CN113399171B - Dynamic mixed painting device, working method thereof and painting robot - Google Patents

Dynamic mixed painting device, working method thereof and painting robot Download PDF

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Publication number
CN113399171B
CN113399171B CN202010185323.8A CN202010185323A CN113399171B CN 113399171 B CN113399171 B CN 113399171B CN 202010185323 A CN202010185323 A CN 202010185323A CN 113399171 B CN113399171 B CN 113399171B
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Prior art keywords
feeding pipe
mixing
paint
component
primer
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CN113399171A (en
Inventor
陈伯扦
李昂
郑丰
潘克玉
谢志锋
游专
黄宇杰
陈浩
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Guangdong Bozhilin Robot Co Ltd
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Guangdong Bozhilin Robot Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/20Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
    • B05B15/25Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/14Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Coating Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention relates to a dynamic mixed painting device, a working method thereof and a painting robot, wherein the dynamic mixed painting device comprises: a mixer formed with a mixing agitation chamber; and first inlet pipe, second inlet pipe and third inlet pipe, first inlet pipe the second inlet pipe with the third inlet pipe stagger set up in on the blender and all with the mixing chamber intercommunication, just first inlet pipe the second inlet pipe with the pipe internal diameter diverse of third inlet pipe or not identical. Make the dynamic mixing painting device of this application satisfy the paint vehicle transport mixing requirement of different quantity and viscosity, avoid causing the paint vehicle extravagant, the simple operation is used simultaneously, does benefit to and improves work efficiency.

Description

Dynamic mixed painting device, working method thereof and painting robot
Technical Field
The invention relates to the technical field of paint coating, in particular to a dynamic mixed painting device, a working method thereof and a painting robot.
Background
In the field of building construction, for some ground surfaces which are not suitable for paving floor tiles, floor paint is generally coated for replacement. In order to improve the coating efficiency and quality of floor paint, a two-component dynamic mixer is generally adopted to automatically mix paint vehicles with different components and properties and then automatically coat the paint vehicles. However, for some high-quality construction occasions, the required floor paint needs to be constructed by three layers in sequence, each layer of floor paint comprises two paint components, and the six paint components are required to be mixed and coated in sequence. Because there is great difference in the quantity, viscosity etc. of different kinds of paint vehicle, two ingredient dynamic mixer can't be suitable for, causes extravagant problem easily, in addition, accomplish a paint vehicle at every turn and mix the back, receive cross contamination when avoiding a latter paint vehicle to mix, all need wash or change the pipeline of blender, complex operation is inconvenient, influences work efficiency.
Disclosure of Invention
Based on this, it is necessary to provide a dynamic mixing painting device, a working method thereof and a painting robot, aiming at solving the problems of poor applicability, inconvenient use and influence on working efficiency in the prior art.
The technical scheme is as follows:
in one aspect, the present application provides a dynamic mixing painting device comprising:
a mixer formed with a mixing and stirring chamber; and
first inlet pipe, second inlet pipe and third inlet pipe, first inlet pipe the second inlet pipe with the third inlet pipe stagger set up in on the blender and all with the mixing chamber intercommunication, just first inlet pipe the second inlet pipe with the pipe internal diameter diverse of third inlet pipe or not identical.
The dynamic mixed painting device of the scheme is applied to the painting robot and used for realizing orderly and uniform mixing of three layers of six components of floor paint and executing coating operation. Specifically, the indexes such as the dosage and the viscosity of the six components of the floor paint are different, namely the dosage and the viscosity of the primer, the finish paint and the primer coat of one component are smaller, the primer, the finish paint and the primer coat of one component can be conveyed and injected into the mixing and stirring cavity of the mixer through two feeding pipes (such as a first feeding pipe and a second feeding pipe) with smaller pipe inner diameter, and the dosage and the viscosity of the primer coat of the other component are larger, so the primer coat of the other component can be conveyed and injected into the mixing and stirring cavity through the other feeding pipe (such as a third feeding pipe) with larger pipe inner diameter. And because the chemical components of the primer and the finish paint are similar to those of the intermediate painting, the first feeding pipe and the second feeding pipe do not need to be cleaned or replaced when the primer and the finish paint are sequentially and respectively injected, and the third feeding pipe only needs to be independently injected into the other intermediate painting and does not need to be cleaned and replaced. Just so can guarantee that the dynamic mixing painting device of this application satisfies the paint vehicle of different quantity and viscosity and carries the mixing requirement, avoids causing the paint vehicle extravagant, and the while operation is used conveniently, does benefit to and improves work efficiency.
The technical solution of the present application is further described below:
in one embodiment, the inner diameter of the first feeding pipe is similar to that of the second feeding pipe, and the inner diameter of the third feeding pipe is larger than that of the first feeding pipe and larger than that of the second feeding pipe.
In one embodiment, the dynamic mixing painting device further comprises a controller, and a first control valve, a second control valve and a third control valve which are electrically connected with the controller respectively, wherein the first control valve is arranged on and off the first feeding pipe, the second control valve is arranged on and off the second feeding pipe, and the third control valve is arranged on and off the third feeding pipe.
In one embodiment, the dynamic mixing painting device further comprises a first flowmeter, a second flowmeter and a third flowmeter which are respectively electrically connected with the controller, wherein the first flowmeter is arranged on the first feeding pipe, the second flowmeter is arranged on the second feeding pipe, and the third flowmeter is arranged on the third feeding pipe.
In one embodiment, the mixer includes a mounting seat, a driving member disposed on the mounting seat, a mixing drum connected to the mounting seat and forming the mixing and stirring chamber, and a stirring body disposed in the mixing and stirring chamber and connected to the driving member, wherein the first feeding pipe, the second feeding pipe, and the third feeding pipe are respectively inserted into the mounting seat and communicate with the mixing and stirring chamber.
In one embodiment, the driving member is a motor, the stirring body is a stirring screw, and a power shaft of the motor penetrates through the mounting seat and then is connected with the stirring screw through a coupler.
In one embodiment, one end of the stirring cylinder far away from the driving part is formed into a pouring opening, and the pouring opening is provided with a fourth control valve which can be opened and closed.
In one embodiment, the dynamic mixing painting device further comprises a distributor connected to the pouring opening.
In one embodiment, the distributor is a material distributing barrel, the bottom of the material distributing barrel is provided with at least two discharging holes, and the at least two discharging holes are arranged at intervals along the axial direction of the material distributing barrel.
In one embodiment, a vibrator is arranged on the material separating barrel.
In one embodiment, the dynamic mixing painting device further comprises a high-pressure air source and an air supply pipe communicated with the high-pressure air source, and the air supply pipe is communicated with the top of the material distributing cylinder.
In another aspect, the present application also provides a working method of a dynamic hybrid painting apparatus, which includes the following steps:
opening the first feeding pipe and the second feeding pipe, and closing the third feeding pipe; injecting a first component primer into a mixing and stirring cavity of a mixer through the first feeding pipe, injecting a second component primer into the mixing and stirring cavity through the second feeding pipe, and after the first component primer and the second component primer are uniformly mixed according to a preset proportion, discharging from the mixer and pouring onto the ground to be painted to form a primer layer;
after the primer coating is finished, closing the second feeding pipe, keeping the first feeding pipe open, and continuing to inject the first component primer into the mixing and stirring cavity until the first component primer is filled in the whole mixing and stirring cavity;
closing the first feed pipe while opening the second feed pipe and the third feed pipe; injecting a first component primer paint into the mixing and stirring cavity through the second feeding pipe, injecting a second component primer paint into the mixing and stirring cavity through the third feeding pipe, and discharging the first component primer paint; after the first component primer surfacer and the second component primer surfacer are uniformly mixed according to a preset proportion, discharging the mixture from the mixer and pouring the mixture onto the primer layer to form a primer surfacer layer;
after the middle paint coating is finished, closing the second feeding pipe, keeping the third feeding pipe open, and continuing to inject the middle paint of the second component into the mixing and stirring cavity until the middle paint of the second component is full of the whole mixing and stirring cavity;
closing the third feed pipe while opening the first feed pipe and the second feed pipe; injecting a first component finish paint into the mixing and stirring cavity through the first feeding pipe, injecting a second component finish paint into the mixing and stirring cavity through the second feeding pipe, and discharging the second component finish paint; and then after the first component finish paint and the second component finish paint are uniformly mixed, discharging from the mixer and pouring onto the intermediate paint layer to form a finish paint layer, thus finishing the painting work.
Furthermore, the present application also provides a painting robot comprising a dynamic hybrid painting device as described above.
Drawings
FIG. 1 is a schematic structural view of a dynamic hybrid painting apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic bottom view of the structure of FIG. 1;
FIG. 3 is a cross-sectional view taken at A-A of FIG. 2;
fig. 4 is a flowchart illustrating steps of a method for operating a dynamic hybrid painting apparatus according to an embodiment of the present invention.
Description of reference numerals:
10. a mixer; 11. a mixing and stirring chamber; 12. a mounting seat; 13. a drive member; 14. a mixing drum; 15. a stirring body; 16. pouring a pouring opening; 20. a first feed tube; 30. a second feed tube; 40. a third feed pipe; 50. a distributor; 51. and a discharge hole.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and the detailed description. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "secured to," "disposed on" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present; the specific manner of fixedly connecting one element to another element can be implemented by the prior art, and will not be described herein, and preferably, a screw-threaded connection is used.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The terms "first" and "second" used herein do not denote any particular order or quantity, but rather are used to distinguish one element from another.
The application claims a japanning robot, it can replace the operation mode of traditional manpower manual brush floor lacquer, realizes automatic coating floor lacquer.
The painting robot mainly comprises a walking chassis, a dynamic mixing painting device and a paint supplying device, and also comprises a plurality of auxiliary accessories. The paint supplying device is used for supplying paint to the dynamic mixing painting device; the dynamic mixing painting device is used for uniformly stirring and mixing different types of paint and then pouring the paint on the ground; the walking chassis provides walking power for the painting robot to drive the dynamic mixed painting device to move and spray paint, so that the painting requirement of large-area ground is met.
The required floor paint of coating specifically is epoxy floor paint, and whole coating work progress need coat three kinds of coating paint in proper order, is priming paint, floating coat and finish paint respectively promptly. Each coating paint requires the mixing of two component paints in proportions such as the more common proportions of the primer consisting of the first component primer: the second component primer is obtained by mixing 1: 1; the intermediate coating paint consists of a first component intermediate coating paint: the second component is obtained by mixing the paint in a ratio of 5: 1; the finish paint is prepared from the following first component: and mixing the second component of finish paint with the ratio of 5: 1. Of course, it should be noted that the mixing ratio of the coating paints can be flexibly selected from 1:1 to 1:5 according to different use function requirements of different occasions.
The chemical components of the first component primer and the first component finish paint are similar, and the first component primer and the first component finish paint are both epoxy resin curing agents, so that the primer and the first component finish paint can be suitable for conveying by the same pipeline; similarly, the second component primer, the second component finish paint and the first component primer paint are all another epoxy resin curing agent, and the chemical components are similar, so that the two components can be conveyed by the same pipeline. And in the above case, cross contamination does not occur to cause material failure, so that the pipeline does not need to be cleaned.
In addition, the amount and viscosity of the second component primer, the second component top coat and the coating in the first component are minimum; the dosage and the viscosity of the first component primer and the first component finish paint are intermediate; while the amount and viscosity of the paint in the second component is maximized.
As shown in fig. 1, a dynamic hybrid painting apparatus is shown for one embodiment of the present application, which includes: mixer 10, first feed tube 20, second feed tube 30, and third feed tube 40. The mixer 10 is used to carry and secure the first feed pipe 20 to the third feed pipe 40 and to provide a place where different coating paints are mixed. The first feed line 20 to the third feed line 40 are each connected to a paint supply for feeding different coating paints into the mixer 10.
The mixer 10 is formed with a mixing and stirring chamber 11; the first feeding pipe 20, the second feeding pipe 30 and the third feeding pipe 40 are staggered and arranged on the mixer 10 and are communicated with the mixing and stirring cavity 11, and the inner diameters of the first feeding pipe 20, the second feeding pipe 30 and the third feeding pipe 40 are different or not identical.
In summary, the implementation of the technical solution of the above embodiment will have the following beneficial effects: the dynamic mixed painting device is applied to the painting robot and used for realizing orderly and uniform mixing of three layers of floor paints with six components and executing coating operation. Specifically, the indexes such as the amount and viscosity of the six components of floor paint are different, that is, the amount and viscosity of the primer paint, the top paint and the primer paint of one component are small, the primer paint, the top paint and the primer paint of the other component can be conveyed and injected into the mixing and stirring cavity 11 of the mixer 10 through the first feeding pipe 20 and the second feeding pipe 30 with small pipe inner diameters, and the amount and viscosity of the primer paint of the other component are large, so that the primer paint and the primer paint of the other component can be conveyed and injected into the mixing and stirring cavity 11 through the third feeding pipe 40 with large pipe inner diameters. And because the chemical compositions of the primer paint, the finish paint and the intermediate paint are similar, the first feeding pipe 20 and the second feeding pipe 30 do not need to be cleaned or replaced when the primer paint, the finish paint and the intermediate paint are respectively injected in sequence, and the third feeding pipe 40 only needs to be independently injected into the other intermediate paint and does not need to be cleaned and replaced. Make the dynamic mixing painting device of this application satisfy the paint vehicle of different quantity and viscosity and carry the mixing requirement, avoid causing the paint vehicle extravagant, the simple operation is used simultaneously, does benefit to and improves work efficiency.
Specifically, because the amount and viscosity of the second component primer, the second component topcoat and the first component primer are relatively close to those of the first component primer and the first component topcoat, the inner diameter of the first feeding pipe 20 and the inner diameter of the second feeding pipe 30 can be designed or selected to be similar to each other, so as to reduce the cost and difficulty of pipe preparation. Since the amount and viscosity of the paint in the second component are relatively large, the inner diameter of the third feeding pipe 40 needs to be larger than the inner diameter of the first feeding pipe 20 and larger than the inner diameter of the second feeding pipe 30, so as to ensure that the conveying flow rate of the paint in the second component meets the use requirement. It should be noted that the specific sizes of the inner diameters of the first feeding pipe 20 to the third feeding pipe 40 can be selected according to the flow rate of each coating paint, and are not limited herein.
According to the construction requirements, in order to ensure the coating quality of each layer of coating paint on the premise of drying completely, the interval between the coating operations of each layer of coating paint is at least 8 hours or more. I.e., after the primer is applied, the basecoat is applied 8 hours apart and the topcoat is applied 8 hours apart (in some cases, there are two midcoats and two topcoats).
As shown in fig. 4, in summary, the working method and flow of the dynamic hybrid painting apparatus of the present application can be briefly described as follows:
s100: the first feeding pipe 20 and the second feeding pipe 30 are opened, and the third feeding pipe 40 is closed; through first inlet pipe 20 pours into first component priming paint into in the mixing chamber 11 of blender 10 into, through second inlet pipe 30 to pour into second component priming paint into in the mixing chamber 11, treat first component priming paint with second component priming paint is after preset proportion misce bene, follows discharge and water and spill to treating to paint subaerial formation priming paint layer in the blender 10. The so-called preset ratio can be found in the above.
S200: after the primer coating is completed, the second feeding pipe 30 is closed, the first feeding pipe 20 is kept open, and the first component primer continues to be injected into the mixing and stirring cavity 11 until the first component primer fills the whole mixing and stirring cavity 11. Therefore, the mixed primer originally remained in the mixing and stirring cavity 11 can be removed completely by virtue of the first component primer, and the pollution to the subsequent intermediate coating is avoided. It should be noted that the first component primer and the second component primer are solidified only after being uniformly mixed according to a preset proportion, namely, the solidification effect of coating the first component primer and the second component primer on the ground is achieved; while any one-component primer present does not cure.
S300: closing the first feed tube 20 while opening the second feed tube 30 and the third feed tube 40; through the second feed pipe 30 to pour into first component paint in the mixing and stirring chamber 11, through the third feed pipe 40 to pour into second component paint in the mixing and stirring chamber 11, wait that after first component paint with second component paint is the miscella according to predetermineeing the proportion miscella, follow discharge in the blender 10 and water and spill form the intercoat layer on the priming paint layer. At this time, since the second feeding pipe 30 still has the previous second component primer, the first primer can be extruded by introducing the first primer, so that the residual second component primer is discharged from the discharge hole 51 of the dispenser 50, and at this time, the second feeding pipe 30 does not need to be additionally cleaned or replaced, and since the second component primer is similar to the first component primer, cross contamination is not caused. In addition, during a period of time when the second feeding pipe 30 initially injects the first component primer, and a period of time when the third feeding pipe 40 initially injects the second component primer, the first component primer and the second component primer mainly act to extrude the original residual first component primer, so that the first component primer is firstly discharged from the discharge hole 51 of the dispenser 50; then, after the first component intermediate coating and the second component intermediate coating are injected continuously and mixed according to the preset proportion and fill the mixing and stirring cavity 11, the intermediate coating is normally coated on the primer layer, and the intermediate coating layer with uniform texture can be obtained.
It should be noted that the preset ratio can be understood by referring to the foregoing.
S400: after the application of the intermediate paint is completed, the second feeding pipe 30 is closed, the third feeding pipe 40 is kept open, and the filling of the intermediate paint of the second component into the mixing and stirring cavity 11 is continued until the intermediate paint of the second component fills the whole mixing and stirring cavity 11. In a similar way, the mixed intermediate painting originally remained in the mixing and stirring cavity 11 can be completely removed by virtue of the intermediate painting of the second component, so that the pollution to the subsequent finish paint is avoided. It should be noted that the paint in the first component and the paint in the second component are solidified only after being uniformly mixed according to a preset proportion, and the effect of coating the paint on the ground is achieved; any one-component basecoat is present and does not set.
S500: closing the third feed tube 40 while opening the first feed tube 20 and the second feed tube 30; through first inlet pipe 20 to pour into first component finish paint into in the mixing and stirring chamber 11, through second inlet pipe 30 to pour into second component finish paint into in the mixing and stirring chamber 11, wait first component finish paint with after the second component finish paint misce bene, follow discharge and water in the blender 10 and arrive form the finish paint layer on the well coating layer, so far accomplish the painting work. At this time, the introduced first component top paint can extrude the first component primer remained in the first feeding pipe 20, so that the remained first component primer is discharged from the discharge hole 51 of the distributor 50, and at this time, the first feeding pipe 20 does not need to be additionally cleaned or replaced. Similarly, the introduced second component finish paint can extrude and completely discharge the residual second component paint in the second feeding pipe 30 from the discharge hole 51 of the distributor 50. And then the first component finish paint and the second component finish paint are continuously injected, and can be poured on the intermediate paint layer to form a finish paint layer after being mixed according to a preset proportion.
It should be noted that, in order to ensure the continuous normal operation of the dynamic mixing coating device, after the finish coating is completed, the second feeding pipe 30 is closed to stop feeding the second finish, and the first feeding pipe 20 is kept to continuously feed the first finish until the first finish fills the whole mixing and stirring chamber 11, so as to prevent the paint from being solidified in the mixing and stirring chamber 11 and causing blockage.
When the area of the bottom surface needing coating is large, the steps can be circulated, and the layered coating in different regions is realized to meet the processing requirement.
As described in the scheme, the quality and the coating effect of the floor paint can be ensured only after the primer, the intermediate paint and the finish paint with different components are uniformly mixed according to the preset proportion. In an embodiment, the dynamic mixing painting device further includes a controller, and a first flow meter, a second flow meter and a third flow meter electrically connected to the controller, respectively, wherein the first flow meter is disposed on the first feeding pipe 20, the second flow meter is disposed on the second feeding pipe 30, and the third flow meter is disposed on the third feeding pipe 40. In addition, the dynamic mixing painting device further comprises a first control valve, a second control valve and a third control valve which are respectively electrically connected with the controller, wherein the first control valve is arranged on and off the first feeding pipe 20, the second control valve is arranged on and off the second feeding pipe 30, and the third control valve is arranged on and off the third feeding pipe 40. Each flow meter can accurately measure the paint vehicle flow conveyed from each feeding pipe, and after the monitored paint vehicle flow meets the proportioning requirement, the controller can drive each control valve to close the corresponding feeding pipe, so that the mixing quality of the primer, the intermediate coat and the finish coat is ensured.
It should be noted that, each flow meter and each control valve may be implemented by a product of equipment mature in the prior art, and may be specifically selected according to actual needs, and thus are not specifically limited herein.
Referring to fig. 1 and fig. 2, the mixer 10 includes a mounting base 12, a driving member 13 disposed on the mounting base 12, a mixing drum 14 connected to the mounting base 12 and forming the mixing and stirring chamber 11, and a stirring body 15 disposed in the mixing and stirring chamber 11 and connected to the driving member 13, wherein the first feeding pipe 20, the second feeding pipe 30, and the third feeding pipe 40 are respectively inserted into the mounting base 12 and communicated with the mixing and stirring chamber 11. The mounting seat 12 can bear and fix the driving part 13 and the mixing drum 14, and the driving part 13 and the mixing drum 14 are assembled into an organic whole, so that the driving part 13 can effectively drive the mixing body 15 located in the mixing and stirring cavity 11 to work, and the paint introduced into the mixing and stirring cavity 11 from the first feeding pipe 20, the second feeding pipe 30 and the third feeding pipe 40 is fully stirred and uniformly mixed.
Optionally, in an embodiment, the driving member 13 is a motor, the stirring body 15 is a stirring screw, and a power shaft of the motor penetrates through the mounting base 12 and then is connected to the stirring screw through a coupler. Therefore, when the mixing device works, the rotating power output by the motor can be transmitted to the stirring screw through the coupler, so that the paint injected into the mixing and stirring cavity 11 is fully and effectively stirred by the stirring screw. In addition, the stirring spiral still possesses the propelling movement effect to the paint vehicle, makes the paint vehicle in the mixing and stirring chamber 11 effective, reliably discharge to reduce the loss that the volume of remaining caused, do benefit to and promote the paint vehicle utilization ratio, and then promote economic nature.
In other embodiments, the motor may be replaced with a device capable of outputting a rotational driving force, such as a rotary cylinder. The arrangement mode and the using number of the stirring screws can be other variants; alternatively, the stirring screw may be rotated and stirred by a reciprocating linear stirring method, and the like, and the method is also within the scope of the present application.
As shown in fig. 1, the dynamic mixing and painting apparatus of the present application should be operated in a vertical position to facilitate the paint to be discharged from the mixing and stirring chamber 11 by its own weight, i.e., from a pouring port 16 formed at an end of the stirring drum 14 remote from the driving member 13, and poured onto the ground. However, in order to prevent the less viscous paint from being discharged in the mixing chamber 11 even if it is not sufficiently mixed, which could affect the coating quality, a fourth control valve that can be opened and closed is provided at the pouring opening 16. The fourth control valve can ensure a closed state for a period of time, so that the paint can stay in the mixing and stirring chamber 11 for a sufficient time to be fully stirred, and then the fourth control valve is opened again to discharge the paint, thereby effectively solving the problem. It should be noted that the fourth control valve may be any type of valve device in the prior art, such as a check valve, a ball valve, etc., and may be specifically selected according to actual needs of those skilled in the art.
With reference to fig. 1 to 3, in addition, according to any of the above embodiments, the dynamic mixing painting apparatus further includes a distributor 50, and the distributor 50 is connected to the pouring gate 16. By assembling the distributor 50 on the mixing drum 14, the distributor 50 can increase the discharging and pouring area of each type of coating paint, thereby improving the coating efficiency of the floor paint.
Referring to fig. 2 and fig. 3, in an embodiment, the distributor 50 is a material distribution barrel, the bottom of the material distribution barrel is provided with at least two discharge holes 51, and the at least two discharge holes 51 are arranged at intervals along the axial direction of the material distribution barrel. Compare in traditional single point mode of watering, the paint vehicle can be excreted simultaneously to two at least discharge openings 51 in this embodiment, and the paint vehicle that each discharge opening 51 was excreted forms banded watering to can flow again when banded paint vehicle waters to subaerial back and pave for the paint layer of certain area, each paint layer links up in proper order or partially overlaps, makes coating efficiency very promote.
In particular, in view of the high viscosity of the paint in the second component, for example, the dispensing cylinder is provided with a vibrator in order to avoid the occurrence of uneven dripping and even coagulation clogging from the discharge opening 51. The vibrator generates high-frequency micro-amplitude vibration to play a shaking role on the painting in the second component, so that the discharging from the discharging hole 51 can be accelerated, and the problem is avoided.
Or, as an alternative to the above embodiment, the dynamic mixing painting device further includes a high-pressure air source and an air supply pipe communicated with the high-pressure air source, and the air supply pipe is communicated with the top of the material distribution barrel. After high-pressure gas is introduced into the material separating barrel, a high-pressure gas layer is formed in the upper area of the barrel cavity of the material separating barrel, the high-pressure gas layer applies air pressure to the paint on the lower portion, the permeation and discharge of the paint from the discharging hole 51 can be accelerated, the purpose of fast and smoothly pouring the paint is achieved, and the working capacity of the dynamic mixing painting device is further improved.
Of course, other embodiments may employ other techniques known in the art to ensure reliable discharge of paint from dispenser 50, and are within the scope of the present application.
All possible combinations of the technical features of the above embodiments may not be described for the sake of brevity, but should be considered as within the scope of the present disclosure as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. A dynamic hybrid painting apparatus, comprising:
a mixer formed with a mixing and stirring chamber; and
the mixing device comprises a first feeding pipe, a second feeding pipe and a third feeding pipe, wherein the first feeding pipe, the second feeding pipe and the third feeding pipe are arranged on the mixer in a staggered mode and are communicated with the mixing and stirring cavity, and the inner diameters of the first feeding pipe, the second feeding pipe and the third feeding pipe are different or not identical; the dynamic mixing and painting device comprises a mixer, a driving piece and a dynamic mixing and painting device, wherein the mixer comprises a mixing drum provided with a mixing and stirring cavity, one end of the mixing drum, which is far away from the driving piece, is formed into a pouring opening, and the dynamic mixing and painting device also comprises a distributor which is connected to the pouring opening; the distributor is a distribution barrel, at least two discharge holes are formed in the bottom of the distribution barrel, and the at least two discharge holes are arranged at intervals along the axial direction of the distribution barrel;
the working method of the dynamic mixed painting device comprises the following steps:
opening the first feeding pipe and the second feeding pipe, and closing the third feeding pipe; injecting a first component primer into a mixing and stirring cavity of a mixer through the first feeding pipe, injecting a second component primer into the mixing and stirring cavity through the second feeding pipe, and after the first component primer and the second component primer are uniformly mixed according to a preset proportion, discharging from the mixer and pouring onto the ground to be painted to form a primer layer;
after the primer coating is finished, closing the second feeding pipe, keeping the first feeding pipe open, and continuing to inject the first component primer into the mixing and stirring cavity until the first component primer is filled in the whole mixing and stirring cavity;
closing the first feed pipe while opening the second feed pipe and the third feed pipe; injecting a first component primer paint into the mixing and stirring cavity through the second feeding pipe, injecting a second component primer paint into the mixing and stirring cavity through the third feeding pipe, and discharging the first component primer paint; after the first component primer surfacer and the second component primer surfacer are uniformly mixed according to a preset proportion, discharging the mixture from the mixer and pouring the mixture onto the primer layer to form a primer surfacer layer;
after the middle paint coating is finished, closing the second feeding pipe, keeping the third feeding pipe open, and continuing to inject the middle paint of the second component into the mixing and stirring cavity until the middle paint of the second component is full of the whole mixing and stirring cavity;
closing the third feed pipe while opening the first feed pipe and the second feed pipe; injecting a first component finish paint into the mixing and stirring cavity through the first feeding pipe, injecting a second component finish paint into the mixing and stirring cavity through the second feeding pipe, and discharging the second component finish paint; and then after the first component finish paint and the second component finish paint are uniformly mixed, discharging the mixture from the mixer and pouring the mixture onto the intermediate paint layer to form a finish paint layer, thus finishing the painting work.
2. The dynamic mixing painting device according to claim 1, wherein the first feeding pipe has an inner diameter similar to that of the second feeding pipe, and the third feeding pipe has an inner diameter larger than that of the first feeding pipe and larger than that of the second feeding pipe.
3. The dynamic mixing painting device according to claim 1, further comprising a controller, and a first control valve, a second control valve and a third control valve which are electrically connected to the controller respectively, wherein the first control valve is disposed on the first feeding pipe and used for controlling the first feeding pipe to open or close, the second control valve is disposed on the second feeding pipe and used for controlling the second feeding pipe to open or close, and the third control valve is disposed on the third feeding pipe and used for controlling the third feeding pipe to open or close.
4. The dynamic mixing painting device according to claim 3, further comprising a first flow meter, a second flow meter and a third flow meter electrically connected to the controller, respectively, the first flow meter being disposed on the first feed pipe, the second flow meter being disposed on the second feed pipe, and the third flow meter being disposed on the third feed pipe.
5. The dynamic mixing painting device according to claim 1, wherein the mixer comprises a mounting seat, a driving member arranged on the mounting seat, a stirring drum connected with the mounting seat, and a stirring body arranged in the mixing stirring cavity and connected with the driving member, and the first feeding pipe, the second feeding pipe and the third feeding pipe are respectively inserted into the mounting seat and communicated with the mixing stirring cavity.
6. The dynamic mixing painting device according to claim 5, wherein the driving member is a motor, the stirring body is a stirring screw, and a power shaft of the motor penetrates through the mounting seat and is connected with the stirring screw through a coupling.
7. The dynamic mixing painting device according to claim 5, characterised in that a fourth control valve that can be opened and closed is provided at the pouring opening.
8. The dynamic mixing painting device according to claim 1, characterized in that a vibrator is provided on the dispensing canister.
9. The dynamic hybrid painting device according to claim 1, further comprising a high-pressure gas source and a gas supply pipe in communication with the high-pressure gas source, the gas supply pipe communicating with a top of the dispensing canister.
10. Painting robot characterized in that it comprises a dynamic hybrid painting device according to any one of the previous claims from 1 to 9.
CN202010185323.8A 2020-03-17 2020-03-17 Dynamic mixed painting device, working method thereof and painting robot Active CN113399171B (en)

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