CN113370611A - 一种环保棕麻垫生产工艺 - Google Patents

一种环保棕麻垫生产工艺 Download PDF

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CN113370611A
CN113370611A CN202110666834.6A CN202110666834A CN113370611A CN 113370611 A CN113370611 A CN 113370611A CN 202110666834 A CN202110666834 A CN 202110666834A CN 113370611 A CN113370611 A CN 113370611A
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高志学
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Changshu Zhentai Brown Products Co ltd
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    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
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    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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    • B32—LAYERED PRODUCTS
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    • B32—LAYERED PRODUCTS
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Abstract

本发明公开了一种环保棕麻垫生产工艺，包括以下步骤：备料：准备垫芯层的原料，垫芯层的原料包括椰棕纤维和麻纤维；垫芯层的成网：根据工艺要求进行垫芯层原料的称重，然后导入开松机进行开松混合，然后梳理及气流成网，得到垫芯层；粘合层的加工：采用热熔胶膜作为粘合层，进行热熔胶膜的放卷，并利用打孔机在热熔胶膜上打孔，得到数列通孔；复合：将打孔后的热熔胶膜贴合在表层的底面，再随表层复合在垫芯层上，送入烘箱进行加热，加热到120~160℃的温度后保温4~6分钟，然后压制和冷却成型。通过上述方式，本发明所述的环保棕麻垫生产工艺，确保了复合后的结构稳定性和透气性，提升了生产过程的环保性。

Description

一种环保棕麻垫生产工艺
技术领域
本发明涉及棕麻垫技术领域，特别是涉及一种环保棕麻垫生产工艺。
背景技术
棕麻垫是一种利用棕纤维和麻纤维进行混合铺网和轧制的植物垫，材料来源广泛，而且无毒环保，在床垫和坐垫领域使用比较普遍。棕麻垫表面较为粗糙，柔软性差，无法满足人们对床垫和坐垫日益增长的高要求。
为了提升棕麻垫的功能性，市场上的部分棕麻垫在表面进行了包装，通过增加其他功能层进行复合，来增加对应的功能，满足市场的需要。在生产过程中，功能层的复合通常需要涂抹胶水，不够环保，而且由于棕麻垫表面并不平整，涂胶厚度均匀性差，降低了质量稳定性和成品率，而且胶水固化后形成屏障，降低了棕麻垫的透气性，需要改进。
发明内容
本发明主要解决的技术问题是提供一种环保棕麻垫生产工艺，提升生产的保护性和成品率，确保棕麻垫产品质量的稳定性和透气性。
为解决上述技术问题，本发明采用的一个技术方案是：提供一种环保棕麻垫生产工艺，包括以下步骤：
备料：准备垫芯层的原料，垫芯层的原料包括椰棕纤维和麻纤维；
垫芯层的成网：根据工艺要求进行垫芯层原料的称重，然后导入开松机进行开松混合，然后梳理及气流成网，得到垫芯层；
粘合层的加工：采用热熔胶膜作为粘合层，进行热熔胶膜的放卷，并利用打孔机在热熔胶膜上打孔，得到数列通孔；
复合：将打孔后的热熔胶膜贴合在表层的底面，再随表层复合在垫芯层上，送入烘箱进行加热，加热到120~160℃的温度后保温4~6分钟，然后压制和冷却成型。
在本发明一个较佳实施例中，所述垫芯层的原料还包括热熔纤维。
在本发明一个较佳实施例中，所述热熔纤维在垫芯层的原料中的重量份为1~10重量份。
在本发明一个较佳实施例中，所述垫芯层的原料中包括50~80重量份的椰棕纤维以及20~50重量份的麻纤维。
在本发明一个较佳实施例中，所述复合步骤中，加热到130℃的温度后保温4分钟。
在本发明一个较佳实施例中，所述表层采用无纺布、乳胶垫、毛毡、三明治面料或者纺织面料中的至少一种。
在本发明一个较佳实施例中，所述粘合层的加工步骤中，在热熔胶膜上打孔得到的片状热熔胶膜残料进行收集，待到复合步骤时，将片状热熔胶膜残料间隔排布在垫芯层表面的边缘。
本发明的有益效果是：本发明指出的一种环保棕麻垫生产工艺，特别设计了粘合层的加工步骤，利用打孔机在热熔胶膜上打孔，既能确保复合后的结构稳定性和透气性，还能提升生产过程的环保性，提升了成品率。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其它的附图，其中：
图1是本发明一种环保棕麻垫生产工艺中热熔胶膜一较佳实施例的结构示意图。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
棕麻垫包括垫芯层和表层，需要将表层复合在垫芯层的正面或者正反两个表面。
本发明实施例包括：
实施例1：
请参阅图1，一种环保棕麻垫生产工艺，包括以下步骤：
备料：准备垫芯层的原料，垫芯层的原料包括80重量份的椰棕纤维、20重量份的麻纤维和5重量份的热熔纤维；
垫芯层的成网：根据工艺要求进行垫芯层原料的称重，然后导入开松机进行开松混合，然后梳理及气流成网，得到垫芯层；
粘合层的加工：采用热熔胶膜1作为粘合层，进行热熔胶膜的放卷，并利用打孔机在热熔胶膜上打孔，得到数列通孔2，两侧的通孔2距离热熔胶膜1的边缘保持10mm以上的间距，通孔2的直径在5mm以上，并对热熔胶膜上打孔得到的片状热熔胶膜残料3进行收集；
复合：将片状热熔胶膜残料3间隔排布在垫芯层表面的边缘，将打孔后的热熔胶膜贴合在表层的底面，随表层复合在垫芯层上，在本实施例中，表层采用无纺布，送入烘箱进行加热，加热到130℃的温度后保温4分钟，然后压制和冷却成型。
在本实施例中，热熔胶膜1和片状热熔胶膜残料3在烘箱内加热时逐渐热熔，进行表层和垫芯层的复合粘结，并利用片状热熔胶膜残料3增加垫芯层表面边缘与表层的粘结效果，减少边缘脱胶开裂问题。
实施例2：
一种环保棕麻垫生产工艺，包括以下步骤：
备料：准备垫芯层的原料，垫芯层的原料包括70重量份的椰棕纤维、20重量份的麻纤维和10重量份的热熔纤维；
垫芯层的成网：根据工艺要求进行垫芯层原料的称重，然后导入开松机进行开松混合，然后梳理及气流成网，得到垫芯层；
粘合层的加工：采用热熔胶膜1作为粘合层，进行热熔胶膜的放卷，并利用打孔机在热熔胶膜上打孔，得到数列通孔2，两侧的通孔2距离热熔胶膜1的边缘保持10mm以上的间距，通孔2的直径在5mm以上；
复合：将打孔后的热熔胶膜1贴合在表层的底面，随表层复合在垫芯层上，在本实施例中，表层采用毛毡，送入烘箱进行加热，加热到120℃的温度后保温6分钟，然后压制和冷却成型。
在本实施例中，热熔胶膜1在烘箱内加热到110℃时逐渐热熔，进行表层和垫芯层的复合粘结，并减少边缘脱胶开裂问题。
综上，本发明指出的一种环保棕麻垫生产工艺，无需涂胶，降低了生产难度，提升了结构稳定性，生产过程更加环保和可控，避免了边缘脱胶开裂的问题，提升了耐久性。
以上仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书内容所作的等效结构或等效流程变换，或直接或间接运用在其它相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (7)

1.一种环保棕麻垫生产工艺，棕麻垫包括垫芯层和表层，其特征在于，包括以下步骤：
备料：准备垫芯层的原料，垫芯层的原料包括椰棕纤维和麻纤维；
垫芯层的成网：根据工艺要求进行垫芯层原料的称重，然后导入开松机进行开松混合，然后梳理及气流成网，得到垫芯层；
粘合层的加工：采用热熔胶膜作为粘合层，进行热熔胶膜的放卷，并利用打孔机在热熔胶膜上打孔，得到数列通孔；
复合：将打孔后的热熔胶膜贴合在表层的底面，再随表层复合在垫芯层上，送入烘箱进行加热，加热到120~160℃的温度后保温4~6分钟，然后压制和冷却成型。
2.根据权利要求1所述的环保棕麻垫生产工艺，其特征在于，所述垫芯层的原料还包括热熔纤维。
3.根据权利要求2所述的环保棕麻垫生产工艺，其特征在于，所述热熔纤维在垫芯层的原料中的重量份为1~10重量份。
4.根据权利要求1所述的环保棕麻垫生产工艺，其特征在于，所述垫芯层的原料中包括50~80重量份的椰棕纤维以及20~50重量份的麻纤维。
5.根据权利要求1所述的环保棕麻垫生产工艺，其特征在于，所述复合步骤中，加热到130℃的温度后保温4分钟。
6.根据权利要求1所述的环保棕麻垫生产工艺，其特征在于，所述表层采用无纺布、乳胶垫、毛毡、三明治面料或者纺织面料中的至少一种。
7.根据权利要求1所述的环保棕麻垫生产工艺，其特征在于，所述粘合层的加工步骤中，在热熔胶膜上打孔得到的片状热熔胶膜残料进行收集，待到复合步骤时，将片状热熔胶膜残料间隔排布在垫芯层表面的边缘。
CN202110666834.6A 2021-06-16 2021-06-16 一种环保棕麻垫生产工艺 Pending CN113370611A (zh)

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