CN113306068B - Arc building thermal insulation material molding system capable of being used for different radian requirements - Google Patents
Arc building thermal insulation material molding system capable of being used for different radian requirements Download PDFInfo
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- CN113306068B CN113306068B CN202110575297.4A CN202110575297A CN113306068B CN 113306068 B CN113306068 B CN 113306068B CN 202110575297 A CN202110575297 A CN 202110575297A CN 113306068 B CN113306068 B CN 113306068B
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- 238000000465 moulding Methods 0.000 title claims description 19
- 239000012774 insulation material Substances 0.000 title abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000001746 injection moulding Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 31
- 230000002457 bidirectional effect Effects 0.000 claims description 24
- 238000002347 injection Methods 0.000 claims description 21
- 239000007924 injection Substances 0.000 claims description 21
- 238000009413 insulation Methods 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 18
- 239000011489 building insulation material Substances 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 229920001971 elastomer Polymers 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 239000000725 suspension Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 40
- 239000004566 building material Substances 0.000 abstract description 35
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- 229920006351 engineering plastic Polymers 0.000 description 8
- 230000001276 controlling effect Effects 0.000 description 6
- 239000002002 slurry Substances 0.000 description 6
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- 238000004321 preservation Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920006327 polystyrene foam Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1761—Means for guiding movable mould supports or injection units on the machine base or frame; Machine bases or frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses an arc building thermal insulation material forming system capable of being used for different radian requirements, which comprises a bottom frame, a bottom plate and a linear rail, wherein the bottom plate and the linear rail are fixedly arranged on the back surface of the bottom frame, two sides of the top of the bottom frame are respectively provided with an adjusting mechanism, a clutch control assembly is arranged between the two adjusting mechanisms, and the bottom of the clutch control assembly is fixedly connected with the top of the bottom frame through a fixing rod. The arc building thermal insulation material forming system capable of being used for different radian requirements can be used for forming the arc building thermal insulation materials with different radian requirements, whether injection molding or hot press forming is used for producing arc building materials with different radian requirements, different dies do not need to be replaced for production, so that the production efficiency of the arc building materials is greatly improved, the production cost is low, and the purpose of producing the arc building materials on the basis of not replacing forming dies is well achieved.
Description
Technical Field
The invention relates to the technical field of building heat insulation material production, in particular to an arc building heat insulation material forming system capable of being used for different radian requirements.
Background
The building heat insulation material reduces indoor heat dissipation of a building to the outside by taking measures on the outer protective structure of the building, thereby maintaining the indoor temperature of the building. The building heat preservation material plays an important role in building heat preservation, creating a proper indoor thermal environment and saving energy, and comprises the following components: the inorganic active wall body heat insulation materials of extrusion molding type polystyrene foam plastic, mould pressing type polystyrene foam plastic, on-site spraying hard foam polyurethane, hard foam polyurethane heat insulation boards, foam glass, foam concrete and expanded perlite heat insulation mortar are used, meanwhile, building surrounding materials can be divided into plates, arc building materials, cylindrical building materials or other special-shaped building materials according to shapes, wherein the plates and the arc building materials are widely used in practical application, the arc building materials are used as heat insulation layers outside Wen Dingpeng large boilers in chemical plants, aviation and aerospace heat insulation layers or furnace tower heat insulation layers of power plants, and the arc heat insulation building materials are generally produced by forming the shapes of forming moulds in the production process.
Referring to a circular arc plate forming machine with a Chinese patent publication No. CN112092340A, the engineering plastic straight plate is preheated to soften the engineering plastic straight plate, the softened engineering plastic straight plate is placed on the lower module, the second driving device is driven to drive the pair of push rods to be close to each other, and then the engineering plastic straight plate is driven to move to adjust the position of the engineering plastic straight plate, so that the engineering plastic straight plate is positioned in the middle of the lower module, the engineering plastic straight plate is effectively prevented from tilting, and then the first driving device is driven to drive the upper module to press down to be matched with the lower module to realize bending deformation of the engineering plastic straight plate, so that the circular arc plate is produced, and the cost is effectively reduced.
Referring to a quick forming device and a quick forming method for producing an arc GRG plate with a Chinese patent publication number of CN110625814B, by arranging a second driving motor, a second gear ring, an annular rotating plate, a second cylinder, a connecting plate, a guide rail and eight arc-shaped molds, the arc-shaped molds can transversely move in the mold loading process, so that slurry in the molds can fall more uniformly, the slurry can fall layer by layer in the operation process, the filling quality is improved, the GRG plate can be produced by eight arc-shaped molds simultaneously, the production efficiency is greatly improved, and the forming of the whole cylinder of slurry is quickly realized.
Comprehensive analysis of the above referenced patents can lead to the following drawbacks:
1) The existing arc building material production equipment cannot be used for forming arc building thermal insulation materials with different radian requirements, can only be used for forming production with fixed radian requirements, and can not achieve the purpose of arc building material production on the basis of not changing forming dies no matter injection molding or hot press forming is needed to produce arc building materials with different radian requirements, so that the production efficiency of arc building materials is greatly reduced, the production cost is high, for example, the arc building material forming machine of patent CN112092340A and the rapid forming device and method for producing arc GRG plates of patent CN110625814B can only achieve single radian dimension forming processing, cannot achieve the purpose of arc building material production on the basis of not changing forming dies, and cannot achieve rapid and efficient arc building material production, so that great inconvenience is brought to arc building material forming work of production staff.
2) The existing arc building material production equipment can only realize the formation of one arc heat-insulating material at a time, cannot realize the formation processing of a plurality of arc building materials at a time, for example, refer to a circular arc plate forming machine of patent CN112092340A and a rapid forming device and method for producing arc GRG plates of CN110625814B, and has low production efficiency and low automation degree, and cannot realize the production processing of a large number of arc building materials, so that the device and method are very unfavorable for arc building material production enterprises.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides the arc building thermal insulation material forming system capable of being used for different radian requirements, which solves the problems that the existing arc building material production equipment cannot be used for forming the arc building thermal insulation materials with different radian requirements, can only be used for forming production with fixed radian requirements, and whether injection molding or hot press forming is used for producing arc building materials with different radian requirements, different dies are required to be replaced for production, so that the production efficiency of the arc building materials is greatly reduced, the production cost is higher, the free size adjustment of the radian according to the production requirements cannot be realized, the production of the arc building materials cannot be adapted, and the production purpose of the arc building materials cannot be realized on the basis of not replacing the forming dies, and the rapid and efficient production of the arc building materials cannot be realized.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an arc building insulation material molding system that can be used for different radian requirements, includes chassis and fixed mounting in the bottom plate and the straight line track at the chassis back, the both sides at chassis top all are provided with adjustment mechanism, and are provided with separation and reunion control assembly between two adjustment mechanism, separation and reunion control assembly's bottom passes through the top fixed connection of dead lever and chassis, equal fixed mounting in adjustment mechanism's both sides has the forming die subassembly, the top of bottom plate and straight line orbital top all are provided with moving mechanism, and have the material unit of annotating through mounting bracket fixed mounting on the moving mechanism, the top of bottom plate is fixed mounting workbin, hydraulic unit and control terminal respectively, and the feed inlet of workbin passes through the injection pump intercommunication of pipeline with material unit, hydraulic unit provides hydraulic power source for adjustment mechanism and separation and reunion control assembly respectively.
The adjusting mechanism comprises a mounting frame fixedly mounted on the underframe and a bidirectional threaded rod arranged at the top of the underframe through a bracket rotating frame, a circular plate is fixedly mounted at the inner frame of the mounting frame through a connecting plate, a rotary driving motor is fixedly mounted on one side of the mounting frame through a suspension, an output shaft of the rotary driving motor is connected with one end of the bidirectional threaded rod through a clutch control assembly, an adjusting assembly is arranged on the outer surface of the bidirectional threaded rod, and the adjusting assembly is fixedly connected with the forming die assembly.
The adjusting component comprises two hydraulic cylinders fixedly mounted on a bidirectional threaded rod, the two hydraulic cylinders are horizontally directed to the outer side, the extending ends of the two hydraulic cylinders are fixedly connected with the center of the inner concave surface of the forming die component, the outer surface of the bidirectional threaded rod is fixedly mounted with fixing discs on two sides of the hydraulic cylinders, a sliding frame is fixedly mounted on one side of each of the two fixing discs, a sliding plate is fixedly connected to the sliding frame in a sliding manner, a push rod is fixedly mounted on one side of the sliding plate, one end of the push rod, far away from the sliding plate, of each of the sliding plates, a rubber top block is fixedly connected to the outer surface of each of the sliding plates, a swing rod is connected to the outer surface of the bidirectional threaded rod, the outer surface of each of the two hydraulic cylinders is in threaded sleeve rotating connection with one end, far away from the sliding plate, of each of the threaded sleeves is communicated with a liquid pump of the hydraulic unit through a pipeline.
Preferably, the moving mechanism comprises a horizontal moving assembly arranged on the bottom plate and the linear rail and a vertical moving assembly arranged on the horizontal moving assembly, the horizontal moving assembly comprises a horizontal driving motor fixedly arranged on the bottom plate through a connecting plate and a horizontal screw rod rotatably arranged on the linear rail through a bracket, an output shaft of the horizontal driving motor is fixedly connected with one end of the horizontal screw rod through a coupler, the outer surface of the horizontal screw rod is in threaded connection with a moving plate, and the bottom of the moving plate is in sliding connection with the top of the linear rail through a roller.
Preferably, the vertical moving assembly comprises a U-shaped frame fixedly arranged at the top of the moving plate, a vertical driving motor is fixedly arranged at the top of the U-shaped frame, a vertical screw rod is rotatably connected between the top and the bottom of the inner wall of the U-shaped frame through a bearing, and a lifting block is connected with the outer surface of the vertical screw rod in a threaded manner.
Preferably, both sides of the lifting block are in sliding connection with the inside of the U-shaped frame through the sliding piece, and one side of the lifting block is fixedly connected with one side of the material injection unit through the mounting frame.
Preferably, the forming die assembly comprises an inner die set fixedly mounted on the extending end of the hydraulic cylinder and an outer die set fixedly mounted on the outer side of the inner die set through a bolt fixing piece, the inner die set and the outer die set are provided with die cavities, the two die cavities form an injection molding cavity, the top of the outer die set is fixedly provided with a material injection nozzle, the inner die set and the outer die set are made of steel sheet materials and deform under the action of external force, and elastic recovery can be carried out by removing the external force.
Preferably, the clutch control assembly comprises a box body fixedly mounted on the top of the underframe through a fixing rod, two sides of the box body are respectively connected with a first spline sleeve and a second spline sleeve through bearing rotation, the first spline sleeve and the second spline sleeve penetrate through the box body and extend to the outside of the box body, the first spline sleeve is located at one end of the inside of the box body and provided with a spline inner groove, the spline inner groove is internally meshed with a spline rod matched with the spline inner groove, and the spline rod can horizontally slide in the spline inner groove.
Preferably, one end fixedly connected with first clutch plate of spline pole, and the one end fixedly connected with second clutch plate that the second spline sleeve is located the box is inside, the equal fixed mounting in one side that first clutch plate and second clutch plate are in opposite directions has the friction disc, and the one end that first spline sleeve and second spline sleeve are located the box outside all meshes with the spline head that installs on rotary driving motor output shaft or the two-way threaded rod one end, one side of box inner wall just is located the upper and lower both sides of first spline sleeve all has hydraulic telescoping rod through bolt fixed mounting, two the equal fixedly connected with push pedal of the end that stretches out of hydraulic telescoping rod.
Preferably, a sliding sheet is fixedly arranged on one side of the push plate, and one side of the sliding sheet away from the push plate is contacted with one side of the first clutch disc.
Preferably, the liquid port of the hydraulic telescopic rod is communicated with a liquid pump of the hydraulic unit through a pipeline.
Preferably, the control terminal is a built-in processing module, a time relay module and a circuit breaking protection module, and a voltage display module, a warning module and a man-machine interaction control module are arranged outside the control terminal.
(III) beneficial effects
The invention provides an arc building thermal insulation material forming system which can be used for different radian requirements. Compared with the prior art, the method has the following beneficial effects:
(1) This can be used for arc building insulation material molding system that different radians required, its adjustment mechanism includes fixed mounting on the chassis the installing frame and through the two-way threaded rod that the chassis top was located to the support rotating turret, the inside casing department of installing frame has the plectane through connecting plate fixed mounting, and one side of installing frame has rotary driving motor through suspension fixed mounting, rotary driving motor's output shaft is connected with the one end of two-way threaded rod through separation and reunion control assembly, the surface of two-way threaded rod is provided with adjusting part, and adjusting part carries out fixed connection with the forming die subassembly, can be used to the arc building insulation material shaping that different radians required, whether injection moulding or hot briquetting is if want to produce the arc building materials that different radians required, need not change different moulds and produce, so improved the production efficiency of arc building materials greatly, and low in production cost not only realize the shaping processing of single radian size, still realize carrying out radian free dimension adjustment according to the production of different arc panel, fine realization has carried out the purpose of the production of arc building materials on the basis of not changing forming die, the arc building materials, the realization has both produced fast, thereby big convenient arc building materials production personnel.
(2) This can be used for arc building insulation material molding system that different radians required, through all being provided with adjustment mechanism in the both sides at chassis top, and be provided with separation and reunion control assembly between two adjustment mechanism, separation and reunion control assembly's bottom is through the top fixed connection of dead lever and chassis, equal fixed mounting in both sides of adjustment mechanism has the forming die subassembly, the top of bottom plate and the orbital top of straight line all are provided with moving mechanism, and there is the material unit of annotating through mounting bracket fixed mounting on the moving mechanism, the top of bottom plate is fixed mounting respectively has the workbin, hydraulic unit and control terminal, and the liquid port of workbin passes through the pipeline and annotates the injection pump intercommunication of material unit, hydraulic unit provides hydraulic power source for adjustment mechanism and separation and reunion control assembly respectively, can realize once accomplishing the shaping processing of a plurality of arc building materials, production efficiency and degree of automation are high, fine realization a large batch arc building materials's production and processing, thereby it is very useful to arc building materials manufacturing enterprises.
(3) The arc building thermal insulation material forming system capable of being used for different radian requirements comprises the horizontal moving assembly arranged on the bottom plate and the linear rail and the vertical moving assembly arranged on the horizontal moving assembly, and can realize the movement of the injection molding mechanism through automatic control, so that the material injection of forming dies at different positions can be realized, the degree of automation is high, and the labor intensity of production personnel is well relieved.
(4) This can be used for arc building insulation material molding system that different radians required, its separation and reunion control assembly includes the box on the chassis top through dead lever fixed mounting, the both sides of box are connected with first spline sleeve and second spline sleeve through the bearing rotation respectively, first spline sleeve and second spline sleeve all run through the box and extend to the outside of box, and spline inside groove has been seted up to the one end that first spline sleeve is located the box inside, the inside engagement of spline inside groove has the spline pole rather than the looks adaptation, and the spline pole can be in spline inside groove internal horizontal, can realize going on to the work of two sets of adjustment mechanism.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a top view of the structure of the present invention;
FIG. 3 is a cross-sectional view of the structure of the present invention;
FIG. 4 is a schematic view of the structure of the adjusting mechanism of the present invention;
FIG. 5 is a side view of a hydraulic cylinder and forming die assembly of the present invention;
FIG. 6 is a schematic diagram of a clutch control assembly according to the present invention;
FIG. 7 is a cross-sectional view of the clutch control assembly of the present invention;
FIG. 8 is an interior side view of a forming die assembly of the present invention;
FIG. 9 is a schematic view of a horizontal moving assembly according to the present invention;
FIG. 10 is a schematic view of a vertical movement assembly of the present invention;
fig. 11 is a schematic structural diagram of a control terminal according to the present invention.
In the figure, a chassis 1, a bottom plate 2, a linear track 3, a regulating mechanism 4, a mounting frame 41, a bidirectional threaded rod 42, a circular plate 43, a rotary driving motor 44, a regulating assembly 45, a hydraulic cylinder 451, a fixed disc 452, a sliding frame 453, a sliding plate 454, a push rod 455, a rubber top 456, a swing rod 457, a threaded sleeve 458, a clutch control assembly 5, a box body 51, a first spline sleeve 52, a second spline sleeve 53, a spline inner groove 54, a spline rod 55, a first clutch disc 56, a second clutch disc 57, a friction plate 58, a spline head 59, a hydraulic telescopic rod 510, a push plate 511, a sliding plate 512, a forming die assembly 6, a die cavity 61, a die cavity 62, a die cavity 64, a moving mechanism 7, a horizontal moving assembly 71, a horizontal driving motor 711, a horizontal lead screw 713, a moving plate 714 roller, a vertical moving assembly 72, a frame U, a vertical driving motor 722, a vertical lead screw 723, a lifting block 724, a feed unit 8, a feed box 9, a hydraulic unit 10, and a control terminal 11.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-11, the embodiment of the present invention provides a technical solution: the utility model provides an arc building insulation material molding system that can be used to different radian requirements, including chassis 1 and fixed mounting in bottom plate 2 and the straight line track 3 at the chassis 1 back, the both sides at chassis 1 top all are provided with adjustment mechanism 4, and be provided with separation and reunion control assembly 5 between two adjustment mechanism 4, separation and reunion control assembly 5's bottom passes through dead lever and the top fixed connection of chassis 1, the both sides of adjustment mechanism 4 all fixed mounting have forming die subassembly 6, the top of bottom plate 2 and the top of straight line track 3 all are provided with mobile mechanism 7, and there is material injection unit 8 through mounting bracket fixed mounting on the mobile mechanism 7, material injection unit 8 adopts the small-size intelligent injection molding machine of model BL60EM-BL, the top of bottom plate 2 is fixed mounting respectively has workbin 9, hydraulic unit 10 and control terminal 11, workbin 9 is inside is provided with heating insulation mechanism, hydraulic unit 10 is constituteed by liquid pump and hydraulic pressure oil tank, wherein the liquid pump is the controllable liquid pump that adopts model ISW80-160ISW80, and the liquid port of workbin 9 passes through pipeline and material injection unit 8, the mutual connection is provided with for hydraulic pressure control module 10 and hydraulic pressure control module, and the mutual connection between the power module is provided with for the control module of each time control module, and the control module is provided with the electric power module 11, and the display module is mutually connected.
As shown in fig. 3 and 4, in the embodiment of the present invention, the adjusting mechanism 4 includes a mounting frame 41 fixedly mounted on the chassis 1 and a bidirectional threaded rod 42 rotatably mounted on the top of the chassis 1 through a bracket, a circular plate 43 is fixedly mounted at the inner frame of the mounting frame 41 through a connecting plate, a rotary driving motor 44 is fixedly mounted at one side of the mounting frame 41 through a suspension, an output shaft of the rotary driving motor 44 is connected with one end of the bidirectional threaded rod 42 through a clutch control assembly 5, an adjusting assembly 45 is disposed on the outer surface of the bidirectional threaded rod 42, and the adjusting assembly 45 is fixedly connected with the forming die assembly 6.
As shown in fig. 4 and 5, in the embodiment of the present invention, the adjusting assembly 45 includes two hydraulic cylinders 451 fixedly installed on the bidirectional threaded rod 42, the two hydraulic cylinders 451 are horizontally directed to the outside, the hydraulic cylinders 451 are hydraulic cylinders with the model HS01210L, the protruding ends of the two hydraulic cylinders 451 are fixedly connected with the center of the concave surface of the forming die assembly 6, the outer surface of the bidirectional threaded rod 42 is fixedly installed with fixing discs 452 on both sides of the hydraulic cylinders 451, one sides of the two fixing discs 452 are fixedly installed with sliding frames 453, the sliding plate 454 is slidingly connected with the inside of the sliding frames 453, one side of the sliding plate 454 is fixedly installed with a push rod 455, one end of the push rod 455 away from the sliding plate 454 is fixedly connected with a rubber top 456, the outer surface of the sliding plate 454 is rotationally connected with a swing rod 457 through a rotation member, the outer surface of the bidirectional threaded rod 42 on one side of the fixing disc 452 is threadably connected with a threaded sleeve 458, and the outer surface of the threaded sleeve 458 is rotationally connected with one end of the swing rod away from the sliding plate 454, and the liquid inlets of the two hydraulic cylinders 451 are communicated with the liquid pump of the hydraulic unit 10 through a pipeline.
As shown in fig. 2 and 9, in the embodiment of the present invention, the moving mechanism 7 includes a horizontal moving assembly 71 disposed on the base plate 2 and the linear rail 3, and a vertical moving assembly 72 mounted on the horizontal moving assembly 71, the horizontal moving assembly 71 includes a horizontal driving motor 711 fixedly mounted on the base plate 2 through a connecting plate, and a horizontal screw 712 rotatably mounted on the linear rail 3 through a bracket, an output shaft of the horizontal driving motor 711 is fixedly connected with one end of the horizontal screw 712 through a coupling, and an outer surface of the horizontal screw 712 is in threaded connection with a moving plate 713, and a bottom of the moving plate 713 is in sliding connection with a top of the linear rail 3 through a roller 714.
In the embodiment of the present invention, as shown in fig. 10, the vertical moving assembly 72 includes a U-shaped frame 721 fixedly installed on the top of the moving plate 713, a vertical driving motor 722 is fixedly installed on the top of the U-shaped frame 721, the rotary driving motor 44, the horizontal driving motor 711 and the vertical driving motor 722 are all servo motors with the model number of 100 HF-KN13J-S100, a vertical screw rod 723 is rotatably connected between the top and the bottom of the inner wall of the U-shaped frame 721 through a bearing, a lifting block 724 is screwed on the outer surface of the vertical screw rod 723, two sides of the lifting block 724 are slidably connected with the inside of the U-shaped frame 721 through a sliding member, and one side of the lifting block 724 is fixedly connected with one side of the material injecting unit 8 through a mounting frame.
In the embodiment of the present invention shown in fig. 8, the forming mold assembly 6 includes an inner mold assembly 61 fixedly mounted on the extending end of the hydraulic cylinder 451 and an outer mold assembly 62 fixedly mounted on the outer side of the inner mold assembly 61 by a bolt fixing member, the inner mold assembly 61 and the outer mold assembly 62 are both provided with mold cavities 63, the two mold cavities 63 form an injection molding cavity, the top of the outer mold assembly 62 is fixedly mounted with a material injection nozzle 64, and the inner mold assembly 61 and the outer mold assembly 62 are both made of steel sheet materials, and deform under the action of external force, and elastic recovery can be performed by removing the external force.
In the embodiment of the invention, as shown in fig. 6 and 7, the clutch control assembly 5 comprises a box body 51 fixedly mounted on the top of the chassis 1 through a fixing rod, two sides of the box body 51 are respectively and rotatably connected with a first spline sleeve 52 and a second spline sleeve 53 through bearings, the first spline sleeve 52 and the second spline sleeve 53 penetrate through the box body 51 and extend to the outside of the box body 51, one end of the first spline sleeve 52 positioned in the box body 51 is provided with a spline inner groove 54, spline rods 55 matched with the spline inner groove 54 are internally meshed with the spline inner groove 54, the spline rods 55 can horizontally slide in the spline inner groove 54, one end of each spline rod 55 is fixedly connected with a first clutch disc 56, one end of each second spline sleeve 53 positioned in the box body 51 is fixedly connected with a second clutch disc 57, one side opposite to each second clutch disc 57 is fixedly provided with a friction disc 58, the friction disc 58 is made of friction materials, an automobile brake disc is selected as a friction disc, the first spline sleeve 52 and the second spline sleeve 53 is positioned on the outer side of the box body 51, the friction disc is positioned on the side of the outer side of the friction disc 51, which is far away from the first sleeve 511, the first clutch disc 512 is rotatably connected with the first clutch disc 512, the two sides of the two side of the friction discs 512 are rotatably arranged at one side of the opposite sides of the first clutch disc 512, and the two sides of the friction disc 512 are rotatably and fixedly connected with one side 512, and are rotatably far away from the first side 512, and are rotatably arranged on the first side of the push plate 512, and are rotatably arranged on the side plates 512, and are rotatably arranged on the side shafts respectively, and are rotatably mounted on one side 512, the liquid port of the hydraulic telescopic rod 510 is communicated with a liquid pump of the hydraulic unit 10 through a pipeline.
Before use, a control program is firstly input into a control system through a control terminal 11, the control program comprises the output pressure of a hydraulic unit 10, the injection molding time of an injection molding unit 8 and the forward rotation or reverse rotation angle of a rotary driving motor 44, building heat preservation slurry which is prepared to be used in advance is injected into a material box 9 for heat preservation, each material pipe, each liquid pipe and each lead are connected for starting, debugging and resetting, standby is carried out after debugging is finished, the clutch control assembly 5 between the rotary driving motor 44 and the two-way threaded rod 42 in an initial state is noticed to be in a working state, and the clutch control assembly 5 between the two-way threaded rods 42 is in a non-working state, so that constraint driving of the rotary driving motor 44 and the adjacent two-way threaded rod 42 is realized.
And (3) adjusting the radian size: the hydraulic unit 10 and the electromagnetic valve in the pipeline where the hydraulic unit 10 and the hydraulic cylinder 451 are communicated are controlled to work through the control terminal 11, so that the hydraulic cylinder 451 extends or retracts, the hydraulic cylinder 451 pulls or pushes the middle part of the forming die assembly 6 to extend or retract, meanwhile, the rotary driving motor 44 is controlled to rotate forward or reversely to drive the bidirectional threaded rod 42 to rotate forward or reversely, the threaded sleeve 458 is driven to move horizontally leftwards or rightwards, the rubber jacking block 456 is driven by the swing rod 457, the sliding plate 454 and the jacking rod 455 to extend or retract the inner side edge of the forming die assembly 6 respectively, the radian of the forming die assembly 6 is driven to change and adjust, after the forming die assembly 6 is adjusted to the required radian size, the hydraulic unit 10 and the hydraulic cylinder 451 need to be kept pressure, and the rotary driving motor 44 is stopped to lock, so that the forming die assembly 6 keeps the position.
The above adjustment of the radian dimension is performed by adjusting one set of adjusting mechanisms 4 or two sets of adjusting mechanisms which do not interfere with each other at the same time, namely, the two sets of forming die assemblies 6 are adjusted, and when the four sets of forming die assemblies 6 are required to perform adjustment work at the same time, the driving needs to be switched through the clutch control assembly 5, which is specifically as follows:
the clutch control assembly 5 between the two bidirectional threaded rods 42 is controlled by the control terminal 11 to carry out power switching, the hydraulic telescopic rod 510 in the clutch control assembly 5 is controlled by the control terminal 11 to extend, the push plate 511 pushes the first clutch plate 56 to move towards the second clutch plate 57, so that the friction plates 58 between the two clutch plates are in close contact, at the moment, the spline rod 55 can slide outwards for a certain distance along the spline inner groove 54 but is not separated, and meshing rotation transmission can still be carried out, so that the two bidirectional threaded rods 42 are in friction constraint connection transmission, the hydraulic telescopic rod 510 in any clutch control assembly 5 between the two rotation driving motors 44 and the bidirectional threaded rods 42 is decompressed, the first clutch plate 56 and the second clutch plate 57 in the clutch control assembly lose constraint, the transmission is released, and the purpose that one rotation driving motor 44 drives the two bidirectional threaded rods 42 to rotate simultaneously is achieved.
And (3) material injection: after the radian adjustment of the forming die assembly 6 is completed, a control key on the control terminal 11 is operated, a controller in the control terminal 11 controls a horizontal driving motor 711 to drive a horizontal screw rod 712 to rotate, thereby driving a vertical moving assembly 72 to move to a required horizontal position through a moving plate 713, simultaneously controlling a vertical driving motor 722 to start working, driving an injection molding machine set 8 to move up and down through the vertical screw rod 723 and a lifting block 724 respectively, enabling the injection molding machine set 8 to be adjusted to be right above a corresponding injection nozzle 64 and slowly inserted into the injection molding machine set through horizontal and vertical adjustment, then controlling the injection molding machine set 8 to pump building insulation slurry in a material box 9 into a cavity of the forming die assembly 6 through the control terminal 11, controlling the injection molding machine set 8 to stop working after the set primary injection time is reached, controlling the vertical driving motor 722 to reversely rotate, driving an injection molding insert rod at the bottom of the injection molding machine set 8 to be pulled out from the injection nozzle 64, continuously controlling a moving mechanism 7 to perform injection of other forming die assemblies 6, and after the injection molding is completed, controlling the moving mechanism 7 to reset, and cooling and solidifying building insulation slurry in the forming die assembly 6 through or external cooling equipment.
And (5) mold opening and material taking: after cooling and forming, production personnel unscrew bolts between the outer die set 62 and the inner die set 61, open the outer die set 62, take the outer die set 62 down, can take down the formed heat-insulating section bar in the die cavity 63, pay attention to when opening and taking down the outer die set 62, will slowly go on, because the outer die set 62 that loses the restraining force can rebound under the effect of self material elasticity, avoid the outer die set 62 to rebound and scratch the damage with the section bar that just forms, just so accomplished the whole working process that this can be used for the arc building heat-insulating material molding system of different radian requirements.
And all that is not described in detail in this specification is well known to those skilled in the art.
It should be noted that, in the embodiment of the present invention, the horizontal moving component 71 and the vertical moving component 72 are required to be used together with the photo-positioning matrix during normal operation, so that the injection molding machine set can be ensured to accurately move to the required station.
It should be noted that the material injection nozzle is designed for unidirectional material injection, and the material liquid can not be discharged after the material injection nozzle is pulled out only by inserting the material into the material injection nozzle from outside.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an arc building insulation material molding system that can be used to different radian requirements, includes chassis (1) and fixed mounting in bottom plate (2) and straight line track (3) at chassis (1) back, its characterized in that: the automatic feeding device is characterized in that adjusting mechanisms (4) are arranged on two sides of the top of the underframe (1), a clutch control assembly (5) is arranged between the two adjusting mechanisms (4), the bottom of the clutch control assembly (5) is fixedly connected with the top of the underframe (1) through a fixed rod, forming die assemblies (6) are fixedly arranged on two sides of the adjusting mechanisms (4), moving mechanisms (7) are arranged on the top of the bottom plate (2) and the top of the linear track (3), a feeding unit (8) is fixedly arranged on the moving mechanisms (7) through an installing frame, a feed box (9), a hydraulic unit (10) and a control terminal (11) are respectively and fixedly arranged on the top of the bottom plate (2), a liquid inlet of the feed box (9) is communicated with an injection pump of the feeding unit (8) through a pipeline, and the hydraulic unit (10) respectively provides a hydraulic power source for the adjusting mechanisms (4) and the clutch control assembly (5);
the adjusting mechanism (4) comprises a mounting frame (41) fixedly mounted on the underframe (1) and a bidirectional threaded rod (42) rotatably erected on the top of the underframe (1) through a bracket, a circular plate (43) is fixedly mounted at the inner frame of the mounting frame (41) through a connecting plate, a rotary driving motor (44) is fixedly mounted on one side of the mounting frame (41) through a suspension, an output shaft of the rotary driving motor (44) is connected with one end of the bidirectional threaded rod (42) through a clutch control assembly (5), an adjusting assembly (45) is arranged on the outer surface of the bidirectional threaded rod (42), and the adjusting assembly (45) is fixedly connected with the forming die assembly (6);
the adjusting assembly (45) comprises two hydraulic cylinders (451) fixedly mounted on a bidirectional threaded rod (42), the two hydraulic cylinders (451) are horizontally directed to the outer sides, the extending ends of the two hydraulic cylinders (451) are fixedly connected with the center of the inner concave surface of the forming die assembly (6), the outer surface of the bidirectional threaded rod (42) is fixedly mounted with a fixed disc (452) on two sides of the hydraulic cylinder (451), a sliding frame (453) is fixedly mounted on one side of the two fixed discs (452), a sliding plate (454) is slidably connected in the sliding frame (453), a push rod (455) is fixedly mounted on one side of the sliding plate (454), a rubber top block (456) is fixedly connected to one end, far away from the sliding plate (454), of the push rod (455), a swing rod (457) is rotatably connected to the outer surface of the sliding plate (454) through a rotating piece, a threaded sleeve (458) is rotatably connected to the outer surface of one side of the bidirectional threaded rod (42), and one end, far away from the sliding plate (454), of the threaded sleeve (458) is rotatably connected with one end, far away from the sliding plate (454), of the two pipelines (451) are communicated with a liquid pump (10) through the hydraulic pump through the threaded rod (451);
the forming die assembly (6) comprises an inner die set (61) fixedly mounted on the extending end of a hydraulic cylinder (451) and an outer die set (62) fixedly mounted on the outer side of the inner die set (61) through a bolt fixing piece, the inner die set (61) and the outer die set (62) are both provided with a die cavity (63), the two die cavities (63) form an injection molding die cavity, the top of the outer die set (62) is fixedly provided with a material injection nozzle (64), the inner die set (61) and the outer die set (62) are both made of steel sheet materials, and the outer die set can be deformed under the action of external force and can be elastically restored after the external force is removed.
2. An arcuate building insulation molding system as defined in claim 1, wherein: the moving mechanism (7) comprises a horizontal moving assembly (71) arranged on a bottom plate (2) and a linear track (3) and a vertical moving assembly (72) arranged on the horizontal moving assembly (71), the horizontal moving assembly (71) comprises a horizontal driving motor (711) fixedly arranged on the bottom plate (2) through a connecting plate and a horizontal screw rod (712) rotatably arranged on the linear track (3) through a bracket, an output shaft of the horizontal driving motor (711) is fixedly connected with one end of the horizontal screw rod (712) through a coupler, the outer surface of the horizontal screw rod (712) is in threaded connection with a moving plate (713), and the bottom of the moving plate (713) is in sliding connection with the top of the linear track (3) through a roller (714).
3. An arcuate building insulation molding system as set forth in claim 2 adapted for use with different arc requirements, wherein: the vertical moving assembly (72) comprises a U-shaped frame (721) fixedly mounted on the top of the moving plate (713), a vertical driving motor (722) is fixedly mounted on the top of the U-shaped frame (721), a vertical screw rod (723) is rotatably connected between the top and the bottom of the inner wall of the U-shaped frame (721) through a bearing, and a lifting block (724) is connected with the outer surface of the vertical screw rod (723) in a threaded manner.
4. An arcuate building insulation molding system as set forth in claim 3, wherein: two sides of the lifting block (724) are in sliding connection with the inside of the U-shaped frame (721) through a sliding piece, and one side of the lifting block (724) is fixedly connected with one side of the material injection unit (8) through a mounting frame.
5. An arcuate building insulation molding system as defined in claim 1, wherein: the clutch control assembly (5) comprises a box body (51) fixedly mounted on the top of the chassis (1) through a fixing rod, a first spline sleeve (52) and a second spline sleeve (53) are respectively connected to two sides of the box body (51) through bearings in a rotating mode, the first spline sleeve (52) and the second spline sleeve (53) penetrate through the box body (51) and extend to the outside of the box body (51), a spline inner groove (54) is formed in one end of the first spline sleeve (52) located the box body (51), spline rods (55) matched with the spline inner groove are meshed in the spline inner groove (54), and the spline rods (55) can horizontally slide in the spline inner groove (54).
6. An arcuate building insulation molding system as defined in claim 5, wherein: one end fixedly connected with first clutch plate (56) of spline pole (55), and the one end fixedly connected with second clutch plate (57) that second spline sleeve (53) are located inside box (51), one side in opposite directions of first clutch plate (56) and second clutch plate (57) is all fixed mounting has friction disc (58), and one end that first spline sleeve (52) and second spline sleeve (53) are located the box (51) outside all meshes with rotary driving motor (44) output shaft or two-way threaded rod (42) one end on spline head (59) of installation, one side of box (51) inner wall just is located the upper and lower both sides of first spline sleeve (52) all through bolt fixed mounting hydraulic telescoping rod (510), two the equal fixedly connected with push pedal (511) of the end that stretches out of hydraulic telescoping rod (510).
7. The arc building insulation molding system of claim 6, wherein the arc building insulation molding system is capable of being used for different radian requirements, and further comprises: a sliding sheet (512) is fixedly arranged on one side of the push plate (511), and one side of the sliding sheet (512) away from the push plate (511) is contacted with one side of the first clutch disc (56).
8. The arc building insulation molding system of claim 6, wherein the arc building insulation molding system is capable of being used for different radian requirements, and further comprises: the liquid port of the hydraulic telescopic rod (510) is communicated with a liquid pump of the hydraulic unit (10) through a pipeline.
9. An arcuate building insulation molding system as defined in claim 1, wherein: the control terminal (11) is provided with a built-in processing module, a time relay module and a circuit breaking protection module, and a voltage display module, a warning module and a man-machine interaction control module are arranged outside the control terminal (11).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110575297.4A CN113306068B (en) | 2021-05-26 | 2021-05-26 | Arc building thermal insulation material molding system capable of being used for different radian requirements |
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| CN202110575297.4A CN113306068B (en) | 2021-05-26 | 2021-05-26 | Arc building thermal insulation material molding system capable of being used for different radian requirements |
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| CN113306068B true CN113306068B (en) | 2023-11-21 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0041154A1 (en) * | 1980-06-03 | 1981-12-09 | Maschinen Witte KG | Former |
| CN209649385U (en) * | 2019-02-18 | 2019-11-19 | 重庆联贵灯具有限公司 | A kind of cutting device of automotive lamp face mask pouring gate |
| CN210256985U (en) * | 2019-02-18 | 2020-04-07 | 徐振萍 | Radian-adjustable shaping plate for building construction |
-
2021
- 2021-05-26 CN CN202110575297.4A patent/CN113306068B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0041154A1 (en) * | 1980-06-03 | 1981-12-09 | Maschinen Witte KG | Former |
| CN209649385U (en) * | 2019-02-18 | 2019-11-19 | 重庆联贵灯具有限公司 | A kind of cutting device of automotive lamp face mask pouring gate |
| CN210256985U (en) * | 2019-02-18 | 2020-04-07 | 徐振萍 | Radian-adjustable shaping plate for building construction |
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