CN113334595A - Method and equipment for cutting workpiece made of irregular brittle and hard material - Google Patents
Method and equipment for cutting workpiece made of irregular brittle and hard material Download PDFInfo
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- CN113334595A CN113334595A CN202110636599.8A CN202110636599A CN113334595A CN 113334595 A CN113334595 A CN 113334595A CN 202110636599 A CN202110636599 A CN 202110636599A CN 113334595 A CN113334595 A CN 113334595A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0082—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for supporting, holding, feeding, conveying or discharging work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention relates to the technical field of hard and brittle material cutting, in particular to a method and equipment for cutting an irregular brittle and hard material workpiece, wherein the cutting method comprises placing irregular workpiece on a worktable capable of rotating clockwise and counterclockwise, shooting maximum profile of the irregular workpiece in top/bottom view by using a sensor, finding the maximum value and the maximum common value from the center point against the maximum profile map thus determines the optimal range (first cut region) for cutting with a compound pendulum, and when the first cutting area is cut, performing repeated swinging cutting between the workbench and the cutting running mechanism (the workbench performs clockwise and anticlockwise reciprocating rotation in the range of the first cutting area), and changing to rotary cutting when the maximum common value is cut (the workbench continuously rotates in a single direction). The scheme effectively utilizes the empty cutting stroke, and effectively improves the utilization rate of irregular workpiece cutting working hours.
Description
Technical Field
The invention relates to the technical field of hard and brittle material cutting, in particular to a method and equipment for cutting an irregular brittle and hard material.
Background
When cutting irregular brittle and hard material among the prior art, for example, because jade is the natural stone that forms, different positions texture difference is great, will often meet fairly irregular shape when drawing materials, and this kind of material is cut, generally adopts cutting running gear to feed and combines the rotatory together cutting of work piece, does benefit to diamond wire's life-span like this, but, generally need begin to cut inwards from the biggest profile point in plane, so have many positions to be in the empty cutting state, effective cutting man-hour utilization ratio is low.
Disclosure of Invention
Therefore, a method and equipment for cutting an irregular brittle and hard material workpiece are needed to be provided, so that the problem that the effective cutting working hour utilization rate of the irregular brittle and hard material in the prior art is low is solved.
In order to achieve the purpose, the invention provides a method for cutting an irregular brittle-hard material workpiece, which comprises the following steps:
s1, placing the irregular workpiece on a workbench;
s2, shooting the contour map of the irregular workpiece through a sensor;
s3, determining a first cutting area and a second cutting area on the irregular workpiece according to the contour map, wherein the second cutting area is the largest circle in the contour map, and the first cutting area is an area outside the largest circle;
and S4, operating the cutting operation mechanism to move relative to the workbench and carrying out compound pendulum cutting on the first cutting area. And controlling a cutting operation mechanism to cut the irregular workpiece from outside to inside, wherein the first cutting area is subjected to reciprocating swing cutting, and the cutting operation mechanism is controlled to rotate around the second cutting area to cut when the irregular workpiece is cut into the second cutting area.
Further, the step of confirming the cutting angle and distance of the first cutting area compound pendulum is as follows:
finding a maximum value and a maximum common value from the center point of the contour map;
confirming a specific cutting position coordinate value according to the maximum value and the maximum public value;
converting the coordinate value into a wheel disc diameter value and a corresponding angle value of the workbench;
confirming a compound pendulum cutting angle and a cutting distance of the first cutting area according to the diameter value and the angle value.
Further, the step S4 specifically includes:
s41, the workbench alternately rotates in a reciprocating manner in the clockwise direction and the anticlockwise direction within the range determined according to the diameter value of the wheel disc and the corresponding angle value, and then the irregular workpiece is driven to swing in a reciprocating manner;
s42, the cutting operation mechanism and the workbench relatively move close to each other, so that the cutting operation mechanism can cut the first cutting area of the irregular workpiece.
Further, the step S4 specifically includes:
s41, the cutting operation mechanism alternately swings in a reciprocating mode in the clockwise direction and the anticlockwise direction within the range determined according to the diameter value of the wheel disc and the corresponding angle value;
s42, the cutting operation mechanism and the workbench move relatively to approach each other, so that the cutting operation mechanism performs compound pendulum cutting on the first cutting area of the irregular workpiece.
Further, the cutting method specifically comprises:
s5, when the repeated swinging cutting of the irregular workpiece is carried out to the maximum public value, the repeated swinging cutting is switched to rotary cutting, and the cutting of the rest part of the irregular workpiece is continued;
the rotary cutting is that the wheel disc of the workbench drives the irregular workpiece to rotate clockwise and anticlockwise, and meanwhile, the workbench and the cutting operation mechanism move towards each other to enable the cutting operation mechanism to cut the irregular workpiece.
Further, the sensor is arranged at the upper part of the center of the workbench and used for shooting the contour map of the irregular workpiece.
Further, the cutting operating mechanism comprises a cutting wheel train and a diamond wire saw, the diamond wire saw is wound in a wire groove of the cutting wheel train, and the diamond wire saw is used for cutting the irregular workpiece.
An apparatus for cutting an irregular brittle-hard material workpiece, comprising:
the workbench is used for placing irregular workpieces and can rotate clockwise and anticlockwise so as to drive the irregular workpieces to rotate anticlockwise and clockwise;
the sensor is arranged close to the workbench and used for shooting the contour map of the irregular workpiece;
the cutting operation mechanism and the workbench can move relatively, so that the cutting operation mechanism is close to the irregular workpiece to cut.
Further, the cutting operation mechanism can rotate and move along the clockwise and anticlockwise directions of the circumferential direction of the workbench.
Further, the cutting operating mechanism comprises a cutting wheel train and a diamond wire saw, the diamond wire saw is wound in a wire groove in the cutting wheel train, and the diamond wire saw is used for cutting the irregular workpiece. Be different from prior art, above-mentioned technical scheme shoots the biggest profile map of irregular work piece direction of looking down through the sensor, confirms the region of carrying out the repetition pendulum cutting through judging away from the maximum value and the biggest public value of biggest profile map central point, convert corresponding coordinate into the rim plate diameter value and the corresponding angle value of workstation, irregular work piece is placed on can following the workstation of clockwise and anticlockwise rotation, simultaneously cutting running gear with can relatively move between the workstation and be close to and cut. The idle cutting stroke is effectively utilized, and the utilization rate of the irregular workpiece cutting working hours is effectively improved.
Drawings
FIG. 1 is a perspective view of an irregular workpiece cut according to an embodiment;
FIG. 2 is a cut front view of an irregular workpiece according to an exemplary embodiment;
FIG. 3 is a perspective view of a cutting actuator according to an embodiment;
fig. 4 is a schematic diagram of a compound pendulum cutting in an embodiment.
Description of reference numerals:
1. a rotary table;
2. irregular workpieces;
21. a first cutting region;
22. a second cutting region;
3. a sensor;
4. and a cutting running mechanism.
Detailed Description
To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.
In the description of the present application, it is to be noted that, unless otherwise specified, "a plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," and the like, indicate an orientation or positional relationship that is merely for convenience in describing the application and to simplify the description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the application. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. "vertical" is not strictly vertical, but is within the tolerance of the error. "parallel" is not strictly parallel but within the tolerance of the error.
In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present application can be understood as appropriate by one of ordinary skill in the art.
Referring to fig. 1 to 4, the present invention provides a method and an apparatus for cutting an irregular brittle-hard material workpiece. When cutting irregular brittle and hard materials (for example, jade, because jade is a naturally formed stone, the texture difference of different positions is large, and quite irregular shapes can be met frequently during material taking), a cutting device is generally adopted to feed and a workpiece rotating mode is combined for cutting. The rotary worktable is provided with a rotary worktable 1, the rotary worktable 1 is used for placing an irregular workpiece 2, the rotary worktable 1 can realize rotary rotation through arranging a wheel disc, the rotary worktable 1 is further connected with a motor through a transmission device, the motor drives the transmission device to further drive the rotary worktable 1 to rotate, the rotary worktable can rotate along the clockwise direction and the anticlockwise direction, the change of the rotation direction can be realized through the positive rotation and the negative rotation of the motor, and the transmission device can be a belt, a gear, a chain, a bearing and the like.
The sensor 3 is arranged beside the rotary worktable 1, the sensor 3 is used for shooting the outline of the irregular workpiece 2, and particularly, the sensor 3 can be arranged above the center of the rotary worktable 1, so that the outline of the irregular workpiece 2 can be shot visually. Meanwhile, if the size of the irregular workpiece 2 is too large, local shooting can be performed by arranging a plurality of sensors 3, and then all local images are integrated into a complete contour map. The sensor 3 may be a camera or the like.
The irregular workpiece 2 is mainly cut by the cutting operation mechanism 4, namely, the rotary worktable 1 and the cutting operation mechanism 4 can move relatively to be close to each other, and then the cutting operation mechanism 4 can cut the irregular workpiece 2. The cutting operation mechanism 4 can move close to the rotary table 1 to cut the irregular workpiece 2, and specifically, the cutting operation mechanism 4 can move integrally in a manner of being connected with components such as a sliding rail or a mechanical arm. The rotary table 1 may be moved closer to the cutting operation mechanism 4 to cut the irregular workpiece 2, and similarly, the rotary table 1 may be placed on the sliding rail to move integrally. As described above, not only can the cutting of the double pendulum be realized by the rotation of the rotary table 1, but also the cutting of the double pendulum can be realized by the cutting operation mechanism 4 which is provided to rotate clockwise and counterclockwise along the circumferential direction of the rotary table 1. Specifically, cutting operating device 4 includes cutting train and diamond wire saw, diamond wire saw is around establishing in the wire casing on the cutting train, the cutting train includes the drive wheel, the external power drive device of drive wheel, like motor etc, so can drive after drive device opens the drive wheel rotates, and is further the drive wheel drives the area the diamond wire saw transmission and begin rotatory the rotation, high-speed pivoted the diamond wire saw can realize the cutting to irregular work piece 2.
The invention also provides a method for cutting the workpiece made of the irregular brittle and hard material, and the method can be operated by applying the cutting equipment. The method specifically comprises the following steps:
s1, placing the irregular workpiece 2 on the rotary table 1;
s2, shooting the outline of the irregular workpiece 2 through the sensor 3 to obtain an outline drawing of the irregular workpiece 2;
s3, we will divide the first cutting region 21 and the second cutting region 22 of the irregular workpiece 2 according to the profile map, the second cutting region 22 is the largest circle in the profile map (refer to the dotted circular region on the irregular workpiece 2 shown in fig. 4), the first cutting region is the region outside the largest circle,
and S4, operating the cutting operation mechanism 4 to move relative to the rotary table 1 and carrying out compound pendulum cutting on the first cutting area 21. And controlling the cutting operation mechanism 4 to cut the irregular workpiece 2 from outside to inside, wherein the first cutting area 21 is subjected to reciprocating swing cutting, and the cutting operation mechanism 4 is controlled to rotate around the second cutting area 22 to cut when the second cutting area 22 is cut.
The confirmation of the compound pendulum cutting angle and cutting distance of the first cutting region 21 is as follows:
finding out the maximum value and the maximum common value from the center point of the contour map;
confirming a specific cutting position coordinate value according to the maximum value and the maximum public value;
converting the coordinate value into a wheel disc diameter value and a corresponding angle value of the workbench;
confirming a compound pendulum cutting angle and a cutting distance of the first cutting area according to the diameter value and the angle value.
Specifically, the maximum value is the position of the irregular workpiece 2 farthest from the center point of the rotary table 1, the maximum common value is the radius of the maximum circle of the irregular workpiece 2, and the range of the maximum circle covers most of the irregular workpiece 2. If the maximum value of the irregular workpiece 2 is much greater than the maximum common value, a significant portion of the area will be left free if a rotary cut is used directly at the maximum value. The angle of the swing range of the rotary table 1 and the distance of the moving close between the rotary table 1 and the cutting running mechanism 4 can be adjusted according to the actual situation of the second cutting area 22. The cutting operation mechanism 4 firstly performs the compound pendulum cutting on the first cutting area 21 from outside to inside, and in the cutting process of the compound pendulum cutting, the remaining range of the first cutting area 21 can be judged by shooting the obtained contour map of the irregular workpiece 2 in real time through the sensor 3, so that the swing angle of the compound pendulum cutting and the moving approaching distance of the cutting operation mechanism 4 and the rotary worktable 1 can be adjusted in real time.
The complex-swinging cutting between the rotary table 1 and the cutting running mechanism 4 can be complex-swinging through the reciprocating rotation of the rotary table 1. The method comprises the following specific steps:
the rotary worktable 1 alternately rotates in a reciprocating manner in the clockwise direction and the anticlockwise direction within the range determined according to the diameter value of the wheel disc and the corresponding angle value, and then drives the irregular workpiece 2 to swing in a reciprocating manner;
the cutting operation mechanism 4 and the rotary table 1 move relatively to each other to make the cutting operation mechanism 4 cut the first cutting area 21 of the irregular workpiece 2.
Meanwhile, the complex pendulum cutting between the rotary table 1 and the cutting operation mechanism 4 can also be realized by the swing of the cutting operation mechanism 4, different from the above mode, the specific steps are as follows:
the cutting running mechanism 4 alternately swings in a reciprocating manner in the clockwise direction and the anticlockwise direction within the range determined according to the diameter value of the wheel disc and the corresponding angle value;
the cutting operation mechanism 4 and the rotary table 1 move relatively to approach each other, so that the cutting operation mechanism 4 performs compound pendulum cutting on the first cutting area 21 of the irregular workpiece 2.
After the compound pendulum cutting of the first cutting region 21 is completed, the cutting mode is switched, which specifically includes the following steps:
when the irregular workpiece 2 is subjected to the repeated swinging cutting to the maximum public value, the repeated swinging cutting is switched to the rotary cutting, and the rest part of the irregular workpiece 2 is continuously cut;
the rotary cutting is that the rotary working table 1 drives the irregular workpiece 2 to rotate clockwise or anticlockwise, and meanwhile, the rotary working table 1 and the cutting operation mechanism 4 move towards each other to enable the cutting operation mechanism 4 to cut the irregular workpiece 2. Through the operation, the effective cutting working hour utilization rate is improved.
It should be noted that, although the above embodiments have been described herein, the invention is not limited thereto. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by making changes and modifications to the embodiments described herein, or by using equivalent structures or equivalent processes performed in the content of the present specification and the attached drawings, which are included in the scope of the present invention.
Claims (10)
1. A method for cutting an irregular brittle-hard material workpiece is characterized by comprising the following steps:
s1, placing the irregular workpiece on a workbench;
s2, shooting the contour map of the irregular workpiece through a sensor;
s3, determining a first cutting area and a second cutting area on the irregular workpiece according to the contour map, wherein the second cutting area is the largest circle in the contour map, and the first cutting area is an area outside the largest circle;
s4, operating the cutting operation mechanism to move relative to the workbench and carrying out compound pendulum cutting on the first cutting area; and controlling a cutting operation mechanism to cut the irregular workpiece from outside to inside, wherein the first cutting area is subjected to reciprocating swing cutting, and the cutting operation mechanism is controlled to rotate around the second cutting area to cut when the irregular workpiece is cut into the second cutting area.
2. The method for cutting the workpiece made of the irregular brittle-hard material as claimed in claim 1, characterized in that the step of confirming the cutting angle and the distance of the first cutting area by the repeated swinging is as follows:
finding a maximum value and a maximum common value from the center point of the contour map;
confirming a specific cutting position coordinate value according to the maximum value and the maximum public value;
converting the coordinate value into a wheel disc diameter value and a corresponding angle value of the workbench;
confirming a compound pendulum cutting angle and a cutting distance of the first cutting area according to the diameter value and the angle value.
3. The method for cutting the workpiece made of the irregular brittle-hard material as claimed in claim 2, wherein the step S4 comprises the following steps:
s41, the workbench alternately rotates in a reciprocating manner in the clockwise direction and the anticlockwise direction within the range determined according to the diameter value of the wheel disc and the corresponding angle value, and then the irregular workpiece is driven to swing in a reciprocating manner;
s42, the cutting operation mechanism and the workbench relatively move close to each other, so that the cutting operation mechanism can cut the first cutting area of the irregular workpiece.
4. The method for cutting the workpiece made of the irregular brittle-hard material as claimed in claim 2, wherein the step S4 comprises the following steps:
s41, the cutting operation mechanism alternately swings in a reciprocating mode in the clockwise direction and the anticlockwise direction within the range determined according to the diameter value of the wheel disc and the corresponding angle value;
s42, the cutting operation mechanism and the workbench move relatively to approach each other, so that the cutting operation mechanism performs compound pendulum cutting on the first cutting area of the irregular workpiece.
5. The method for cutting the workpiece made of the irregular brittle-hard material as claimed in claim 1, characterized in that the cutting method comprises the following steps:
s5, when the repeated swinging cutting of the irregular workpiece is carried out to the maximum public value, the repeated swinging cutting is switched to rotary cutting, and the cutting of the rest part of the irregular workpiece is continued;
the rotary cutting is that the wheel disc of the workbench drives the irregular workpiece to rotate clockwise and anticlockwise, and meanwhile, the workbench and the cutting operation mechanism move towards each other to enable the cutting operation mechanism to cut the irregular workpiece.
6. The method for cutting the irregular brittle-hard material workpiece as claimed in claim 1, characterized in that the sensor is arranged at the upper part of the center of the workbench and is used for shooting the outline of the irregular workpiece.
7. The method for cutting the irregular brittle hard material workpiece according to any one of claims 1-6, characterized in that the cutting operation mechanism comprises a cutting wheel train and a diamond wire saw, the diamond wire saw is wound in a wire groove of the cutting wheel train, and the diamond wire saw is used for cutting the irregular workpiece.
8. An apparatus for cutting an irregular brittle-hard material workpiece, comprising:
the workbench is used for placing irregular workpieces and can rotate clockwise and anticlockwise so as to drive the irregular workpieces to rotate anticlockwise and clockwise;
the sensor is arranged close to the workbench and used for shooting the contour map of the irregular workpiece;
the cutting operation mechanism and the workbench can move relatively, so that the cutting operation mechanism is close to the irregular workpiece to cut.
9. The apparatus for cutting a workpiece made of irregular, brittle-hard material as claimed in claim 8, characterized in that the cutting operation mechanism is capable of rotational movement in the clockwise and counterclockwise directions of the circumference of the table.
10. The apparatus of claim 8 or 9, wherein the cutting mechanism comprises a cutting wheel train and a diamond wire saw wound around a wire groove in the cutting wheel train, the diamond wire saw being used for cutting the irregular workpiece.
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CN202110636599.8A CN113334595B (en) | 2021-06-08 | 2021-06-08 | Method and equipment for cutting irregular brittle and hard material workpiece |
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CN202110636599.8A CN113334595B (en) | 2021-06-08 | 2021-06-08 | Method and equipment for cutting irregular brittle and hard material workpiece |
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CN113334595B CN113334595B (en) | 2023-03-07 |
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JP3074311U (en) * | 2000-06-23 | 2001-01-12 | 慎吾 大給 | Wire saw processing machine |
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CN101733493A (en) * | 2008-11-24 | 2010-06-16 | 李冬庆 | Synchronous belt automatic tensioning device for linear cutting machine |
EP2708342A1 (en) * | 2012-09-14 | 2014-03-19 | Applied Materials Switzerland Sàrl | Wire bow monitoring system for a wire saw |
EP2711979A1 (en) * | 2012-09-24 | 2014-03-26 | Meyer Burger AG | Wafer cutting system |
CN104890036A (en) * | 2015-06-29 | 2015-09-09 | 泰州市晨虹数控设备制造有限公司 | Horizontal diamond wire cutting machine tool |
CN112677333A (en) * | 2020-12-22 | 2021-04-20 | 闽侯县鑫华盛机械设备有限公司 | Double-line annular diamond wire saw flat cutting method and numerical control jade wire saw |
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2021
- 2021-06-08 CN CN202110636599.8A patent/CN113334595B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3074311U (en) * | 2000-06-23 | 2001-01-12 | 慎吾 大給 | Wire saw processing machine |
CN101733493A (en) * | 2008-11-24 | 2010-06-16 | 李冬庆 | Synchronous belt automatic tensioning device for linear cutting machine |
CN101491850A (en) * | 2009-02-27 | 2009-07-29 | 自贡市嘉特数控机械制造有限公司 | To-and-fro wire-travelling type electric spark linear cutting machine and wire travelling method thereof |
EP2708342A1 (en) * | 2012-09-14 | 2014-03-19 | Applied Materials Switzerland Sàrl | Wire bow monitoring system for a wire saw |
EP2711979A1 (en) * | 2012-09-24 | 2014-03-26 | Meyer Burger AG | Wafer cutting system |
CN104890036A (en) * | 2015-06-29 | 2015-09-09 | 泰州市晨虹数控设备制造有限公司 | Horizontal diamond wire cutting machine tool |
CN112677333A (en) * | 2020-12-22 | 2021-04-20 | 闽侯县鑫华盛机械设备有限公司 | Double-line annular diamond wire saw flat cutting method and numerical control jade wire saw |
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