CN113356584A - Manufacturing method of elevator control panel accurate reserved hole die - Google Patents
Manufacturing method of elevator control panel accurate reserved hole die Download PDFInfo
- Publication number
- CN113356584A CN113356584A CN202110737281.9A CN202110737281A CN113356584A CN 113356584 A CN113356584 A CN 113356584A CN 202110737281 A CN202110737281 A CN 202110737281A CN 113356584 A CN113356584 A CN 113356584A
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- CN
- China
- Prior art keywords
- control panel
- manufacturing
- die
- wrench
- aluminum
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 50
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 50
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims abstract description 9
- 239000002131 composite material Substances 0.000 claims abstract description 3
- 238000009415 formwork Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 8
- 230000008439 repair process Effects 0.000 abstract description 5
- 238000010276 construction Methods 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G15/00—Forms or shutterings for making openings, cavities, slits, or channels
- E04G15/06—Forms or shutterings for making openings, cavities, slits, or channels for cavities or channels in walls of floors, e.g. for making chimneys
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G15/00—Forms or shutterings for making openings, cavities, slits, or channels
- E04G15/06—Forms or shutterings for making openings, cavities, slits, or channels for cavities or channels in walls of floors, e.g. for making chimneys
- E04G15/063—Re-usable forms
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G19/00—Auxiliary treatment of forms, e.g. dismantling; Cleaning devices
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/02—Forming boards or similar elements
- E04G9/06—Forming boards or similar elements the form surface being of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/08—Forming boards or similar elements, which are collapsible, foldable, or able to be rolled up
Abstract
The invention discloses a method for manufacturing an elevator control panel accurate reserved hole die, which comprises the following steps: determining the size of a control panel and the size of an opening, and customizing a control panel aluminum mold with the size of the composite elevator control panel according to the size of the opening; four retractors are arranged at four corners of the customized control panel aluminum mold, the retractors stretch and fasten four sides of the control panel aluminum mold, and the retractors are tensioned to recover the four sides of the control panel aluminum mold; the short side of the control panel aluminum mould is provided with a mould removal assistor base, the base is hinged with a T-shaped stress wrench, the end part of the vertical section of the stress wrench is hinged with the base, one end of the transverse section is connected with the external aluminum mould in a jacking way, and the other end of the transverse section is matched with a mould removal reinforcing steel bar. The method can solve the problems of large amount of later-stage manual hole opening work, serious waste of manual resources, increased amount of repair work, high later-stage repair difficulty, deviation caused by concrete pouring, high formwork removal difficulty and large amount of formwork removal repair work, and can also ensure that secondary construction is avoided.
Description
Technical Field
The invention relates to the technical field of die manufacturing, in particular to a method for manufacturing an elevator control panel accurate reserved hole die.
Background
The existing process is used for manufacturing an elevator control panel, and modes such as late-stage hole forming, wood formwork installation and the like are mostly adopted; the later-period manual hole opening is large in work amount, serious in labor resource waste, increased in repair work amount and high in later-period repair difficulty; after the wood formwork is installed, the wood formwork is fixed with the steel bars, deviation and high formwork removal difficulty are caused by concrete pouring, and the amount of the formwork repairing work after the formwork is removed is large.
Disclosure of Invention
Aiming at the defects in the background technology, the invention provides a method for manufacturing an elevator control panel accurate reserved hole die, which solves the problems that the later-stage hole opening engineering quantity of an elevator control panel is large, the waste of manual resources is serious, the repairing engineering quantity is increased, and the later-stage repairing difficulty is high; the wooden template is fixed with the steel bar, the cast concrete causes deviation, the difficulty of removing the template is high, and the technical problems of large amount of repairing work after the template is removed and the like are solved.
The technical scheme of the invention is realized as follows: a manufacturing method of an elevator control panel accurate reserved hole die comprises the following steps:
determining the size of a control panel and the size of an opening, and customizing a control panel aluminum mold of the size of the composite elevator control panel according to the size of the opening;
mounting four retractors at four corners of the customized control panel aluminum mold, stretching and fastening four sides of the control panel aluminum mold by the retractors, and tensioning the retractors to recover the four sides of the control panel aluminum mold;
thirdly, the short side of the aluminum mould of the control panel is provided with a base of the form removal assistor, the base is hinged with a T-shaped stress wrench, the end part of the vertical section of the stress wrench is hinged with the base, one end of the transverse section is connected with the external aluminum mould in a jacking way, and the other end of the transverse section is matched with the form removal reinforcing steel bar.
Further, the rigidity of the middle section of the retractor is lower than that of the two ends, and the retractor is unfolded and tensioned by knocking the position of the middle section.
Furthermore, after the external aluminum die is installed, the transverse section is connected with the external aluminum die through a pin or a bolt, so that the stressed wrench is tightly supported between the external aluminum die and the control panel aluminum die.
Furthermore, an auxiliary leveling instrument is installed in the control panel aluminum die, and the auxiliary leveling instrument is installed in the middle of the control panel aluminum die.
Furthermore, when the form is removed, the form removing steel bars are matched with the stress wrench, and the stress state of the stress wrench is relieved by rotating the form removing steel bars.
And further, after the control panel aluminum die is disassembled, the control panel aluminum die is cut and reused.
The method can solve the problems of large amount of later-stage manual hole forming work, serious waste of manual resources, increased amount of repairing work, high difficulty in later-stage repairing, deviation caused by pouring concrete due to the fact that the wood formwork is installed and fixed with the reinforcing steel bar, high difficulty in formwork removal and large amount of formwork repairing work after the formwork is removed, can also ensure that secondary construction is avoided, further optimizes the aluminum formwork, accords with green construction, and has high economic benefit. The member can be produced in batches in an aluminum die factory and only needs to be directly installed on site. By popularization and application, the construction efficiency and the economic benefit can be improved.
Drawings
In order to illustrate the embodiments of the invention more clearly, the drawings that are needed in the description of the embodiments will be briefly described below, it being apparent that the drawings in the following description are only some embodiments of the invention, and that other drawings may be derived from those drawings by a person skilled in the art without inventive effort.
FIG. 1 is a front view of a portion of the present device;
FIG. 2 is a bottom view of FIG. 1;
FIG. 3 is a schematic view of the removal aid base and the force wrench of FIG. 1;
in the figure: the method comprises the following steps of 1, controlling a panel aluminum mould, 2, a retractor, 4, a mould removal assistor base, 5, a force-bearing wrench, 51, a vertical section, 52, a transverse section and 6, wherein the auxiliary leveling instrument is used for leveling.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
A manufacturing method of an elevator control panel accurate reserved hole die is shown in figures 1-3, and comprises the following steps: the control panel comprises a control panel aluminum die 1 for customizing the size of an elevator control panel, a customized bendable retractor 2, a customized auxiliary form removal device base 4, a stress wrench 5 and an auxiliary leveling instrument 6. The implementation contents are as follows:
firstly, determining the size of a control panel and the size of an opening, and customizing a control panel aluminum mould 1 which accords with the size of an elevator control panel according to the size of the opening.
Secondly, 4 retractors 2 are arranged at four corners of a customized control panel aluminum mold 1, the four sides can be fastened by unfolding the retractors 2, the four sides can be recovered by mainly knocking the middle stress position of the retractors by using an iron hammer through tensioning the retractors 2, but the bottom template is not changed, so that the structure is used for disassembling the four side molds.
And thirdly, installing a form removal assistor base 4 on the short side of the control panel aluminum mold 1, wherein the movable type of a hinged movable type two-side stress wrench 5 on the form removal assistor base 4 is used for transmitting the force for removing the bottom mold to an external aluminum mold, the end part of a vertical section 51 of the stress wrench 5 is hinged with the base 4, one end of a transverse section 52 is in butt joint with the external aluminum mold, and the other end of the transverse section 52 is matched with form removal reinforcing steel bars. The modeling can be detached under the condition of not contacting and not damaging the concrete surface, and the concrete molding quality is ensured.
And fourthly, the auxiliary leveling instrument 6 is arranged in the control panel aluminum mold 1 in the middle and used for more accurate positioning during installation, so that the verticality and the squareness are ensured.
After the external aluminum mold is installed, the transverse section 52 is connected with the external aluminum mold by a pin or a bolt, so that the stress wrench 5 is tightly supported between the external aluminum mold and the control panel aluminum mold 1.
Sixthly, when the form is removed, the form removing reinforcing steel bar is matched with the stress wrench 5, and the stress state of the stress wrench 5 is relieved by rotating the form removing reinforcing steel bar. And after the control panel aluminum die 1 is demolded, cutting the control panel aluminum die 1 for reuse.
Nothing in this specification is intended to be exhaustive of all conventional and well known techniques.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (6)
1. The manufacturing method of the elevator control panel accurate reserved hole die is characterized by comprising the following steps: firstly, determining the size of a control panel and the size of an opening, and customizing a control panel aluminum mould (1) with the size of a composite elevator control panel according to the size of the opening;
four retractors (2) are arranged at four corners of the customized control panel aluminum mold (1), the retractors (2) stretch and fasten four sides of the control panel aluminum mold (1), and the retractors (2) are tensioned to recover four sides of the control panel aluminum mold (1);
thirdly, installing a form removal assistor base (4) on the short side of the control panel aluminum mold (1), hinging a T-shaped stress wrench (5) on the base (4), hinging the end part of a vertical section (51) of the stress wrench (5) with the base (4), butting one end of a transverse section (52) with the external aluminum mold, and matching the other end of the transverse section (52) with a form removal reinforcing steel bar.
2. The manufacturing method of the elevator control panel precise reserved hole die as claimed in claim 1, wherein the manufacturing method comprises the following steps: the rigidity of the middle section of the retractor (2) is lower than the rigidity of the two ends, and the retractor (2) is unfolded and tensioned by knocking the middle section.
3. The manufacturing method of the elevator control panel precise reserved hole die as claimed in claim 2, characterized in that: after the external aluminum die is installed, the transverse section (52) is connected with the external aluminum die through a pin or a bolt, so that the stressed wrench (5) is tightly supported between the external aluminum die and the control panel aluminum die (1).
4. The manufacturing method of the elevator control panel precise reserved hole die as claimed in any one of claims 1 to 3, wherein the manufacturing method comprises the following steps: an auxiliary leveling instrument (6) is arranged in the control panel aluminum die (1), and the auxiliary leveling instrument (6) is arranged in the middle of the control panel aluminum die (1).
5. The manufacturing method of the elevator control panel precise reserved hole die as claimed in claim 4, wherein the manufacturing method comprises the following steps: when in form removal, the form removal reinforcing steel bars are matched with the stress wrench (5), and the stress state of the stress wrench (5) is relieved by rotating the form removal reinforcing steel bars.
6. The manufacturing method of the elevator control panel precise reserved hole die as claimed in claim 5, wherein the manufacturing method comprises the following steps: and after the control panel aluminum die (1) is disassembled, the control panel aluminum die (1) is cut and reused.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110737281.9A CN113356584A (en) | 2021-06-30 | 2021-06-30 | Manufacturing method of elevator control panel accurate reserved hole die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110737281.9A CN113356584A (en) | 2021-06-30 | 2021-06-30 | Manufacturing method of elevator control panel accurate reserved hole die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113356584A true CN113356584A (en) | 2021-09-07 |
Family
ID=77537421
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110737281.9A Pending CN113356584A (en) | 2021-06-30 | 2021-06-30 | Manufacturing method of elevator control panel accurate reserved hole die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113356584A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204040478U (en) * | 2014-09-01 | 2014-12-24 | 中国建筑第二工程局有限公司 | Aluminum dipping form de-molding device |
| CN205857726U (en) * | 2016-07-26 | 2017-01-04 | 北京燕化天钲建筑工程有限责任公司 | A kind of jackscrew device for shaped metal angle mould form removal |
| KR101759197B1 (en) * | 2017-02-22 | 2017-07-18 | (주)씨지스플랜 | Removable form for forming angle composite and forming angle composite having the form |
| CN206703817U (en) * | 2017-01-12 | 2017-12-05 | 刘玄 | Oil painting tool box |
| CN208486559U (en) * | 2018-06-29 | 2019-02-12 | 中铁建设集团有限公司 | A kind of elevator call buttons box box out tool |
-
2021
- 2021-06-30 CN CN202110737281.9A patent/CN113356584A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204040478U (en) * | 2014-09-01 | 2014-12-24 | 中国建筑第二工程局有限公司 | Aluminum dipping form de-molding device |
| CN205857726U (en) * | 2016-07-26 | 2017-01-04 | 北京燕化天钲建筑工程有限责任公司 | A kind of jackscrew device for shaped metal angle mould form removal |
| CN206703817U (en) * | 2017-01-12 | 2017-12-05 | 刘玄 | Oil painting tool box |
| KR101759197B1 (en) * | 2017-02-22 | 2017-07-18 | (주)씨지스플랜 | Removable form for forming angle composite and forming angle composite having the form |
| CN208486559U (en) * | 2018-06-29 | 2019-02-12 | 中铁建设集团有限公司 | A kind of elevator call buttons box box out tool |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210907 |
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| RJ01 | Rejection of invention patent application after publication |