07-23 | 2020-05-15 | 浙江裕汝纺织有限公司 | Cloth coiling mechanism that textile production used |
| CN211316866U (en) * | 2019-11-15 | 2020-08-21 | 吴文彬 | Drying equipment for cotton-spun cloth |
| CN211571104U (en) * | 2019-12-11 | 2020-09-25 | 苏州伯恪文化科技有限公司 | Leveling device is used in fabrics processing |
| CN212049694U (en) * | 2018-11-12 | 2020-12-01 | 河北鹏森塑料制品有限公司 | Special cloth rolling machine for eyelet fabric |
| CN212823892U (en) * | 2020-09-14 | 2021-03-30 | 广州市远威实业有限公司 | Lathe for processing turning parts |
| CN112623824A (en) * | 2020-12-30 | 2021-04-09 | 海宁市启程智能装备有限公司 | Rolling storage device is used in production of warp knitting cloth |
| CN213201765U (en) * | 2020-08-11 | 2021-05-14 | 湖州泰航纺织股份有限公司 | Low balling-up warp knitted fabric processing stores up cloth equipment |
-
2021
- 2021-05-26 CN CN202110580263.4A patent/CN113403794A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107558153A (en) * | 2017-09-22 | 2018-01-09 | 湖州吾腾新材料有限公司 | A kind of chemical fabric dries automatic cutting winder |
| CN212049694U (en) * | 2018-11-12 | 2020-12-01 | 河北鹏森塑料制品有限公司 | Special cloth rolling machine for eyelet fabric |
| CN210527967U (en) * | 2019-07-23 | 2020-05-15 | 浙江裕汝纺织有限公司 | Cloth coiling mechanism that textile production used |
| CN211316866U (en) * | 2019-11-15 | 2020-08-21 | 吴文彬 | Drying equipment for cotton-spun cloth |
| CN211571104U (en) * | 2019-12-11 | 2020-09-25 | 苏州伯恪文化科技有限公司 | Leveling device is used in fabrics processing |
| CN213201765U (en) * | 2020-08-11 | 2021-05-14 | 湖州泰航纺织股份有限公司 | Low balling-up warp knitted fabric processing stores up cloth equipment |
| CN212823892U (en) * | 2020-09-14 | 2021-03-30 | 广州市远威实业有限公司 | Lathe for processing turning parts |
| CN112623824A (en) * | 2020-12-30 | 2021-04-09 | 海宁市启程智能装备有限公司 | Rolling storage device is used in production of warp knitting cloth |
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