CN113319172A - Method for eliminating bending of flanging vertical wall of high-strength plate stamping part - Google Patents

Method for eliminating bending of flanging vertical wall of high-strength plate stamping part Download PDF

Info

Publication number
CN113319172A
CN113319172A CN202110508584.3A CN202110508584A CN113319172A CN 113319172 A CN113319172 A CN 113319172A CN 202110508584 A CN202110508584 A CN 202110508584A CN 113319172 A CN113319172 A CN 113319172A
Authority
CN
China
Prior art keywords
flanging
vertical wall
bending
strength plate
stamping part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110508584.3A
Other languages
Chinese (zh)
Other versions
CN113319172B (en
Inventor
马天流
赵锋
刘帅
周迎雨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FAW Group Corp
Original Assignee
FAW Group Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FAW Group Corp filed Critical FAW Group Corp
Priority to CN202110508584.3A priority Critical patent/CN113319172B/en
Publication of CN113319172A publication Critical patent/CN113319172A/en
Application granted granted Critical
Publication of CN113319172B publication Critical patent/CN113319172B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/12Edge-curling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides

Abstract

The invention relates to a method for eliminating the flanging vertical wall bending of a high-strength plate stamping part, which comprises reasonable material pressing control, reasonable flanging gap and process modeling of a flanging male die body, wherein the process modeling is added on the gap surface of the flanging male die vertical wall, ridge line fillets on two sides of the process modeling are in natural transition, the length of a process modeling convex circle is the total length of the flanging vertical wall bending of the high-strength plate stamping part, the width of the process modeling convex circle is the flanging vertical wall bending width of the high-strength plate stamping part, the height of the process modeling convex circle is 1/5 of the plate thickness, the reasonable gap of flanging is the plate thickness of the high-strength plate stamping part plus the flanging coefficient value, and the reasonable flanging gap and the process modeling of the flanging male die body jointly act on the flanging vertical wall of the high-strength plate stamping part. The invention can solve the problem of bending of the flanging vertical wall of the existing high-strength plate stamping part, and improve the quality of a single piece stamped by the high-strength plate, thereby improving the quality of the whole vehicle.

Description

Method for eliminating bending of flanging vertical wall of high-strength plate stamping part
Technical Field
The invention belongs to the technical field of vehicle engineering, and particularly relates to a method for eliminating the bending of a flanging vertical wall of a high-strength plate stamping part.
Background
With the continuous development of the automobile industry, the quality requirement of the high-strength plate stamping part is higher and higher, and in order to ensure the manufacturability and usability of the high-strength plate stamping part, the flanging process is a conventional process design. Many times, the defects of extension type or compression type flanging rebound occur after the flanging of the high-strength plate stamping part, and the phenomenon of bending of the vertical wall after the flanging occurs at the flanging position of the high-strength plate stamping part.
The prior art discloses a structure of kick-backing is prevented to turn-ups mould, include: an upper die; the lower die comprises a lower die body and mounting plates, the two mounting plates are fixedly mounted on two sides of the lower die body respectively, an opening preventing mechanism for preventing a workpiece from being opened outwards is mounted in each mounting plate, the opening preventing mechanism is rotatably connected with the mounting plates, and a guide hole is formed in the lower die body; the ejection mechanism is arranged in the guide hole and is positioned below the opening prevention mechanism; the opening prevention mechanism is provided with a first binding surface, the lower die body is provided with a second binding surface, and the first binding surface is bound with the second binding surface during stamping; the mounting plate is also provided with a limiting plate for limiting the anti-opening mechanism, and when the stamping is finished, the ejection mechanism jacks up the anti-opening mechanism and enables the anti-opening mechanism to be in contact with the limiting plate. The edge of the workpiece keeps unchanged in shape after being turned over, and the workpiece cannot be opened outwards, so that the product quality requirement is met, and the product quality is improved.
The prior art also discloses a novel flanging mechanism capable of effectively controlling springback, which comprises a mounting seat fixed with a die, wherein the mounting seat is provided with a flanging mechanism and a pre-flanging seat matched with the flanging mechanism, the flanging mechanism comprises a rotary through groove which is arranged at the inner corner of the pre-flanging seat and has a circular cross section and a flanging rotating shaft which is arranged in the rotary through groove and has a cylindrical structure, the flanging rotating shaft is sleeved in the rotary through groove, the circumferential surface of the flanging rotating shaft is provided with a pre-flanging edge which is arranged along the axial direction of the flanging rotating shaft and has a fan-shaped cross section, and the pre-flanging edge protrudes outside the rotary through groove by means of a notch of the rotary through groove; the moment is preliminarily bent when the pre-flanging block is in small-area contact with a workpiece to increase flanging, and the required flanging position is flanged by the flanging rotating shaft, so that surface damage caused by one-step flanging forming is avoided; and can reserve turn-ups angle through the thickness adjustment of adjustment gasket, easy operation.
The prior art also discloses a rebound prevention flanging die, which comprises an upper die base, a flanging female die and a material pressing core which are arranged on the upper die base, and a flanging male die arranged on the lower die base, wherein the working part of the flanging female die comprises a pre-flanging part and a flanging forming part, and the vertical distance from the flanging forming part to the working surface of the flanging male die is equal to the thickness of a plate. When flanging is carried out on a plate, one-time bending forming in the traditional technology is changed into two-stage bending forming, flanging forming is realized, a pre-flanging part is firstly contacted with the plate in the first stage, and a flanging female die continues to move downwards to enable the pre-flanging part to generate bending deformation; and the flanging forming part at the second stage starts to be in contact with the plate, and the flanging female die continues to move the flanging forming part downwards to further bend the plate until the requirement of plate flanging is met. The technical form of the invention is equivalent to a general shaping procedure, and the defects of flanging rebound, outward warping and the like of the plate can be overcome on the premise of not changing the structure of the original product.
However, the above prior art is not suitable for overcoming the flanging vertical wall bending of the high-strength plate stamping. Meanwhile, the prior art optimizes the bending of the flanging vertical wall by reducing the flanging gap and enlarging the flanging female die fillet after reasonable material pressing control. As shown in fig. 1 and 2, the bending of the flange vertical wall cannot be completely eliminated. Therefore, the bending problem of the flanging vertical wall of the high-strength plate stamping part has no effective solution.
Disclosure of Invention
The invention aims to provide a method for eliminating the bending of the flanging vertical wall of a high-strength plate stamping part, which is used for solving the problem of the bending of the flanging vertical wall of the traditional high-strength plate stamping part and can improve the quality of a single stamping part, thereby improving the quality of the whole automobile.
The purpose of the invention is realized by the following technical scheme:
a method for eliminating the bending of a flanging vertical wall of a high-strength plate stamping part is characterized by comprising the following steps:
A. under the premise of reasonable material pressing control, a process model is added on a vertical wall clearance surface 2 of a flanging male die body 1, and convex round corners are arranged on the flanging male die body 1 and ridge lines on two sides of the process model;
B. determining the length, width and height of the process modeling: the length of the process modeling is the total length of the flanging vertical wall bending of the high-strength plate stamping part, the width of the process modeling is the flanging vertical wall bending width of the high-strength plate stamping part, the width is the width between the bending starting point 3 and the bending ending point 4 of the flanging vertical wall, and the height of the process modeling is 1/5 of the thickness of the plate;
C. selecting a reasonable flanging gap, wherein the reasonable flanging gap is the thickness of the plate material of the high-strength plate stamping part plus the value of a flanging coefficient, and the vertical wall gap surface 6, the convex round angle, the reasonable flanging gap of the flanging female die body 5 and the technological modeling of the flanging male die body 1 act together to eliminate the phenomenon of uneven plastic deformation of the outer surface 9 and the inner surface 10 of the bending area 8 of the flanging vertical wall 7 of the high-strength plate stamping part;
D. and selecting the modeling position according to the flanging vertical wall bending area in the simulation analysis or the flanging vertical wall bending area in the high-strength plate stamping object.
Further, in the step A, the position of the vertical wall clearance surface 2 of the flanging male die body 1 for increasing the process modeling is arranged in parallel at the center O position of the bending area 8 of the flanging vertical wall 7 of the high-strength plate stamping part in the simulation analysis.
And step A, two convex round corners of the edge lines on the two sides of the process modeling are both parabolic round corners for natural transition.
More closely, step A, the smaller the values of the two convex fillets of the ridge lines on the two sides are, the better the effect of offsetting the tangential compressive stress after material contact and the uniform state of plastic deformation are, and the better the bending and unfolding effect is.
Further, in the step A, the convex round angles of the flanging male die body 1 and the flanging female die body 5 are CAE analysis set values.
Further, in the step B, the height H of the process modeling is 1/5 × T, the reasonable flanging gap is X, which is the vertical distance between the vertical wall gap surface 2 of the flanging male die body 1 and the vertical wall gap surface 6 of the flanging female die body 5, X is T + C, wherein T is the material thickness, and C is the flanging coefficient value.
Further, in the step C, when the bending starting point 3 of the flanging vertical wall 7 of the high-strength plate stamping part contacts the ridge line convex round angle of the process modeling, the inner surface 10 of the bending area 8 of the flanging vertical wall 7 of the high-strength plate stamping part is extruded by the ridge line convex round angle of the process modeling, and the radial tensile stress generated by the ridge line convex round angle of the process modeling to the component force of the radial compressive stress of the plate material offsets part of the tangential compressive stress.
And D, selecting a fixed molded surface of the bent area of the flanging vertical wall or the bent area of the flanging vertical wall in the high-strength plate stamping object at the molding position.
Compared with the prior art, the invention has the beneficial effects that:
the method for eliminating the bending of the flanging vertical wall of the high-strength plate stamping part can solve the problem of the bending of the flanging vertical wall of the existing high-strength plate stamping part, and improve the quality of a single piece stamped by the high-strength plate, thereby improving the quality of the whole automobile.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a sectional view of a flanging vertical wall of a high-strength plate stamping part in a bending state in the prior art;
FIG. 2 is a front view of a flanging upright wall of a high-strength plate stamping part in a bending state in the prior art;
FIG. 3 is a schematic cross-sectional view of the present invention for eliminating the bending of the flanging standing wall of the high-strength plate stamping;
FIG. 4 is a front view of the technological modeling provided on the flanging male die body according to the present invention;
FIG. 5 is a cross-sectional view of an embodiment of the present invention;
FIG. 6 is a front view of the technological modeling arranged on the flanging male die body in the embodiment of the invention.
In the drawing, 1, a flanging male die body 2, a vertical wall clearance surface 3 of the flanging male die body, a flanging vertical wall bending starting point 4, a flanging vertical wall bending finishing point 5, a flanging female die body 6, a vertical wall clearance surface 7 of the flanging female die body, a high-strength plate stamping part flanging vertical wall 8, a high-strength plate stamping part flanging vertical wall bending area 9, an outer surface 10 and an inner surface are included.
Detailed Description
The invention is further illustrated by the following examples:
the present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Meanwhile, in the description of the present invention, the terms "first", "second", and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance.
As shown in fig. 1-6, wherein a is a process modeling; r0 is a convex round angle of the flanging male die body; R1/R2 are convex fillets of ridge lines at two sides of the craft modeling; l is the length of the process modeling; l0 is the total length of the bend of the flanging vertical wall of the high-strength plate stamping part; b0 is the bending width of the flanging vertical wall of the high-strength plate stamping part; b is the width of the process modeling; h is the height of the process modeling; t is the thickness of the plate; x is a reasonable flanging gap; c is the flanging coefficient value; r is a convex fillet of the flanging female die body; and O is the central position of the flanging vertical wall bending area of the high-strength plate stamping part. As shown in figures 3 and 4, the method for eliminating the flanging vertical wall bending of the high-strength plate stamping part comprises the steps of reasonably matching a reasonable flanging gap with the process model of the flanging male die body on the premise of reasonable pressure control, and is characterized in that the process model A is added on the vertical wall gap surface 2 of the flanging male die body 1, the convex fillet R0 of the flanging male die body 1, the convex fillet R1 and the convex fillet R2 of the edge line at two sides of the process model A, the length L of the process model is the total length L0 of the flanging vertical wall bending of the high-strength plate stamping part, the width between the flanging vertical wall bending starting point 3 and the end point 4 is the vertical wall bending width B0, the width B of the process model is the flanging vertical wall bending width B0 of the high-strength plate stamping part, the height H of the process model is 1/5 of the plate thickness T, the reasonable flanging gap X is the plate thickness T plus the flanging C, the vertical wall clearance surface 6 of the flanging female die body 5, the convex round angle R of the flanging female die body 5, the reasonable flanging clearance X and the process modeling A of the flanging male die body 1 jointly act to eliminate the phenomenon of uneven plastic deformation of the outer surface 9 and the inner surface 10 of the bending area 8 of the flanging vertical wall 7 of the high-strength plate stamping part. And selecting the modeling position according to the flanging vertical wall bending area in the simulation analysis or the flanging vertical wall bending area in the high-strength plate stamping object, and preferably performing modeling setting on the fixed molded surface of the corresponding area.
Preferably, the position of the vertical wall clearance surface 2 of the flanging male die body 1 for increasing the process modeling A is arranged in parallel at the center O of the bending area 8 of the flanging vertical wall 7 of the high-strength plate stamping part in the simulation analysis, and the material thickness is T. The length L of the process modeling A is L0, the width B of the process modeling A is B0, the height H of the process modeling A is 1/5 × T, and the reasonable flanging gap X is the vertical distance X between the vertical wall gap surface 2 of the flanging male die body 1 and the vertical wall gap surface 6 of the flanging female die body 5 is T + C. The edge line convex fillets R1 and the convex fillets R2 on the two sides of the craft modeling A are parabolic fillets in natural transition. The convex round angle R0 of the flanging male die body 1 is a CAE analysis set value, and the convex round angle R of the flanging female die body 5 is a CAE analysis set value.
The working principle and the using process of the invention are as follows:
as shown in fig. 1 and fig. 2, when the process modeling is not added, under the premise of reasonable material pressing control, the outer surface of the bending region of the flanging vertical wall is in contact with the convex round angle R0 of the flanging convex die body 1 under the action of the convex round angle R of the flanging concave die body 5, the sheet material in the flanging vertical wall region is elastically bent, the bending region of the flanging vertical wall is elastically and plastically deformed along with the continuation of the flanging forming process, and the sheet material in the flanging vertical wall region continuously slides into the reasonable flanging gap X under the extrusion action of the convex round angle R of the flanging concave die body, at this time, the sheet material in the bending region of the flanging vertical wall begins to generate the material gathering and bending phenomenon of the tangential compressive stress, the flanging forming is continued, the convex round angle R of the flanging concave die body continuously and unidirectionally extrudes the sheet material in the bending region of the flanging vertical wall, the unidirectional tensile stress of the outer surface is increased, and the unidirectional compressive stress of the inner surface is increased, the two functions simultaneously increase the tangential compressive stress of the flanging vertical wall area, after flanging is finished, the one-way elastic recovery of the outer side of the flanging vertical wall is large, and the residual bending recovery of the flanging vertical wall is serious.
As shown in fig. 3 and 4, on the premise of reasonable material pressing control, after the process model a is added, in the flanging and forming process of the plate material, under the action of the convex round angle R of the flanging female die body 5, the outer surface 9 of the bending region 8 of the flanging vertical wall 7 of the high-strength plate stamping part contacts the convex round angle R0 of the flanging male die body 1, and the plate material in the flanging vertical wall 7 region of the high-strength plate stamping part is elastically bent. Along with the continuation of the flanging forming process, elastic-plastic deformation occurs in the bending area 8 of the flanging vertical wall 7 of the high-strength plate stamping part, and due to the extrusion effect of the convex fillet R of the flanging female die body 5, the plate material in the flanging vertical wall 7 area of the high-strength plate stamping part continuously slides into the reasonable flanging gap X, and at the moment, the plate material in the bending area 8 of the flanging vertical wall 7 of the high-strength plate stamping part begins to generate the material gathering and bending phenomenon of tangential compressive stress. When the bending starting point 3 of the flanging vertical wall 7 of the high-strength plate stamping part contacts the ridge line convex fillet R1 of the process model A, the inner surface 10 of the bending area 8 of the flanging vertical wall 7 of the high-strength plate stamping part is extruded by the ridge line convex fillet R1 of the process model A, and the radial tensile stress generated by the ridge line convex fillet R1 of the process model A to the component force of the radial compressive stress of the plate material offsets part of the tangential compressive stress. Under the action of a reasonable flanging gap X, the elastic deformation of the sheet material in the bending area 8 of the flanging vertical wall 7 of the high-strength plate stamping part is more than the plastic deformation, when the bending end point 4 of the flanging vertical wall 7 of the high-strength plate stamping part contacts the ridge line convex fillet R2 of the process model A, the inner surface 10 of the bending area 8 of the flanging vertical wall 7 of the high-strength plate stamping part is extruded by the ridge line convex fillet R2 of the process model A, the radial tensile stress generated by the ridge line convex fillet R2 of the process model A to the component force of the radial compressive stress of the sheet material offsets part of the tangential compressive stress, under the action of the reasonable flanging gap X, the plastic deformation of the sheet material in the bending area 8 of the flanging vertical wall 7 of the high-strength plate stamping part is more than the elastic deformation, the flanging molding is continued, and after the flanging female die body 5 is separated from the flanging male die body 1, the residual elasticity of the flanging vertical wall 7 of the high-strength plate stamping part is recovered, the bending phenomenon of the flanging vertical wall 7 of the high-strength plate stamping part disappears, and the bending problem of the flanging vertical wall of the high-strength plate stamping part is eliminated.
Example 1
As shown in figure 5 of the drawings, as shown in fig. 6, in this embodiment, on the premise of reasonable control of the flanging and pressing of the high-strength plate stamping part, a process model a is added to a clearance surface of a vertical wall of a lower die male die of the die, a fixed molded surface of a corresponding region is selected for a modeling position in a bending region of the flanging vertical wall in a high-strength plate stamping object, a convex fillet R0 of the flanging male die body 1, ridge line convex fillets R1 and convex fillets R2 on two sides of the process model a, a length L of the process model, a width B of the process model, a height H of the process model, and a reasonable flanging clearance X, which is a thickness T plus a flanging coefficient value C of the high-strength plate stamping part, a convex fillet R of the flanging female die body, and a reasonable flanging clearance and a technological modeling of the flanging male die body act together, so that a phenomenon of uneven plastic deformation of an outer surface and an inner surface of the bending region of the flanging vertical wall of the high-strength plate stamping part is eliminated, and a bending phenomenon of the flanging vertical wall is eliminated. The radius of curvature R0 is 3mm, radius of curvature R1 is 5mm, radius of curvature R2 is 5mm, the length L of technology molding is 580mm, the width B of technology molding is 10mm, the height H of technology molding is 0.2mm, the thickness T of sheet metal is 1.0mm, the flanging coefficient value C is 0.05mm, the reasonable flanging gap X is 1.0+0.05 mm, and the radius of curvature R is 3 mm. The smaller the values of R1 and R2 are, the better the effect of counteracting tangential pressure stress and the uniform state of plastic deformation after material contact are, and the better the bending and unfolding effect is, and finally, the flanging die structure of the upper body of the front subframe of the high-strength plate stamping part in the embodiment is optimized according to the process for increasing the clearance surface of the vertical wall of the lower die male die of the flanging die, and the bending defect of the vertical wall of the flanging is eliminated.
The invention provides a method for eliminating the bending of a flanging vertical wall of a high-strength plate stamping part, which comprises a reasonable flanging gap and a process model of a flanging male die body, wherein the process model is added on the gap surface of the flanging male die vertical wall, ridge fillets on two sides of the process model are in natural transition, the length of a convex circle of the process model is the total bending length of the flanging vertical wall of the stamping part, the width of the convex circle of the process model is the bending width of the flanging vertical wall of the stamping part, the height of the convex circle of the process model is 1/5 of the thickness of a plate, the reasonable flanging gap is the thickness of the plate of the stamping part plus the value of the flanging coefficient, and the reasonable flanging gap and the process model of the flanging male die body jointly act on the flanging vertical wall of the stamping part.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims (8)

1. A method for eliminating the bending of a flanging vertical wall of a high-strength plate stamping part is characterized by comprising the following steps:
A. under the premise of reasonable material pressing control, a process model is added on a vertical wall clearance surface (2) of a flanging male die body (1), and convex round corners are arranged on the flanging male die body (1) and ridge lines on two sides of the process model;
B. determining the length, width and height of the process modeling: the length of the process modeling is the total length of the flanging vertical wall bending of the high-strength plate stamping part, the width of the process modeling is the flanging vertical wall bending width of the high-strength plate stamping part, and is the width between a flanging vertical wall bending starting point (3) and a flanging vertical wall bending ending point (4), and the height of the process modeling is 1/5 of the thickness of the plate;
C. selecting a reasonable flanging gap, wherein the reasonable flanging gap is the sum of the thickness of the plate material of the high-strength plate stamping part and the flanging coefficient value, and the vertical wall gap surface (6), the convex round angle, the reasonable flanging gap and the technological modeling of the flanging male die body (1) of the flanging female die body (5) act together to eliminate the phenomenon of uneven plastic deformation of the outer surface (9) and the inner surface (10) of the bending area (8) of the flanging vertical wall (7) of the high-strength plate stamping part;
D. and selecting the modeling position according to the flanging vertical wall bending area in the simulation analysis or the flanging vertical wall bending area in the high-strength plate stamping object.
2. The method for eliminating the bending of the flanging vertical wall of the high-strength plate stamping part according to claim 1, is characterized in that: step A, the position of the vertical wall clearance surface (2) of the flanging male die body (1) for increasing the process modeling is arranged in parallel at the central O position of the bending area (8) of the flanging vertical wall (7) of the high-strength plate stamping part in the simulation analysis.
3. The method for eliminating the bending of the flanging vertical wall of the high-strength plate stamping part according to claim 1, is characterized in that: and step A, naturally transiting two convex round corners of the edge lines on the two sides of the process modeling into parabolic round corners.
4. The method for eliminating the bending of the flanging vertical wall of the high-strength plate stamping part according to claim 3, is characterized in that: and step A, the smaller the values of the two convex fillets of the ridge lines on the two sides are, the better the effect of offsetting the tangential pressure stress after material contact and the uniform state of plastic deformation are, and the better the bending and unfolding effect is.
5. The method for eliminating the bending of the flanging vertical wall of the high-strength plate stamping part according to claim 1, is characterized in that: and step A, convex round angles of the flanging male die body (1) and the flanging female die body (5) are CAE analysis set values.
6. The method for eliminating the bending of the flanging vertical wall of the high-strength plate stamping part according to claim 1, is characterized in that: and step B, the height H of the process modeling is 1/5 multiplied by T, the reasonable flanging gap is X, the vertical distance between the vertical wall gap surface (2) of the flanging male die body (1) and the vertical wall gap surface (6) of the flanging female die body (5) is T + C, T is the material thickness, and C is the flanging coefficient value.
7. The method for eliminating the bending of the flanging vertical wall of the high-strength plate stamping part according to claim 1, is characterized in that: and step C, when the bending starting point (3) of the flanging vertical wall (7) of the high-strength plate stamping part is in contact with the ridge line convex round angle of the technical model, the inner surface (10) of the bending area (8) of the flanging vertical wall (7) of the high-strength plate stamping part is extruded by the ridge line convex round angle of the technical model, and the radial tensile stress generated by the ridge line convex round angle of the technical model to the component force of the radial compressive stress of the plate material offsets part of the tangential compressive stress.
8. The method for eliminating the bending of the flanging vertical wall of the high-strength plate stamping part according to claim 1, is characterized in that: and D, selecting a fixed molded surface of the bent area of the flanging vertical wall or the bent area of the flanging vertical wall in the high-strength plate stamping object at the molding position.
CN202110508584.3A 2021-05-11 2021-05-11 Method for eliminating bending of flanging vertical wall of high Jiang Ban stamping part Active CN113319172B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110508584.3A CN113319172B (en) 2021-05-11 2021-05-11 Method for eliminating bending of flanging vertical wall of high Jiang Ban stamping part

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110508584.3A CN113319172B (en) 2021-05-11 2021-05-11 Method for eliminating bending of flanging vertical wall of high Jiang Ban stamping part

Publications (2)

Publication Number Publication Date
CN113319172A true CN113319172A (en) 2021-08-31
CN113319172B CN113319172B (en) 2022-10-28

Family

ID=77415246

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110508584.3A Active CN113319172B (en) 2021-05-11 2021-05-11 Method for eliminating bending of flanging vertical wall of high Jiang Ban stamping part

Country Status (1)

Country Link
CN (1) CN113319172B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115464023A (en) * 2022-09-21 2022-12-13 中国第一汽车股份有限公司 Technological method for optimizing roof skylight flanging surface waves

Citations (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08132146A (en) * 1994-11-01 1996-05-28 Toyota Motor Corp Method and device for treating hole part edge of press product
JPH10225723A (en) * 1997-02-17 1998-08-25 Nkk Corp Press forming device and method therefor
JP2002336926A (en) * 2001-05-16 2002-11-26 Sugihara Press:Kk Method of manufacturing goods rack for automatic vending machine and press device for manufacturing it
JP2004314132A (en) * 2003-04-17 2004-11-11 Jfe Steel Kk Tool and method for pressing metal plate
US20040244458A1 (en) * 2003-06-04 2004-12-09 Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.) Die set for press forming metal sheet and press forming method of metal sheet
JP2006175480A (en) * 2004-12-22 2006-07-06 Nissan Motor Co Ltd Method for correcting metallic formed product
JP2010082660A (en) * 2008-09-30 2010-04-15 Nippon Steel Corp Press-forming apparatus and press-forming method
CN101885024A (en) * 2010-07-19 2010-11-17 奇瑞汽车股份有限公司 Flanging die structure
CN201684844U (en) * 2010-05-21 2010-12-29 惠州安特科技工业有限公司 Rotary bending die
CN102764807A (en) * 2011-05-02 2012-11-07 本田技研工业株式会社 Manufacturing method of press product and press forming apparatus
JP2013063462A (en) * 2011-08-30 2013-04-11 Jfe Steel Corp Press forming method of longitudinally curving hat-shaped member
CN103418675A (en) * 2013-08-16 2013-12-04 亿森(上海)模具有限公司 Automobile outer plate processing technic method
CN103949544A (en) * 2014-04-04 2014-07-30 华南理工大学 Stamping part side wall curled rebounding control stamping device
US20150290694A1 (en) * 2013-02-28 2015-10-15 Jfe Steel Corporation Press forming method
JP2016155158A (en) * 2015-02-25 2016-09-01 ダイハツ工業株式会社 Hemming processing method
KR101654607B1 (en) * 2016-03-28 2016-09-06 (주)에스씨엘 Manufacturing Mold for Shock Absorbing Apparatus of Car Handle
EP3085467A1 (en) * 2015-04-20 2016-10-26 Aweba Werkzeugbau Gmbh Aue Method and tool for the outer edge flanging of flat or moulded sheet metal parts
CN106180271A (en) * 2016-07-07 2016-12-07 重庆数码模车身模具有限公司 The method revising sidewall curling
CN106270167A (en) * 2015-06-29 2017-01-04 福特汽车公司 For the tool and method by prototype part drawing and flange
US20180021831A1 (en) * 2015-03-18 2018-01-25 Jfe Steel Corporation Press forming method and tool of press forming
CN208879478U (en) * 2018-06-27 2019-05-21 上海赛科利汽车模具技术应用有限公司 Flange cutter block and flanging die
CN110052540A (en) * 2019-03-25 2019-07-26 一汽轿车股份有限公司 The die face of optimization body outer panel surface quality crosses the compensation method of the face A
CN110227771A (en) * 2018-03-06 2019-09-13 上海赛科利汽车模具技术应用有限公司 A kind of exterior panel die face formative method
JP2020075258A (en) * 2018-11-06 2020-05-21 Jfeスチール株式会社 Press molding method
CN112154036A (en) * 2018-05-24 2020-12-29 杰富意钢铁株式会社 Method for manufacturing stamped member
CN112371805A (en) * 2020-09-17 2021-02-19 东风汽车集团有限公司 Flanging surface design method, flanging processing die and method, and part

Patent Citations (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08132146A (en) * 1994-11-01 1996-05-28 Toyota Motor Corp Method and device for treating hole part edge of press product
JPH10225723A (en) * 1997-02-17 1998-08-25 Nkk Corp Press forming device and method therefor
JP2002336926A (en) * 2001-05-16 2002-11-26 Sugihara Press:Kk Method of manufacturing goods rack for automatic vending machine and press device for manufacturing it
JP2004314132A (en) * 2003-04-17 2004-11-11 Jfe Steel Kk Tool and method for pressing metal plate
US20040244458A1 (en) * 2003-06-04 2004-12-09 Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.) Die set for press forming metal sheet and press forming method of metal sheet
JP2006175480A (en) * 2004-12-22 2006-07-06 Nissan Motor Co Ltd Method for correcting metallic formed product
JP2010082660A (en) * 2008-09-30 2010-04-15 Nippon Steel Corp Press-forming apparatus and press-forming method
CN201684844U (en) * 2010-05-21 2010-12-29 惠州安特科技工业有限公司 Rotary bending die
CN101885024A (en) * 2010-07-19 2010-11-17 奇瑞汽车股份有限公司 Flanging die structure
CN102764807A (en) * 2011-05-02 2012-11-07 本田技研工业株式会社 Manufacturing method of press product and press forming apparatus
JP2013063462A (en) * 2011-08-30 2013-04-11 Jfe Steel Corp Press forming method of longitudinally curving hat-shaped member
US20150290694A1 (en) * 2013-02-28 2015-10-15 Jfe Steel Corporation Press forming method
CN103418675A (en) * 2013-08-16 2013-12-04 亿森(上海)模具有限公司 Automobile outer plate processing technic method
CN103949544A (en) * 2014-04-04 2014-07-30 华南理工大学 Stamping part side wall curled rebounding control stamping device
JP2016155158A (en) * 2015-02-25 2016-09-01 ダイハツ工業株式会社 Hemming processing method
US20180021831A1 (en) * 2015-03-18 2018-01-25 Jfe Steel Corporation Press forming method and tool of press forming
EP3085467A1 (en) * 2015-04-20 2016-10-26 Aweba Werkzeugbau Gmbh Aue Method and tool for the outer edge flanging of flat or moulded sheet metal parts
CN106270167A (en) * 2015-06-29 2017-01-04 福特汽车公司 For the tool and method by prototype part drawing and flange
KR101654607B1 (en) * 2016-03-28 2016-09-06 (주)에스씨엘 Manufacturing Mold for Shock Absorbing Apparatus of Car Handle
CN106180271A (en) * 2016-07-07 2016-12-07 重庆数码模车身模具有限公司 The method revising sidewall curling
CN110227771A (en) * 2018-03-06 2019-09-13 上海赛科利汽车模具技术应用有限公司 A kind of exterior panel die face formative method
CN112154036A (en) * 2018-05-24 2020-12-29 杰富意钢铁株式会社 Method for manufacturing stamped member
CN208879478U (en) * 2018-06-27 2019-05-21 上海赛科利汽车模具技术应用有限公司 Flange cutter block and flanging die
JP2020075258A (en) * 2018-11-06 2020-05-21 Jfeスチール株式会社 Press molding method
CN110052540A (en) * 2019-03-25 2019-07-26 一汽轿车股份有限公司 The die face of optimization body outer panel surface quality crosses the compensation method of the face A
CN112371805A (en) * 2020-09-17 2021-02-19 东风汽车集团有限公司 Flanging surface design method, flanging processing die and method, and part

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
张学东: "平面直边包边工艺的有限元分析", 《中国优秀硕士学位论文全文数据库 (工程科技Ⅱ辑)》 *
田植诚等: "基于"水滴"造型积料补偿机制的天窗翻边工艺再设计", 《塑性工程学报》 *
许天宇: "地板纵梁后段的冲压工艺与质量问题分析", 《汽车工艺与材料》 *
陈吉清等: "基于正交试验的汽车覆盖件冲压工艺参数优化", 《计算机集成制造系统》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115464023A (en) * 2022-09-21 2022-12-13 中国第一汽车股份有限公司 Technological method for optimizing roof skylight flanging surface waves

Also Published As

Publication number Publication date
CN113319172B (en) 2022-10-28

Similar Documents

Publication Publication Date Title
JP4693475B2 (en) Press molding method and mold used therefor
JP3441317B2 (en) Method for producing deformed metal can having irregular pattern on body
US20060010957A1 (en) Method and apparatus for making a can lid shell
US7130708B2 (en) Draw-in map for stamping die tryout
WO2000010751A1 (en) Method and apparatus for forming a can end having an anti-peaking bead
CN113319172B (en) Method for eliminating bending of flanging vertical wall of high Jiang Ban stamping part
CN111842590A (en) Springback control method for flanging process of high-strength steel plate
CN113312700A (en) Method for calculating springback compensation value of high-strength plate stamping part
CN103949544A (en) Stamping part side wall curled rebounding control stamping device
CN115780640A (en) Stamping method of aluminum rear door outer plate of automobile
CN111515303B (en) Die structure for eliminating wrinkles on outer vertical wall of inner plate and window frame of vehicle door
CN113617917A (en) Forming die and forming method for aluminum hood inner plate
CN113878018A (en) Lower die blank holder, drawing die, using method and drawing process piece
JP4546592B2 (en) Metal pipe bending method and metal bent pipe
JP7341840B2 (en) Automotive panel manufacturing method
RU2194587C2 (en) Method for shaping double-curvature parts
CN109530540A (en) A kind of car roof product rear portion tailgate avoids part punching press new method
WO2023195220A1 (en) Bottomed metal cylinder
CN210936709U (en) Secondary punch forming structure with negative angle automobile parts
JP7350607B2 (en) Automotive panel manufacturing method
JPH04123825A (en) Manufacture of di can body of high pressure withstanding strength and can body
JP2004188473A (en) Press working method excellent in shape freezing property
JP2024048676A (en) Manufacturing method of press-molded products
CN111215530A (en) Automobile panel stamping die
JPH07214183A (en) Draw-back bending method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant