CN106202767A - A kind of real-time collision-proof method of Digit Control Machine Tool - Google Patents

A kind of real-time collision-proof method of Digit Control Machine Tool Download PDF

Info

Publication number
CN106202767A
CN106202767A CN201610566428.1A CN201610566428A CN106202767A CN 106202767 A CN106202767 A CN 106202767A CN 201610566428 A CN201610566428 A CN 201610566428A CN 106202767 A CN106202767 A CN 106202767A
Authority
CN
China
Prior art keywords
collision
real
machine tool
time
control system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610566428.1A
Other languages
Chinese (zh)
Inventor
洪军
贾康
荆冲
张程
王江威
王堃
万少可
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xian Jiaotong University
Original Assignee
Xian Jiaotong University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xian Jiaotong University filed Critical Xian Jiaotong University
Priority to CN201610566428.1A priority Critical patent/CN106202767A/en
Publication of CN106202767A publication Critical patent/CN106202767A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T17/00Three dimensional [3D] modelling, e.g. data description of 3D objects

Abstract

The present invention discloses and achieves a kind of relevant Digit Control Machine Tool real-time collision-proof method weak to digital control system; by Digit Control Machine Tool three-dimensional processing on real-time emulate and collision avoidance system gather digital control system signal of interest and in software system predictive algorithm process signal of interest rear drive Virtual Numerical Control Machine Tools emulate; the illegal collision occurred in operator's operating numerical control lathe or the course of processing or interference are carried out estimating emulation and carrying out alarm, returns digital control system stopping signal and carry out lathe protection.

Description

A kind of real-time collision-proof method of Digit Control Machine Tool
Technical field
The present invention relates to the Digit Control Machine Tool field in equipment manufacture, more specifically, the present invention relates to Digit Control Machine Tool in work Machining simulation during work, carries out two-way communication realization to numerical control by Virtual Machine simulation work process and with digital control system The guarantee of lathe and protection.
Background technology
Along with the development of Computerized Numerical Control processing technology and the process requirements of complex-curved structure that day by day increases, many number of axle Control processing scheme such as Multi-axis simultaneous machining, turnning and milling be combined etc. be increasingly widely applied.But, complicated processing object pair Technological level in planning, optimization and the operator of process tool route is proposed higher requirement.Although the most very Many commercial CAM softwares all have the process tool route NC code building function of some versatilities, but these cutter paths lack The weary consideration for concrete machine tool motion chain structure.Accordingly, it is possible to cause in processing cutter and machine tool component (fixture, workpiece) it Between collision, and cause the drastically change of machine tool feed axle acceleration, thus bring impact.The machining accuracy of Multi-axis Machining lathe Height, cost intensive, once there is severe impact or collision, the most then destroy machine tool accuracy, heavy then direct defective work piece and lathe. Especially in commercial production, the Digit Control Machine Tool course of processing once collides, often causes the production schedule to postpone, to enterprise and Individual causes economic loss, the most also the personal safety of machine operation personnel can be brought threat.Therefore, digital control processing is collided Detection and necessary armour significant.At present, main virtual manufacture emulation (such as Vericut etc.) using off-line is entered The checking in row processing tool tool path.When virtual manufacture arranges inconsistent with true environment, the result credibility is substantially reduced. Especially manual operations pattern under, to numerical tool operation personnel directly operate and be manually entered amendment numerical control program cannot enter Row simulation, off-line simulation checking is helpless.Some methods based on physical sensors region be directly facing the work of true lathe, shooting Processing space can be monitored by head and laser sensor, but is limited by their efficient working range;Based on main shaft electricity There is hysteresis quality in stream power detecting method, it is impossible to ensures the avoidance of collision.
Collision in the course of processing identifies that with protection be the intelligentized development trend of lathe automatically, the most in the world one A little lathe manufacturers have released this kind of function.Such as the Collision integrated with OSP digital control system of OKUMA exploitation Avoidance System is capable of manually and the emulation of the course of processing and collision detection under automatic mode, and is applied to turning Center and turn-milling complex machining center etc.;The Intelligent safety of PC Yu the CNC hardware integration of Mazak exploitation Shield system achieves the machining process simulating under manually and automatically pattern and crash protection, it is possible to be applied in Compound Machining The heart, turning center and Five-axis NC Machining Center etc.;The MfgSuite Numerical Control Simulation software that moral Margie gloomy essence machine is released has been applied to The series lathe such as NMV, DuraTurn/DuraVertical, it is possible to realize machining process simulating and the collision of the automatic course of processing Detection.These softwares are all the most integrated with machine tool numerical control system, thus realize online real time collision detection and protection.Domestic absolutely The digital control system that most of lathe manufacturers use is all import external system, due to the closure of external high-end digital control system, Wanting to grasp completely the logical relation of digital control system, operating mechanism, difficulty is very big, so being difficulty with digital control system and three-dimensional void Intending the communication of lathe, technical difficulty is bigger.
Summary of the invention
It is an object of the invention to the intelligent collision protection for realizing lathe, it is proposed that a kind of real-time anti-collision of Digit Control Machine Tool Hit method, develop the emulation of Digit Control Machine Tool three-dimensional processing on real-time and collision avoidance system.By gathering necessity with digital control system communication Signal, drives Virtual Machine to carry out synchronization simulation, is predicted for the collision between parts and the interference between cutter and workpiece, And collision alarm is returned digital control system execution stoppage protection.
The technical scheme is that and be achieved in that:
A kind of real-time collision-proof method of Digit Control Machine Tool, uses the Digit Control Machine Tool three-dimensional processing on real-time emulation that plug-in main frame is installed And the carrying out the mode of two-way communication with digital control system and carry out collision protection of collision avoidance system, Digit Control Machine Tool prepares, and connects numerical control System PCU factory Ethernet interface and plug-in HPI;Run the emulation of Digit Control Machine Tool three-dimensional processing on real-time and collision avoidance system, Start communicating and emulating of the emulation of digital control system and Digit Control Machine Tool three-dimensional processing on real-time and collision avoidance system;Digit Control Machine Tool is normally transported OK, normally cutting, the emulation of Digit Control Machine Tool three-dimensional processing on real-time and collision avoidance system gather digital control system signal rear drive virtual machine Bed carries out motion simulation and cutting simulation;Carrying out collision detection in simulation process, as detected collision, system is highlighted generation The parts interfered, and at plug-in main frame screen prompt collision information, return collision alarm by digital control system communication module simultaneously To digital control system, digital control system stoppage protection;Readjust lathe and operate machine safety operation to safe condition.
The emulation of Digit Control Machine Tool three-dimensional processing on real-time and collision avoidance system include six functional modules, respectively man-machine interaction mould Block, lathe model data module, three-dimensional rendering environment module, real time collision detection module, Machinetool workpiece real-time simulation cutting mould Block, digital control system communication module.Digital control system communication module gathers digital control system signal driving bed model and carries out motion simulation, At terminal demonstration after three-dimensional rendering environment renders, touch through real time collision detection module when lathe is driven Hit detection, carry out workpiece cutting simulation by workpiece real-time simulation cutting module.
Described human-computer interaction module, is created interface by the Ribbon pattern of MFC based on message mechanism;The blank at interface Import and final workpiece imports menu and is used for loading blank model and final workpiece, and complete by backstage real time collision detection module Become the loading of workpiece collision model, completed the pretreatment to blank by lathe real-time cutting module and passed through three-dimensional environment simultaneously Workpiece is rendered by rendering module, communication connection dialog box complete digital control system and the connection of digital control system communication module.
Described lathe model data module, Virtual Machine uses and the triangle surface model of 1:1 in kind, then passes through 3ds Max carries out 1:1 assembling, derives .x formatted file and supplies the api interface reading of DirectX 9.0 to call;Pass through three-dimensional rendering Environment module completes Virtual Machine is rendered display, calls the motion level knot of lathe model data module while rendering Structure algorithm, completes the foundation of machine tool component Motion sub tree, for gathered by digital control system communication module during follow-up real-time simulation Signal is driven being used.
Described three-dimensional rendering environment module, builds based on DirectX 9.0 3-D graphic kit;Virtual Machine The change of viewpoint angles, when colliding, parts is highlighted, and in workpiece working angles, the real-time change of workpiece, is all based on three-dimensional The rendering intent of rendering contexts module completes.
Described real time collision detection module, collision detection algorithm is based on the OBB spatial level OBBs algorithm improved; The position signalling of digital control system communication module collection estimates interpolation algorithm by based on Virtual Machine position, is estimating motion appearance Under state, the interference detection between machine tool element and fixture or workpiece uses efficient collision detection algorithm to complete, and by collision letter Number return digital control system by communication module.Native system sets two types for the collision of workpiece: blank and final piece Collision.The collision that blank relates to has blank and the collision of cutter, handle of a knife, main shaft and machine tool component.Final piece relates generally to The illegal collision cutting generation crossed by final workpiece by cutter.
Described Machinetool workpiece real-time simulation cutting module, uses dexel structure to carry out pretreatment, and working angles passes through work Real-time boolean between part model and cutter solid cuts computing and completes;Make alert process for crossing the state of cutting, and pass through Digital control system communication module completed to cut signal and returns and perform protection.
Described digital control system communication module, uses digital control system communication means based on OPC UA specification, sets up lathe Digital control system server end and client, realize the reading to parameters of interest and write, Jin Ertong by the operation of client Cross the write protection to digital control system after anticipation interpolation algorithm in position realizes the driving to virtual emulation lathe and collides.
The present invention is applied to Digit Control Machine Tool field, and machine tool numerical control system emulates by connecting Digit Control Machine Tool three-dimensional processing on real-time And collision avoidance system realizes the anti-collision in machine tooling operating process.Being invented by this, machine operation personnel can be more It is processed absorbedly, has saved digital control processing time.Barrier avoiding function intelligentized for Digit Control Machine Tool is a kind of effective Explore and attempt.
Accompanying drawing explanation
Fig. 1 is the emulation of Digit Control Machine Tool three-dimensional processing on real-time and the functional module composition diagram of collision avoidance system;
Fig. 2 is the work operational flow diagram of the real-time collision-proof method of a kind of Digit Control Machine Tool;
Fig. 3 is the model sketch of lathe model data module loading.
Detailed description of the invention
Below in conjunction with the accompanying drawings the detailed description of the invention of the present invention is described, the present invention be Virtual Numerical Control Machine Tools based on OPC UA framework specification and digital control system carry out two-way communication through processing the predictive algorithm of input signal and then driving virtual Lathe three-dimensional artificial illegal collision and interference realization to occurring in the course of processing are reported to the police and are finally realized true Digit Control Machine Tool Ensure and protect.
Embodiment
1. Fig. 1 is the emulation of Digit Control Machine Tool three-dimensional processing on real-time and the functional module composition diagram of collision avoidance system.
In the present embodiment, as it is shown in figure 1, the emulation of Digit Control Machine Tool three-dimensional processing on real-time and collision avoidance system include man-machine friendship Mutually module, three-dimensional rendering environment module, lathe model data module, real time collision detection module, workpiece real-time cutting module and Digital control system communication module.This system, by gathering digital control system necessary signals, drives virtual by position anticipation interpolation algorithm Lathe emulates, and is predicted for the collision between parts and the interference between cutter and workpiece, and is returned by collision alarm Digital control system performs stoppage protection.
Human-computer interaction module, the simulated environment of the emulation of Digit Control Machine Tool three-dimensional processing on real-time and collision avoidance system can realize using Family to load lathe model movement, amplify, reduce, the interactive controlling such as rotation;Can realize under off-line state Virtual Machine Moving component flash demo, tool magazine action flash demo, demonstrate real-time cutting function, anti-collision;Blank work can be supported Part and the importing of final workpiece;Can dynamically change tool magazine tool category, gauge size;Support and digital control system communicates people Machine is arranged alternately.It is few that simulated environment requires that render process consumes resource, and user's interactive controlling is convenient succinct, it is ensured that emulation real-time Property.
Lathe model data module, the emulation of Digit Control Machine Tool three-dimensional processing on real-time and collision avoidance system are for ensureing and true lathe The concordance of the course of processing, and in view of rendering and the calculating speed of the most ripe efficient collision detection algorithm, lathe (cutter Storehouse, fixture, workpiece) all use and the triangle surface model of 1:1 in kind;The type of sports one of each moving component of Digit Control Machine Tool As only two classes, linear motion and rotary motion, the therefore Kinematic Model of Virtual Numerical Control Machine Tools lathe to be set up each motion portion The relative motion relation of part, sets up kinematic pair (moving sets or revolute pair);Set up the hierarchical relationship of each relative motion of lathe, it is ensured that Motion unidirectional delivery from father node to child node;Build and characterize movement relation and the matrix of hierarchical relationship, in virtual environment Realize the emulation of machine tool component motion with the operation to matrix, structure tree model is easy to be completed the data of whole machine model by recurrence Driving, the motion affiliation between machine tool element is expressed by tree construction.
Three-dimensional rendering environment module, Digit Control Machine Tool three-dimensional processing on real-time emulation and collision avoidance system rendering contexts based on DirectX 9.0 3-D graphic kit builds, and can arrange the information such as the illumination of machine tool environment, material, video camera, enter And realize the Virtual Machine optimization from visual angle, the high-brightness of parts when colliding, it is achieved workpiece in workpiece working angles Real-time change, the conversion of camera angle can be realized by heavy duty response events, thus Virtual Machine is realized from vision On comprehensive observation.
Real time collision detection module, the collision detection module of the emulation of Digit Control Machine Tool three-dimensional processing on real-time and collision avoidance system makes With OBB spatial level OBBs algorithm based on rigid body, it is possible to achieve Virtual Machine collision detection.Due to from digital control system collection The delay produced in signal and transmitting procedure, present invention use is based on Virtual Machine position estimates interpolation algorithm, is estimating fortune Under dynamic attitude, the interference detection between machine tool element and fixture or workpiece can use efficient collision detection algorithm to complete;And Collision alarm is returned digital control system by communication module.Native system sets two types for the collision of workpiece: blank Collision with final piece.The collision that blank relates to has blank and the collision of cutter, handle of a knife, main shaft and machine tool component.Final piece Relate generally to cutter and final workpiece is crossed the illegal collision cutting generation.Other illegally collision kinds be cutter and fixture or lathe portion The collision of part, main shaft and the collision of workpiece, fixture or machine tool component, handle of a knife and the collision of workpiece, fixture or machine tool component.
Machinetool workpiece real-time simulation cutting module, the workpiece of the emulation of Digit Control Machine Tool three-dimensional processing on real-time and collision avoidance system is real Time cutting simulation use dexel structure carry out pretreatment;Complete the real-time boolean cutting between part model and cutter solid Computing;Cutting simulation module realizes the detection interfered between cutter non-cutting section and workpiece first, and makes alert process.For The protection of final workpiece, the present invention prevents from workpiece from crossing cutting by importing final mask, it is achieved the protection to final workpiece.
Digital control system communication module, the emulation of Digit Control Machine Tool three-dimensional processing on real-time and collision avoidance system and machine tool numerical control system Communication uses digital control system communication means based on OPC UA specification, sets up machine tool numerical control system server end and client, logical The operation crossing client realizes the reading to parameters of interest and write (client-side program is write flow process and seen Fig. 2), and then passes through Anticipation interpolation algorithm in position realizes the driving of virtual emulation lathe and the write protection after colliding.
2. below anticipation interpolation algorithm is described briefly: communication module is with cycle ToAt ti-1Moment is to machine tool motion position Putting information, this information calculates through collision detection and workpiece real-time cutting, and the collision alarm of acquisition once leads to upper Just can be delivered to digital control system during letter event, and need lathe to experience TpRealize stoppage protection.Therefore, it is input to perform from signal The cycle of stoppage protection is Te=To+Tp.Here it is collision occurs to need to shut down response during collision protection system is the most truly processed Lag time.Therefore, collision protection system is at tiSampling, needs to use TeMachine tool motion position after moment carries out collision inspection Survey, can ensure that collision information meets with a response at lathe end.TeThe machine tool motion position P of prediction after momentpre,iCan pass through ti-2,ti-1And tiThe collection position P in momenti-2,Pi-1And PiDifference approximation obtains.
Ppre,i=Pi+ViTe+0.5aiTe 2
Wherein
V i = m i n { P i - P i - 1 T o , V M A X }
a i = m i n { P i - 2 P i - 1 + P i - 2 T o , a M A X }
VMAXAnd aMAXIt is respectively maximal rate and the peak acceleration of each feed shaft.
3. Fig. 2 is the workflow diagram of the present embodiment, and Fig. 3 is the simplification figure of the Digit Control Machine Tool that the present embodiment carries out emulating. In conjunction with Fig. 2 and Fig. 3, the workflow of the present embodiment is described in detail.
The simulation object of the present embodiment is horizontal four-axis numerical control machining center, as it is shown on figure 3,1 represents bracket, 2 expressions Frame, 3 represent workbench, and 4 represent handle of a knife, and 5 is tool change arm, and 6 is tool magazine, and 7 is main shaft, and 8 is main spindle box, and 9 is column, and 10 is bed Body.As shown by arrows, magazine, 40, cutter, employing digital control system is for X, Y, Z axis and the rotation B axle direction of motion SINUMERIK 840D sl.Model lathe model by 3 d modeling software (proe or SolidWorks etc.) 1:1, pass through 3ds Max assembling model, derives .X file, then by API Calls this document of directX 9.0.The most same machine of cutter modeling process Bed model modeling configuration process.Lathe information is configured, including machine tool travel parameter, tool magazine tool-changing speed, master by configuration file Axle loads acquiescence cutter parameters etc..By tooling setup file configuration tool magazine correspondence cutter tool-information, support tool type, cutter Tool parameter etc..The present embodiment collision detection proposes two kinds of collision status for the collision of workpiece and cutter, workpiece blank for Collision when main shaft is not opened, the illegal collision cut crossed by final workpiece for cutter;Other illegally collide kind is cutter and folder Tool or the collision of machine tool component, main shaft and the collision of workpiece, fixture or machine tool component, handle of a knife and workpiece, fixture or machine tool component Collision.
Connected factory's Ethernet interface of digital control system PCU, configuration of IP by netting twine, run Digit Control Machine Tool three-dimensional the most imitative True and collision avoidance system.
3.1 off-line demonstrations: click the operation setting button at Ribbon interface, eject nonmodal demonstration dialog box, this dialogue Frame supports that the flash demo to lathe, demonstration include the forward and reverse motor performance of X, Y, Z, B axle, and the forward and reverse rotation of main shaft, main shaft stops Only, manual tool changing, automatic tool changer process, workbench exchange process etc..In machine tool component motor process, real time collision detection mould Block can detect collision status in real time, can point out collision information and be highlighted the work package collided when colliding.When drilling When showing cutting, Tool in Cutting workpiece, workpiece can show the change procedure of workpiece in real time according to the cutting state of cutter Yu workpiece, During this and real time collision detection.
3.2 on-line operations: click the communications setting button at Ribbon interface, eject nonmodal communication session frame, select number Ore-controlling Role version, the IP address of input PCU, click connection.By OPC UA specification, communication module gathers digital control system signal, The present invention gathers X, Y, Z, B shaft position information and the speed of mainshaft and current cutter information, supports lathe tool changing and by this System carries out flash demo.Native system drives corresponding machine tool component by the signal message gathered through position anticipation interpolation algorithm Motion animation present, and collision detection carries out collision detection to the position after anticipation simultaneously, and if there is collision, native system is highlighted Display collision work package also points out collision information, changes collision relevant state variables state simultaneously, is write by OPC UA specification Digital control system, digital control system carries out stoppage protection.If in the automatic course of processing of numerical control program occurs collision, then lathe behaviour Numerical control program is adjusted to safe condition as personnel;If manual operations processing the most now operator change the side of operation originally Case, prevents illegal collision.Information and anticipation algorithm is gathered according to digital control system without there is colliding then Virtual Machine Machine tool position cycle detection is ensured that lathe normally works.If cutter and workpiece cut, then by workpiece real-time cutting Module display workpiece cutting after shape and carry out animation simulation, be circulated collision detection simultaneously, touching such as occurs in collision detection Hit the responsive state after then occurring with above-mentioned collision consistent, carry out lathe running status adjustment, be circulated detection the most always. For the tool changing state in lathe running, native system reads cutter number by OPC UA specification, and changes according to machine cutter holder Cutter action carries out real-time animation emulation, it is ensured that the accuracy of process tool.

Claims (8)

1. the real-time collision-proof method of Digit Control Machine Tool, it is characterised in that the Digit Control Machine Tool three-dimensional using plug-in main frame to install is real Time machining simulation and the carrying out the mode of two-way communication with digital control system and carry out collision protection of collision avoidance system, Digit Control Machine Tool is accurate Standby, connect digital control system PCU factory Ethernet interface and plug-in HPI;Run Digit Control Machine Tool three-dimensional processing on real-time emulation and Collision avoidance system, starts digital control system and Digit Control Machine Tool three-dimensional processing on real-time emulation and the communicating and emulating of collision avoidance system;Number Control lathe is properly functioning, normally cuts, and the emulation of Digit Control Machine Tool three-dimensional processing on real-time and collision avoidance system gather digital control system signal Rear drive Virtual Machine carries out motion simulation and cutting simulation;Simulation process carries out collision detection, as detected collision, system It is highlighted the parts interfered, and at plug-in main frame screen prompt collision information, simultaneously by digital control system communication module Return collision alarm to digital control system, digital control system stoppage protection;Readjust lathe and operate machine safety to safe condition Run.
A kind of real-time collision-proof method of Digit Control Machine Tool the most according to claim 1, it is characterised in that described Digit Control Machine Tool Three-dimensional processing on real-time emulation and collision avoidance system include six functional modules, respectively human-computer interaction modules, lathe model data Module, three-dimensional rendering environment module, real time collision detection module, Machinetool workpiece real-time simulation cutting module, digital control system communication Module, digital control system communication module gathers digital control system signal driving bed model and carries out motion simulation, through three-dimensional rendering ring Border render after at terminal demonstration, carry out collision detection when lathe is driven through real time collision detection module, pass through work Part real-time simulation cutting module carries out workpiece cutting simulation.
A kind of real-time collision-proof method of Digit Control Machine Tool the most according to claim 2, it is characterised in that described man-machine interaction Module, is created interface by the Ribbon pattern of MFC based on message mechanism;The blank at interface imports and final workpiece imports menu For loading blank model and final workpiece, and completed the loading of workpiece collision model by backstage real time collision detection module, Completed the pretreatment to blank by lathe real-time cutting module simultaneously and by three-dimensional environment rendering module, workpiece carried out wash with watercolours Dye, is completed digital control system and the connection of digital control system communication module by communication connection dialog box.
A kind of real-time collision-proof method of Digit Control Machine Tool the most according to claim 2, it is characterised in that described lathe model Data module, Virtual Machine uses and the triangle surface model of 1:1 in kind, then carries out 1:1 assembling by 3ds Max, lead Going out .x formatted file supplies the api interface reading of DirectX 9.0 to call;Completed Virtual Machine by three-dimensional rendering environment module Render display, while rendering, call the motion hierarchy algorithm of lathe model data module, complete machine tool component fortune The foundation of dynamic tree, is driven being used for the signal gathered by digital control system communication module during follow-up real-time simulation.
A kind of real-time collision-proof method of Digit Control Machine Tool the most according to claim 2, it is characterised in that described three-dimensional rendering Environment module, builds based on DirectX 9.0 3-D graphic kit;The change of Virtual Machine viewpoint angles, touches When hitting, parts is highlighted, and in workpiece working angles, the real-time change of workpiece, is all based on the side of rendering of three-dimensional rendering environment module Method completes.
A kind of real-time collision-proof method of Digit Control Machine Tool the most according to claim 2, it is characterised in that described real-time collision Detection module, collision detection algorithm is based on the OBB spatial level OBBs algorithm improved;Digital control system communication module gathers Position signalling estimates interpolation algorithm by based on Virtual Machine position, under estimating athletic posture, and machine tool element and fixture Or the interference detection between workpiece uses efficient collision detection algorithm to complete, and collision alarm is returned numerical control by communication module System, native system sets two types for the collision of workpiece: blank and the collision of final piece, the collision that blank relates to Having blank and the collision of cutter, handle of a knife, main shaft and machine tool component, final piece relates generally to cutter and crosses final workpiece and cut generation Illegal collision.
A kind of real-time collision-proof method of Digit Control Machine Tool the most according to claim 2, it is characterised in that described Machinetool workpiece Real-time simulation cutting module, uses dexel structure to carry out pretreatment, and working angles is by between part model and cutter solid Real-time boolean cut computing and complete;Make alert process for crossing the state of cutting, and completed by digital control system communication module Cut signal return and perform protection.
A kind of real-time collision-proof method of Digit Control Machine Tool the most according to claim 2, it is characterised in that described digital control system Communication module, uses digital control system communication means based on OPC UA specification, sets up machine tool numerical control system server end and client End, is realized the reading to parameters of interest and write by the operation of client, and then is realized by position anticipation interpolation algorithm To the driving of virtual emulation lathe and write protection to digital control system after colliding.
CN201610566428.1A 2016-07-18 2016-07-18 A kind of real-time collision-proof method of Digit Control Machine Tool Pending CN106202767A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610566428.1A CN106202767A (en) 2016-07-18 2016-07-18 A kind of real-time collision-proof method of Digit Control Machine Tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610566428.1A CN106202767A (en) 2016-07-18 2016-07-18 A kind of real-time collision-proof method of Digit Control Machine Tool

Publications (1)

Publication Number Publication Date
CN106202767A true CN106202767A (en) 2016-12-07

Family

ID=57493212

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610566428.1A Pending CN106202767A (en) 2016-07-18 2016-07-18 A kind of real-time collision-proof method of Digit Control Machine Tool

Country Status (1)

Country Link
CN (1) CN106202767A (en)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107443154A (en) * 2017-08-11 2017-12-08 安徽诺鑫自动化设备有限公司 A kind of real-time collision prevention device of Digit Control Machine Tool
CN107479500A (en) * 2017-07-05 2017-12-15 汕头大学 A kind of machining center motion positions digital control system and method with sighting device
CN108145516A (en) * 2016-12-05 2018-06-12 发那科株式会社 Lathe and rote learning device
CN108732993A (en) * 2017-04-21 2018-11-02 广东斐克科技有限公司 A kind of numerically-controlled machine tool Intelligent collision avoidance system
CN109062144A (en) * 2018-09-20 2018-12-21 安徽马钢重型机械制造有限公司 A kind of dummy bar head system of processing and processing method
CN109831354A (en) * 2019-01-22 2019-05-31 浙江工业大学 Virtual Debugging system based on OPC UA industry communications protocol
CN110125443A (en) * 2019-06-24 2019-08-16 莫庆锋 A kind of numerically-controlled machine tool of failure auto-cutout
CN111958323A (en) * 2020-07-31 2020-11-20 沈阳马卡智工科技有限公司 Cutter path planning and automatic avoiding control system based on workpiece clamping
TWI716849B (en) * 2019-04-10 2021-01-21 財團法人工業技術研究院 Method and system for predicting collision detection of machining path
CN113391598A (en) * 2021-06-28 2021-09-14 哈尔滨工业大学 Virtual assembly simulation method and system
CN114089645A (en) * 2021-11-19 2022-02-25 江苏科技大学 Machine tool simulation and monitoring method
CN114428480A (en) * 2022-01-18 2022-05-03 南京航空航天大学 Real-time tool anti-collision method in machining process of numerical control machine tool

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1796046A (en) * 2004-12-30 2006-07-05 鸿富锦精密工业(深圳)有限公司 System for automatic detecting collision of numerically controlled machine tool
CN103076762A (en) * 2013-01-31 2013-05-01 同济大学 Three-dimensional online anti-collision method based on HTM 40100 turn-milling machining center
CN103260824A (en) * 2010-12-06 2013-08-21 斗山英维高株式会社 Tool path part program modification system of NC machine tool

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1796046A (en) * 2004-12-30 2006-07-05 鸿富锦精密工业(深圳)有限公司 System for automatic detecting collision of numerically controlled machine tool
CN103260824A (en) * 2010-12-06 2013-08-21 斗山英维高株式会社 Tool path part program modification system of NC machine tool
CN103076762A (en) * 2013-01-31 2013-05-01 同济大学 Three-dimensional online anti-collision method based on HTM 40100 turn-milling machining center

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
冯章杰: ""基于多轴数控铣床的三维防碰撞检测算法研究"", 《中国优秀硕士学位论文全文数据库 工程科技I辑》 *
卢阳: ""多轴数控机床的运动仿真及干涉检查研究"", 《中国优秀硕士学位论文全文数据库 工程科技I辑》 *

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108145516B (en) * 2016-12-05 2019-08-27 发那科株式会社 Lathe and rote learning device
CN108145516A (en) * 2016-12-05 2018-06-12 发那科株式会社 Lathe and rote learning device
US10514667B2 (en) 2016-12-05 2019-12-24 Fanuc Corporation Machine tool and machine learning device
CN108732993A (en) * 2017-04-21 2018-11-02 广东斐克科技有限公司 A kind of numerically-controlled machine tool Intelligent collision avoidance system
CN107479500A (en) * 2017-07-05 2017-12-15 汕头大学 A kind of machining center motion positions digital control system and method with sighting device
CN107443154A (en) * 2017-08-11 2017-12-08 安徽诺鑫自动化设备有限公司 A kind of real-time collision prevention device of Digit Control Machine Tool
CN107443154B (en) * 2017-08-11 2019-05-10 江苏精威数控机床有限公司 A kind of real-time collision prevention device of numerically-controlled machine tool
CN109062144A (en) * 2018-09-20 2018-12-21 安徽马钢重型机械制造有限公司 A kind of dummy bar head system of processing and processing method
CN109831354A (en) * 2019-01-22 2019-05-31 浙江工业大学 Virtual Debugging system based on OPC UA industry communications protocol
TWI716849B (en) * 2019-04-10 2021-01-21 財團法人工業技術研究院 Method and system for predicting collision detection of machining path
US11407112B2 (en) 2019-04-10 2022-08-09 Industrial Technology Research Institute Method and system for predicting collision of machining path
CN110125443A (en) * 2019-06-24 2019-08-16 莫庆锋 A kind of numerically-controlled machine tool of failure auto-cutout
CN110125443B (en) * 2019-06-24 2021-11-23 肇庆悦能科技有限公司 Numerical control machine tool capable of automatically breaking circuit in fault
CN111958323A (en) * 2020-07-31 2020-11-20 沈阳马卡智工科技有限公司 Cutter path planning and automatic avoiding control system based on workpiece clamping
CN111958323B (en) * 2020-07-31 2021-05-28 沈阳马卡智工科技有限公司 Cutter path planning and automatic avoiding control system based on workpiece clamping
CN113391598A (en) * 2021-06-28 2021-09-14 哈尔滨工业大学 Virtual assembly simulation method and system
CN113391598B (en) * 2021-06-28 2022-09-20 哈尔滨工业大学 Virtual assembly simulation method and system
CN114089645A (en) * 2021-11-19 2022-02-25 江苏科技大学 Machine tool simulation and monitoring method
CN114428480A (en) * 2022-01-18 2022-05-03 南京航空航天大学 Real-time tool anti-collision method in machining process of numerical control machine tool

Similar Documents

Publication Publication Date Title
CN106202767A (en) A kind of real-time collision-proof method of Digit Control Machine Tool
CN103076762B (en) Three-dimensional online anti-collision method based on HTM 40100 turn-milling machining center
CN104699122B (en) A kind of robot movement-control system
CN103909776B (en) A kind of numerically-controlled precise woodcarving system of processing
CN101739865B (en) PLC-based two-dimensional motion demonstration platform for teaching and implementation method thereof
CN102866638A (en) Double-turntable five-axis numerical control machine tool virtual assembling and numerical control machining simulation method
Nezhmetdinov et al. Approach to the construction of logical control systems for technological equipment for the implementation of Industry 4.0 concept
CN104942808A (en) Robot motion path off-line programming method and system
Ding et al. Structured collaborative behavior of industrial robots in mixed human-robot environments
CN103197606A (en) Intelligent and numerical control system based on STEP-NC
CN105511400A (en) Control system of stamping robots
Shu et al. Human-robot collaboration: Task sharing through virtual reality
CN114102590A (en) Industrial robot simulation method, system and application
CN103048952A (en) Verification method, device and system of machine tool machining codes
Ko et al. A study on manufacturing facility safety system using multimedia tools for cyber physical systems
CN102650852B (en) Design method for control structure of hardware-in-loop numerical control system
Chang et al. Real-Time Collision Avoidance for Five-Axis CNC Machine Tool Based on Cyber-Physical System
Vosniakos et al. Structured design of flexibly automated manufacturing cells through semantic models and petri nets in a virtual reality environment
Dharmawardhana et al. A review of STEP-NC compliant CNC systems and possibilities of closed loop manufacturing
Minhat et al. STEPNCMillUoA: a CNC system based on STEP-NC and Function Block architecture
Yang et al. Simulation System of Automobile Rear Axle Assembly Line Based on Cyber-Physical System
CN217192975U (en) Automatic sawing machine for cutting casting head of casting die casting
Ge et al. An object oriented robot programming approach in robot served plastic injection molding application
Vosniakos et al. Streamlining virtual manufacturing cell modelling by behaviour modules
Liu et al. Digital Twin System for Robotic Tool-replacing in Tunnel Boring Machine

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20161207