CN113403148A - 一种paste罐清洗剂及制备方法和清洗方法 - Google Patents
一种paste罐清洗剂及制备方法和清洗方法 Download PDFInfo
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- 238000004140 cleaning Methods 0.000 title claims abstract description 31
- 239000012459 cleaning agent Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000002360 preparation method Methods 0.000 title abstract description 7
- 239000012634 fragment Substances 0.000 claims abstract description 42
- 238000003756 stirring Methods 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims abstract description 14
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 claims abstract description 12
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 10
- 229910000029 sodium carbonate Inorganic materials 0.000 claims abstract description 8
- 239000011734 sodium Substances 0.000 claims abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000000926 separation method Methods 0.000 claims abstract description 5
- 239000006148 magnetic separator Substances 0.000 claims abstract description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 26
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 19
- 239000003995 emulsifying agent Substances 0.000 claims description 13
- 239000002904 solvent Substances 0.000 claims description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 239000003513 alkali Substances 0.000 claims description 8
- 239000003945 anionic surfactant Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 6
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- -1 olefin sulfonate Chemical class 0.000 claims description 5
- KWYUFKZDYYNOTN-UHFFFAOYSA-M potassium hydroxide Inorganic materials [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 5
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 claims description 4
- CUVLMZNMSPJDON-UHFFFAOYSA-N 1-(1-butoxypropan-2-yloxy)propan-2-ol Chemical compound CCCCOCC(C)OCC(C)O CUVLMZNMSPJDON-UHFFFAOYSA-N 0.000 claims description 3
- 125000005227 alkyl sulfonate group Chemical group 0.000 claims description 3
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 3
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 claims description 3
- 239000000194 fatty acid Substances 0.000 claims description 3
- 229930195729 fatty acid Natural products 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- CUDYYMUUJHLCGZ-UHFFFAOYSA-N 2-(2-methoxypropoxy)propan-1-ol Chemical compound COC(C)COC(C)CO CUDYYMUUJHLCGZ-UHFFFAOYSA-N 0.000 claims description 2
- DUIOKRXOKLLURE-UHFFFAOYSA-N 2-octylphenol Chemical compound CCCCCCCCC1=CC=CC=C1O DUIOKRXOKLLURE-UHFFFAOYSA-N 0.000 claims description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 2
- 238000005406 washing Methods 0.000 abstract description 6
- 230000003749 cleanliness Effects 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 3
- 229910052742 iron Inorganic materials 0.000 abstract 1
- 229910000679 solder Inorganic materials 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 239000004094 surface-active agent Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 239000000843 powder Substances 0.000 description 4
- 238000005476 soldering Methods 0.000 description 4
- 230000004907 flux Effects 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- KWKXNDCHNDYVRT-UHFFFAOYSA-N dodecylbenzene Chemical group CCCCCCCCCCCCC1=CC=CC=C1 KWKXNDCHNDYVRT-UHFFFAOYSA-N 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
- C11D1/28—Sulfonation products derived from fatty acids or their derivatives, e.g. esters, amides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D9/00—Chemical paint or ink removers
- C09D9/005—Chemical paint or ink removers containing organic solvents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D9/00—Chemical paint or ink removers
- C09D9/04—Chemical paint or ink removers with surface-active agents
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
- C11D1/14—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aliphatic hydrocarbons or mono-alcohols
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
- C11D1/22—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/044—Hydroxides or bases
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/10—Carbonates ; Bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/2068—Ethers
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3703—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3707—Polyethers, e.g. polyalkyleneoxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0217—Mechanical separating techniques; devices therefor
- B29B2017/0237—Mechanical separating techniques; devices therefor using density difference
- B29B2017/0244—Mechanical separating techniques; devices therefor using density difference in liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0268—Separation of metals
- B29B2017/0272—Magnetic separation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/0476—Cutting or tearing members, e.g. spiked or toothed cylinders or intermeshing rollers
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
- C11D2111/20—Industrial or commercial equipment, e.g. reactors, tubes or engines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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- Y02W30/62—Plastics recycling; Rubber recycling
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- Environmental & Geological Engineering (AREA)
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Abstract
本发明涉及化学清洗领域，提供一种paste罐清洗剂，主要含有下述重量百分比的组分：二乙二醇丁醚含量5％，十二烷基苯磺酸钠含量2％，OP‑10含量3％，Na2CO3含量8％，水含量82％；上述清洗剂制备方法为：室温下先把Na2CO3溶于水中搅拌，再加入二乙二醇丁醚、十二烷基苯磺酸钠搅拌，最后加入OP‑10。采用上述清洗剂清洗paste罐的清洗方法为：Paste罐撕碎分解后送入预洗池，预洗池中加入上述清洗剂，预洗后的碎片进入磁选机中将铁屑分离，碎片送入破碎机中剪切成塑料碎片，然后进入强力摩擦机、进入沉浮分离水槽进行分离和清洗，脱水后的塑料碎片为成品。有益效果：最终paste罐清洁度提升48％左右，整个生产线清洗剂使用量减少30％，清洗速度提升30‑40％。
Description
技术领域
本发明涉及化学清洗领域，具体涉及一种paste罐清洗剂及制备方法和清洗方法。
背景技术
焊锡膏，英文名solder paste，焊锡膏是伴随着SMT(英文全称为Surface MountTechnology，是目前电子组装行业里最流行的一种技术和工艺。)应运而生的一种新型焊接材料，是由焊锡粉、助焊剂以及其它的表面活性剂、触变剂等加以混合，形成的膏状混合物。主要用于SMT行业印制电路板表面电阻、电容、IC等电子元器件的焊接。
焊宝又称助焊膏，是一种特殊的黏稠状助焊剂，其内部成分比较复杂，焊宝是制作焊锡膏的一种重要物质，在焊锡膏中的质量比一般占到10％左右，剩余的90％则为焊料合金粉末，焊宝和焊锡粉通过特殊工艺混合后就成为焊锡膏。
使用后的paste储罐回收利用时，由于罐内残留大量油脂、油墨，因此需要对其清洗。目前生产上加入洗衣粉去残留，去污效果不理想，泡沫多，且paste储罐与其他储罐混合清洗还会污染其他产品，造成其它产品品质降低，难以销售等问题，生产人员反应，加热可改善油溶效果，但车间加热条件不满足。
因此需重新研制一种新的清洗剂单独用于paste罐洗涤。
发明内容
本发明的目的是提供一种专用于paste罐洗涤的清洗剂，清洗效果好，使用量小、清洗速度快。
本发明的技术方案如下：
一种paste罐清洗剂，主要含有下述重量百分比的组分：
高沸点醇醚溶剂3-10％；
阴离子表面活性剂1-10％；
乳化剂1-5％；
碱6-10％；
余量为水；
进一步，高沸点醇醚溶剂为二乙二醇乙醚、二乙二醇丁醚、二丙二醇甲醚、二丙二醇丁醚中的任意一种或任意多种的混合；
阴离子表面活性剂为十二烷基苯磺酸钠、醇硫酸盐、烯烃磺酸盐、仲烷基磺酸盐、磺基脂肪酸酯盐中的任意一种或任意多种的混合；
乳化剂为异构醇聚氧乙烯醚EH-6、辛基酚聚氧乙烯醚OP-10中的任意一种或两者的混合；
所述碱为NaOH、KOH或Na2CO3中的一种；
作为优选，高沸点醇醚溶剂为二乙二醇丁醚，阴离子表面活性剂为十二烷基苯磺酸钠，乳化剂为OP-10，碱为Na2CO3；
进一步，二乙二醇丁醚重量百分比3-10％，十二烷基苯磺酸钠重量百分比1-10％，OP-10重量百分比1-5％，Na2CO3重量百分比6-10％，余量为水；
作为优选，二乙二醇丁醚含量5％，十二烷基苯磺酸钠含量2％，OP-10含量3％，Na2CO3含量8％，水含量82％；
本paste罐清洗剂制备方法为：
常温下，先把碱溶于水中，搅拌溶解，然后加入高沸点醇醚溶剂、阴离子表面活性剂搅拌，最后加入乳化剂搅拌均匀；
进一步，选用优选的组分，制备paste罐清洗剂的方法为：
常温下，先把Na2CO3溶于水中，搅拌溶解，然后加入二乙二醇丁醚、十二烷基苯磺酸钠搅拌，最后加入OP-10搅拌均匀；
采用上述清洗剂清洗paste罐的清洗方法为：
Paste罐自动进料至四周撕碎机内，分解成宽度2cm，长度25cm的塑料碎片，撕碎出的塑料碎片由输送机送入到预洗池中，预洗池中加入上述清洗剂，将塑料碎片上附着的残留物进行稀释清洗，预洗后的塑料碎片进入到磁选机中，将铁质碎屑从塑料碎片中分离出来，塑料碎片送入破碎机中，破碎机将大块的塑料碎片进一步剪切成小的塑料碎片，粒径小于2cm，然后进入强力摩擦机，强力摩擦机对物料表面残留物再次进行剥离，清除表面剩余的残留物，摩擦后的塑料进入沉浮分离水槽，对破碎后的塑料碎片和杂质再次进行分离和清洗，脱水后的塑料碎片作为成品进行包装待售。
本发明的有益效果：
本发明paste罐清洗剂对焊锡膏包装桶残留的焊锡膏具有较好的清洗作用，在工业生产线上多次循环使用，效果依然较好。
本发明paste罐清洗剂用在废包装桶破碎清洗上，塑料产品由杂色提升为氧化白，其色相好，有利于提高公司的收益。
采用本发明制备paste罐清洗剂的制备方法，防止了配制过程中发生乳化现象。
Paste罐经过预清洗后再进入生产线，防止污染整个清洗线的清洗剂，以免其它产品受污染后降为杂色销售价格降低。预清洗过程使用本清洗剂后，paste罐清洁度提升48％左右，整个生产线清洗剂使用量减少30％，清洗速度提升30-40％，物料出厂速度也有所提升，因此增加了经济效益。
采用本发明清洗Paste罐的清洗方法，步骤简单就能把Paste罐清洗的非常干净，时间短，成效显著。
进一步，由于设置两级沉浮分离+高速脱水工序，以保证资源化产物塑料碎片表面洁净度。
具体实施方式
以下对本发明的原理和特征进行描述，所举实例只用于解释本发明，并非用于限定本发明的范围。
实施例1
常温下，称取100g的Na2CO3溶于820g的水中，搅拌溶解，然后加入高沸点醇醚溶剂二丙二醇丁醚30g，表面活性剂磺基脂肪酸酯盐10g搅拌，最后加入乳化剂异构醇聚氧乙烯醚EH-6用量50g，搅拌均匀。
实施例2
常温下，称取60g的KOH溶于780g的水中，搅拌溶解，然后加入高沸点醇醚溶剂二乙二醇丁醚50g，表面活性剂仲烷基磺酸盐100g搅拌，最后加入乳化剂OP-10用量10g，搅拌均匀。
实施例3
常温下，称取80g的NaOH溶于740g的水中，搅拌溶解，然后加入高沸点醇醚溶剂二乙二醇乙醚、二乙二醇丁醚共100g，表面活性剂十二烷基苯磺酸钠50g搅拌，最后加入异构醇聚氧乙烯醚EH-6用量30g，搅拌均匀。
实施例4
常温下，称取高沸点醇醚溶剂二乙二醇丁醚30g，表面活性剂十二烷基苯磺酸钠10g，乳化剂OP-10用量50g，Na2CO3用量100g，水810g，常温下搅拌均匀。
实施例5
常温下，称取60g的Na2CO3溶于730g的水中，搅拌溶解，然后加入高沸点醇醚溶剂二乙二醇丁醚100g，表面活性剂十二烷基苯磺酸钠100g搅拌，最后加入乳化剂OP-10用量10g，搅拌均匀。
实施例6
常温下，称取80g的Na2CO3溶于820g的水中，搅拌溶解，然后加入高沸点醇醚溶剂二乙二醇丁醚50g，表面活性剂十二烷基苯磺酸钠20g搅拌，最后加入乳化剂OP-10用量30g，搅拌均匀；
将上述实施例1-6，应用于实际生产中，并对清洗效果进行记录：
进一步，上述清洗的步骤为：
首先，Paste罐自动进料至四周撕碎机内，分解成宽度约2cm左右，长度25cm左右的塑料碎片，撕碎出的塑料碎片由输送机送入到预洗池中；预洗池中加入上述清洗剂，将塑料碎片上附着的残留物进行稀释清洗，预洗后的塑料碎片进入到磁选机中，将铁质碎屑从塑料碎片中分离出来，塑料碎片送入破碎机中，破碎机将大块的塑料碎片进一步剪切成小的塑料碎片，粒径小于2cm，然后进入强力摩擦机，强力摩擦机对物料表面残留物再次进行剥离，清除表面剩余的残留物，摩擦后的塑料进入沉浮分离水槽，对破碎后的塑料碎片和杂质再次进行分离和清洗，脱水后的塑料碎片作为成品进行包装待售。
经上述过程处理后的Paste罐塑料碎片被清洗干净，无残留。
经上述过程，实施例6塑料上焊锡膏清洗率为100％，塑料产品由杂色提升为氧化白，最终可以达到paste罐清洁度提升48％左右，整个生产线清洗剂使用量减少30％，清洗速度提升30-40％的效果。
可见，该清洗剂对于Paste罐，具有非常明显的处理效果，节省了清洗时间，提高了清洗的洁净度。
以上所述仅为本发明的较佳实施例，并不用于限制本发明，凡在本发明的精神和原则之内，所做的任何修改和等同替换，均应包含在本发明的保护范围之内。
Claims (7)
1.一种paste罐清洗剂，其特征在于：主要含有下述重量百分比的组分：
高沸点醇醚溶剂3-10％；
阴离子表面活性剂1-10％；
乳化剂1-5％；
碱6-10％；
余量为水；
进一步，高沸点醇醚溶剂为二乙二醇乙醚、二乙二醇丁醚、二丙二醇甲醚、二丙二醇丁醚中的任意一种或任意多种的混合；
阴离子表面活性剂为十二烷基苯磺酸钠、醇硫酸盐、烯烃磺酸盐、仲烷基磺酸盐、磺基脂肪酸酯盐中的任意一种或任意多种的混合；
乳化剂为异构醇聚氧乙烯醚EH-6、辛基酚聚氧乙烯醚OP-10中的任意一种或两者的混合；
所述碱为NaOH、KOH或Na2CO3中的一种。
2.权利要求1所述的paste罐清洗剂，其特征在于：高沸点醇醚溶剂为二乙二醇丁醚，阴离子表面活性剂为十二烷基苯磺酸钠，乳化剂为OP-10，碱为Na2CO3。
3.权利要求2所述的paste罐清洗剂，其特征在于：二乙二醇丁醚含量5％，十二烷基苯磺酸钠含量2％，OP-10含量3％，Na2CO3含量8％，水含量82％。
4.根据权利要求1-3任一项所述的清洗剂的制备方法，其特征在于：常温下，先把碱溶于水中，搅拌溶解，然后加入高沸点醇醚溶剂、阴离子表面活性剂搅拌，最后加入乳化剂搅拌均匀。
5.根据权利要求3所述的清洗剂的制备方法，其特征在于：常温下，先把Na2CO3溶于水中，搅拌溶解，然后加入二乙二醇丁醚、十二烷基苯磺酸钠搅拌，最后加入OP-10搅拌均匀。
6.采用权利要求1-3任一项所述的清洗剂清洗paste罐的清洗方法，其特征在于：Paste罐自动进料至四周撕碎机内，撕碎出的塑料碎片由输送机送入到预洗池中，预洗池中加入上述清洗剂，将塑料碎片上附着的残留物进行稀释清洗，预洗后的塑料碎片进入到磁选机中，将铁质碎屑从塑料碎片中分离出来，塑料碎片送入破碎机中，破碎机将大块的塑料碎片剪切成小的塑料碎片，然后进入强力摩擦机，强力摩擦机对物料表面残留物再次进行剥离，清除表面剩余的残留物，摩擦后的塑料进入沉浮分离水槽，对破碎后的塑料碎片和杂质再次进行分离和清洗，脱水后的塑料碎片作为成品进行包装待售。
7.根据权利要求5所述的采用上述清洗剂清洗paste罐的清洗方法，其特征在于：
Paste罐进入第一个撕碎机内，将Paste罐分解成宽度2cm，长度25cm的塑料碎片，塑料碎片进入第二个破碎机内，经剪切后的粒径小于2cm。
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