CN113334595B - Method and equipment for cutting irregular brittle and hard material workpiece - Google Patents

Method and equipment for cutting irregular brittle and hard material workpiece Download PDF

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Publication number
CN113334595B
CN113334595B CN202110636599.8A CN202110636599A CN113334595B CN 113334595 B CN113334595 B CN 113334595B CN 202110636599 A CN202110636599 A CN 202110636599A CN 113334595 B CN113334595 B CN 113334595B
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China
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cutting
irregular
workpiece
workbench
area
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CN113334595A (en
Inventor
范舒彬
杨长友
林光展
李海威
李波
林冬
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Fuzhou Tianrui Scroll Saw Technology Co Ltd
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Fuzhou Tianrui Scroll Saw Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • B28D5/045Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0058Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0058Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
    • B28D5/0082Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for supporting, holding, feeding, conveying or discharging work
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Abstract

The invention relates to the technical field of hard and brittle material cutting, in particular to a method and equipment for cutting an irregular and brittle material workpiece, wherein the method comprises the steps of placing the irregular workpiece by using a workbench which can rotate in a clockwise direction and a counterclockwise direction, shooting a maximum profile diagram of the irregular workpiece in a top view/bottom view direction by using a sensor, finding out a maximum value and a maximum common value from a central point by comparing with the maximum profile diagram, determining an optimal range (a first cutting area) adopting a re-rocking cutting process, carrying out the re-rocking cutting process between the workbench and a cutting running mechanism when cutting the first cutting area (the workbench rotates in a clockwise and counterclockwise reciprocating manner in the range of the first cutting area), and changing the cutting process into a rotary cutting process when the maximum common value is reached (the workbench rotates continuously in a single direction). According to the scheme, the empty cutting stroke is effectively utilized, and the utilization rate of irregular workpiece cutting working hours is effectively improved.

Description

Method and equipment for cutting irregular brittle and hard material workpiece
Technical Field
The invention relates to the technical field of hard and brittle material cutting, in particular to a method and equipment for cutting an irregular brittle and hard material.
Background
When cutting irregular brittle and hard material among the prior art, for example, because the jade is the stone of natural formation, different position texture difference is great, will often meet fairly irregular shape when drawing materials, and this kind of material is cut, generally adopts cutting running gear to feed and combines the rotatory together cutting of work piece, and the life-span of diamond wire is more favorable to like this, but, generally need begin the inside cutting from the biggest profile point in plane, so have many positions to be in the vacant cutting state, effectively cut man-hour low-usage.
Disclosure of Invention
Therefore, a method and equipment for cutting an irregular brittle and hard material workpiece are needed to be provided, so that the problem that the effective cutting working hour utilization rate of the irregular brittle and hard material in the prior art is low is solved.
In order to achieve the purpose, the invention provides a method for cutting an irregular brittle-hard material workpiece, which comprises the following steps:
s1, placing an irregular workpiece on a workbench;
s2, shooting a contour map of the irregular workpiece through a sensor;
s3, determining a first cutting area and a second cutting area on the irregular workpiece according to the contour map, wherein the second cutting area is the largest circle in the contour map, and the first cutting area is an area outside the largest circle;
and S4, controlling the cutting operation mechanism to move relative to the workbench and carrying out compound pendulum cutting on the first cutting area. And controlling a cutting operation mechanism to cut the irregular workpiece from outside to inside, wherein the first cutting area is subjected to reciprocating swing cutting, and the cutting operation mechanism is controlled to rotate around the second cutting area to cut when the irregular workpiece is cut into the second cutting area.
Further, the step of confirming the cutting angle and distance of the compound pendulum of the first cutting area is as follows:
finding a maximum value and a maximum common value from the center point of the contour map;
confirming a specific cutting position coordinate value according to the maximum value and the maximum public value;
converting the coordinate value into a wheel disc diameter value and a corresponding angle value of the workbench;
and confirming the compound pendulum cutting angle and the cutting distance of the first cutting area according to the diameter value and the angle value.
Further, the step S4 specifically includes:
s41, the workbench alternately rotates in a reciprocating manner in the clockwise direction and the anticlockwise direction within the range determined according to the diameter value of the wheel disc and the corresponding angle value, and then the irregular workpiece is driven to swing in a reciprocating manner;
s42, the cutting operation mechanism and the workbench move relatively to approach each other, so that the cutting operation mechanism cuts the first cutting area of the irregular workpiece.
Further, the step S4 specifically includes:
s41, the cutting operation mechanism alternately swings in a reciprocating manner in the clockwise direction and the anticlockwise direction within a range determined according to the diameter value of the wheel disc and the corresponding angle value;
s42, the cutting operation mechanism and the workbench move relatively to approach each other, so that the cutting operation mechanism performs compound pendulum cutting on the first cutting area of the irregular workpiece.
Further, the cutting method specifically comprises:
s5, when the repeated swinging cutting is carried out on the irregular workpiece to the maximum public value, the repeated swinging cutting is switched to rotary cutting, and the rest part of the irregular workpiece is continuously cut;
the rotary cutting is that a wheel disc of the workbench drives the irregular workpiece to rotate clockwise and anticlockwise, and meanwhile the workbench and the cutting operation mechanism move towards each other to enable the cutting operation mechanism to cut the irregular workpiece.
Further, the sensor is arranged at the upper part of the center of the workbench and used for shooting the contour map of the irregular workpiece.
Furthermore, the cutting running mechanism comprises a cutting wheel train and a diamond fretsaw, the diamond fretsaw is wound in a wire groove of the cutting wheel train, and the diamond fretsaw is used for cutting the irregular workpiece.
An apparatus for cutting an irregular brittle-hard material workpiece, comprising:
the workbench is used for placing irregular workpieces, and the workbench can rotate in the clockwise direction and the anticlockwise direction so as to drive the irregular workpieces to rotate in the anticlockwise direction and the clockwise direction;
the sensor is arranged close to the workbench and used for shooting a contour map of the irregular workpiece;
the cutting operation mechanism and the workbench can move relatively, so that the cutting operation mechanism and the irregular workpiece are close to each other to cut.
Further, the cutting operation mechanism can rotate and move along the clockwise and anticlockwise directions of the circumferential direction of the workbench.
Furthermore, the cutting running mechanism comprises a cutting wheel train and a diamond fretsaw, the diamond fretsaw is wound in the wire groove in the cutting wheel train, and the diamond fretsaw is used for cutting the irregular workpiece. Be different from prior art, above-mentioned technical scheme shoots the biggest profile map of irregular work piece overlooking the direction through the sensor, through judging the separation the area of carrying out the cutting of repeated pendulum is confirmed to the maximum value and the biggest public value of biggest profile map central point, turns into corresponding coordinate the rim plate diameter value and the corresponding angle value of workstation, irregular work piece is placed on can following the workstation of clockwise and anticlockwise rotation, simultaneously cutting running gear with can be close to cut between the workstation relative movement. Effectively utilize empty cutting stroke, effectively improved the utilization ratio in irregular work piece cutting man-hour.
Drawings
FIG. 1 is a perspective view of an irregular workpiece cut according to an embodiment;
FIG. 2 is a cut front view of an irregular workpiece according to an embodiment;
FIG. 3 is a perspective view of a cutting mechanism according to an embodiment;
fig. 4 is a schematic view of a compound pendulum cutting in an embodiment.
Description of reference numerals:
1. a rotary table;
2. irregular workpieces;
21. a first cutting region;
22. a second cutting region;
3. a sensor;
4. and a cutting operation mechanism.
Detailed Description
To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.
In the description of the present application, it is to be noted that, unless otherwise specified, "a plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," and the like, indicate an orientation or positional relationship that is merely for convenience in describing the application and to simplify the description, and do not indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operated in a particular orientation, and therefore should not be construed as limiting the application. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. "vertical" is not strictly vertical, but is within the tolerance of the error. "parallel" is not strictly parallel but is within the tolerance of the error.
In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present application can be understood as appropriate by one of ordinary skill in the art.
Referring to fig. 1 to 4, the present invention provides a method and an apparatus for cutting an irregular brittle-hard material workpiece. When cutting irregular brittle and hard materials (for example, jade, because jade is a naturally formed stone, the texture difference of different positions is large, and quite irregular shapes can be met frequently during material taking), a cutting device is generally adopted to feed and a workpiece rotating mode is combined for cutting. The rotary worktable is provided with a rotary worktable 1, the rotary worktable 1 is used for placing an irregular workpiece 2, the rotary worktable 1 can realize rotary rotation through arranging a wheel disc, the rotary worktable 1 is further connected with a motor through a transmission device, the motor drives the transmission device to further drive the rotary worktable 1 to rotate, the rotary worktable can rotate along the clockwise direction and the anticlockwise direction, the change of the rotation direction can be realized through the positive rotation and the negative rotation of the motor, and the transmission device can be a belt, a gear, a chain, a bearing and the like.
The sensor 3 is arranged beside the rotary worktable 1, the sensor 3 is used for shooting the outline of the irregular workpiece 2, and particularly, the sensor 3 can be arranged above the center of the rotary worktable 1, so that the outline of the irregular workpiece 2 can be shot visually. Meanwhile, if the size of the irregular workpiece 2 is too large, local shooting can be performed by arranging a plurality of sensors 3, and then all local images are integrated into a complete contour map. The sensor 3 may be a camera or the like.
The irregular workpiece 2 is mainly cut by the cutting operation mechanism 4, namely, the relative movement between the rotary table 1 and the cutting operation mechanism 4 can be realized to approach the irregular workpiece, and then the cutting operation mechanism 4 can cut the irregular workpiece 2. The cutting operation mechanism 4 can move close to the rotary table 1 to cut the irregular workpiece 2, and specifically, the cutting operation mechanism 4 can move integrally in a manner of being connected with components such as a sliding rail or a mechanical arm. The rotary table 1 may be moved closer to the cutting operation mechanism 4 to cut the irregular workpiece 2, and similarly, the rotary table 1 may be placed on the sliding rail to move integrally. As described above, not only can the cutting of the double pendulum be realized by the rotation of the rotary table 1, but also the cutting of the double pendulum can be realized by the cutting operation mechanism 4 which is provided to rotate clockwise and counterclockwise along the circumferential direction of the rotary table 1. Specifically, cutting operating device 4 is including cutting train and diamond wire saw, the diamond wire saw is around establishing in the wire casing on the cutting train, the cutting train includes the drive wheel, the external power drive device of drive wheel, like motor etc, so can drive after drive arrangement opens the drive wheel rotates, and is further the drive wheel drives the area the diamond wire saw transmission begins rotatory rotation, high-speed pivoted the diamond wire saw can realize the cutting to irregular work piece 2.
The invention also provides a method for cutting the workpiece made of the irregular brittle and hard material, and the method can be operated by applying the cutting equipment. The method specifically comprises the following steps:
s1, placing an irregular workpiece 2 on a rotary table 1;
s2, shooting the outline of the irregular workpiece 2 through the sensor 3 to obtain an outline picture of the irregular workpiece 2;
s3, dividing a first cutting area 21 and a second cutting area 22 of the irregular workpiece 2 according to the contour map, wherein the second cutting area 22 is a maximum circle in the contour map (refer to a dotted circular area on the irregular workpiece 2 shown in fig. 4), the first cutting area is an area outside the maximum circle,
and S4, controlling the cutting operation mechanism 4 to move relative to the rotary table 1 and carrying out compound pendulum cutting on the first cutting area 21. And controlling the cutting operation mechanism 4 to cut the irregular workpiece 2 from outside to inside, wherein the first cutting area 21 is subjected to reciprocating swing cutting, and the cutting operation mechanism 4 is controlled to rotate around the second cutting area 22 to cut when the second cutting area 22 is cut.
The confirmation of the compound pendulum cutting angle and cutting distance of the first cutting region 21 is as follows:
finding out the maximum value and the maximum common value from the center point of the contour map;
confirming a specific cutting position coordinate value according to the maximum value and the maximum public value;
converting the coordinate value into a wheel disc diameter value and a corresponding angle value of the workbench;
confirming a compound pendulum cutting angle and a cutting distance of the first cutting area according to the diameter value and the angle value.
Specifically, the maximum value is the position of the irregular workpiece 2 farthest from the center point of the rotary table 1, the maximum common value is the radius of the maximum circle of the irregular workpiece 2, and the range of the maximum circle covers most of the irregular workpieces 2. If the maximum value of the irregular workpiece 2 is much greater than the maximum common value, a large part of the area will be left free if a rotary cut is used directly at the maximum value. The angle of the swing range of the rotary table 1 and the distance of the movement of the rotary table 1 and the cutting operation mechanism 4 can be adjusted according to the actual conditions of the second cutting area 22. The cutting operation mechanism 4 firstly performs the compound pendulum cutting on the first cutting area 21 from outside to inside, and in the cutting process of the compound pendulum cutting, the remaining range of the first cutting area 21 can be judged by shooting the obtained contour map of the irregular workpiece 2 in real time through the sensor 3, so that the swing angle of the compound pendulum cutting and the moving approaching distance of the cutting operation mechanism 4 and the rotary worktable 1 can be adjusted in real time.
The compound pendulum cutting between the rotary table 1 and the cutting operation mechanism 4 may be realized by reciprocating rotation of the rotary table 1. The method comprises the following specific steps:
the rotary worktable 1 alternately rotates in a reciprocating manner in the clockwise direction and the anticlockwise direction within the range determined according to the diameter value of the wheel disc and the corresponding angle value, and then drives the irregular workpiece 2 to swing in a reciprocating manner;
the cutting operation mechanism 4 and the rotary table 1 move relatively to each other to make the cutting operation mechanism 4 cut the first cutting area 21 of the irregular workpiece 2.
Meanwhile, the complex pendulum cutting between the rotary table 1 and the cutting operation mechanism 4 can also be realized by the swing of the cutting operation mechanism 4, different from the above mode, the specific steps are as follows:
the cutting running mechanism 4 alternately swings in a reciprocating manner in the clockwise direction and the anticlockwise direction within a range determined according to the diameter value of the wheel disc and the corresponding angle value;
the cutting operation mechanism 4 and the rotary table 1 move relatively to approach each other, so that the cutting operation mechanism 4 performs compound pendulum cutting on the first cutting area 21 of the irregular workpiece 2.
After the compound pendulum cutting of the first cutting area 21 is completed, the cutting mode is switched, which specifically includes the following steps:
when the irregular workpiece 2 is subjected to the compound pendulum cutting to the maximum common value, the compound pendulum cutting is switched to the rotary cutting, and the rest part of the irregular workpiece 2 is continuously cut;
the rotary cutting is that the rotary worktable 1 drives the irregular workpiece 2 to rotate clockwise or anticlockwise, and meanwhile, the rotary worktable 1 and the cutting operation mechanism 4 move towards each other to enable the cutting operation mechanism 4 to cut the irregular workpiece 2. Through the operation, the effective cutting working hour utilization rate is improved.
It should be noted that, although the above embodiments have been described herein, the invention is not limited thereto. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by changing and modifying the embodiments described herein or by using the equivalent structures or equivalent processes of the content of the present specification and the attached drawings, and are included in the scope of the present invention.

Claims (10)

1. A method for cutting an irregular brittle-hard material workpiece is characterized by comprising the following steps:
s1, placing an irregular workpiece on a workbench;
s2, shooting a contour map of the irregular workpiece through a sensor;
s3, determining a first cutting area and a second cutting area on the irregular workpiece according to the contour map, wherein the second cutting area is the largest circle in the contour map, and the first cutting area is an area outside the largest circle;
s4, controlling the cutting operation mechanism to move relative to the workbench and carrying out compound pendulum cutting on the first cutting area; and controlling a cutting operation mechanism to cut the irregular workpiece from outside to inside, wherein the first cutting area is subjected to reciprocating swing cutting, and the cutting operation mechanism is controlled to rotate around the second cutting area to cut when the irregular workpiece is cut into the second cutting area.
2. The method for cutting the workpiece made of the irregular brittle-hard material as claimed in claim 1, characterized in that the step of confirming the re-oscillating cutting angle and distance of the first cutting area comprises the following steps:
finding a maximum value and a maximum common value from the center point of the contour map;
confirming a specific cutting position coordinate value according to the maximum value and the maximum public value;
converting the coordinate value into a wheel disc diameter value and a corresponding angle value of the workbench;
confirming a compound pendulum cutting angle and a cutting distance of the first cutting area according to the diameter value and the angle value.
3. The method for cutting the workpiece made of the irregular brittle-hard material as claimed in claim 2, wherein the step S4 comprises:
s41, the workbench alternately rotates in a reciprocating manner in the clockwise direction and the anticlockwise direction within the range determined according to the diameter value of the wheel disc and the corresponding angle value, and then the irregular workpiece is driven to swing in a reciprocating manner;
s42, the cutting operation mechanism and the workbench move relatively to approach each other, so that the cutting operation mechanism cuts the first cutting area of the irregular workpiece.
4. The method for cutting the workpiece made of the irregular brittle-hard material as claimed in claim 2, wherein the step S4 comprises the following steps:
s41, the cutting operation mechanism alternately swings in a reciprocating manner in the clockwise direction and the anticlockwise direction within the range determined according to the diameter value of the wheel disc and the corresponding angle value;
s42, the cutting operation mechanism and the workbench move relatively to approach each other, so that the cutting operation mechanism performs compound pendulum cutting on the first cutting area of the irregular workpiece.
5. The method for cutting the workpiece made of the irregular brittle-hard material as claimed in claim 2, characterized in that the cutting method comprises the following steps:
s5, when the repeated swinging cutting is carried out on the irregular workpiece to the maximum public value, the repeated swinging cutting is switched to rotary cutting, and the rest part of the irregular workpiece is continuously cut;
the rotary cutting is that a wheel disc of the workbench drives the irregular workpiece to rotate clockwise and anticlockwise, and meanwhile the workbench and the cutting operation mechanism move towards each other to enable the cutting operation mechanism to cut the irregular workpiece.
6. The method for cutting the irregular brittle-hard material workpiece as claimed in claim 1, characterized in that the sensor is arranged at the upper part of the center of the workbench and is used for shooting the outline of the irregular workpiece.
7. The method for cutting the irregular brittle hard material workpiece according to any one of claims 1-6, characterized in that the cutting operation mechanism comprises a cutting wheel train and a diamond wire saw, the diamond wire saw is wound in a wire groove of the cutting wheel train, and the diamond wire saw is used for cutting the irregular workpiece.
8. Cutting equipment for workpieces made of irregular brittle-hard materials, characterized by comprising:
the workbench is used for placing irregular workpieces and can rotate clockwise and anticlockwise so as to drive the irregular workpieces to rotate anticlockwise and clockwise;
the sensor is arranged close to the workbench and used for shooting a contour map of the irregular workpiece;
the cutting operation mechanism and the workbench can move relatively, so that the cutting operation mechanism is close to the irregular workpiece to cut;
determining a first cutting area and a second cutting area on the irregular workpiece according to the contour map, wherein the second cutting area is the largest circle in the contour map, and the first cutting area is the area outside the largest circle; and the first cutting area is subjected to reciprocating swing cutting, and the cutting operation mechanism is controlled to rotate to cut around the second cutting area when the second cutting area is cut.
9. The apparatus for cutting the irregular hard and brittle material workpiece according to claim 8, characterized in that the cutting running mechanism can rotate and move along the circumferential direction of the workbench along the clockwise direction and the counterclockwise direction.
10. The apparatus of claim 8 or 9, wherein the cutting mechanism comprises a cutting wheel train and a diamond wire saw wound around a wire groove in the cutting wheel train, the diamond wire saw being used for cutting the irregular workpiece.
CN202110636599.8A 2021-06-08 2021-06-08 Method and equipment for cutting irregular brittle and hard material workpiece Active CN113334595B (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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CN113334595B true CN113334595B (en) 2023-03-07

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