CN113391598B - A virtual assembly simulation method and system - Google Patents
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Abstract
本发明的一种虚拟装配仿真方法及系统涉及一种对产品模型进行可视化装配的方法和系统,目的是为了克服现有设计先进行功能和尺寸设计,后通过实物产品进行装配验证易导致产品零部件的配合尺寸出现偏差的问题,其中,方法具体步骤如下:S1、导入装配体模型;S2、根据完整的装配体模型,生成第一装配序列;S3、利用虚拟工装,使用参照装配序列对零部件模型进行可视化操作,并生成第二装配序列;S4、利用装配工艺优化算法优化并更新第二装配序列,用更新的第二装配序列替代原参照装配序列,返回步骤S3;或完成装配,结束虚拟装配仿真。
A virtual assembly simulation method and system of the present invention relates to a method and system for visual assembly of a product model. The purpose is to overcome the problem that the existing design first performs function and size design, and then performs assembly verification through physical products, which may easily lead to product zero. There is a problem of deviation in the fitting size of the components. The specific steps of the method are as follows: S1, import the assembly model; S2, generate the first assembly sequence according to the complete assembly model; S3, use the virtual tooling, use the reference assembly sequence to zero The component model is visualized, and the second assembly sequence is generated; S4, the second assembly sequence is optimized and updated by the assembly process optimization algorithm, and the original reference assembly sequence is replaced with the updated second assembly sequence, and the process returns to step S3; or the assembly is completed, and the end Virtual assembly simulation.
Description
技术领域technical field
本发明涉及一种对产品模型进行可视化装配的方法和系统。The present invention relates to a method and system for visual assembly of product models.
背景技术Background technique
现阶段加工制造业依靠CAD/CAM软件,实现产品快速设计、自动和集成化加工。但是,产品的装配仍采用先设计加工,再利用产品实物做装配验证的方法,装配效率低下。特别是复杂产品(如飞机、汽车等),通常是由多个部门或者多家企业之间合作开发完成,现有设计一般先对零件的功能和尺寸进行设计,再将实物产品进行装配验证,前期设计和后期装配相对独立,装配和设计不能共享数据。如果这些部门或者开发企业沟通不畅,就可能造成产品零部件的配合尺寸出现偏差,无法达到设计要求,造成人力物力和财力的浪费。At this stage, the manufacturing industry relies on CAD/CAM software to achieve rapid product design, automatic and integrated processing. However, the assembly of the product still adopts the method of first designing and processing, and then using the actual product for assembly verification, and the assembly efficiency is low. In particular, complex products (such as airplanes, automobiles, etc.) are usually developed through cooperation between multiple departments or multiple companies. The existing design generally first designs the function and size of the parts, and then assembles the physical products for verification. Pre-design and post-assembly are relatively independent, and assembly and design cannot share data. If these departments or development companies have poor communication, it may cause deviations in the matching dimensions of product parts, failing to meet the design requirements, resulting in a waste of human, material and financial resources.
因此对虚拟装配系统及其工艺的研究很有必要性,它可以避免物理实体模型的重复制作,提高产品设计效率,大大缩短产品的研制周期和研制成本。本系统用于对机械产品进行装配工艺规划,并进行装配过程检验同时实现装配过程可视化。Therefore, it is necessary to study the virtual assembly system and its technology, which can avoid the duplication of physical model, improve the efficiency of product design, and greatly shorten the development cycle and cost of the product. This system is used to plan the assembly process of mechanical products, inspect the assembly process and realize the visualization of the assembly process.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了克服现有设计先进行功能和尺寸设计,后通过实物产品进行装配验证易导致产品零部件的配合尺寸出现偏差的问题,提供了一种虚拟装配仿真方法及系统。The purpose of the present invention is to provide a virtual assembly simulation method and system in order to overcome the problem that the existing design first performs function and size design, and then performs assembly verification through physical products, which easily leads to deviations in the matching dimensions of product parts.
本发明的一种虚拟装配仿真方法,方法具体步骤如下:A virtual assembly simulation method of the present invention, the specific steps of the method are as follows:
S1、导入装配体模型;S1. Import the assembly model;
S2、根据完整的装配体模型,生成第一装配序列;S2. Generate a first assembly sequence according to the complete assembly model;
第一装配序列为不考虑虚拟工装参与装配的装配序列;The first assembly sequence is an assembly sequence that does not consider the virtual tooling to participate in the assembly;
S3、利用虚拟工装,使用参照装配序列对零部件模型进行可视化操作,并生成第二装配序列;S3. Use virtual tooling to visualize the component model using the reference assembly sequence, and generate a second assembly sequence;
可视化操作包括:选择并控制相应的虚拟工装,并通过相应的虚拟工装对相应的零部件模型进行装配或拆卸;以及选择并控制相应的零部件模型直接进行装配或拆卸;Visual operations include: selecting and controlling the corresponding virtual tooling, and assembling or disassembling the corresponding component model through the corresponding virtual tooling; and selecting and controlling the corresponding component model to directly assemble or disassemble;
参照装配序列初始采用第一装配序列;第二装配序列为考虑虚拟工装参与装配的装配序列;The first assembly sequence is initially used with reference to the assembly sequence; the second assembly sequence is an assembly sequence that considers the virtual tooling to participate in the assembly;
S4、利用装配工艺优化算法优化并更新第二装配序列,用更新的第二装配序列替代原参照装配序列,返回步骤S3;S4, using the assembly process optimization algorithm to optimize and update the second assembly sequence, replace the original reference assembly sequence with the updated second assembly sequence, and return to step S3;
或完成装配,结束虚拟装配仿真。Or complete the assembly to end the virtual assembly simulation.
其中,步骤S2中生成第一装配序列的具体方法如下:Wherein, the specific method for generating the first assembly sequence in step S2 is as follows:
S21、按照当前装配体模型的装配层次由外到内的顺序,将每一个零部件模型均沿多个设定的拆卸方向进行拆卸;并在拆卸的过程中获取干涉检测结果,建立零部件干涉表;S21. According to the order of the assembly level of the current assembly model from the outside to the inside, disassemble each component model along a plurality of set disassembly directions; and obtain the interference detection results during the disassembly process, and establish the component interference surface;
S22、在零部件干涉表中的各个拆卸方向上进行比较,得到干涉最少的拆卸方向,记录拆卸方向以及该拆卸方向上的可拆卸零部件模型,加入拆卸序列;S22, compare each disassembly direction in the parts interference table, obtain the disassembly direction with the least interference, record the disassembly direction and the model of the detachable parts in the disassembly direction, and add the disassembly sequence;
可拆卸零部件模型为在拆卸方向上无干涉的零部件模型;The detachable component model is a component model without interference in the detachment direction;
S23、剔除步骤S22中的可拆卸零部件模型,更新装配体模型,并返回步骤S21;S23, remove the detachable component model in step S22, update the assembly model, and return to step S21;
直至所有零部件模型均成为可拆卸零部件模型,得到最终的拆卸序列,并进入步骤S24;Until all the component models become detachable component models, the final disassembly sequence is obtained, and the process goes to step S24;
S24、将最终的拆卸序列进行逆序得到装配序列。S24. Reverse the final disassembly sequence to obtain an assembly sequence.
其中,步骤S21的具体方法如下:Wherein, the specific method of step S21 is as follows:
S211、获得一个零部件模型的特征尺寸,令零部件模型沿一个设定的拆卸方向移动并获取干涉检测结果,且移动的距离与特征尺寸相等;S211. Obtain the feature size of a component model, move the component model along a set disassembly direction and obtain an interference detection result, and the moving distance is equal to the feature size;
S212、根据零部件模型的干涉情况,在零部件干涉表中相应的干涉标记;S212, according to the interference situation of the component model, the corresponding interference mark in the component interference table;
若零部件模型在拆卸方向上发生干涉,则在零部件干涉表中相应的位置填充干涉标记;否则,填充未干涉标记;If the component model interferes in the disassembly direction, the corresponding position in the component interference table will be filled with interference marks; otherwise, the non-interference marks will be filled;
S213、更换拆卸方向,并返回执行步骤S211;直至零部件模型在所有的拆卸方向上的干涉情况均填充入零件干涉表,执行步骤S214;S213, change the disassembly direction, and return to step S211; until the interference of the component model in all the disassembly directions is filled into the parts interference table, execute step S214;
S214、更换零部件模型,并返回执行步骤S211;直至所有的零部件模型在所有的拆卸方向上的干涉情况均填充入零件干涉表,完成零件干涉表的建立。S214 , replacing the component model, and returning to step S211 ; until the interference conditions of all the component models in all disassembly directions are filled into the component interference table, the establishment of the component interference table is completed.
其中,步骤S1还包括:Wherein, step S1 also includes:
S11、生成零部件模型的虚拟碰撞网格轮廓,得到零部件模型的位置和虚拟工装的位置;S11. Generate a virtual collision mesh outline of the component model, and obtain the position of the component model and the position of the virtual tooling;
S12、显示零部件模型和虚拟工装。S12. Display the component model and the virtual tooling.
其中,步骤S211中的干涉检测结果,是通过如下步骤获得的:Wherein, the interference detection result in step S211 is obtained through the following steps:
根据零部件模型的虚拟碰撞网格轮廓和零部件模型的位置计算得到可视化操作过程中的装配参数;According to the virtual collision mesh outline of the component model and the position of the component model, the assembly parameters during the visualization operation are obtained;
装配参数包括零部件模型的干涉检测结果。Assembly parameters include interference detection results for component models.
本发明的一种虚拟装配仿真系统,包括模型处理模块、装配工艺规划模块和虚拟装配可视化操作模块;A virtual assembly simulation system of the present invention includes a model processing module, an assembly process planning module and a virtual assembly visualization operation module;
模型处理模块,用于导入装配体模型;Model processing module for importing assembly models;
装配工艺规划模块,与模型处理模块连接,用于根据完整的装配体模型,生成第一装配序列;The assembly process planning module is connected with the model processing module, and is used for generating the first assembly sequence according to the complete assembly model;
第一装配序列为不考虑虚拟工装参与装配的装配序列;The first assembly sequence is an assembly sequence that does not consider the virtual tooling to participate in the assembly;
虚拟装配可视化操作模块,与模型处理模块和装配工艺规划模块同时连接,用于利用虚拟工装,使用参照装配序列对零部件模型进行可视化操作,并生成第二装配序列;The virtual assembly visualization operation module is connected with the model processing module and the assembly process planning module at the same time, and is used to use the virtual tooling, use the reference assembly sequence to visualize the component model, and generate the second assembly sequence;
可视化操作包括:选择并控制相应的虚拟工装,并通过相应的虚拟工装对相应的零部件模型进行装配或拆卸;以及选择并控制相应的零部件模型直接进行装配或拆卸;Visual operations include: selecting and controlling the corresponding virtual tooling, and assembling or disassembling the corresponding component model through the corresponding virtual tooling; and selecting and controlling the corresponding component model to directly assemble or disassemble;
参照装配序列初始采用第一装配序列;第二装配序列为考虑虚拟工装参与装配的装配序列;The first assembly sequence is initially used with reference to the assembly sequence; the second assembly sequence is an assembly sequence that considers the virtual tooling to participate in the assembly;
装配工艺规划模块,还用于利用装配工艺优化算法优化并更新第二装配序列,用更新的第二装配序列替代原参照装配序列,并将新的参照装配序列发送至虚拟装配可视化操作模块。The assembly process planning module is further configured to optimize and update the second assembly sequence by using the assembly process optimization algorithm, replace the original reference assembly sequence with the updated second assembly sequence, and send the new reference assembly sequence to the virtual assembly visualization operation module.
其中,装配工艺规划模块包括干涉表生成模块、拆卸序列生成模块、工艺规划循环模块和装配序列生成模块;The assembly process planning module includes an interference table generation module, a disassembly sequence generation module, a process planning cycle module and an assembly sequence generation module;
干涉表生成模块,用于按照当前装配体模型的装配层次由外到内的顺序,将每一个零部件模型均沿多个设定的拆卸方向进行拆卸;并在拆卸的过程中获取干涉检测结果,建立零部件干涉表;The interference table generation module is used to disassemble each component model along multiple set disassembly directions according to the assembly level of the current assembly model from the outside to the inside; and obtain the interference detection results during the disassembly process. , to establish a component interference table;
拆卸序列生成模块,与干涉表生成模块连接,用于在零部件干涉表中的各个拆卸方向上进行比较,得到干涉最少的拆卸方向,记录拆卸方向以及该拆卸方向上的可拆卸零部件模型,加入拆卸序列;The disassembly sequence generation module is connected with the interference table generation module, and is used to compare each disassembly direction in the component interference table, obtain the disassembly direction with the least interference, record the disassembly direction and the detachable component model in the disassembly direction, Join the disassembly sequence;
可拆卸零部件模型为在拆卸方向上无干涉的零部件模型;The detachable component model is a component model without interference in the detachment direction;
工艺规划循环模块,与干涉表生成模块和拆卸序列生成模块同时连接,用于接收拆卸序列,剔除拆卸序列中的可拆卸零部件模型,更新装配体模型并发送至干涉表生成模块;The process planning cycle module is connected with the interference table generation module and the disassembly sequence generation module at the same time, and is used to receive the disassembly sequence, remove the detachable component model in the disassembly sequence, update the assembly model and send it to the interference table generation module;
直至所有零部件模型均成为可拆卸零部件模型,得到最终的拆卸序列;Until all component models become detachable component models, the final disassembly sequence is obtained;
装配序列生成模块,与工艺规划循环模块连接,用于接收最终的拆卸序列,将最终的拆卸序列进行逆序得到装配序列。The assembly sequence generation module is connected with the process planning cycle module, and is used for receiving the final disassembly sequence, and reverses the final disassembly sequence to obtain the assembly sequence.
其中,干涉表生成模块包括零部件模型移动模块、干涉标记模块、拆卸方向切换循环模块、零部件切换循环模块;The interference table generation module includes a component model moving module, an interference marking module, a disassembly direction switching cycle module, and a component switching cycle module;
零部件模型移动模块,用于获得一个零部件模型的特征尺寸,令零部件模型沿一个设定的拆卸方向移动并获取干涉检测结果,且移动的距离与特征尺寸相等;The component model moving module is used to obtain the feature size of a component model, move the component model along a set disassembly direction and obtain the interference detection result, and the moving distance is equal to the feature size;
干涉标记模块,与零部件模型移动模块连接,用于根据零部件模型的干涉情况,在零部件干涉表中相应的干涉标记,并在拆卸方向的干涉标记填充完毕后生成拆卸方向切换信号;The interference mark module is connected with the component model movement module, and is used to create the corresponding interference mark in the component interference table according to the interference situation of the component model, and generate the disassembly direction switching signal after the interference mark in the disassembly direction is filled;
若零部件模型在拆卸方向上发生干涉,则在零部件干涉表中相应的位置填充干涉标记;否则,填充未干涉标记;If the component model interferes in the disassembly direction, the corresponding position in the component interference table will be filled with interference marks; otherwise, the non-interference marks will be filled;
拆卸方向切换循环模块,与零部件模型移动模块和干涉标记模块同时连接,用于接收拆卸方向切换信号,更换拆卸方向,并发送至零部件模型移动模块;The disassembly direction switching cycle module is connected with the component model moving module and the interference mark module at the same time, and is used to receive the disassembly direction switching signal, change the disassembly direction, and send it to the component model moving module;
直至零部件模型在所有的拆卸方向上的干涉情况均填充入零件干涉表,生成零部件切换信号,并发送至零部件切换循环模块;Until the interference of the component model in all disassembly directions is filled into the component interference table, the component switching signal is generated and sent to the component switching cycle module;
零部件切换循环模块,与拆卸方向切换循环模块和零部件模型移动模块同时连接,用于接收零部件切换信号,更换零部件模型,并发送至零部件模型移动模块;The component switching cycle module is connected with the disassembly direction switching cycle module and the component model moving module at the same time, and is used to receive the component switching signal, replace the component model, and send it to the component model moving module;
直至所有的零部件模型在所有的拆卸方向上的干涉情况均填充入零件干涉表,完成零件干涉表的建立。Until the interference of all component models in all disassembly directions is filled into the component interference table, the establishment of the component interference table is completed.
其中,模型处理模块,还用于生成零部件模型的虚拟碰撞网格轮廓,得到零部件模型的位置和虚拟工装的位置;Among them, the model processing module is also used to generate the virtual collision mesh outline of the component model, and obtain the position of the component model and the position of the virtual tool;
虚拟装配可视化操作模块,还用于显示零部件模型和虚拟工装。The virtual assembly visualization operation module is also used to display component models and virtual tooling.
其中,还包括装配体参数计算模块;Among them, it also includes the assembly parameter calculation module;
装配体参数计算模块,与干涉表生成模块连接,用于根据零部件模型的虚拟碰撞网格轮廓和零部件模型的位置计算得到可视化操作过程中的装配参数;The assembly parameter calculation module is connected with the interference table generation module, and is used to calculate the assembly parameters during the visualization operation according to the virtual collision mesh outline of the component model and the position of the component model;
装配参数包括零部件模型的干涉检测结果。Assembly parameters include interference detection results for component models.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明有效支持装配工艺过程仿真,具有操作简便、模型适应性好、仿真效率高等特点。The invention effectively supports the simulation of the assembly process, and has the characteristics of simple operation, good model adaptability and high simulation efficiency.
虚拟装配可以优化装配系统的性能,提高装配效率,满足企业和市场要求。通过计算机仿真技术,在易于装配的原则基础上,提前考虑并模拟产品的可装配性,这样便可以有效地简化生产流程,降低生产成本,提高生产效率,同时也提供了装配过程的可视化手段。Virtual assembly can optimize the performance of assembly systems, improve assembly efficiency, and meet enterprise and market requirements. Through computer simulation technology, on the basis of the principle of easy assembly, the assemblability of products is considered and simulated in advance, which can effectively simplify the production process, reduce production costs, improve production efficiency, and also provide a visualization method for the assembly process.
附图说明Description of drawings
图1为本发明的一种虚拟装配仿真系统的模块结构示意图;Fig. 1 is the module structure schematic diagram of a kind of virtual assembly simulation system of the present invention;
图2为图1中的干涉表生成模块的模块结构示意图;Fig. 2 is the module structure schematic diagram of the interference table generation module in Fig. 1;
图3为本发明的虚拟装配仿真方法中装配序列生成方法流程图。FIG. 3 is a flowchart of a method for generating an assembly sequence in the virtual assembly simulation method of the present invention.
图4为本发明的虚拟装配仿真方法中零部件干涉表生成方法流程图。4 is a flowchart of a method for generating a component interference table in the virtual assembly simulation method of the present invention.
具体实施方式Detailed ways
本实施方式的一种虚拟装配仿真系统,主要用于对飞行器进行虚拟装配仿真。A virtual assembly simulation system of this embodiment is mainly used for virtual assembly simulation of an aircraft.
如图1~图2所示,包括模型处理模块1、虚拟装配可视化操作模块3(又包括装配过程可视化模块3-1、操作模块3-2和提示信息模块3-3)、装配体参数计算模块4和装配工艺规划模块2;As shown in Figures 1 to 2, it includes a model processing module 1, a virtual assembly visualization operation module 3 (also includes an assembly process visualization module 3-1, an operation module 3-2 and a prompt information module 3-3), assembly
模型处理模块1用于导入设计的飞行器的零部件模型,记录零部件模型的装配信息,对导入的飞行器零部件模型调整模型的缩放比例;还可以为模型生成贴合模型边界的网格轮廓作为碰撞体,用于干涉检测和安装空间计算。The model processing module 1 is used to import the part model of the designed aircraft, record the assembly information of the part model, and adjust the scale of the model for the imported aircraft part model; it can also generate a mesh outline that fits the model boundary as the model. Colliders for interference detection and installation space calculations.
模型处理模块1还用于记录零部件模型的装配信息;装配信息包括零部件模型的质量特性,装配层次关系。The model processing module 1 is also used to record the assembly information of the component model; the assembly information includes the quality characteristics of the component model and the assembly hierarchy relationship.
装配工艺规划模块2,包括干涉表生成模块2-1、拆卸序列生成模块2-2、工艺规划循环模块2-3和装配序列生成模块2-4,而干涉表生成模块2-1包括零部件模型移动模块2-1-1、干涉标记模块2-1-2、拆卸方向切换循环模块2-1-3、零部件切换循环模块2-1-4。The assembly
装配工艺规划模块2用于用户自定义或者系统生成装配序列,记录在虚拟环境中执行的装配顺序,实现对装配工艺的优化并且对优化的装配顺序进行验证,在装配仿真结束后对用户的仿真过程和结果给出建议。Assembly
装配工艺规划模块2还可以将用户在装配过程中的每一次安装和拆卸的零部件记录下来,并且装配完成后(由完成装配按钮触发)可以查看;可以自动对记录的装配工艺进行分析,并进行优化;并对装配工艺优化后会在装配建议栏中给出相关的建议,说明所做的优化内容。The assembly
虚拟装配可视化操作模块3包括装配过程可视化模块3-1(表示为装配过程可视化窗口)、操作模块3-2和提示信息模块3-3(一同表示为操作与提示信息窗口),在虚拟装配仿真系统的装配场景中对装配产品的零部件模型进行装配或者拆卸,以及对机械臂等虚拟工装进行控制等操作,并通过装配过程可视化窗口实时显示整个操作过程及零部件模型的相关信息。The virtual assembly
零部件模型的信息包括零部件模型的名称,质量特性和装配优先级;The information of the component model includes the name of the component model, quality characteristics and assembly priority;
上述的装配过程可视化窗口可以实现装配环境,各零部件模型及虚拟工装的可视化,并可以进行装配场景的调整,如灯光和场地的设置,窗口视野和视角的调整等;虚拟工装也可以替换为普适的虚拟人手。The above-mentioned assembly process visualization window can realize the visualization of the assembly environment, each component model and the virtual tooling, and can adjust the assembly scene, such as the setting of lighting and venue, the adjustment of the window field of view and the viewing angle, etc.; the virtual tooling can also be replaced by A pervasive virtual human hand.
上述的操作与信息提示窗口中包含操作按钮和提示信息,操作按钮包括零部件与工装的选择按钮(用于进行零部件模型的选择和虚拟工装的选择),零部件与工装的控制按钮(用于进行零部件模型的控制和虚拟工装的控制),装配按钮(用于通过虚拟工装或虚拟人手对相应的零部件模型进行装配或直接控制零部件模型进行装配),拆卸按钮(用于通过虚拟工装或虚拟人手对相应的零部件模型进行拆卸或直接控制零部件模型进行拆卸),完成装配按钮(用于在装配完毕后点击,跳转到预先设定的模块),模块跳转按钮(用于在装配过程中或装配结束后跳转到所选择的模块)等。The above operation and information prompt window contains operation buttons and prompt information. The operation buttons include the selection buttons of components and tooling (used to select component models and virtual tooling), and the control buttons of components and tooling (use It is used for the control of the component model and the control of the virtual tooling), the assembly button (used to assemble the corresponding component model through the virtual tooling or virtual human hand or directly control the component model to assemble), the disassembly button (used to assemble the component model through the virtual The tooling or virtual human hand disassembles the corresponding component model or directly controls the component model to disassemble), the complete assembly button (used to click after the assembly is completed, and jump to the preset module), the module jump button (use to jump to the selected module during or after assembly), etc.
而提示信息包括当前零部件模型,零部件模型的干涉情况,零部件模型与安装位置的距离和零部件模型的状态。The prompt information includes the current component model, the interference situation of the component model, the distance between the component model and the installation position, and the status of the component model.
并且,提示信息模块2-3,与装配体参数计算模块3连接,用于获取相应的零部件模型的安装空间的大小、安装空间提示信息、干涉情况和该零部件模型与安装位置的距离,并进行提示;In addition, the prompt information module 2-3 is connected to the assembly
安装空间提示信息包括零部件模型无法通过对应的虚拟工装进行安装的信息和零部件模型能够通过对应的虚拟工装进行安装的信息。The installation space prompt information includes information that the component model cannot be installed through the corresponding virtual tooling and information that the component model can be installed through the corresponding virtual tooling.
装配体参数计算模块4主要完成装配过程中的一些关键参数指标的计算,如安装空间的大小、装配体质量特性、零部件模型的干涉检测等,以及存储虚拟仿真装配系统中定义的数据变量。The assembly
装配体参数计算模块4实时计算装配零部件模型与装配体(未完全装配,多个零部件模型的装配组合体)之间的碰撞情况和距离,当距离很贴近时会在提示信息窗口(提示信息模块3-3)产生提示信息。The assembly
装配体参数计算模块4所计算的装配参数还包括装配体质量特性;而装配体质量特性通过相应装配体所包括的零部件模型的质量特性得到。The assembly parameters calculated by the assembly
而零部件模型的质量特性,在建立零部件模型时或虚拟装配之前由设计人员输入或通过相关软件生成。The quality characteristics of the component model are input by the designer or generated by related software when the component model is established or before the virtual assembly.
并且,装配体参数计算模块3还包括空间比较模块3-1;Moreover, the assembly
空间比较模块3-1,用于将零部件模型的安装空间的大小与对应的虚拟工装的最小工装安装空间阈值进行比较;若安装空间的大小小于最小工装安装空间阈值,则零部件模型无法通过对应的虚拟工装进行安装;否则,零部件模型能够通过对应的虚拟工装进行安装。其中,安装空间的大小是通过如下步骤得到:The space comparison module 3-1 is used to compare the size of the installation space of the component model with the minimum tool installation space threshold of the corresponding virtual tool; if the size of the installation space is smaller than the minimum tool installation space threshold, the component model cannot pass The corresponding virtual tooling is installed; otherwise, the component model can be installed through the corresponding virtual tooling. Among them, the size of the installation space is obtained through the following steps:
根据零部件模型的虚拟碰撞网格轮廓计算得到安装空间深入方向的深入深度和安装空间的截面面积;截面与垂直于安装空间深入方向的平面平行;According to the virtual collision mesh outline of the component model, the depth of the installation space and the cross-sectional area of the installation space are calculated; the cross-section is parallel to the plane perpendicular to the depth of the installation space;
通过深入深度和截面面积计算得到安装空间的大小。The size of the installation space is obtained by calculating the depth of penetration and the cross-sectional area.
系统还包括装配训练模块,用于对虚拟装配仿真系统的界面结构和各个其他模块功能进行介绍,就装配过程的相关操作对新用户进行培训。The system also includes an assembly training module, which is used to introduce the interface structure of the virtual assembly simulation system and the functions of various other modules, and to train new users on the relevant operations of the assembly process.
装配体参数计算模块4还可以对安装空间的大小计算后与虚拟工装或者虚拟人手进行比较,判断是否可以安装。The assembly
具体实施方式二,本实施方式的一种虚拟装配仿真方法,即虚拟装配仿真系统的具体工作步骤如下:
步骤1、在主界面进入装配训练模块5,通过结构图和说明情况了解虚拟装配仿真系统的各个组成模块,通过流程图了解虚拟装配仿真系统的界面逻辑关系;Step 1. Enter the assembly training module 5 on the main interface, understand each component module of the virtual assembly simulation system through the structure diagram and description, and understand the interface logic relationship of the virtual assembly simulation system through the flowchart;
步骤2、进入模型处理模块1,导入设计产品的模型,设置其缩放比例,记录各零部件模型信息,输入其相关的参数,如质量特性等,然后为其生成碰撞边界,初始化零部件模型及工装的位置;
步骤3、进入装配工艺规划模块2,打开完整的装配体模型,由系统生成装配序列;
步骤4、进入虚拟装配可视化操作模块3,按照装配序列进行装配,用户可以在装配可视化窗口一边进行装配和场景调整等操作一边观察其相应的效果,主要操作设备为鼠标和键盘上的特定按键,最后点击装配或者拆卸完成相应的动作,若操作过程中存在干涉或安装空间不够的情况将无法完成动作,可以重试。在操作和信息提示窗口查看装配过程中的各种干涉碰撞情况和安装空间等信息;
步骤5、进入装配体参数计算模块4,查看装配体的各项参数如质量特性等;Step 5. Enter the assembly
步骤6、再次进入装配工艺规划模块,查看先前的装配拆卸记录,该模块自动进行分析和装配工艺优化,给出优化建议;Step 6. Enter the assembly process planning module again, check the previous assembly and disassembly records, the module automatically analyzes and optimizes the assembly process, and gives optimization suggestions;
步骤7、完成装配,回到系统主界面。Step 7. Complete the assembly and return to the main interface of the system.
装配工艺规划模块2通过对装配体自动拆卸的方法生成装配序列。The assembly
如图3所示,为生成装配序列流程,该方法生成装配序列是基于可拆即可装的思想,将完整的装配体无干涉的拆卸下来后记录其拆卸序列,再逆向获得装配序列。生成装配序列的步骤如下:As shown in Figure 3, in order to generate the assembly sequence process, the method to generate the assembly sequence is based on the idea of disassembly and assembly. The complete assembly is disassembled without interference and then the disassembly sequence is recorded, and then the assembly sequence is obtained in reverse. The steps to generate an assembly sequence are as follows:
1)首先提取当前未拆卸零件的特征信息和位姿信息(通过模型处理模块1导入的零部件模型获取,零部件模型获取在建立时自身携带有特征信息和位姿信息),按照装配层次关系由外到内,将零件分别沿多个几何方向进行自动拆卸,在拆卸过程中进行干涉检查,建立零件干涉表,其中的特征信息包括零件模型的名称,类型和ID号码,位姿信息包括零件模型的位置和姿态信息;1) First extract the feature information and pose information of the current undisassembled parts (obtained through the component model imported by the model processing module 1, and the component model acquisition itself carries the feature information and pose information when it is established), according to the assembly hierarchy relationship From the outside to the inside, the parts are automatically disassembled along multiple geometric directions, and the interference check is performed during the disassembly process, and a part interference table is established. The feature information includes the name, type and ID number of the part model, and the pose information includes the part. The position and attitude information of the model;
2)根据零件干涉表在各个拆卸方向上分别进行比较,得到干涉最少的方向,剔除该方向上可拆卸的零件,对这些零件进行重命名,记录该拆卸方向和相应零件的ID;2) Compare each disassembly direction according to the parts interference table to obtain the direction with the least interference, remove the parts that can be disassembled in this direction, rename these parts, and record the disassembly direction and the ID of the corresponding part;
3)重复1,2步骤,进行多轮拆卸,直到完成所有零件的拆卸;3) Repeat steps 1 and 2 for multiple rounds of disassembly until all parts are disassembled;
4)将拆卸序列逆序得到系统生成的装配序列;4) Reverse the disassembly sequence to obtain the assembly sequence generated by the system;
表1为一轮拆卸中得到的零件干涉表,零件干涉表记录了一轮拆卸中所有待拆卸零件沿不同拆卸方向的干涉情况,若零件A在拆卸方向1上干涉则记为1,否则为0。Table 1 is the parts interference table obtained in one round of disassembly. The parts interference table records the interference of all the parts to be disassembled in different disassembly directions in one round of disassembly. If part A interferes in the disassembly direction 1, it is recorded as 1, otherwise it is 0.
表1Table 1
如图4所示,为零件干涉表生成流程图,获得零件干涉表的流程为:As shown in Figure 4, a flow chart is generated for the part interference table, and the process of obtaining the part interference table is:
1)首先确定一个未拆卸零件的特征尺寸(如长度),然后沿着一个拆卸方向逐渐移动该零件以特征尺寸相等的距离,并进行干涉检测,若发生干涉则干涉表相应的位置上为1,否则为0,然后对该零件沿其它拆卸方向进行同样操作,直到所有拆卸方向都完成,至此单个零件的检测完成;1) First determine the feature size (such as length) of an undisassembled part, then gradually move the part along a disassembly direction to an equal distance of the feature size, and perform interference detection. If interference occurs, the corresponding position of the interference table is 1. , otherwise it is 0, and then the same operation is performed for the part along other disassembly directions until all disassembly directions are completed, and the detection of a single part is completed;
2)对下一个零件重复1的过程,直到所有的未拆卸零件都完成检测,最终获得零件干涉表。2) Repeat the process of 1 for the next part until all the undisassembled parts are inspected, and finally get the part interference table.
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