CN113369867B - Moving mechanism and brake pad assembly equipment - Google Patents
Moving mechanism and brake pad assembly equipment Download PDFInfo
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- CN113369867B CN113369867B CN202010163670.0A CN202010163670A CN113369867B CN 113369867 B CN113369867 B CN 113369867B CN 202010163670 A CN202010163670 A CN 202010163670A CN 113369867 B CN113369867 B CN 113369867B
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- 230000007246 mechanism Effects 0.000 title claims abstract description 298
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 230000006870 function Effects 0.000 description 8
- 230000008878 coupling Effects 0.000 description 6
- 238000010168 coupling process Methods 0.000 description 6
- 238000005859 coupling reaction Methods 0.000 description 6
- 230000032258 transport Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000013011 mating Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a moving mechanism and brake pad assembly equipment, wherein the moving mechanism comprises a horizontal moving mechanism, a lifting mechanism and a positioning tool mechanism; the horizontal movement mechanism includes: a lateral movement mechanism including a lateral movement platform and a first driving mechanism for driving the lateral movement platform to move laterally; the longitudinal moving mechanism comprises a longitudinal moving platform arranged above the transverse moving platform and a second driving mechanism for driving the longitudinal moving platform to longitudinally move; wherein: the brake pad is arranged on the positioning tool mechanism; the longitudinal moving platform is used for placing the positioning tool mechanism; the lifting mechanism is located above the horizontal moving mechanism and used for conveying the positioning tool mechanism to the longitudinal moving platform and conveying away the positioning tool mechanism on the longitudinal moving platform.
Description
Technical Field
The invention relates to the technical field of mechanical assembly, in particular to a moving mechanism and brake pad assembly equipment.
Background
The following procedures exist in the assembly process of the brake pad: it is necessary to fit a plurality of collars 400 as shown in fig. 1 and 2 over a plurality of columns 501 of brake pads 500 as shown in fig. 3 to 5 in a one-to-one correspondence.
In the prior art, the step of installing the collar 400 on the cylinder 501 of the brake pad 500 is performed manually, specifically, a hand directly applies force or holds a clamp body to expand the ring 405 formed in the middle of the collar 400, then the middle of the collar 400 is aligned with the cylinder 501 and is sleeved on the cylinder 501, and then the force is removed, and the collar 400 is contracted to enable the ring 405 to be embedded in the annular mounting groove 5011 of the cylinder 501.
The mode of sleeving the plurality of clamping rings on the column body in a one-to-one correspondence manner is low in working efficiency, and labor cost is increased.
Applicant has focused his effort on the continuous and automatic loading of the collar onto the cylinder of the brake pad using mechanical means, it being understood that the equipment utilized needs to include: the brake pad assembly comprises a conveying mechanism for continuously conveying the clamping ring to a designated position, a tool mechanism for loading the clamping ring conveyed to the designated position into the brake pad, and a moving mechanism which enables each cylinder on the brake pad to be loaded into the clamping ring and can take off the brake pad which is assembled and provide the brake pad which is not assembled.
The application is used to provide a moving mechanism to enable each cylinder on a brake pad to be loaded into a collar and to enable the assembled brake pad to be removed and to provide an unassembled brake pad.
Disclosure of Invention
In view of the foregoing problems of the prior art, an object of the present invention is to provide a moving mechanism and a brake pad assembling device for solving the foregoing problems of the prior art.
In order to achieve the above object, the present invention adopts the following scheme.
A moving mechanism comprises a horizontal moving mechanism, a lifting mechanism and a positioning tool mechanism;
the horizontal movement mechanism includes:
a lateral movement mechanism including a lateral movement platform and a first driving mechanism for driving the lateral movement platform to move laterally;
the longitudinal moving mechanism comprises a longitudinal moving platform arranged above the transverse moving platform and a second driving mechanism for driving the longitudinal moving platform to longitudinally move; wherein:
the brake pad is arranged on the positioning tool mechanism;
The longitudinal moving platform is used for placing the positioning tool mechanism;
the lifting mechanism is located above the horizontal moving mechanism and used for conveying the positioning tool mechanism to the longitudinal moving platform and conveying away the positioning tool mechanism on the longitudinal moving platform.
Preferably, the lifting mechanism comprises:
the clamping mechanism comprises an air cylinder and clamping jaws arranged on piston rods at two sides of the air cylinder, and the air cylinder drives the piston rods to enable the clamping jaws to clamp or loosen the positioning tool mechanism;
A third driving mechanism for driving the clamping mechanism to move vertically;
And the fourth driving mechanism is used for driving the clamping mechanism to move transversely.
Preferably, the longitudinal moving platform is provided with a sensor and a rotary air rod; the sensor is used for checking whether the positioning tool mechanism is placed on the longitudinal moving platform, and when the sensor detects that the positioning tool mechanism is placed on the longitudinal moving mechanism platform, the cylinder drives a piston rod on the cylinder to rotate so that a pressing strip on the piston rod is pressed against the positioning tool mechanism.
Preferably, the positioning tooling mechanism comprises:
A bottom plate;
the tooling plate is arranged above the bottom plate and is fixed with the bottom plate; wherein:
the clamping jaw is provided with a positioning part facing the positioning groove, and the positioning part stretches into the positioning groove to enable the clamping jaw to clamp the positioning tool mechanism.
Preferably, four positioning blocks are arranged on the bottom plate, and each positioning block and the bottom plate define a clamping groove; the tooling plate is provided with step parts corresponding to the four positioning blocks, and each step part extends into the clamping groove; wherein:
The positioning blocks are provided with oblong holes, and the positioning blocks are fixed on the bottom plate by fasteners penetrating through the oblong holes.
Preferably, the first driving mechanism includes a rack formed on the lateral movement platform, a gear engaged with the rack, and a motor driving the gear to rotate.
The second driving mechanism comprises a rack formed on the longitudinal moving platform, a gear meshed with the rack and a motor for driving the gear to rotate.
Preferably, the third driving mechanism is a cylinder for driving the clamping mechanism to move vertically.
The fourth driving mechanism is a screw or an air cylinder for driving the clamping mechanism to transversely move.
The invention also discloses brake pad assembly equipment, which comprises the moving mechanism.
Compared with the prior art, the moving mechanism and the brake pad assembly equipment provided by the invention have the advantages that:
1. The horizontal moving mechanism in the moving mechanism can enable each cylinder on the brake pad to be provided with a clamping ring by adjusting the horizontal position of the brake pad.
2. The lifting mechanism in the moving mechanism can convey the brake pads to be assembled to the assembling position, and can convey away the brake pads which are already assembled.
3. The moving mechanism can enable the brake pads to form an assembly line.
4. The brake pad assembly equipment provided by the invention can realize an automatic assembly line of the clamping ring and the brake pad.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
An overview of various implementations or examples of the technology described in this disclosure is not a comprehensive disclosure of the full scope or all of the features of the technology disclosed.
Drawings
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. The same reference numerals with letter suffixes or different letter suffixes may represent different instances of similar components. The accompanying drawings illustrate various embodiments by way of example in general and not by way of limitation, and together with the description and claims serve to explain the inventive embodiments. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. Such embodiments are illustrative and not intended to be exhaustive or exclusive of the present apparatus or method.
Fig. 1 is a schematic perspective view of a collar.
Fig. 2 is a schematic plan view of the collar.
Fig. 3 is a schematic perspective view of a brake pad.
Fig. 4 is an enlarged view of a portion B of fig. 3.
Fig. 5 is a cross-sectional view taken along A-A of fig. 3.
Fig. 6 is a schematic perspective view of a brake pad assembly apparatus according to an embodiment of the present invention.
Fig. 7 is a schematic perspective view of a conveying mechanism according to an embodiment of the present invention.
Fig. 8 is a schematic perspective view of a feeder in a conveying mechanism according to an embodiment of the present invention.
Fig. 9 is a D-D cross-sectional view of fig. 8.
Fig. 10 is an enlarged view of a portion C of fig. 7.
Fig. 11 is a schematic perspective view of another view of a conveying mechanism according to an embodiment of the present invention.
Fig. 12 is an enlarged view of a portion E of fig. 11.
Fig. 13 is a schematic structural view of a ram in a correction mechanism of a conveying mechanism according to an embodiment of the present invention.
Fig. 14 is a view showing a state where the convex strip at the bottom of the pressing head is inserted into the guide groove of the collar.
Fig. 15 is a view showing a state of the guide mechanism in the conveying mechanism when the collar is conveyed, according to the embodiment of the present invention.
Fig. 16 is an enlarged view of a portion F of fig. 15.
Fig. 17 is a G-direction view of fig. 16.
Fig. 18 is a view showing a state in which the guide mechanism of the conveying mechanism ejects the collar according to the embodiment of the present invention.
Fig. 19 is an enlarged view of a portion H of fig. 18.
Fig. 20 is a view showing a positional relationship between a conveying mechanism and a tooling mechanism according to an embodiment of the present invention.
Fig. 21 is an enlarged view of a portion I of fig. 20.
Fig. 22 is a view showing a positional relationship between a conveying mechanism and a brake pad according to an embodiment of the present invention.
Fig. 23 is a schematic perspective view of a tooling mechanism according to an embodiment of the present invention.
Fig. 24 is a view of a relative positional relationship between an actuating member and a collar in a press-fit mechanism of a tooling mechanism (the collar is not slid into a guide cavity) provided by an embodiment of the present invention.
Fig. 25 is another view of the relative positional relationship between the actuating member and the collar in the press-fit mechanism of the tooling mechanism (the collar slides into the guide chamber) provided by an embodiment of the present invention.
Fig. 26 is a schematic perspective view of an actuating member in a press-fitting mechanism of a tooling mechanism (with a collar slid into a guide cavity) according to an embodiment of the present invention.
Fig. 27 is a schematic perspective view of a punch column in a press-fitting mechanism of a tooling mechanism according to an embodiment of the present invention.
Fig. 28 is a view showing a state that a punch pin in a press-fitting mechanism of a tooling mechanism is positioned above a guide cavity of an actuating member according to an embodiment of the present invention.
Fig. 29 is a view of the ram pushing against the collar.
Fig. 30 is an enlarged view of a portion J of fig. 29.
Fig. 31 is a view showing the relative positions of the conveying mechanism, the tooling mechanism and the horizontal moving mechanism in the moving mechanism according to the embodiment of the present invention.
Fig. 32 is a schematic perspective view of a moving mechanism according to an embodiment of the present invention.
Fig. 33 is a schematic perspective view of a horizontal moving mechanism in a moving mechanism according to an embodiment of the present invention.
Fig. 34 is a schematic perspective view of another view of the horizontal moving mechanism in the moving mechanism according to the embodiment of the present invention.
Fig. 35 is a schematic perspective view of a lifting mechanism in a moving mechanism according to an embodiment of the present invention.
Fig. 36 is a schematic perspective view of a clamping mechanism in a lifting mechanism of a moving mechanism according to an embodiment of the present invention.
Fig. 37 is a schematic perspective view of a positioning tool mechanism in a moving mechanism according to an embodiment of the present invention.
Reference numerals:
100-a conveying mechanism; 110-a feeder; 111-a housing part; 112-helical grooves; 120-a guide; 121-a sink; 1211-bevel; 122-a first guide groove; 123-a second guide groove; 130-a guide mechanism; 131-guiding the platform; 132—a guide; 133-guide bars; 134-cylinder; 1341-piston rod; 1342-slider; 1343-slide rail; 135-pushing plate; 1351-arc notch; 136-fixing strips; 137-travel switch; 138-mounting rack; 139-backing plate; 1391-a sensor; 1392—a stopper post; 1393—a cylinder; 140-a correction mechanism; 141-a ram; 1411-ribs; 142-cylinder; 200-a tooling mechanism; 210-a press-fitting mechanism; 211-an actuation member; 212-a holding member; 213-punching a column; 2131-dodge grooves; 214-a binding member; 215-a spring; 216-guide posts; 2161-stop members; 2171-guide lumen; 2172-guide ribs; 21721-positioning cone columns; 21022-limit bar; 2173-conical surface; 2174-cylinder; 2175-through slot; 2176-guide strip; 2177-sheath; 2178-sheath; 218-mounting holes; 219-sensors; 220-cylinder; 221-flange columns; 230-mounting plate; 300-a movement mechanism; 310-a horizontal movement mechanism; 3111-a lateral movement platform; 3112-gears; 3113-an electric motor; 3114-racks; 3121—a longitudinally movable platform; 3122-gear; 3123-motors; 3124-racks; 313-cylinder; 3131-layering; 314—a sensor; 315-working platform; 320-a lifting mechanism; 321-clamping mechanisms; 3211-a cylinder; 3212-clamping jaw; 32121-positioning parts; 3213-cylinder; 3214-skateboard; 330-positioning a tooling mechanism; 331-a bottom plate; 3311—a step; 332-a tooling plate; 333-positioning blocks; 3331—oblong holes; 400-collar; 401-warp side; 402-flat sides; 403-extension; 404-guide grooves; 405-ring part; 500-brake pads; 501-a column; 5011—a mounting groove; 5012—a cone hole; 601-a lower frame; 602-upper frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without creative efforts, based on the described embodiments of the present invention fall within the protection scope of the present invention.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The terms "first," "second," and the like, as used herein, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.
In order to keep the following description of the embodiments of the present invention clear and concise, the detailed description of known functions and known components thereof have been omitted.
As shown in fig. 1 to 37, an embodiment of the present invention discloses a brake pad assembling apparatus by which a collar 400 can be automatically assembled to a brake pad 500, and the transportation of the brake pad 500 is completed by the assembling apparatus.
Before describing the assembly apparatus of the present invention, a simple description will be given of the structure and assembly requirements of the brake pad 500 and the collar 400 to be assembled.
As shown in fig. 1 and 2, the collar 400 has a generally circular outer edge, the collar 400 having opposing warped sides 401 and flattened sides 402, the warped sides 401 being higher than the flattened sides 402, and the warped sides 401 transitioning with the flattened sides 402 through the chamfer 1211; extending radially inwardly from the warp side 401 are two extensions 403, between which extensions 403 are formed grooves allowing radial passage of the parts of the strip-like structure, which grooves are not limited to what can be used as guide grooves 404, which extensions 403 are bent in an arc shape in the middle to enclose a ring 405.
As shown in fig. 3 to 5, the brake pad 500 has columns 501 arranged in a substantially matrix, and the columns 501 have mounting grooves 5011, and the mounting process requires that each column 501 is sleeved with the collar 400 and the collar 400 is clamped in the mounting grooves 5011.
Based on the above-described structure and installation requirements of the collar 400 and the brake pad 500, if an automated assembly method is adopted, it will be appreciated that the assembly apparatus of the present invention needs to have the following functions:
1. a function of continuously carrying the collar 400 to a specified position.
2. The collar 400 transported to a specified position is incorporated into the function of the brake pad 500.
3. So that each cylinder 501 on the brake pad 500 can be fitted into the collar 400 and the assembled brake pad 500 can be removed and the function of an unassembled brake pad 500 can be provided.
Based on the above functional requirements, as shown in fig. 6, the assembly device provided by the present invention includes: conveying mechanism 100, tooling mechanism 200 and moving mechanism 300. Wherein: the delivery mechanism 100 is used to continuously transport the collar 400 to a designated location; the tool mechanism 200 is used for loading the clamping ring 400 conveyed to a specified position into the brake pad 500; the movement mechanism 300 is used to enable each cylinder 501 on the brake pad 500 to be loaded into the collar 400 and to enable the assembled brake pad 500 to be removed and to provide the function of an unassembled brake pad 500.
In the present invention, the above-mentioned moving mechanism 300 is used for adjusting the horizontal position of the brake pad 500 so that each upper column 501 of the brake pad 500 is installed into the collar 400 by the fixture mechanism 200, and is used for continuously transporting the brake pad 500 and transporting the brake pad 500, thereby realizing assembly flow of the brake pad 500.
The conveying mechanism 100, the tooling mechanism 200, and the moving mechanism 300 in the assembly apparatus are described in detail below.
Conveying mechanism 100
As shown in fig. 7 to 19, the conveying mechanism 100 includes: the feeder 110, the guide 120, the guide mechanism 130, the correction mechanism 140, and the driving mechanism.
As shown in fig. 7 and 8, the feeding machine 110 is a vibration sorting feeding machine 110 in the prior art, the middle part of the feeding machine 110 is provided with a cylindrical accommodating part 111 and a spiral groove 112 surrounding the accommodating part 111, a large number of clips 400 are accommodated on the accommodating part 111, and the feeding machine 110 can sequentially enter the spiral groove 112 and move towards the port of the spiral groove 112 by vibration of the clamping ring 400. The selected prior art feeder 110 has only a function of arranging and moving the collars 400 in sequence, but is not capable of moving the collars 400 in a constant posture, for example, the collars 400 located on the spiral grooves 112 are not oriented with the guide grooves 404 or the warp sides 401 thereof being indefinite.
As shown in fig. 8 to 10, the guide 120 is substantially bar-shaped, a first end of the guide 120 is abutted with an end of the spiral groove 112, and a second end of the guide 120 extends toward the guide 130 and is abutted with the guide 130. The guide part 120 is provided with a sinking groove 121, the sinking groove 121 extends along the extending direction of the guide part 120 and penetrates through two ends of the guide part 120, a first guide groove 122 and a second guide groove 123 are respectively formed on two groove walls of the sinking groove 121, the first guide groove 122 is higher than the second guide groove 123, the groove bottom of the sinking groove 121 forms an inclined surface 1211 matched with the bottom of the clamping groove, and thus, when the clamping ring 400 moving towards the guide part 120 is adjusted to an attitude that the warping side 401 corresponds to the first guide groove 122 or the flattening side 402 corresponds to the second guide groove 123, the clamping ring 400 can slide into the guide part 120.
From the above, the following actions occur in the collar 400 at the notch of the spiral groove 112: if the warp side 401 of the collar 400 corresponds to the first guide groove 122, the collar 400 smoothly enters the sink groove 121 and is ejected from the second end of the guide portion 120 along the sink groove 121; if the warp side 401 of the clip 400 does not correspond to the first guide groove 122, the first end of the guided portion 120 is stopped, and at this time, the clip 400 is frequently adjusted in posture by vibration, and finally adjusted to a posture in which the warp side 401 corresponds to the first guide groove 122, and further slid into the sinking groove 121 of the guide portion 120, and finally ejected from the second end of the guide portion 120.
The guide 120 described above has advantages in that: the guide 120 can adjust the attitude of the collars 400 such that each collar 400 can be ejected from the second end of the guide 120 in substantially the same and determined attitude.
As shown in fig. 10 to 19, the guide mechanism 130 includes: a guide platform 131 and a guide 132. The second end of the guide 120 extends to the first end of the guide land 131 so that the collar 400 ejected from the guide 120 falls into the first end of the guide land 131; and the guide 120 intersects the guide platform 131 substantially perpendicularly; the guiding platform 131 is substantially strip-shaped, so that the second end of the guiding platform 131 extends to a designated position, so as to facilitate the transportation of the collar 400 to the designated position; the guide portion 132 is substantially in a bar shape, the guide portion 132 is disposed along the extending direction of the guide platform 131, the guide portion 132 is fixed by a fixing bar 136 located at one side thereof, and the guide portion 132 is located above the table top of the guide platform 131.
In the present invention, as shown in fig. 17, a guide bar 133 is formed at the bottom of the guide portion 132, the guide bar 133 is aligned with the extending direction of the guide portion 132, the lower end of the guide bar 133 forms a certain distance with the table top of the guide platform 131, and the distance is set as follows: higher than the level of the flat side 402 of the collar 400, and thus allows the flat side 402 of the collar 400 to pass under the guide bar 133.
In the present invention, the first guide groove 122 of the guide part 120 is formed on the groove wall of the sink groove 121 closer to the guide bar 133, and the second guide groove 123 is formed on the other groove wall of the sink groove 121. As such, when the collar 400 is ejected from the port at the second end of the guide portion 120 and falls onto the guide land 131, the guide groove 404 of the collar 400 substantially corresponds to the guide bar 133, and the warp side 401 faces the guide bar 133.
As shown in fig. 10 and 11, a pad 139 is provided at the first end of the guide platform 131, the pad 139 being flush with the table top of the guide platform 131, and the collar 400 ejected from the guide 120 falls onto the pad 139. At the port of the second end of the guide 120, a stopper 1392 is provided, the stopper 1392 being driven by a cylinder 1393 mounted at the bottom of the pad 139 such that the stopper 1392 protrudes above the pad 139 for restricting ejection of the collar 400 from the port of the guide 120 and allowing the collar 400 to be ejected from the port to fall into the pad 139 by retracting below the pad 139. A mounting hole is provided in the area of the pad 139 that is shielded by the falling collar 400, and a sensor 1391 (e.g., an infrared sensor) is provided through the mounting hole, and the sensor 1391 is used to sense whether the collar 400 is present on the pad 139, for example, when the infrared rays emitted by the infrared sensor 1391 are shielded, to indicate that the collar 400 is present on the pad 139. When the sensor 1391 senses that the retainer ring 400 exists on the pad 139, the cylinder 1393 for driving the limit post 1392 enables the limit post 1392 to extend, further the port of the guide portion 120 is limited to continuously discharge the retainer ring 400, and when the sensor 1391 does not sense that the retainer ring 400 exists on the pad 139, the cylinder 1393 enables the limit post 1392 to retract, and the port of the guide portion 120 discharges the retainer ring 400 to fall onto the pad 139. Thus, the cooperation of the stop posts 1392 with the sensor 1391 serves to enable only one collar 400 to be present on the pad 139 and not two collars 400 at the same time.
As shown in fig. 10, 13 and 14, the correction mechanism 140 is located above the junction between the guide portion 120 and the guide platform 131, the correction mechanism 140 includes a ram 141 and a cylinder 142 for driving the ram 141, the ram 141 faces vertically toward the collar 400 located on the pad 139, a "one-line" shaped protruding strip 1411 is formed at the bottom of the ram 141, the protruding strip 1411 and the guide strip 133 at the bottom of the guide portion 132 are located on the same vertical platform, and both sides of the protruding strip 1411 are formed with chamfer surfaces so that the thickness of the protruding strip 1411 increases gradually from bottom to top. After the collar 400 falls onto the pad 139, the cylinder 142 drives the ram 141 to move downward so that the protruding strips 1411 vertically extend into the guide grooves 404 of the collar 400, and the ram 141 is reset by the cylinder 142, in this process, the lower ends of the protruding strips 1411 extend into the guide grooves 404 due to the smaller thickness, and have a corrective action on the clamping grooves along with the continuous extension, and the action is that: the guide slot 404 is aligned exactly with the guide bar 133.
As shown in fig. 15, 16, 18, 19, the driving mechanism is located on one side of the first end of the guide platform 131 and is opposite to the guide platform 131. The driving mechanism includes: cylinder 134, slide 1343, slider 1342, and push plate 135.
The slide rail 1343 is mounted on the guide platform 131 at one side of the guide 132, and the slide rail 1343 is strictly parallel to the guide 132; the slide 1342 is mounted on the slide rail 1343 on the one hand and is capable of sliding along the slide rail 1342, and on the other hand, the slide rail 1342 is connected to the head of the piston rod 1341 of the air cylinder 134, so that the air cylinder 134 drives the slide rail 1342 to slide along the slide rail 1343 via the piston rod 1341.
As shown in fig. 10, the pusher plate 135 is fixed to one side of the slider 1342 such that the pusher plate 135 is opposite the guide 132, such that the head of the pusher plate 135 is opposite the flat side 402 of the collar 400 on the pad 139, and an arcuate notch 1351 is machined in the head of the pusher plate 135, the arcuate notch 1351 matching the outer edge of the flat side 402 of the collar 400. Thus, after the collar 400 falls into the pad 139, the piston rod 1341 of the air cylinder 134 extends to drive the pushing plate 135 to push against the flat side 402 of the collar 400, so that the collar 400 slides into the guide bar 133 quickly, that is, the guide bar 133 slides into the guide groove 404 of the collar 400, and interference with the flat side 402 of the collar 400 can be avoided due to a certain distance between the lower end of the guide bar 133 and the guide platform 131, as shown in fig. 18, and finally the collar 400 is transported from the first end of the guide platform 131 to the outer side of the second end of the guide platform 131, that is, to a designated position by the pushing action of the pushing plate 135.
The advantages of the guide mechanism 130 described above are:
The arrangement, structure, and placement of the guide strips 133 enable the collar 400 to be transported to a designated location without changing attitude (or maintaining a constant attitude).
In some preferred embodiments, the second end of the guiding platform 131 is further provided with a mounting bracket 138, and the mounting bracket 138 and the slider 1342 are provided with a mating travel switch 137, which is used to form a switch: when the piston rod 1341 is extended to carry the collar 400 to a designated position by means of the push plate 135, the mating switch is contacted to signal the valve means controlling the extension and retraction of the cylinder 134, which valve means, after signal, retracts the piston rod 1341 of the cylinder 134 by changing the air passage to the cylinder 134, in preparation for pushing against the next collar 400 that falls onto the pad 139.
Tool mechanism 200
As shown in fig. 20 to 31, the tool mechanism 200 is configured such that a collar 400 to be transported to a specified position (a side of the second end of the guide table 131) by the transport mechanism 100 is mounted on a cylinder 501 of the brake pad 500. As shown in fig. 20, the tooling mechanism 200 is disposed on the second end side of the guide platform 131, i.e., on the side of the above-mentioned designated position, as shown in fig. 31, above the brake pad 500 to which the collar 400 is to be mounted.
The tooling mechanism 200 includes: the press-fitting mechanism 210 and the driving mechanism. The driving mechanism is located above the press-fitting mechanism 210 and is used for driving the press-fitting mechanism 210 to vertically move toward the cylinder 501 of the brake pad 500.
As shown in fig. 23, the tooling mechanism 200 includes: a holding member 212, an actuating member 211, a coupling member 214, a punch pin 213, a spring 215, and a guide pin 216.
As shown in fig. 20 and 21, the driving mechanism includes a cylinder 220 and a mounting plate 230, the cylinder 220 is fixed above the mounting plate 230, a piston rod of the cylinder 220 passes through the mounting plate 230, and a head of the piston rod is connected to the holding member 212 via a flange post 221.
The coupling member 214 is disposed below the holding member 212, and the actuating member 211 is disposed below the holding member 212 and coupled to the holding member 212 by a fastener. Preferably, the holding member 212, the coupling member 214, and the actuating member 211 have a substantially disk-like shape (or flat column-like shape).
In the present invention, as shown in fig. 24 to 26, a guide cavity 2171 penetrating in the axial direction is provided in the middle of the actuating member 211, and a guide rib 2172 is formed in the guide cavity 2171, and the guide ribs 2172 extend axially to a length outside both ends of the actuating member 211.
As shown in fig. 23, a through groove 2175 is formed at the interface of the actuating member 211 and the coupling member 214, the through groove 2175 extends radially inward from the coupling member 214 (or the actuating member 211) to the guide cavity 2171, a guide bar 2176 is formed on the top wall of the through groove 2175, the guide bar 2176 is opposite to the guide rib 2172 in the guide cavity 2171, and the guide bar 2176 also has a predetermined distance from the bottom wall of the through groove 2175 to allow the flat side 402 of the collar 400 to pass through, so that the collar 400 is allowed to enter the through groove 2175 from the outside of the through groove 2175, and the guide bar 2176 in the through groove 2175 can guide the collar 400 just as the guide bar 133 under the guide portion 132 so that the collar 400 slides into the guide cavity 2171 in the posture of the warp side 401 toward the guide rib 2172, and the guide rib 2172 is inserted into the guide groove 404 after the collar 2172 slides into the guide cavity 2171.
In the present invention, as shown in fig. 23 and 24, the upper end of the guide cavity 2171 is extended upward by a length to form a sheath 2177 for allowing the snap groove from the upper end surface of the actuating member 211 to be accurately slid into the guide cavity 2171.
A mounting hole 218 is also radially provided in the actuating member 211, which mounting hole 218 also extends through to the guide cavity 2171, and a sensor 219 is inserted into the mounting hole 218, which sensor 219 is adapted to sense whether the collar 400 is slid into the guide cavity 2171.
As shown in fig. 27 and 28, the upper end of the punch 213 is coaxially connected to the holding member 212 by means of a fastener, the lower end of the punch 213 is coaxial with the guide cavity 2171 of the actuating member 211 and faces the guide cavity 2171, the outer peripheral region of the punch 213 corresponding to the guide rib 2172 is formed with a relief groove 2131, the relief groove 2131 penetrates both ends of the punch 213, so that the punch 213 can be extended into the guide cavity 2171 by the relief groove 2131 to the guide rib 2172 and the lower end can be penetrated from the lower end of the guide cavity 2171.
As shown in fig. 28, the guide rib 2172 below the upper end surface of the actuator 211 has opposite tapered surfaces 2173 and cylindrical surfaces 2174 formed on both sides, the cylindrical surfaces 2174 being positioned below the tapered surfaces 2173, the lower ends of the tapered surfaces 2173 being joined to the upper ends of the cylindrical surfaces 2174, and the lower ends of the cylindrical surfaces 2174 extending to the lower ends of the guide rib 2172. Thus, as collar 400 entering guide cavity 2171 slides down past tapered surface 2173, as shown in FIGS. 29 and 30, ring portion 405 in the middle of collar 400 expands under the action of tapered surface 2173.
It will be appreciated that the walls of the relief groove 2131 of ram 213 need to be configured as an arcuate concave surface that mates with cylindrical surface 2174 so that the lower end of ram 213 can move smoothly through actuating member 211 to the lower end of guide rib 2172 as it moves downward.
With the above structure, the punch pin 213 can push pledge against a loan down along the guide rib 2172 from the collar 400 having the through groove 2175 entered the guide cavity 2171 when moving downward relative to the actuating member 211, and the collar 400 is expanded after passing the tapered surface 2173 by the pushing action of the punch pin 213, and the ring 405 is kept expanded when passing the cylindrical surface 2174, so that the collar 400 can be in a condition of being able to fit over the cylinder 501 of the brake shoe 500.
The springs 215 (the springs 215 in the drawing are indicated by the generally columnar shape because in actual drawing, the columnar structure shape occupies less data on the drawing) include a plurality of springs 215 which are circumferentially distributed around the punch pin 213, each spring 215 being interposed between the holding member 212 and the engaging member 214, and the springs 215 being set in a slightly pressed state.
As shown in fig. 23, the guide posts 216 include a plurality of guide posts 216 circumferentially distributed around the punch posts 213, the lower end of each guide post 216 is fixedly connected to the coupling member 214, the upper end of the guide post 216 passes through the holding member 212, and the upper end of the guide 132 is provided with a sleeve-shaped restricting member 2161 for restricting the upper end of the guide post 216 from being released from the holding member 212.
Under the action of the guide post 216, the punch post 213 passes through the guide cavity 2171 of the actuating member 211 more tightly without radial play.
The function of the spring 215 is: after the lower end of ram 213 passes out of the lower end of guide cavity 2171, spring 215 may return ram 213 to the upper end of guide cavity 2171.
In the present invention, the guide mechanism 130, the tool mechanism 200, and the brake pad 500 in the conveying mechanism 100 are arranged in the following positional relationship:
as shown in fig. 20 and 21, the tooling mechanism 200 located at the second end (designated position) side of the guide platform 131, after the piston rod of the cylinder 220 drives the press-fit mechanism 210 to move up, the through groove 2175 of the press-fit mechanism 210 is horizontally opposite to the second end of the guide platform 131, and the guide bar 2176 in the through groove 2175 is strictly opposite to the guide bar 133 at the bottom of the guide portion 132, as shown in fig. 29 and 30, while after the piston rod of the cylinder 220 drives the press-fit mechanism 210 to move down, the lower end of the guide rib 2172 on the actuating member 211 can abut against the upper end of the cylinder 501 of the brake pad 500, and the retaining member 212 drives the ram 213 to move down continuously under the continued driving of the piston rod so that the ram 213 pushes the clamp groove past the guide rib 2172 and finally comes out from the lower end of the guide rib 2172.
The following describes the working procedure of the cooperation of the conveying mechanism 100 and the tooling mechanism 200:
The feeder 110 in the conveying mechanism 100 causes the collar 400 to be ejected from the port of the spiral groove 112 and enter onto the sinking groove 121 of the guide part 120, the collar 400 passes through the guide part 120 in a certain posture by the action of the two guide grooves of the sinking groove 121, the collar 400 passing through the guide part 120 falls from the port of the second end of the guide part 120 onto the pad 139 on the second end side of the guide platform 131 (whether or not the collar 400 falls into the gasket is judged by the sensor 139, the judgment method has been described above), at this time, the guide groove 404 of the collar 400 falling into the pad 139 is substantially opposed to the guide bar 133 of the bottom of the guide part 132, then the ram 141 of the correction mechanism 140 located above the pad 139 is moved downward by the driving of the cylinder 1393, so that the convex bar 1411 of the lower end of the ram 141 is inserted into the guide groove 404 of the collar 400 and then moved upward to be reset, and the posture of the collar 400 is corrected so that the guide groove 404 and the guide bar 133 of the bottom of the guide part 132 are strictly lower end; then, the cylinder 134 of the guiding mechanism 130 drives the slide block 1342 connected to the head thereof by the piston rod 1341, the slide block 1342 drives the push plate 135 positioned at one side thereof to push the collar 400 to move towards the direction of the guiding strip 133 of the guiding part 132, so that the guiding groove 404 of the collar 400 slides into the guiding strip 133 at the bottom of the guiding part 132, the collar 400 is pushed to the second end of the guiding platform 131 under the guiding of the guiding strip 133, and finally the collar 400 is ejected from the second end of the guiding platform 131; and when the piston rod 1341 of the cylinder 134 of the guide mechanism 130 pushes against the collar 400 to be ejected from the second end of the guide platform 131, the slider 1342 of the head of the piston rod 1341 contacts the mating travel switch 137 on the mounting bracket 138 of the second end of the guide platform 131, thereby retracting the piston rod 1341 back to rest in preparation for pushing against the collar 400 on the next pad 139 that falls into the second end of the guide platform 131.
Because the through groove 2175 of the press-fitting mechanism 210 is located on the side of the second end of the guide platform 131, the collar 400 ejected from the second end enters the through groove 2175 and enters the guide cavity 2171 of the actuation member 211 under the guide of the guide bar 2176 in the through groove 2175, and at the same time, the guide rib 2172 in the guide cavity 2171 is inserted into the guide groove 404 of the collar 400 slid into the guide cavity 2171; but it should be noted that: whether the retainer ring 400 slides into the guide cavity 2171 is judged by a sensor 219 installed in the actuating member 211 and facing the guide cavity 2171, when the sensor 219 judges that the retainer ring 400 slides into the guide cavity 2171, the cylinder 220 of the tool mechanism 200 extends out the piston rod, so that the whole press-fit mechanism 210 is driven to move downwards towards the brake pad 500, and finally the lower end of the guide rib 2172 of the actuating member 211 is abutted against the upper end of the cylinder 501 of the brake pad 500.
After the lower end of the guide rib 2172 abuts against the upper end of the cylinder 501 of the brake pad 500, as shown in fig. 30, the piston rod continues to extend, at this time, the actuating member 211 does not move down, and the holding member 212 drives the plunger 213 to move down, so that the lower end of the plunger 213 pushes down against the collar 400 in the guide cavity 2171, during which the collar 400 expands through the tapered surface 2173 on the guide rib 2172 and is held in the expanded state through the tapered lower cylindrical surface 2174, and finally the plunger 213 pushes the collar 400 in the expanded state out of the lower end of the guide rib 2172, thereby causing the collar 400 to slide into the cylinder 501 in the expanded state and finally fit over the annular mounting groove 5011 of the cylinder 501 by free retraction.
After the collar 400 is sleeved on the cylinder 501 of the brake pad 500 by the punch 213, the cylinder 220 of the tooling mechanism 200 retracts the piston rod, so that the press-fitting mechanism 210 moves upwards, as shown in fig. 21, and finally moves upwards to a position where the through groove 2175 is opposite to the guide platform 131 again, and in the process again, the punch 213 retracts to a position where the lower end of the punch 213 is located at the upper end of the guide cavity 2171 under the action of the spring 215, so that the next collar 400 is ready for being installed.
In some preferred embodiments, as shown in fig. 26, the lower end of the guide rib 2172 is formed with a positioning taper 21721, as shown in fig. 5, the positioning taper 21721 is configured to mate with a taper 5012 on the upper end of the post 501, thereby positioning the wire rib and the post 501 when the guide rib 2172 abuts against the upper end of the post 501.
In some preferred embodiments, as shown in fig. 26, a limit bar 2172 is formed at the lower end of the guide rib 2172 at a position corresponding to the two extension sections 403 of the collar 400. Thus, after the lower end of the guiding rib 2172 abuts against the upper end of the column 501, as shown in fig. 30, the limit bar 21782 extends to a section below the upper end surface of the column 501; the limit bar 217422 has a chamfer that gradually reduces the thickness of the limit bar 217422 from top to bottom. After the collar 400 is pushed by the punch pin 213 to be separated from the lower end of the guide rib 2172, the limit bar 217422 is still located in the guide groove 404 of the collar 400, and the expansion of the collar 400 is not suddenly disappeared under the limit of the limit bar 217422, so that the expansion degree is gradually reduced, and further, the impact of the collar 400 on the column 501 caused by sudden reset after the collar 400 is sleeved on the column 501 is avoided, and the impact on the column 501 is further caused, so that the brake pad 500 vibrates and generates noise.
In some preferred embodiments, a length of sheath 2178 extends downwardly at the lower end of the actuator 211 such that the guide cavity 2171 extends below the actuator 211, thereby providing some protection to the collar 400
Movement mechanism 300
As shown in fig. 32 to 37, the moving mechanism 300 includes a horizontal moving mechanism 310 for adjusting the horizontal position of the brake pad 500 and a lifting mechanism 320 for conveying the brake pad 500 onto the horizontal moving mechanism 310 and conveying the brake pad 500 away from the horizontal moving mechanism 310.
In the present invention, the brake pad 500 is placed on the positioning fixture mechanism 330, and the horizontal moving mechanism 310 and the lifting mechanism 320 are operated by the positioning fixture mechanism 330.
In the present invention, as shown in fig. 32, the horizontal moving mechanism 310 is provided on the support platform of the lower frame 601, as shown in fig. 35, and the lifting mechanism 320 is provided on the upper frame 602, so that it can be understood that the lifting mechanism 320 is located above the horizontal moving mechanism 310.
In the present invention, as shown in fig. 6, the tooling mechanism 200 is fixed on the upper frame 602 by means of the mounting plate 230, the guide mechanism 130 of the conveying mechanism 100 is connected to the mounting plate 230 by means of a plurality of support columns, and the feeder 110 of the conveying mechanism 100 is formed of a separate frame (the frame is not shown in the drawing). It will be appreciated that the guide mechanism 130 and the tooling mechanism 200 in the transport mechanism 100 are both located above the horizontal movement mechanism 310.
The horizontal movement mechanism 310 includes: a lateral movement mechanism and a longitudinal movement mechanism.
As shown in fig. 33 and 34, the lateral movement mechanism includes: the stage 3111 and the first drive mechanism are moved laterally. The first drive mechanism includes a motor 3113, a rack 3114, and a gear 3112; the working platform 315 of the lower frame 601 is provided with a sliding rail arranged along the transverse direction, and the transverse moving platform 3111 is provided with a sliding block which can slide along the sliding rail; a rack gear is disposed on the lateral movement platform 3111, a pinion gear is engaged with the rack gear, and a motor is used to drive the pinion gear to move the lateral movement platform 3111 laterally along the slide rail.
The longitudinal movement mechanism includes: longitudinally moving platform 3121 and a second drive mechanism. The longitudinal mobile platform 3121 is disposed above the lateral mobile platform 3111; the second drive mechanism includes a motor 3123, a rack 3124, and a gear 3122; a slide rail arranged along the longitudinal direction is arranged on the lateral moving platform 3111, and a slide block is arranged on the longitudinal moving platform 3121, and the slide rail can slide along the slide rail; a rack gear is disposed on the longitudinal movement platform 3121, a pinion gear is engaged with the rack gear, and a motor drives the pinion gear to longitudinally move the longitudinal movement platform 3121 along the slide rail.
Based on the above structure of the horizontal moving mechanism 310, when the brake pad 500 is placed on the longitudinal moving platform 3121 by the positioning tool mechanism 330, the horizontal position of the brake pad 500 can be adjusted by the first driving mechanism and the second driving mechanism, so that each column 501 on the brake pad 500 can be aligned with the tool mechanism 200, and then each column 501 on the brake pad 500 is provided with the collar 400 by the tool mechanism 200.
As shown in fig. 35, two slide rails extending in the lateral direction are provided at the upper end of the upper frame 602, and the lifting mechanism 320 includes a clamping mechanism 321, and a third driving mechanism and a fourth driving mechanism.
The clamping mechanism 321 is lapped on the sliding rail by virtue of the sliding plate 3214, and the sliding plate 3214 drives the clamping mechanism 321 to transversely move by virtue of the sliding block matched with the sliding rail.
As shown in fig. 36, the clamping mechanism 321 includes a cylinder 3211 having piston rods on both sides and clamping jaws 3212 respectively disposed on the two piston rods, and the piston rods are driven to stretch and retract by the cylinder 3211, so that the clamping jaws 3212 clamp and put down the positioning tool mechanism 330 with the brake pads 500.
The third driving mechanism is a cylinder 3213 provided on the slide plate 3214, and a piston rod of the cylinder 3213 penetrates out of the slide plate 3214 downward to be connected to a cylinder 3211 of the clamping mechanism 321, which enables vertical movement of the positioning fixture mechanism 330 clamped by the clamping jaw 3212.
The fourth driving mechanism is, for example, a screw disposed at the upper end of the upper frame 602 for driving the slide plate 3214 on the clamping mechanism 321 so that each clamping mechanism 321 can move from side to side in the lateral direction.
The following describes the operation of the moving mechanism 300:
The clamping mechanism 321 is moved to above the positioning fixture mechanism 330 provided by the external assembly line and provided with the brake pads 500 by using the fourth driving mechanism, then the clamping mechanism 321 is moved downwards by using the air cylinder 3213 as the third driving mechanism to clamp the positioning fixture mechanism 330, then the positioning fixture mechanism 330 is moved longitudinally towards the direction of the horizontal moving mechanism 310 by being driven by the fourth driving mechanism, and when the positioning fixture mechanism 330 is conveyed to above the longitudinal moving platform 3121 of the horizontal moving mechanism 310, the positioning fixture mechanism 330 is moved downwards by using the third driving mechanism to be placed on the longitudinal moving platform 3121; then, the horizontal moving mechanism 310 is used to adjust the horizontal position of the positioning tool, so that each cylinder 501 of the brake pad 500 is sequentially opposite to the press-fitting mechanism 210 of the tool mechanism 200, and the cylinders 501 are sequentially loaded into the collar 400 by the press-fitting mechanism 210. After the collars 400 are mounted on all the columns 501 on the brake pad 500, the clamping mechanism 321 transports the positioning tool mechanism 330 on the longitudinal moving platform 3121 by means of the third driving mechanism and the fourth driving mechanism, and the subsequent clamping mechanism 321 continuously transports the subsequent brake pad 500 to be assembled to the longitudinal moving platform 3121, thereby realizing continuous assembly of the brake pad 500 and further forming an automatic assembly line.
The positioning tooling mechanism 330 specifically includes: a base plate 331 and a work plate. As shown in fig. 37, the tooling plate 332 is disposed above the bottom plate 331 and fixed to the bottom plate 331; wherein: positioning grooves are formed at two side edges of the tooling plate 332, the positioning grooves are defined by the bottom plate 331 and the tooling plate 332, the clamping jaw 3212 is provided with a positioning part 32121 facing the positioning grooves, and the positioning part 32121 extends into the positioning grooves to enable the clamping jaw 3212 to clamp and position the tooling mechanism 330. Preferably, four positioning blocks 333 are arranged on the bottom plate 331, and each positioning block 333 and the bottom plate 331 define a clamping groove; the tooling plate 332 has stepped portions 3311 corresponding to the four positioning blocks 333, each stepped portion 3311 extending into the clamping groove; wherein: the positioning blocks 333 are provided with oblong holes 3331, and the positioning blocks 333 are fixed on the bottom plate 331 by fasteners penetrating through the oblong holes 3331.
In some preferred embodiments, as shown in fig. 34, the sensor 314 and the rotary cylinder 313 are provided on the longitudinally movable platform 3121; the sensor 314 is used for checking whether the longitudinal moving platform 3121 is provided with the positioning tool mechanism 330, and when the sensor 314 detects that the longitudinal moving platform is provided with the positioning tool mechanism 330, the cylinder 313 drives the piston rod thereon to rotate so that the pressing bar 3131 on the piston rod presses against the positioning tool mechanism 330.
The brake pad assembly equipment and the functional mechanisms thereof provided by the invention have the advantages that:
1. the guide 120 of the conveying mechanism 100 can eject the collar 400 from the port in a certain posture by providing two guide grooves.
2. The guide mechanism 130 in the delivery mechanism 100 enables the collar 400 to be always conveyed to a specified position in a certain posture.
3. The correction mechanism 140 in the delivery mechanism 100 can correct the posture of the collar 400 such that the guide groove 404 of the collar 400 corresponds exactly to the guide bar 133 of the guide 132.
4. The delivery mechanism 100 is capable of continuous, sequential, defined delivery of the collar 400 to a designated location.
5. The press-fitting mechanism 210 of the tool mechanism 200 is provided with the guide rib 2172 and the tapered surface 2173 provided on the guide rib 2172, so that the collar 400 can be inflated to facilitate the fitting into the engagement groove of the brake pad 500.
6. By providing the through groove 2175 on the press mechanism 210 side and making the through groove 2175 face the guide 132, the clip 400 ejected from the predetermined position is automatically introduced into the press mechanism 210.
7. The tooling mechanism 200 cooperates with the delivery mechanism 100 such that the collar 400 is continuously and automatically loaded onto the cylinder 501 of the brake pad 500.
8. The horizontal moving mechanism 310 in the moving mechanism 300 enables each cylinder 501 on the brake pad 500 to be fitted with the collar 400 by adjusting the horizontal position of the brake pad 500.
9. The lifting mechanism 320 in the moving mechanism 300 can transport the brake pad 500 to be assembled to the assembling position, and can transport away the brake pad 500 that has been assembled.
10. The moving mechanism 300 enables the brake pad 500 to form an assembly line.
11. The brake pad assembly equipment provided by the invention can realize an automatic assembly line of the clamping ring 400 and the brake pad 500.
Furthermore, although exemplary embodiments have been described in the present disclosure, the scope thereof includes any and all embodiments having equivalent elements, modifications, omissions, combinations (e.g., of the various embodiments across), adaptations or alterations as would be appreciated by those in the art. The elements in the claims are to be construed broadly based on the language employed in the claims and are not limited to examples described in the present specification or during the practice of the application, which examples are to be construed as non-exclusive. It is intended, therefore, that the specification and examples be considered as exemplary only, with a true scope and spirit being indicated by the following claims and their full scope of equivalents.
The above description is intended to be illustrative and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. For example, other embodiments may be used by those of ordinary skill in the art upon reading the above description. In addition, in the above detailed description, various features may be grouped together to streamline the invention. This is not to be interpreted as an intention that the disclosed features not being claimed are essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the detailed description as examples or embodiments, with each claim standing on its own as a separate embodiment, and it is contemplated that these embodiments may be combined with one another in various combinations or permutations. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention, the scope of which is defined by the claims. Various modifications and equivalent arrangements of this invention will occur to those skilled in the art, and are intended to be within the spirit and scope of the invention.
Claims (4)
1. The moving mechanism is characterized by comprising a horizontal moving mechanism, a lifting mechanism and a positioning tool mechanism;
the horizontal movement mechanism includes:
a lateral movement mechanism including a lateral movement platform and a first driving mechanism for driving the lateral movement platform to move laterally;
the longitudinal moving mechanism comprises a longitudinal moving platform arranged above the transverse moving platform and a second driving mechanism for driving the longitudinal moving platform to longitudinally move; wherein:
the brake pad is arranged on the positioning tool mechanism;
The longitudinal moving platform is used for placing the positioning tool mechanism;
The lifting mechanism is positioned above the horizontal moving mechanism and used for conveying the positioning tool mechanism to the longitudinal moving platform and conveying away the positioning tool mechanism on the longitudinal moving platform;
The handling mechanism includes:
the clamping mechanism comprises an air cylinder and clamping jaws arranged on piston rods at two sides of the air cylinder, and the air cylinder drives the piston rods to enable the clamping jaws to clamp or loosen the positioning tool mechanism;
A third driving mechanism for driving the clamping mechanism to move vertically;
a fourth driving mechanism for driving the clamping mechanism to move laterally;
The longitudinal moving platform is provided with a sensor and a rotary cylinder; the sensor is used for checking whether the positioning tool mechanism is placed on the longitudinal moving platform, and when the sensor detects that the positioning tool mechanism is placed on the longitudinal moving mechanism platform, the rotating cylinder drives the piston rod on the sensor to rotate so that the pressing strip on the piston rod is pressed against the positioning tool mechanism;
The positioning tool mechanism comprises:
A bottom plate;
the tooling plate is arranged above the bottom plate and is fixed with the bottom plate; wherein:
positioning grooves are formed at two side edges of the tooling plate, the positioning grooves are defined by the bottom plate and the tooling plate, the clamping jaw is provided with a positioning part facing the positioning grooves, and the positioning part stretches into the positioning grooves to enable the clamping jaw to clamp the positioning tooling mechanism;
four positioning blocks are arranged on the bottom plate, and each positioning block and the bottom plate define a clamping groove; the tooling plate is provided with step parts corresponding to the four positioning blocks, and each step part extends into the clamping groove; wherein:
The positioning blocks are provided with oblong holes, and the positioning blocks are fixed on the bottom plate by fasteners penetrating through the oblong holes.
2. The movement mechanism according to claim 1, wherein,
The first driving mechanism comprises a rack formed on the transverse moving platform, a gear meshed with the rack and a motor for driving the gear to rotate;
the second driving mechanism comprises a rack formed on the longitudinal moving platform, a gear meshed with the rack and a motor for driving the gear to rotate.
3. The movement mechanism according to claim 1, wherein,
The third driving mechanism is an air cylinder for driving the clamping mechanism to vertically move;
The fourth driving mechanism is a screw or an air cylinder for driving the clamping mechanism to transversely move.
4. A brake pad assembling apparatus comprising the moving mechanism as claimed in any one of claims 1 to 3.
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