CN113367275B

CN113367275B - Rice cake forming and packaging all-in-one machine and rice cake cutting device

Info

Publication number: CN113367275B
Application number: CN202110728464.4A
Authority: CN
Inventors: 郭雯蕾; 郭正豪
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-06-29
Filing date: 2021-06-29
Publication date: 2022-05-03
Anticipated expiration: 2041-06-29
Also published as: CN114536452A; CN113367275A; CN114536452B

Abstract

The invention discloses a rice cake forming and packaging integrated machine and a rice cake cutting device, and relates to the technical field of rice cake processing equipment. Comprises a rice cake machine, a molding and packaging machine and a control device; the forming and packaging machine comprises a film supply device, a film forming device, a vertical sealing device, a rice cake cutting device, a film pulling device, a rice cake forming device, a transverse sealing device and a power system; the film forming device is directly fixed on the case; the rice cake cutting device is connected with the transverse sealing device; the vertical sealing device is arranged at the inner side of the film forming device and the rice cake cutting device; the rice cake forming device is arranged below the rice cake cutting device; the film drawing device is arranged below the vertical sealing device; the transverse sealing device is arranged below the rice cake forming device and the film drawing device; the film supply device is arranged on the machine box to supply packaging films. The invention provides a rice cake machine and a rice cake cutting device which are used for uniformly mixing steamed rice cakes and flowers and then forming and packaging the mixture into a whole.

Description

Rice cake forming and packaging all-in-one machine and rice cake cutting device

Technical Field

The invention relates to the technical field of rice cake production equipment, in particular to a rice cake forming and packaging integrated machine and a rice cake cutting device.

Background

The rice cake is a delicious food which is often eaten by people, especially people at Jiangzhe and Zhejiang. The rice cake is generally processed in a household workshop mode, and the production process of the rice cake comprises the steps of washing rice, airing, grinding, making cake flowers, steaming, extruding, molding, spreading and cooling. After the surface is skinned, the customer stacks the stack by himself and moves the stack back to home. After the fresh-keeping agent is delivered to home, the fresh-keeping agent is spread and continuously dried in the shade for 4 to 7 days, and then the fresh-keeping agent is stored in water, which is a folk traditional storage mode, has low cost but short storage time and is only suitable for being stored in winter in the year; the rice cake of a common food factory adopts vacuum packaging to solve the problems, the storage time is long, the rice cake is refrigerated in a refrigerator for about 1 month at the normal temperature of about 5 days in summer; the high-grade rice cake in food factory is pasteurized based on vacuum packaging, so that it can be stored at normal temperature for 6 months, but its cost is increased most and its market price is too high.

In the existing rice cake preparation, a period of cooling and air drying time is needed from molding to storage or packaging, which not only can lose the rice fragrance of the rice cake, but also can increase the microbial biomass on the surface of the rice cake, influence the quality guarantee period of the rice cake after packaging, and increase the paving place and labor cost. Especially, after the rice cake processed in a home workshop arrives at home, if the shade drying time is too short, the surface of the rice cake is pasted and whitened after being put into water, if the shade drying time is too long, the surface of the rice cake is moldy in places with insufficient ventilation, and the rice cake is cracked in places with excessive ventilation, so that the appearance is influenced.

Therefore, in order to solve the above technical problems, a new technical solution is required to solve the storage problem of the rice cake. In particular to a rice cake forming and packaging integrated machine and a rice cake cutting device.

Disclosure of Invention

The invention provides a rice cake forming and packaging all-in-one machine, aiming at solving the technical problem that the existing rice cake equipment in the market can not be directly formed and packaged integrally after the rice cake is steamed.

The following technical scheme is provided for realizing the purpose: a rice cake forming and packaging integrated machine comprises a rice cake machine, a forming and packaging machine and a control device, wherein steamed rice cake flowers are uniformly twisted by the rice cake machine and then extruded into the forming and packaging machine, and the control device controls the operation of the rice cake machine and the forming and packaging machine; the molding and packaging machine comprises a film supply device, a film molding device, a vertical sealing device, a rice cake cutting device, a film drawing device, a rice cake molding device, a transverse sealing device and a power system; the film forming device is directly fixed on the case; the rice cake cutting device is connected with the transverse sealing device; the vertical sealing device is arranged at the inner side of the film forming device and the rice cake cutting device; the rice cake forming device is arranged below the cutting device; the film drawing device is arranged below the vertical sealing device; the transverse sealing device is arranged below the rice cake forming device and the film drawing device; the film supply device is arranged on the machine box and used for supplying a packaging film; the packaging film surrounds the film forming device, is sealed through the inner side of the vertical sealing device to form a cylinder shape, surrounds the flexible extrusion tube on the inner side of the rice cake cutting device, and passes through the rice cake forming device and the transverse sealing device under the pulling of the film pulling device. Extruding the rice cake into a plastic-sealed cylindrical packaging film after passing through a film forming device and a rice cake cutting device, then passing through a transverse sealing device under the downward pulling of a film pulling device, and carrying out transverse sealing and cutting by the transverse sealing device;

the rice cake forming device comprises a transmission pipe, a transition bent pipe, a flexible extrusion pipe, an extrusion device and a forming clamp, wherein the transmission pipe, the transition bent pipe, the flexible extrusion pipe, the extrusion device and the forming clamp are arranged along the rice cake transmission direction, the transmission pipe is connected with a discharge port of a rice cake machine, the transmission pipe, the transition bent pipe and the flexible extrusion pipe are sequentially connected, the extrusion device is arranged on two sides of the flexible extrusion pipe, the forming clamp is connected with the vertical sealing device, the forming clamp comprises a left clamping piece and a right clamping piece, the left clamping piece and the right clamping piece are arranged in a mirror image mode, the left clamping piece is in an Contraband shape, and the extrusion device is connected with the horizontal sealing device;

the rice cake cutting device comprises a flexible extrusion pipe, a cutting unit and a hard sleeve; the cutting unit is enclosed in the flexible extrusion pipe and is connected with the hard sleeve;

the cutting unit comprises a flexible extrusion pipe upper fixing ring, a flexible extrusion pipe lower fixing ring, a clamping piece fixing ring, an upper clamping plate, a lower clamping plate, a cutting ring cutter, a first spring and a water supply system; the utility model discloses a cutting ring cutter, including stereoplasm cover pipe, upper fixing ring of flexible extrusion pipe, lower fixing ring of upper fixing ring, clamping piece, upper clamping plate upper portion with the fixed ring of clamping piece is articulated, the upper clamping plate lower part with the lower plate is articulated, upper clamping plate, lower plate symmetry set up, it is articulated to set up to cut off the cutting ring cutter in the lower plate, first spring coupling be in between upper clamping plate and lower clamping plate, the lower extreme is articulated with the lower plate end opening, water supply system along cutting off cutting ring cutter edge arrange and to supplying water around the cutting ring cutter.

Preferably, the vertical sealing device comprises a vertical sealing swing arm, a vertical sealing support, a vertical sealing base, a vertical sealing electric heating block and a vertical sealing support extension rod; the vertical sealing swing arm is connected with a power system, the vertical sealing swing arm, the vertical sealing support, the vertical sealing base and the vertical sealing electric heating block are sequentially connected, the vertical sealing swing arm, the vertical sealing support, the vertical sealing base and the vertical sealing electric heating block are symmetrically arranged and are arranged along the transmission direction of the rice cake, and an extension rod of the vertical sealing support is arranged and is connected with the vertical sealing support or is integrally arranged and is located below the vertical sealing base and the vertical sealing electric heating block.

Preferably, the flexible extrusion pipe is made of double layers of flexible materials, and the cutting device is arranged between the double layers of flexible materials.

Preferably, the horizontal sealing device comprises a horizontal sealing swing arm, a horizontal sealing fixed support, a horizontal sealing sliding shaft, a horizontal sealing sliding support extension rod, a horizontal sealing base, a horizontal sealing electric heating block, a shearing knife system and a return spring; the transverse sealing swing arm is connected with the power system, the transverse sealing fixed support is connected with a case of the forming and packaging machine, the transverse sealing sliding shaft is connected to the transverse sealing fixed support, the transverse sealing sliding support is connected to the transverse sealing sliding shaft in a sliding mode, the transverse sealing swing arm is connected with the transverse sealing sliding support, the transverse sealing base is connected to the inner side of the transverse sealing sliding support, the transverse sealing electric heating block is arranged on the inner side of the transverse sealing base, the shearing knife system is embedded in the transverse sealing electric heating block, the reset spring is arranged between the transverse sealing base and the transverse sealing sliding support, and the extension rod of the transverse sealing sliding support is connected above the transverse sealing base; the transverse sealing sliding support, the transverse sealing base and the transverse sealing electric heating blocks are arranged in a bilateral symmetry mode.

Preferably, the transverse sealing electric heating blocks are arranged in bilateral symmetry, the left (or right) transverse sealing electric heating block is internally embedded with a shearing knife, the right (or left) side transverse sealing electric heating block is internally provided with a shearing groove, and the shearing knife and the shearing groove are correspondingly arranged.

Preferably, the film supply device comprises a film rotating shaft support, a film guide roller, a guide rod, an induction rod and a film releasing motor. The packaging film is installed on the film rotating shaft support and wound on the film guide roller, the guide rod and the induction rod, the film releasing motor drives the film rotating shaft support to release the packaging film, and the packaging film is arranged outside the film former in a surrounding mode after passing through the film guide roller, the guide rod and the induction rod.

Preferably, the film drawing device comprises a drawing wheel and a stepping motor; the stretching wheels are arranged below the vertical packaging devices in a left-right mirror image mode; the stepping motor is arranged in the case and is connected with the stretching wheel to pull the packaging film downwards.

Preferably, the power system comprises a driving motor, a reduction gearbox, a transmission shaft, a double-layer large eccentric wheel and a double-layer small eccentric wheel, the driving motor is connected with the reduction gearbox, the transmission shaft is connected with the reduction gearbox, the double-layer small eccentric wheel is vertically arranged above the transmission shaft, the double-layer large eccentric wheel is arranged below the transmission shaft, the double-layer small eccentric wheel is connected with the vertical sealing device, and the double-layer large eccentric wheel is connected with the horizontal sealing device.

Preferably, the rice cake machine is including holding the material platform and passing the material device, it is equipped with the feed opening to hold the material bench, pass the material device including passing feed cylinder, auger and constant temperature water tank, the feed opening with pass the inside intercommunication of feed cylinder, the auger sets up in the feed cylinder, constant temperature water tank surrounds the setting and is in outside passing the feed cylinder, it is less than the feed inlet diameter to pass feed cylinder discharge gate diameter.

The invention also provides a rice cake cutting device, which comprises a flexible extrusion pipe, a cutting unit and a hard sleeve; the cutting unit is enclosed in the flexible extrusion pipe and is connected with the hard sleeve;

the cutting unit comprises a hard sleeve, a flexible extrusion pipe upper fixing ring, a flexible extrusion pipe lower fixing ring, a clamping piece fixing ring, an upper clamping plate, a lower clamping plate, a cutting ring cutter, a first spring and a water supply system; the utility model discloses a cutting ring cutter, including hard cover pipe, upper fixing ring, lower clamping plate, upper clamping plate, lower clamping plate, water supply system, cutting ring cutter edge, water supply system, cutting ring cutter edge is arranged and to cutting off water supply on every side of the cutting ring cutter, the solid fixed ring of upper fixing ring, the solid fixed ring of clamping piece and flexible extrusion pipe lower fixing ring set gradually in the stereoplasm cover pipe, upper clamping plate upper portion with the solid fixed ring of clamping piece is articulated, the upper clamping plate lower part with the lower clamping plate is articulated, upper clamping plate, lower clamping plate symmetry set up, it is articulated to set up to cut off the cutting ring cutter in the lower clamping plate, first spring coupling is in between upper clamping plate and lower end articulated lower clamping plate lower port, water supply system follows cutting off cutting ring cutter edge and to supply water on every side.

The invention has the beneficial effects that: the invention conveys steamed rice cake flowers into a forming and packaging machine after being extruded by a screw conveyer of the rice cake machine, the rice cake is formed by a forming device, a packaging film is provided by a film supply device, a vertical sealing device vertically seals the packaging film, the rice cake is extruded and cut by a rice cake cutting device and enters a packaging film cylinder which is vertically sealed, and a transverse sealing device at the lower end transversely seals and cuts the packaging film to form the finished product of packaged rice cake.

The rice cake directly molded and packaged does not need to be dried and evaporated, and the original water in the rice cake is reserved, so that the rice fragrance of the original rice cake is reserved after the rice cake is unsealed; meanwhile, the rice cake is directly packaged at high temperature without contacting with the outside air, so that the quality guarantee of the rice cake is prolonged.

Drawings

FIG. 1 is a side view of the present invention.

Fig. 2 is a schematic front view of the present invention.

Fig. 3 is a schematic top view of the present invention.

Fig. 4 is a schematic structural diagram of the molded package part of the present invention.

Fig. 5 is a schematic view of the internal transmission structure of the molding and packaging machine of the invention.

Fig. 6 is a schematic longitudinal sectional structure of the rice cake cutting apparatus of the present invention.

Fig. 7 is a schematic structural view of the rice cake cutting device of the present invention in a pressed state after being mounted with a molding and packaging machine.

Fig. 8 is a schematic structural view showing a state where the rice cake cutting device of the present invention is released after being mounted on a molding and packaging machine.

Wherein: 11. a material containing platform; 12. a feeding port; 13. a material conveying barrel; 131. discharging the cake end; 14. a constant temperature water tank; 15. a reduction gearbox; 16. a belt pulley; 17. a drive belt; 18. a feeding motor; 19. a frame; 211. a transition bent pipe; 212. a flexible extruded tube; 213. an extrusion device; 2131. a second spring; 2132. a support block; 214. forming clips; 221. a vertical sealing swing arm; 222. vertically sealing the bracket; 223. a vertical sealing base; 224. vertically sealing the electric heating block; 225 vertical sealing support extension rod; 23. a rice cake cutting device; 231. a hard sleeve; 232. a high temperature film; 233. a fixing ring is arranged on the flexible extrusion pipe; 234. a lower fixing ring of the flexible extrusion pipe; 235. a clip fixing ring; 236. an upper splint; 237. a lower splint; 238. a first spring; 239. a water supply system; 230. cutting off the cutting ring; 240. a shear knife system; 241. transversely sealing the electric heating block; 242. a transverse sealing sliding bracket; 243. a transverse sealing fixing bracket; 244. transversely sealing the swing arm; 245. transversely sealing the extension rod of the sliding bracket; 246. a sliding shaft is transversely sealed; 247. a return spring; 251. placing the membrane electrode; 252. placing a film rotating shaft bracket; 253. a film former; 254. a stretching wheel; 255. an induction rod; 256. a film guide roll; 257. a packaging film; 261. a drive motor; 262. a reduction gearbox; 263 double-layer eccentric wheel; 264. a stepless speed regulator; 265. a speed regulation knob; 27. a chassis; 271. an access door; 28. and (5) controlling the electric box.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the orientations or positional relationships indicated as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., appear based on the orientations or positional relationships shown in the drawings only for the convenience of describing the present invention and simplifying the description, but not for indicating or implying that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" as appearing herein are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1, 2 and 3, the rice cake forming and packaging all-in-one machine comprises a rice cake machine, a forming and packaging machine and a control device, wherein the rice cake machine uniformly twists steamed rice cake flowers and then extrudes the steamed rice cake flowers into the forming and packaging machine, and the control device controls the operation of the rice cake machine and the forming and packaging machine.

As shown in fig. 1, fig. 2 and fig. 3, the rice cake machine includes flourishing material platform 11 and passes the material device, flourishing material platform 11 is equipped with feed opening 12, pass the material device including passing feed cylinder 13, auger and thermostatic water tank 14, feed opening 12 with pass the inside intercommunication of feed cylinder 13, the auger sets up in the feed cylinder 13, thermostatic water tank 14 surrounds and sets up outside the feed cylinder 13, it is less than the feed inlet diameter to pass 13 discharge gate diameters of feed cylinder. The rice cake machine also comprises a frame 19, a feeding motor 18, a belt pulley 16, a transmission belt 17 and a reduction box 15, wherein the feeding motor 18 is connected with the reduction box through the belt pulley and a belt transmission wheel, and the reduction box is connected with an auger in the material transmission barrel. When the material conveying cylinder works, the rice cake in the material conveying cylinder continuously rotates and continuously rubs with the inner arm of the material conveying cylinder to increase the temperature of the material conveying cylinder, and the constant-temperature water tank plays a role in cooling the material conveying cylinder at the moment. When the material conveying cylinder does not work, the constant-temperature water tank keeps the temperature in the material conveying cylinder constant, and the rice cake in the material conveying cylinder is prevented from being bonded and hardened due to too low temperature.

The molding packaging machine comprises a film supply device, a film molding device, a vertical sealing device, a rice cake cutting device, a film pulling device, a rice cake molding device, a transverse sealing device and a power system. The film forming device is directly fixed on the case; the rice cake cutting device is connected with the transverse sealing device; the vertical sealing device is arranged at the inner side of the film forming device and the rice cake cutting device; the rice cake forming device is arranged below the rice cake cutting device; the film drawing device is arranged below the vertical sealing device; the transverse sealing device is arranged below the rice cake forming device and the film drawing device; the film supply device is arranged on the machine box and used for supplying a packaging film; the packaging film surrounds the film forming device, is sealed by the inner side of the vertical sealing device to form a cylinder shape, surrounds the flexible extrusion tube on the inner side of the rice cake cutting device, and passes through the rice cake forming device and the transverse sealing device under the pulling of the film pulling device; the rice cake is extruded into the plastic-sealed cylindrical packaging film after passing through the film forming device and the rice cake cutting device, then passes through the transverse sealing device under the downward pulling of the film pulling device, and is transversely sealed and cut by the transverse sealing device when entering the second round of circulation.

The film supply device provides a packaging film, the packaging film forms a double-layer folded shape on the film forming device, and the packaging film is sealed vertically on the vertical sealing device to form a cylindrical packaging film with two ends penetrating and side sealing. Simultaneously, the rice cakes are fully molded in the rice cake molding device and are cut into single rice cake products in the rice cake cutting device, the end part of the cylindrical packaging film is sealed by the transverse sealing device to form the rice cake products which are packaged independently, and the packaging film is cut to form the rice cake products which are packaged individually. The year cake forming and packaging machine is started in advance when in use, so that the packaging film is vertically sealed, one end of the packaging film is transversely sealed, and the packaging film is transversely sealed and cut to form the lower part of a new packaging bag and the upper part of the previous packaging bag.

As shown in fig. 5, the power system includes a driving motor 261, a reduction box 262, a transmission shaft, a double-layer large eccentric wheel 263 and a double-layer small eccentric wheel, the driving motor 261 is connected with the reduction box 262, the transmission shaft is vertically arranged, the double-layer small eccentric wheel (not shown in the figure) is arranged above the transmission shaft, the double-layer large eccentric wheel 263 is arranged below the transmission shaft, the double-layer small eccentric wheel is connected with the vertical sealing device, and the double-layer large eccentric wheel 263 is connected with the horizontal sealing device.

As shown in fig. 2 and 4, the vertical sealing device includes a vertical sealing swing arm 221, a vertical sealing support 222, a vertical sealing base 223, a vertical sealing electric heating block 224 and a vertical sealing support extension rod 225. The vertical sealing swing arm 221 is connected with a power system, the vertical sealing swing arm 221, the vertical sealing support 222, the vertical sealing base 223 and the vertical sealing electric heating block 224 are sequentially connected, the vertical sealing swing arm 221, the vertical sealing support 222, the vertical sealing base 223 and the vertical sealing electric heating block 224 are symmetrically arranged and are arranged along the transmission direction of the rice cake, and the vertical sealing support extension rod 225 is arranged and connected with the vertical sealing support 222 or integrally arranged and located below the vertical sealing base 223 and the vertical sealing electric heating block 224. The vertical sealing swing arm horizontally extends out of a case of the forming and packaging machine, the vertical sealing support is vertically connected with the vertical sealing swing arm, the vertical sealing base is fixed on the vertical sealing support, and the vertical sealing electric heating block is fixed on the vertical sealing base.

A spring is arranged between the inner sides of the vertical sealing swing arms, the inner side swing arms are intermittently closed under the rotation of the double-layer small eccentric wheel, the spring is closed, the outer side swing arms are opened, and meanwhile, the vertical sealing electric heating block is driven to be opened. When the eccentric wheel rotates 180 degrees, the outer side of the vertical sealing swing arm is folded, so that the vertical sealing electric heating blocks are close to each other. The vertical sealing electric heating block is internally penetrated with a packaging film which is heated and fused by the vertical sealing electric heating block.

Rice cake forming device includes transmission pipe, transition return bend 211, flexible extrusion pipe 212, extrusion device 213 and the shaping clamp 214 that sets up along rice cake transmission direction, the transmission pipe be the L type with the discharge gate of rice cake machine is connected, transmission pipe, transition return bend 211, flexible extrusion pipe 212 connect gradually, extrusion device 213 sets up flexible extrusion pipe 212 both sides, the shaping clamp 214 with erect the sealing device and connect, the shaping clamp 214 includes left clamping piece and right clamping piece, left side clamping piece with right clamping piece is the mirror image setting, left side clamping piece is "Contraband" shape, extrusion device 213 with horizontal sealing device connects. The transition bent pipe changes the horizontal transmission direction of the rice cake into the vertical transmission direction, the diameter of a discharge port of the rice cake machine is smaller than that of a feed port of the rice cake machine, the diameter of a transmission pipe is equivalent to that of a feed discharge port, and the rice cake flowers of the rice cake are uniformly twisted in the rice cake machine and then extruded and densely filled in the transmission pipe and the transition bent pipe.

As shown in fig. 7 and 8, the pressing device 213 includes an outer pressing block, an inner pressing block 2132, and a second spring 2131. The inner support block 2132 is horizontally arranged in the outer extrusion block and is connected with the outer extrusion block through a second spring 2131, the inner support block 2132 is in solid connection with the extension rod 245 of the transverse sealing sliding support, the outer extrusion block is connected with the inner support block through the second spring, the outer extrusion block is parallel to the inner support block when in an extrusion state, and the second spring is in a compression state. When the second spring is in a non-extrusion state, the outer extrusion block is obliquely arranged outside the inner extrusion block, and the second spring is in a natural state. The extrusion devices are symmetrically arranged, and the left and right outer extrusion blocks are arranged in a splayed and oblique manner.

The flexible extrusion pipe 212 is made of double layers of flexible materials, and the rice cake cutting device is arranged between the double layers of flexible materials.

Specifically, as shown in fig. 6, 7 and 8, the rice cake cutting device 23 includes a flexible pressing tube 212, a cutting unit, and a hard sleeve 231; the cutting unit is enclosed in the flexible extruded tube 212, and the cutting unit is connected with the hard sleeve 231.

The cutting unit includes a flexible extruded tube upper fixing ring 233, a flexible extruded tube lower fixing ring 234, a clip fixing ring 235, an upper clamp plate 236, a lower clamp plate 237, a cutting ring knife 230, a first spring 238, and a water supply system 239. The upper flexible extrusion pipe fixing ring 233, the clip fixing ring 235 and the lower flexible extrusion pipe fixing ring 234 are sequentially arranged in the hard sleeve 231, the upper portion of the upper clamping plate 237 is hinged to the clip fixing ring 235, the lower portion of the upper clamping plate 236 is hinged to the lower clamping plate 237, the upper clamping plate 236 and the lower clamping plate 237 are symmetrically arranged, the cutting-off cutting ring knife 230 is hinged to the lower clamping plate 237, the first spring 238 is connected between the upper clamping plate 236 and the lower clamping plate 237, the lower end of the lower clamping plate 237 is hinged to the lower end of the lower clamping plate 237, and the water supply system 239 is arranged along the edge of the cutting-off cutting ring knife 230 and supplies water to the periphery of the cutting-off cutting ring knife 230.

The stereoplasm sleeve pipe is connected with transition return bend lower extreme, and solid fixed ring, the solid fixed ring of clamping piece and the solid fixed ring of flexible extrusion pipe under the flexible extrusion pipe are installed in the stereoplasm sleeve pipe in proper order on the flexible extrusion pipe, and the flexible extrusion pipe surrounds outside solid fixed ring and the solid fixed ring of flexible extrusion pipe under the flexible extrusion pipe on the flexible extrusion pipe, and the solid fixed ring setting of clamping piece is at stereoplasm sleeve pipe and flexible extrusion intertube. A stress pressing sheet can be additionally arranged between the flexible extrusion pipe and the upper clamping plate and between the flexible extrusion pipe and the lower clamping plate, so that the stress force of the flexible extrusion pipe can be directly transmitted to the upper clamping plate and the lower clamping plate. The flexible extrusion tube can be sewn by soft cloth. The cutting unit is enclosed between the double-layer cloth of the flexible extrusion pipe, so that the cutting device can not directly contact the rice cake, and the cleanness of the rice cake is kept. The water supply system supplies water around the cutting ring cutter, so that no rice cake is stuck on the flexible extrusion pipe outside the cutting ring cutter when the cutting ring cutter is extruded by the extrusion device to cut the rice cake.

Extrusion device intermittent type nature extrusion flexible extrusion pipe, can extrude simultaneously, the lower plate, the punch holder is articulated with the solid fixed ring of clamping piece, the punch holder is articulated with the lower plate, when can making extrusion device extrusion flexible extrusion pipe, on, the lower plate separately-moving, be equipped with first spring between the lower plate, the lower plate is close to each other after the extrusion device extrusion, thereby make the oppression cut off the cutting ring and rotate, make and cut off the cutting ring and be approximate parallel column structure with the lower plate, thereby to cut off the rice cake of process in the cutting ring, make the rice cake can not glue on cutting off the cutting ring through water supply system, thereby make the rice cake separate into the section.

As shown in fig. 2, 4 and 5, the horizontal sealing device includes a horizontal sealing swing arm 244, a horizontal sealing fixing support 243, a horizontal sealing sliding shaft 246, a horizontal sealing sliding support 242, a horizontal sealing sliding support extension rod 245, a horizontal sealing base 248, a horizontal sealing electric heating block 241, a shear knife system and a return spring 247. The horizontal sealing swing arm 244 is connected with the power system, the horizontal sealing fixing support 243 is connected with the case 27 of the molding and packaging machine, the horizontal sealing sliding shaft 246 is connected with the horizontal sealing fixing support 243, the horizontal sealing sliding support 242 is slidably connected with the horizontal sealing sliding shaft 246, the horizontal sealing swing arm 244 is connected with the horizontal sealing sliding support 242, the horizontal sealing base 248 is connected with the inner side of the horizontal sealing sliding support 242, the horizontal sealing electric heating block 241 is arranged on the inner side of the horizontal sealing base 248, the shearing knife system is arranged in the horizontal sealing electric heating block 241, the reset spring 247 is arranged between the horizontal sealing base 248 and the horizontal sealing sliding support 242, and the horizontal sealing sliding support extension rod 245 is connected above the horizontal sealing base 248; the transverse sealing sliding support 242, the transverse sealing base 248 and the transverse sealing electric heating block 241 are arranged in a left-right symmetrical mode. A shearing knife is arranged in the left (or right) side transverse sealing electric heating block 241, a shearing groove is arranged in the right (or left) side transverse sealing electric heating block 241, and the shearing knife is arranged corresponding to the shearing groove.

The horizontal sealing swing arm and the vertical sealing swing arm are both internally closed and externally opened, and are externally closed and internally opened. The springs are arranged between the inner sides of the transverse sealing swing arms, the inner side swing arms are intermittently closed under the rotation of the double-layer large eccentric wheel, the springs are closed, the outer side swing arms are opened, and meanwhile the transverse sealing electric heating block is driven to be opened. When the eccentric wheel rotates 180 degrees, the outer side of the transverse sealing swing arm is folded, so that the transverse sealing electric heating blocks are mutually closed.

When the horizontal sealing swing arms are close to each other, the horizontal sealing sliding support is driven to slide on the horizontal sealing sliding shaft, the horizontal sealing sliding support drives the horizontal sealing base and the horizontal sealing electric heating block to close to each other, the horizontal sealing electric heating block enables the rice cake which is vertically sealed and is cut off inside to be horizontally sealed, and meanwhile, a horizontal sealing packaging film is cut off through a cutting knife system to obtain a rice cake finished product packaged individually.

When the horizontal sealing swing arms are closed, the horizontal sealing sliding support extension rods on the horizontal sealing sliding supports are driven to be closed, and the extrusion devices are connected to the horizontal sealing sliding support extension rods, so that the extrusion devices are driven to intermittently extrude the flexible extrusion pipes.

As shown in fig. 1, the film supplying device includes a film rotating shaft support 252, a film guide roller 256, a guide bar, a sensing bar 255, and a film discharging motor 251. The packaging film 257 is mounted on the film rotating shaft support 252 and wound on the film guide roller 256, the guide rod and the induction rod 255, the film releasing motor 251 drives the film rotating shaft support 252 to release the packaging film 257, and the packaging film 257 passes through the film guide roller 256, the guide rod and the induction rod 255 and then is arranged outside the film former 253 in a surrounding manner.

The film drawing device comprises a drawing wheel 254 and a stepping motor; the tension wheel 254 is mounted under the vertical package in a mirror image arrangement from side to side. The stepping motor is arranged in the case and connected with the stretching wheel, and the packaging film is pulled downwards during stretching rotation.

The film former is of a funnel-shaped structure, and the packaging film is discharged to surround the film former and is arranged outside a transition bend of the rice cake forming device. The opening side of the packaging film after being stretched by the film former is positioned in the vertical sealing device, the packaging film sequentially passes through the rice cake forming device, the vertical sealing device and the horizontal sealing device and then is pulled downwards by the stretching wheel, and the pulling force of the stretching wheel to the film is smaller than the extrusion force of the extrusion device, so that the film is intermittently pulled downwards.

The vertical sealing of the packaging film is performed intermittently by the vertical sealing device, the rice cake is continuously conveyed by the rice cake machine, the rice cake cutting device is intermittently extruded by the extruding device to enable the rice cake to be intermittently cut and then enter the vertically sealed packaging film, and the packaging film is intermittently transversely sealed and cut by the transverse sealing device to obtain a rice cake finished product packaged individually. The control device controls the rice cake forming machine and the forming and packaging machine and comprises a vertical sealing temperature control device, a transverse sealing temperature control device, a master switch, a inching switch, a start/stop switch and an emergency stop switch, wherein the vertical sealing temperature control device controls the heating temperature of the vertical sealing electric heating blocks, the transverse sealing temperature control device controls the heating temperature of the transverse sealing electric heating blocks, and the master switch controls the on-off of the whole set of equipment.

The above embodiments are only for illustrating the invention and are not to be construed as limiting the invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention, therefore, all equivalent technical solutions also belong to the scope of the invention, and the scope of the invention is defined by the claims.

Claims

1. The utility model provides a rice cake shaping encapsulation all-in-one which characterized in that: the rice cake forming and packaging machine comprises a rice cake machine, a forming and packaging machine and a control device, wherein the rice cake machine uniformly twists steamed rice cake flowers and then extrudes the steamed rice cake flowers into the forming and packaging machine, and the control device controls the operation of the rice cake machine and the forming and packaging machine;

the molding and packaging machine comprises a film supply device, a film molding device, a vertical sealing device, a rice cake cutting device, a film drawing device, a rice cake molding device, a transverse sealing device and a power system; the film forming device is directly fixed on the case; the rice cake cutting device is connected with the transverse sealing device; the vertical sealing device is arranged at the inner side of the film forming device and the rice cake cutting device; the rice cake forming device is arranged below the rice cake cutting device; the film drawing device is arranged below the vertical sealing device; the transverse sealing device is arranged below the rice cake forming device and the film drawing device; the film supply device is arranged on the machine box and used for supplying a packaging film; the packaging film surrounds the outside of the film forming device, is sealed by the inner side of the vertical sealing device, is cylindrical, surrounds the outside of the flexible extrusion tube at the inner side of the rice cake cutting device, and passes through the rice cake forming device and the transverse sealing device under the pulling of the film pulling device; extruding the rice cake into a plastic-sealed cylindrical packaging film after passing through a film forming device and a rice cake cutting device, then passing through a transverse sealing device under the downward pulling of a film pulling device, and carrying out transverse sealing and cutting by the transverse sealing device;

the rice cake forming device comprises a transmission pipe, a transition bent pipe (211), a flexible extrusion pipe (212), an extrusion device (213) and a forming clamp (214), wherein the transmission pipe, the transition bent pipe (211), the flexible extrusion pipe (212) and the forming clamp (214) are arranged along the rice cake transmission direction, the transmission pipe is connected with a discharge hole of a rice cake machine, the transmission pipe, the transition bent pipe (211) and the flexible extrusion pipe (212) are sequentially connected, the extrusion device (213) is arranged on two sides of the flexible extrusion pipe (212), the forming clamp (214) is connected with the vertical sealing device, the forming clamp (214) comprises a left clamping piece and a right clamping piece, the left clamping piece and the right clamping piece are arranged in a mirror image mode, the left clamping piece is in a shape of 'Contraband', and the extrusion device (213) is connected with the horizontal sealing device;

the rice cake cutting device (23) comprises a flexible extrusion pipe (212), a cutting unit and a hard sleeve (231); the cutting unit is enclosed in the flexible extrusion pipe (212), and is connected with the hard sleeve (231);

the cutting unit comprises a flexible extrusion pipe upper fixing ring (233), a flexible extrusion pipe lower fixing ring (234), a clamping piece fixing ring (235), an upper clamping plate (236), a lower clamping plate (237), a cutting ring (230), a first spring (238) and a water supply system (239); flexible extrusion pipe upper fixed ring (233), clamping piece fixed ring (235) and flexible extrusion pipe lower fixed ring (234) set gradually in stereoplasm sleeve pipe (231), punch holder (236) upper portion with clamping piece fixed ring (235) are articulated, punch holder (236) lower part with lower plate (237) are articulated, punch holder (236), lower plate (237) symmetry set up, cut off cutting ring (230) and articulate the setting in lower plate (237), first spring (238) are connected between punch holder (236) and lower plate (237) and the articulated lower plate (237) lower port of lower extreme, water supply system (239) are followed cutting off cutting ring (230) edge arrangement and to water supply around cutting ring (230).

2. The rice cake molding and packaging all-in-one machine as claimed in claim 1, wherein: the vertical sealing device comprises a vertical sealing swing arm (221), a vertical sealing support (222), a vertical sealing base (223), a vertical sealing electric heating block (224) and a vertical sealing support extension rod (225); the vertical sealing swing arm (221) is connected with a power system, the vertical sealing swing arm (221), the vertical sealing support (222), the vertical sealing base (223) and the vertical sealing electric heating block (224) are sequentially connected, the vertical sealing swing arm (221), the vertical sealing support (222), the vertical sealing base (223) and the vertical sealing electric heating block (224) are symmetrically arranged and are arranged along the transmission direction of rice cakes, and the vertical sealing support extension rod (225) is arranged and is connected with the vertical sealing support (222) or is integrally arranged and located below the vertical sealing base (223) and the vertical sealing electric heating block (224).

3. The rice cake molding and packaging all-in-one machine as claimed in claim 1, wherein: the flexible extrusion pipe (212) is made of double layers of flexible materials, and the rice cake cutting device is arranged between the double layers of flexible materials.

4. The rice cake molding and packaging all-in-one machine as claimed in claim 1 or 3, wherein: the transverse sealing device comprises a transverse sealing swing arm (244), a transverse sealing fixing support (243), a transverse sealing sliding shaft (246), a transverse sealing sliding support (242), a transverse sealing sliding support extension rod (245), a transverse sealing base (248), a transverse sealing electric heating block (241), a shearing knife system and a return spring (247); the transverse sealing swing arm (244) is connected with the power system, the transverse sealing fixing support (243) is connected with a case (27) of the forming and packaging machine, the transverse sealing sliding shaft (246) is connected with the transverse sealing fixing support (243), the transverse sealing sliding support (242) is slidably connected with the transverse sealing sliding shaft (246), the transverse sealing swing arm (244) is connected with the transverse sealing sliding support (242), the transverse sealing base (248) is connected to the inner side of the transverse sealing sliding support (242), the transverse sealing electric heating block (241) is arranged on the inner side of the transverse sealing base (248), the shearing knife system is embedded in the transverse sealing electric heating block (241), the reset spring (247) is arranged between the transverse sealing base (248) and the transverse sealing sliding support (242), and the transverse sealing sliding support extension rod (245) is connected above the transverse sealing base (248); the transverse sealing sliding support (242), the transverse sealing base (248) and the transverse sealing electric heating block (241) are arranged in a left-right symmetrical mode.

5. The rice cake molding and packaging all-in-one machine as claimed in claim 4, wherein: the transverse sealing electric heating blocks (241) are arranged in a bilateral symmetry mode, a shearing knife is embedded in the left transverse sealing electric heating block, a shearing groove is formed in the right transverse sealing electric heating block, and the shearing knife and the shearing groove are arranged correspondingly.

6. The rice cake molding and packaging all-in-one machine as claimed in claim 1 or 5, wherein: the film supply device comprises a film rotating shaft support (252), a film guide roller (256), a guide rod, an induction rod (255) and a film releasing motor (251); the packaging film is arranged on a film rotating shaft support (252) and wound on the film guide roller (256), the guide rod and the induction rod (255), the film releasing motor (251) drives the film rotating shaft support (252) to release the packaging film, and the packaging film passes through the film guide roller (256), the guide rod and the induction rod (255) and then is surrounded and arranged outside the film forming device.

7. The rice cake molding and packaging all-in-one machine as claimed in claim 1, wherein: the power system comprises a driving motor (261), a reduction gearbox (262), a transmission shaft, a double-layer large eccentric wheel (263) and a double-layer small eccentric wheel, wherein the driving motor (261) is connected with the reduction gearbox (262), the transmission shaft is vertically arranged, the double-layer small eccentric wheel is arranged above the transmission shaft, the double-layer large eccentric wheel (263) is arranged below the transmission shaft, the double-layer small eccentric wheel is connected with the vertical sealing device, and the double-layer large eccentric wheel (263) is connected with the horizontal sealing device.