CN113401767B - Elevator guide rail support pre-installation equipment - Google Patents
Elevator guide rail support pre-installation equipment Download PDFInfo
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- CN113401767B CN113401767B CN202110772201.3A CN202110772201A CN113401767B CN 113401767 B CN113401767 B CN 113401767B CN 202110772201 A CN202110772201 A CN 202110772201A CN 113401767 B CN113401767 B CN 113401767B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/02—Guideways; Guides
- B66B7/023—Mounting means therefor
- B66B7/027—Mounting means therefor for mounting auxiliary devices
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Abstract
The invention belongs to the technical field of elevator installation, and particularly relates to an elevator guide rail bracket preassembling device, which comprises: a traction mechanism; the outer box body is connected with the traction mechanism and can move up and down in the hoistway under the action of the traction mechanism; the tool switching mechanism is arranged in the outer box body and comprises a tool switching power motor, a tool carrying tray in transmission connection with the tool switching power motor, and a plane polisher and a drilling machine which are arranged on the tool carrying tray; the longitudinal and transverse displacement mechanism is arranged in the outer box body; and the telescopic mechanism is arranged on the longitudinal and transverse displacement mechanism. The device can automatically complete the preassembly of the elevator guide rail mounting bracket, has strong applicability, can adapt to the mounting requirements of hoistways with different spans on the elevator guide rail, can automatically adjust the angle and levelness when the device is used for mounting the guide rail bracket, and ensures the mounting precision of the guide rail bracket.
Description
Technical Field
The invention belongs to the technical field of elevator installation, and particularly relates to a preassembling device for an elevator guide rail bracket.
Background
The elevator has become one of the most extensive devices used in the society today, but the installation device of the elevator itself is still behind, needs the manual work to install, installs the elevator guide rail, needs operating personnel to operate repeatedly in the well and debug its installation accuracy, and is inefficient, and there is the potential safety hazard in the staff, especially when meetting the elevator installation of high-rise building, its staff carries out same installation operation repeatedly, easily produces tired sense, and its installation quality is very easily influenced, consequently needs a device that can install the elevator guide rail automatically to solve this problem.
Based on this, chinese patent with prior art publication No. CN209778005U discloses an auxiliary positioning system for installation of elevator guide rail brackets, which includes a lifting platform and vertical references, wherein the vertical references are arranged at the inner side surface of an elevator shaft, a positioning device electrically connected with a console is arranged on the lifting platform, the positioning device includes a base, a rotary mechanical arm, a first mechanical arm, a second mechanical arm, and a positioning mechanical arm, and the base is installed on the lifting platform; the rotary mechanical arm is arranged on the base; one end of the first mechanical arm is hinged with the rotary mechanical arm, and the other end of the first mechanical arm is hinged with one end of the second mechanical arm; the second mechanical arm can rotate around the horizontal shaft, the other end of the second mechanical arm is hinged with one end of the positioning mechanical arm, the positioning mechanical arm can rotate around the horizontal shaft, and the other end of the positioning mechanical arm is provided with a detection element.
However, the following problems still remain:
the prior art can not realize automatic grinding and drilling of the installation plane of the elevator guide rail bracket, and only plays a role in auxiliary positioning.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an elevator guide rail bracket preassembling device, which is used for solving the problem that the prior art cannot realize automatic grinding and drilling of the installation plane of the elevator guide rail bracket and only plays a role in auxiliary positioning; the prior art is inconvenient for adjusting the contact distance with the hoistway and is inconvenient for moving up and down, so that the adaptability is low, and the requirements of installing rails of hoistways with different span sizes cannot be met; the prior art is inconvenient for adjusting parameters such as levelness, angle and the like of equipment, and has great influence on subsequent installation of elevator guide rails. The invention also provides an elevator guide rail bracket preassembling device, by which the prefabrication of the mounting plane of the elevator guide rail mounting bracket can be completed, the operation is simple and convenient, the preassembling efficiency of the mounting plane of the bracket is high, and the preassembling precision of the guide rail can be effectively controlled.
In order to solve the technical problems, the invention adopts the following technical scheme:
an elevator guide rail bracket preassembly apparatus comprising:
a traction mechanism;
the outer box body is connected with the traction mechanism and can move up and down in the hoistway under the action of the traction mechanism;
the tool switching mechanism is arranged in the outer box body and comprises a tool switching power motor, a tool carrying tray in transmission connection with the tool switching power motor, and a plane polisher and a drilling machine which are arranged on the tool carrying tray;
the longitudinal and transverse displacement mechanism is arranged in the outer box body;
the telescopic mechanism is arranged on the longitudinal and transverse displacement mechanism and can move in a plane parallel to the installation plane under the action of the longitudinal and transverse displacement mechanism;
the rotating mechanism is arranged on the telescopic mechanism, and the distance between the rotating mechanism and the wall surface can be changed under the action of the telescopic mechanism;
the clamping mechanism is arranged on the rotating mechanism, the angle of the clamping mechanism can be changed under the action of the rotating mechanism, the tool switching power motor drives the tool carrying tray to rotate, and different tools can be rotated to positions corresponding to the clamping mechanism up and down;
and the supporting roller mechanisms are arranged on two sides of the outer box body, and the other end of each supporting roller mechanism can be abutted against the inner wall of the well to stably support the outer box body in the well.
Preferably, the longitudinal and transverse displacement mechanism comprises an upper mounting plate, a lower mounting plate, a longitudinal guide rod and a transverse guide rod, wherein the upper mounting plate and the lower mounting plate are arranged in parallel, the longitudinal guide rod is vertically arranged between the left side and the right side of the two mounting plates, the left end and the right end of the transverse guide rod are connected to the longitudinal guide rod in a sliding mode through mounting blocks, the telescopic mechanism is arranged on the transverse guide rod, a first power mechanism is arranged on the mounting plate, and the first power mechanism is driven to drive the transverse guide rod to displace up and down along the longitudinal guide rod; and the mounting block is provided with a second power mechanism which is driven to drive the telescopic mechanism to move left and right along the transverse guide rod.
Preferably, the clamping mechanism comprises a clamping power component connected with the rotating mechanism and a clamping connecting rod module in transmission connection with the clamping power component;
the clamping power component comprises a gear box arranged on the rotating mechanism, two gears arranged in the gear box and a motor in transmission connection with the gears, and the two gears are meshed; the clamping connecting rod components are two groups, the two groups of clamping connecting rod components are respectively in transmission connection with the gears, each clamping connecting rod component comprises a first connecting rod, a second connecting rod and a clamping piece, one end of each first connecting rod is fixedly connected with the gears, one end of each second connecting rod is hinged to the corresponding gear box, the other end of each first connecting rod is hinged to the corresponding clamping piece, the other end of each second connecting rod is hinged to the corresponding clamping piece, and the first connecting rods are parallel to the second connecting rods.
Preferably, the rotating mechanism comprises a first rotating part connected with the telescopic mechanism, a rotating motor installed on the first rotating part, and a second rotating part in transmission connection with the rotating motor, the gear box is installed on the second rotating part, and the second rotating part rotates under the action of the rotating motor.
Preferably, a bracket mounting machine and an automatic screw locking machine are further arranged on the tool carrying tray.
Preferably, the drilling machine, the surface grinding machine, the bracket mounting machine and the automatic screw locking machine are circumferentially arrayed on the tool carrying tray and are provided with clamping parts.
Preferably, still include position fine-tuning, position fine-tuning installs in tool switching mechanism bottom, and it includes lower plate, last roof and swing joint in the telescopic adjustment component between lower plate and last roof, telescopic adjustment component is equipped with a plurality ofly, and is a plurality of telescopic adjustment component cooperates the flexible angle adjustment and the height adjustment who realizes going up the roof.
Preferably, the tool changer further comprises an inner box body, the bottom of the inner box body is mounted on the upper top plate, and the tool changing mechanism and the longitudinal and transverse displacement mechanism are mounted inside the inner box body.
Preferably, the support roller mechanism comprises a telescopic power member mounted on the outer side wall of the outer box body, a link member in transmission connection with the telescopic power member, and a power roller member mounted on the link member, wherein the telescopic power member realizes folding and extension of the power roller member under the action of the telescopic power member, so that the power roller member can be attached to the inner wall of the hoistway.
The using method of the preassembly device for the elevator guide rail bracket comprises the following steps:
the method comprises the following steps: the preparation stage is that the fixed pulley and the traction motor are arranged at the top of the well, one end of the traction rope is arranged at the middle part of the well, the traction rope bypasses the movable pulley and the fixed pulley, the other end of the traction rope is arranged on the traction motor and is used for dragging the outer box body, a power roller component of the support roller mechanism extends or folds, a roller of the power roller component is attached to the wall surface, and the support mounting machine and the automatic screw locking machine are ensured to store enough guide rail supports and screws;
step two: and in the mounting plane polishing stage, polishing the plane needing to be provided with the guide rail bracket through a plane polisher, and adjusting the position of the plane polisher on the well plane through a longitudinal and transverse displacement mechanism.
Step three: in the drilling stage, drilling is carried out on the polished mounting plane through a drilling machine, and the drilling position is consistent with the positions of a pin hole and a screw hole of the rail mounting bracket;
step four: inserting the track support into the drilled hole of the mounting plane by using a support mounting machine;
step five: in the screw locking stage, screws are installed on the rail installation support through an automatic screw locking machine;
step six: and repeating the second step to the fifth step, and pre-assembling the next track support.
Compared with the prior art, the invention has the following beneficial effects:
the pre-installation equipment for the elevator guide rail bracket can automatically finish the grinding and drilling processing of the installation plane of the elevator guide rail installation bracket.
The device has strong applicability, can adapt to the installation requirements of the shafts with different spans on the elevator guide rails, and can automatically adjust the angle and the levelness when the guide rail bracket is installed, thereby ensuring the installation precision of the guide rail bracket.
The longitudinal and transverse displacement mechanism is provided with a clamping mechanism and a rotating mechanism, realizes the switching of tools by matching with a tool switching mechanism, simultaneously converts the tools to the mounting plane of a well, and realizes the preassembly work of the rail mounting bracket by performing operations of grinding, drilling, placing the mounting bracket, locking screws and the like on the mounting plane through the tools.
The tool switching mechanism is provided with a drilling machine, a plane grinding machine, a support mounting machine and an automatic screw locking machine which are used for respectively drilling, grinding a wall surface, mounting a support and locking screws, wherein a clamping part is used for being combined with a clamping mechanism to achieve the purpose of tool switching, so that different tools are matched and processed according to a certain program.
The plurality of telescopic adjusting components arranged in the position fine adjustment mechanism can be matched for stretching, so that the purposes of angle adjustment and height adjustment fine adjustment of the upper top plate are achieved, the upper top plate is arranged on the inner box body, the lower bottom plate is arranged on the outer box body, after the outer box body moves to the installation position, the outer box body is fixed with the relative position of a shaft under the action of the supporting roller mechanism, the inner box body is adjusted to be horizontal through the position fine adjustment mechanism and is finely adjusted to be at a proper height, and the inner box body is provided with the longitudinal and transverse displacement mechanism and the tool switching mechanism, so that the functions of adjusting the longitudinal and transverse displacement mechanism and the tool switching mechanism can be achieved, and the pre-installation accuracy of the elevator guide rail installation support is guaranteed.
Drawings
FIG. 1 is a schematic view of the mounting structure of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic front view of the present invention;
FIG. 4 is a schematic perspective view of the combination of the vertical and horizontal displacement mechanism, the tool switching mechanism, the clamping mechanism and the rotating mechanism according to the present invention;
FIG. 5 is an enlarged view of the structure at A in FIG. 4;
FIG. 6 is a schematic perspective view of a tool switching mechanism according to the present invention;
FIG. 7 is a schematic perspective view of the supporting roller mechanism of the present invention;
fig. 8 is a schematic perspective view (first state) of the combination of the gripping mechanism and the rotating mechanism of the present invention;
fig. 9 is a schematic perspective view (second state) of the combination of the gripping mechanism and the rotating mechanism of the present invention;
FIG. 10 is a schematic perspective view (first view) of the lateral-longitudinal displacement mechanism of the present invention;
FIG. 11 is a schematic perspective view (second view) of the lateral-longitudinal displacement mechanism of the present invention;
FIG. 12 is a schematic perspective view of the fine adjustment mechanism of the present invention;
reference numerals referred to in the drawings are:
traction mechanism 1, traction rope 12, fixed pulley 14, traction motor 16, inner box 17, movable pulley 18, outer box 19, support roller mechanism 2, telescopic power member 22, link member 24, power roller member 26,
A longitudinal and transverse displacement mechanism 3, a mounting plate 31, a longitudinal guide rod 32, a mounting block 33, a transverse guide rod 34, a first power mechanism 35, a second power mechanism 36,
A tool switching mechanism 4, a tool switching power motor 42, a tool loading tray 44, a drilling machine 45, a surface grinding machine 46, a stand mounting machine 47, an auto-screwdriving machine 48,
A clamping part 4000,
A position fine adjustment mechanism 5, a lower bottom plate 52, a telescopic adjustment member 54, an upper top plate 56,
A telescopic mechanism 6,
A clamping mechanism 7, a clamping power component 72, a gear box 721, a gear 722, a motor 723,
A clamp link member 74, a first link 741, a second link 742, a clamp 743,
A rotating mechanism 8, a first rotating member 82, a rotating motor 84, and a second rotating member 86.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example one
As shown in the figures 1-12 of the drawings,
an elevator guide rail bracket preassembly apparatus comprising:
a traction mechanism 1;
an outer box 19 connected to the hoisting mechanism 1 and movable up and down in the hoistway by the hoisting mechanism 1;
a tool switching mechanism 4, which is installed in the outer box 19 and includes a tool switching power motor 42, a tool carrying tray 44 connected to the tool switching power motor 42 in a driving manner, and a surface polisher 46 and a drilling machine 45 provided on the tool carrying tray 44;
a vertical and horizontal displacement mechanism 3, the vertical and horizontal displacement mechanism 3 is installed in the outer box 19;
the telescopic mechanism 6, the telescopic mechanism 6 is installed on longitudinal and transverse displacement mechanism 3, the telescopic mechanism 6 can move in the plane parallel to mounting plane under the influence of longitudinal and transverse displacement mechanism 3;
the rotating mechanism 8 is arranged on the telescopic mechanism 6, and the distance between the rotating mechanism 8 and the wall surface can be changed under the action of the telescopic mechanism 6;
the clamping mechanism 7 is arranged on the rotating mechanism 8, the angle of the clamping mechanism 7 can be changed under the action of the rotating mechanism 8, the tool switching power motor 42 drives the tool carrying tray 44 to rotate, and different tools can be rotated to the positions corresponding to the clamping mechanism 7 up and down;
and support roller mechanisms 2 installed on both sides of the outer box 19, wherein the other ends of the support roller mechanisms 2 can abut against the inner wall of the hoistway to stably support the outer box 19 in the hoistway.
Wherein the outer box body 19 moves up and down in the well under the action of the traction mechanism 1, a tool switching mechanism 4 is arranged in the outer box body 19, the tool switching mechanism 4 can drive a tool to rotate, a plane polisher 46 and a drilling machine 45 are arranged on a tool carrying tray 44 of the tool switching mechanism 4, a longitudinal and transverse displacement mechanism 3 is also arranged in the outer box body 19, a telescopic mechanism 6 is arranged on the longitudinal and transverse displacement mechanism 3, the telescopic mechanism 6 can move in a plane parallel to the mounting plane under the action of the longitudinal and transverse displacement mechanism 3 so as to drive a rotating mechanism 8 connected with the telescopic mechanism to move, further realize that the clamping mechanism 7 is driven to move in the plane parallel to the mounting plane, the clamping mechanism 7 can clamp the plane polisher 46 and the drilling machine 45 on the tool carrying tray 44 so as to realize the grinding and drilling processing on the well plane, and the supporting roller mechanism 2 can play a supporting role on the outer box body 19, prevent that plane polisher 46 and rig 45 from adding man-hour to the wall, equipment takes place to rock to guarantee the stability and the suitability of equipment, its telescopic machanism 6 can adopt the cylinder, perhaps adopts step motor to drive lead screw and screw-nut, provides the motive force with screw-nut, reach the purpose of adjusting its fixture 7 for the position of wall, relatively speaking adopt step motor's scheme, its precision is higher, and adopt the scheme of cylinder, the action is more rapid, can select for use the scheme according to actual conditions.
As shown in fig. 5, 10 and 11, the vertical and horizontal displacement mechanism 3 includes two mounting plates 31 arranged in parallel, a vertical guide rod 32 vertically installed between the left and right sides of the two mounting plates 31, and a horizontal guide rod 34 with its left and right ends slidably connected to the vertical guide rod 32 through a mounting block 33, the telescopic mechanism 6 is installed on the horizontal guide rod 34, the mounting plate 31 is provided with a first power mechanism 35, and driving the first power mechanism 35 can drive the horizontal guide rod 34 to move up and down along the vertical guide rod 32; the mounting block 33 is provided with a second power mechanism 36, and the second power mechanism 36 is driven to drive the telescopic mechanism 6 to move left and right along the transverse guide rod 34.
The vertical and horizontal displacement mechanism 3 is used for moving on a plane parallel to the mounting plane to drive a processing tool on the vertical and horizontal displacement mechanism to process the wall surface, a first power mechanism 35 and a second power mechanism 36 provide power through a structure of a motor and a synchronous belt, the first power mechanism 35 drives the horizontal guide rod 34 to move up and down under the action of the first power mechanism, and the second power mechanism 36 drives the telescopic mechanism 6 to move left and right under the action of the second power mechanism 36.
As shown in fig. 8 and 9, the gripping mechanism 7 includes a gripping power member 72 connected to the rotating mechanism 8 and a gripping link member 74 drivingly connected to the gripping power member 72;
the clamping power member 72 comprises a gear box 721 arranged on the rotating mechanism 8, two gears 722 arranged in the gear box 721 and a motor 723 in transmission connection with the gears 722, wherein the two gears 722 are meshed; the clamping link members 74 are provided with two sets, the two sets of clamping link members 74 are respectively in transmission connection with the gear 722, the clamping link members 74 comprise a first link 741 with one end fixedly connected with the gear 722, a second link 742 with one end hinged with the gear box 721 and a clamping piece 743, the other end of the first link 741 is hinged with the clamping piece 743, the other end of the second link 742 is hinged with the clamping piece 743, and the first link 741 and the second link 742 are parallel to each other.
The rotating mechanism 8 comprises a first rotating member 82 connected with the telescoping mechanism 6, a rotating motor 84 mounted on the first rotating member 82, and a second rotating member 86 drivingly connected to the rotating motor 84, wherein a gear box 721 is mounted on the second rotating member 86, and the second rotating member 86 is rotated by the rotating motor 84.
The motor 723 in the clamping mechanism 7 provides rotational power to the gear 722 in the gear box 721, and the gear 722 is connected with the clamping link member 74, and the clamping link member 74 rotates under the rotation action of the gear 722 and drives the clamping link member 74 to complete the clamping action.
In the rotating process of the rotating mechanism 8, the first rotating member 82 and the second rotating member 86 are isosceles right triangle parts, the rotating motor 84 is in transmission connection with the second rotating member 86, one end of the rotating motor 84 is vertically fixed with the inclined surface of the first rotating member 82, the inclined surfaces of the first rotating member 82 and the second rotating member 86 are opposite and parallel, the gear box 721 is installed on the vertical surface of the second rotating member 86, the rotating motor 84 drives the second rotating member 86 to rotate 180 °, and then the clamping mechanism 7 can be converted between a downward rotating state and a forward rotating state.
The clamping mechanism 7 is mounted on the rotating mechanism 8, and can switch the clamping link member 74 between a forward state and a downward state under the driving of the rotating mechanism 8, when the clamping link member 74 is downward, the clamping link member 74 will clamp the drilling machine 45, the plane grinding machine 46, the bracket mounting machine 47 or the automatic screw locking machine 48, after one of the tools is clamped, the rotating mechanism 8 will drive the clamping link member 74 to rotate forward, and clamp the drilling machine 45, the plane grinding machine 46, the bracket mounting machine 47 and the automatic screw locking machine 48 in sequence to process the wall surface.
Its fixture 7 can be replaced with the structure of similar arm, but considers the cost of arm higher, and the fixture of this scheme is with low costs, and can be applicable to this equipment, can realize the function of centre gripping completely, can cooperate and reach the effect of processing mounting plane with telescopic machanism 6, rotary mechanism 8 etc..
As shown in fig. 6, a rack mounting machine 47 and an auto-screwdriving machine 48 are further provided on the tool-carrying tray 44.
The drilling machine 45, the surface sander 46, the stand mounter 47, and the auto-screwdriving machine 48 are circumferentially arrayed on the tool-carrying tray 44 and are each provided with a clamping portion 4000.
Wherein, the tool switching mechanism 4 is provided with a drilling machine 45, a plane polisher 46, a bracket mounting machine 47 and an automatic screw locking machine 48 to respectively finish drilling, wall surface polishing, bracket mounting and locking screws, and ensure that the parts are positioned on the same circle of a tool carrying tray 44, which is convenient for positioning when switching tools, wherein a clamping part 4000 is used for realizing combination with a clamping mechanism 7 to achieve the purpose of tool switching, thereby the purpose of tool switching is achieved, and the tools are matched through different tools and are processed according to a certain program, before plane polishing is carried out, a polishing plane needs to be set, the plane should be lower than the plane of a well, for example, the well has a pit, the pit needs to be ground when the plane polishing is carried out, the processing of the mounting plane can be better completed, thereby ensuring that the positions of the rail bracket needing to be mounted can be polished. The track mounting support is prefabricated with pins and expansion screws during manufacturing, holes can be drilled in the positions corresponding to the pins and the expansion screws in the drilling step, the track mounting support can be clamped into a mounting surface which is polished and drilled, the screws can be mounted subsequently, and after the wall surface is ground flat and drilled, the track mounting support on the wall surface is mounted. The support mounting machine 47 is provided with a shell, the track mounting support is of a rectangular frame structure, the track mounting support is convenient to overlap and place, namely, a plurality of track mounting supports are overlapped and placed in the shell, the track mounting supports are pushed out one by one through a cylinder, the track mounting support is provided with pins and screw holes, corresponding screw holes and pin holes are drilled in the wall surface, only the pins and the screw holes of the track mounting supports are aligned with the corresponding screw holes and pin holes in the wall surface, the pins are inserted into the pin holes, the track mounting supports can be placed, and the pre-installation of the track mounting supports can be completed by locking the mounting supports through the automatic screw locking machine 48.
As shown in fig. 12, the tool switching mechanism further includes a fine position adjustment mechanism 5, the fine position adjustment mechanism 5 is mounted at the bottom of the tool switching mechanism 4, and includes a lower base plate 52, an upper top plate 56, and a plurality of telescopic adjustment members 54 movably connected between the lower base plate 52 and the upper top plate 56, the plurality of telescopic adjustment members 54 are provided, and the plurality of telescopic adjustment members 54 cooperate with each other to adjust the angle and height of the upper top plate 56.
The tool switching mechanism further comprises an inner box body 17, the bottom of the inner box body 17 is installed on the upper top plate 56, and the tool switching mechanism 4 and the longitudinal and transverse displacement mechanism 3 are installed inside the inner box body 17.
Wherein a plurality of telescopic adjusting components 54 arranged in the position fine adjustment mechanism 5 can be matched for telescopic, the purposes of angle adjustment and height adjustment fine adjustment of the upper top plate 56 are realized, when the plurality of telescopic adjusting members 54 are extended or shortened simultaneously, height adjustment is achieved, the position fine adjustment mechanism 5 is installed between the outer case and the inner case, that is, the upper top plate 56 is connected to the inner case, the lower bottom plate 52 is connected to the outer case, and after the outer case 19 is moved to the installation position, the outer box body 19 is fixed with the relative position of the shaft under the action of the supporting roller mechanism 2, then the inner box body 17 is adjusted to be horizontal and fine-adjusted to a proper height through the position fine adjustment mechanism 5, the inner box body 17 is provided with a longitudinal and transverse displacement mechanism 3 and a tool switching mechanism 4, therefore, the vertical and horizontal displacement mechanism 3 and the tool switching mechanism 4 can be adjusted, and the preassembly precision of the elevator guide rail mounting bracket is ensured.
The arrangement of the inner box body 17 can enable the tool switching mechanism 4, the longitudinal and transverse displacement mechanism 3, the telescopic mechanism 6, the clamping mechanism 7 and the rotating mechanism 8 which are arranged inside to realize the adjustment of the angle and the height along with the inner box body 17, and the inner box body 17 realizes the adjustment of the height and the angle under the action of the position fine adjustment mechanism 5.
As shown in fig. 7, the support roller mechanism 2 includes a telescopic power member 22 mounted on the outer side wall of the outer box, a link member 24 connected to the telescopic power member 22 in a transmission manner, and a power roller member 26 mounted on the link member 24, wherein the telescopic power member 22 is used for folding and extending the power roller member 26 under the action of the telescopic power member 22, so that the power roller member 26 can be attached to the inner wall of the hoistway.
As shown in fig. 1, the hoisting mechanism 1 includes a hoisting motor 16, a hoisting rope 12 drivingly connected to the hoisting motor 16, and a fixed sheave 14, and the hoisting motor 16 pulls the hoisting rope 12.
The movable pulley 18 is fixedly arranged on the outer box 19, and the hoisting rope 12 is in transmission connection with the movable pulley 18 to realize the purpose of pulling the outer box 19 to move up and down.
The traction mechanism 1 is used for achieving the effect of moving the equipment up and down, the traction motor 16 provides power to drive the traction rope 12 to move, and the traction rope 12 pulls the movable pulley 18 to move upwards, so that the effect of pulling the outer box 19 upwards is achieved.
The using method of the preassembly device for the elevator guide rail bracket comprises the following steps:
the method comprises the following steps: a preparation stage, wherein a fixed pulley 14 and a traction motor 16 are arranged at the top of a hoistway, one end of a traction rope 12 is arranged at the upper middle part of the hoistway, the traction rope 12 passes around a movable pulley 18 and the fixed pulley 14, the other end of the traction rope is arranged on the traction motor 16 and is used for dragging an outer box body 19, a power roller component 26 of a support roller mechanism 2 is extended or folded, rollers of the power roller component are attached to the wall surface, and the support mounting machine 47 and the automatic screwing machine 48 are ensured to store enough guide rail supports and screws;
step two: and a mounting plane grinding stage, grinding the plane needing to be provided with the guide rail bracket by a plane grinding machine 46, and adjusting the position of the plane grinding machine 46 on the plane of the hoistway by a longitudinal and transverse displacement mechanism 3.
Step three: in the drilling stage, drilling is carried out on the polished mounting plane through a drilling machine 45, and the drilling position is consistent with the positions of a pin hole and a screw hole of the rail mounting bracket;
step four: inserting the track support, namely inserting the prefabricated track support into a hole drilled on the mounting plane by using a support mounting machine 47;
step five: in the screw locking stage, screws are installed on the rail installation support through an automatic screw locking machine 48;
step six: and repeating the second step to the fifth step, and pre-assembling the next track support.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (9)
1. An elevator guide rail bracket pre-installation equipment which characterized in that: the method comprises the following steps:
a traction mechanism (1);
an outer box (19) connected to the hoisting mechanism (1) and movable up and down in the hoistway by the hoisting mechanism (1);
the tool switching mechanism (4) is arranged in the outer box body (19) and comprises a tool switching power motor (42), a tool carrying tray (44) in transmission connection with the tool switching power motor (42), and a plane polisher (46) and a drilling machine (45) which are arranged on the tool carrying tray (44);
a vertical and horizontal displacement mechanism (3), wherein the vertical and horizontal displacement mechanism (3) is installed in the outer box body (19);
the telescopic mechanism (6) is installed on the longitudinal and transverse displacement mechanism (3), and the telescopic mechanism (6) can move in a plane parallel to the installation plane under the action of the longitudinal and transverse displacement mechanism (3);
the rotating mechanism (8), the said rotating mechanism (8) is mounted on telescopic mechanism (6), under the function of telescopic mechanism (6), can change the distance of the rotating mechanism (8) relative to wall;
the clamping mechanism (7) is arranged on the rotating mechanism (8), the angle of the clamping mechanism (7) can be changed under the action of the rotating mechanism (8), the tool switching power motor (42) drives the tool carrying tray (44) to rotate, and different tools can be rotated to positions corresponding to the clamping mechanism (7) up and down;
and the supporting roller mechanisms (2) are installed on two sides of the outer box body (19), and the other ends of the supporting roller mechanisms (2) can be abutted against the inner wall of the hoistway to stably support the outer box body (19) in the hoistway.
2. The elevator guide rail bracket preassembly apparatus of claim 1, wherein: the longitudinal and transverse displacement mechanism (3) comprises an upper mounting plate (31) and a lower mounting plate (31) which are arranged in parallel, a longitudinal guide rod (32) which is vertically mounted between the left side and the right side of the two mounting plates (31), and a transverse guide rod (34) of which the left end and the right end are connected to the longitudinal guide rod (32) in a sliding mode through mounting blocks (33), the telescopic mechanism (6) is mounted on the transverse guide rod (34), a first power mechanism (35) is arranged on the mounting plates (31), and the transverse guide rod (34) can be driven to displace up and down along the longitudinal guide rod (32) by driving the first power mechanism (35); and a second power mechanism (36) is arranged on the mounting block (33), drives the second power mechanism (36), and can drive the telescopic mechanism (6) to move left and right along the transverse guide rod (34).
3. The elevator guide rail bracket preassembly apparatus of claim 1, wherein: the clamping mechanism (7) comprises a clamping power component (72) connected with the rotating mechanism (8) and a clamping connecting rod component (74) in transmission connection with the clamping power component (72);
the clamping power component (72) comprises a gear box (721) arranged on the rotating mechanism (8), gears (722) arranged in the gear box (721) and a motor (723) in transmission connection with the gears (722), two gears (722) are arranged, and the two gears (722) are meshed; the clamping connecting rod components (74) are provided with two groups, the two groups of clamping connecting rod components (74) are respectively in transmission connection with the gear (722), each clamping connecting rod component (74) comprises a first connecting rod (741) with one end fixedly connected with the gear (722), a second connecting rod (742) with one end hinged with the gear box (721) and a clamping piece (743), the other end of the first connecting rod (741) is hinged with the clamping piece (743), the other end of the second connecting rod (742) is hinged with the clamping piece (743), and the first connecting rod (741) and the second connecting rod (742) are parallel to each other.
4. The elevator guide rail bracket preassembly apparatus of claim 3, wherein: the rotating mechanism (8) comprises a first rotating part (82) connected with the telescopic mechanism (6), a rotating motor (84) installed on the first rotating part (82) and a second rotating part (86) in transmission connection with the rotating motor (84), the gear box (721) is installed on the second rotating part (86), and the second rotating part (86) rotates under the action of the rotating motor (84).
5. The elevator guide rail bracket preassembly apparatus of claim 1, wherein: a bracket installing machine (47) and an automatic screw locking machine (48) are also arranged on the tool carrying tray (44).
6. The elevator guide rail bracket preassembly apparatus of claim 5, wherein: the drilling machine (45), the plane grinding machine (46), the bracket installing machine (47) and the automatic screw locking machine (48) are arranged on the tool carrying tray (44) in a circumferential array mode and are provided with clamping portions (4000).
7. The elevator guide rail bracket preassembly apparatus of claim 1, wherein: still include position fine-tuning (5), position fine-tuning (5) are installed in instrument switching mechanism (4) bottom, and it includes lower plate (52), goes up roof (56) and swing joint in telescopic adjustment member (54) between lower plate (52) and last roof (56), telescopic adjustment member (54) are equipped with a plurality ofly, and are a plurality of telescopic adjustment member (54) cooperate the flexible angular adjustment and the height adjustment who realizes going up roof (56).
8. The elevator guide rail bracket preassembly apparatus of claim 7, wherein: the tool switching mechanism further comprises an inner box body (17), the bottom of the inner box body (17) is installed on the upper top plate (56), and the tool switching mechanism (4) and the longitudinal and transverse displacement mechanism (3) are installed inside the inner box body (17).
9. The elevator guide rail bracket preassembly apparatus of claim 1, wherein: the supporting roller mechanism (2) comprises a telescopic power member (22) arranged on the outer side wall of the outer box body, a connecting rod member (24) in transmission connection with the telescopic power member (22) and a power roller member (26) arranged on the connecting rod member (24), wherein the telescopic power member (22) is used for folding and extending the power roller member (26) under the action of the telescopic power member (22), and then the power roller member (26) can be attached to the inner wall of a hoistway.
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| CN202110772201.3A CN113401767B (en) | 2021-07-08 | 2021-07-08 | Elevator guide rail support pre-installation equipment |
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| CN202110772201.3A CN113401767B (en) | 2021-07-08 | 2021-07-08 | Elevator guide rail support pre-installation equipment |
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| CN113401767B true CN113401767B (en) | 2022-04-29 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113955666A (en) * | 2021-10-12 | 2022-01-21 | 广州明森合兴科技有限公司 | Elevator installation construction equipment flexible in operation |
| CN114436094B (en) * | 2022-01-21 | 2023-11-14 | 江苏海菱机电设备工程有限公司 | Guide rail support adjusts with correcting frock |
| CN115072523B (en) * | 2022-08-01 | 2024-01-30 | 莱茵德尔菲电梯有限公司 | Elevator guide rail bracket equipment with adjustable fixed distance |
| CN115302634B (en) * | 2022-08-02 | 2024-02-02 | 无锡瑞吉德机械有限公司 | Automatic drilling device capable of automatically replacing tool for elevator shaft and tool replacing method |
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