CN113306068A

CN113306068A - Arc building insulation material molding system capable of meeting different radian requirements

Info

Publication number: CN113306068A
Application number: CN202110575297.4A
Authority: CN
Inventors: 余灿
Original assignee: Individual
Current assignee: Inner Mongolia Shichen Electric Power Co ltd
Priority date: 2021-05-26
Filing date: 2021-05-26
Publication date: 2021-08-27
Anticipated expiration: 2041-05-26
Also published as: CN113306068B

Abstract

The invention discloses an arc-shaped building thermal insulation material molding system capable of being used for different radian requirements, which comprises an underframe, a bottom plate and a linear track, wherein the bottom plate and the linear track are fixedly arranged on the back surface of the underframe, adjusting mechanisms are arranged on two sides of the top of the underframe, a clutch control assembly is arranged between the two adjusting mechanisms, and the bottom of the clutch control assembly is fixedly connected with the top of the underframe through a fixing rod. This can be used for the arc building insulation material forming system that different radians required, can be used to the arc building insulation material shaping that different radians required, no matter be injection moulding or hot briquetting if want the arc building materials of producing different radians requirements, need not change different moulds and produce, improved the production efficiency of arc building materials so greatly, and low in production cost, fine reached carry out the purpose of the production of arc building materials on the basis of not changing forming die.

Description

Arc building insulation material molding system capable of meeting different radian requirements

Technical Field

The invention relates to the technical field of building heat insulation material production, in particular to an arc-shaped building heat insulation material molding system capable of being used for different radian requirements.

Background

The building heat-insulating material reduces the indoor heat of the building to be dissipated outdoors by taking measures for the outer peripheral structure of the building, thereby keeping the indoor temperature of the building. The building heat-insulating material plays an important role in building heat insulation, namely, creating a suitable indoor thermal environment and saving energy, and comprises the following components: the building surrounding material can be divided into plates, arc-shaped building materials, cylindrical building materials or other special-shaped building materials according to the shape, wherein the plates and the arc-shaped building materials are relatively wide in practical application, the arc-shaped building materials are used as a heat-insulating ceiling, a heat-insulating layer outside a large-scale boiler of a chemical plant, an aerospace heat-insulating layer or a heat-insulating layer of a power plant tower, and the arc-shaped heat-insulating building materials are generally molded and produced depending on the shape of a molding die in the production process.

Referring to a circular arc-shaped plate forming machine disclosed in chinese patent publication No. CN112092340A, a straight engineering plastic plate is preheated to soften the straight engineering plastic plate, the softened straight engineering plastic plate is placed on a lower module, a pair of push rods are driven to approach each other by driving a second driving device, and the straight engineering plastic plate is further pushed to move to adjust the position of the straight engineering plastic plate, so that the straight engineering plastic plate is located in the middle of the lower module, and the straight engineering plastic plate is effectively prevented from tilting, and then the first driving device is driven to drive an upper module to press down to cooperate with the lower module to realize bending deformation of the straight engineering plastic plate, thereby producing a circular arc-shaped plate and effectively reducing the cost.

Refer to chinese patent publication No. CN 110625814B's a quick forming device and method for production of arc GRG panel, through setting up second driving motor, the second gear, the second ring gear, the board is changeed to the annular, the second cylinder, the connecting plate, guide rail and eight arc moulds, make the arc mould can lateral shifting at the die-filling in-process, thereby guarantee that the thick liquids in the mould can the whereabouts more even, and can drop thick liquids one deck in operation process, improve and fill the quality, and eight arc moulds can produce GRG panel simultaneously, production efficiency obtains improving greatly, realize the shaping of whole section of thick bamboo thick liquids fast.

A comprehensive analysis of the above referenced patents can yield the following drawbacks:

1) the existing arc building material production equipment can not be used for forming arc building heat-insulating materials with different radian requirements, but can only be used for forming production with fixed radian requirements, and no matter injection molding or hot press molding, if the arc building materials with different radian requirements are produced, different molds need to be replaced for production, so that the production efficiency of the arc building materials is greatly reduced, and the production cost is higher, for example, referring to a circular arc plate forming machine of patent CN112092340A and a quick forming device and method for producing an arc GRG plate of CN110625814B, only single radian size forming processing can be realized, radian free size adjustment according to production requirements can not be realized, the production of different arc plates can not be adapted, the purpose of producing the arc building materials on the basis of not replacing forming molds can not be achieved, and the quick and efficient production of the arc building materials can not be realized, thereby bringing great inconvenience to the arc building material forming work of the production personnel.

2) The existing arc building material production equipment can only realize the forming of one arc heat-insulating material at a time, and cannot realize the forming processing of a plurality of arc building materials at a time, for example, refer to an arc plate forming machine of patent CN112092340A and a rapid forming device and method for producing arc GRG plates of patent CN110625814B, which have low production efficiency and low automation degree, and cannot realize the production and processing of large-scale arc building materials, thus being very unfavorable for arc building material production enterprises.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides an arc building thermal insulation material molding system capable of being used for different radian requirements, and solves the problems that the existing arc building material production equipment cannot be used for molding arc building thermal insulation materials with different radian requirements and only can be used for molding production with fixed radian requirements, and if the arc building materials with different radian requirements are produced by injection molding or hot press molding, different molds need to be replaced for production, so that the production efficiency of the arc building materials is greatly reduced, the production cost is high, the arc free size can not be adjusted according to the production requirements to adapt to the production of different arc plates, the aim of producing the arc building materials on the basis of not replacing the molding molds can not be achieved, and the production of the arc building materials which is quick and efficient can not be achieved.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: an arc building heat-insulating material molding system capable of being used for different radian requirements comprises an underframe, a bottom plate and a linear track, wherein the bottom plate and the linear track are fixedly arranged on the back surface of the underframe, two sides of the top of the underframe are respectively provided with an adjusting mechanism, and a clutch control assembly is arranged between the two adjusting mechanisms, the bottom of the clutch control assembly is fixedly connected with the top of the underframe through a fixed rod, both sides of the adjusting mechanism are fixedly provided with forming die components, the top of the bottom plate and the top of the linear track are provided with moving mechanisms, the moving mechanism is fixedly provided with a material injection unit through an installation frame, the top of the bottom plate is respectively and fixedly provided with a material box, a hydraulic unit and a control terminal, and the liquid through port of the material box is communicated with an injection molding pump of the material injection unit through a pipeline, and the hydraulic unit provides a hydraulic power source for the adjusting mechanism and the clutch control assembly respectively.

The adjusting mechanism comprises an installation frame fixedly installed on the bottom frame and a bidirectional threaded rod arranged at the top of the bottom frame through a support rotating frame, a circular plate is installed at the inner frame of the installation frame through a connecting plate fixedly, a rotary driving motor is installed on one side of the installation frame through a suspension fixedly, an output shaft of the rotary driving motor is connected with one end of the bidirectional threaded rod through a clutch control assembly, an adjusting assembly is arranged on the outer surface of the bidirectional threaded rod, and the adjusting assembly is fixedly connected with a forming die assembly.

The adjusting component comprises two hydraulic cylinders fixedly arranged on the bidirectional threaded rod, the two hydraulic cylinders point to the outside horizontally, the extending ends of the two hydraulic cylinders are fixedly connected with the centers of the concave surfaces of the forming die components, fixed disks are fixedly arranged on the outer surfaces of the bidirectional threaded rods and positioned on the two sides of the hydraulic cylinders, and one side of each fixed disk is fixedly provided with a sliding frame, the sliding frame is connected with a sliding plate in a sliding way, and one side of the sliding plate is fixedly provided with a mandril, one end of the mandril far away from the sliding plate is fixedly connected with a rubber jacking block, the outer surface of the sliding plate is rotationally connected with a swing rod through a rotating piece, the outer surface of the bidirectional threaded rod at one side of the fixed disc is in threaded connection with a threaded sleeve, and the outer surface of the threaded sleeve is rotatably connected with one end, far away from the sliding plate, of the swing rod, and the liquid through ports of the two hydraulic cylinders are communicated with a liquid pump of the hydraulic unit through a pipeline.

Preferably, the moving mechanism comprises a horizontal moving assembly arranged on the bottom plate and the linear track and a vertical moving assembly arranged on the horizontal moving assembly, the horizontal moving assembly comprises a horizontal driving motor fixedly arranged on the bottom plate through a connecting plate and a horizontal lead screw arranged on the linear track through a support, an output shaft of the horizontal driving motor is fixedly connected with one end of the horizontal lead screw through a coupler, a moving plate is connected to the outer surface of the horizontal lead screw in a threaded mode, and the bottom of the moving plate is connected with the top of the linear track in a sliding mode through rollers.

Preferably, the vertical moving assembly comprises a U-shaped frame fixedly installed at the top of the moving plate, a vertical driving motor is fixedly installed at the top of the U-shaped frame, a vertical screw rod is rotatably connected between the top and the bottom of the inner wall of the U-shaped frame through a bearing, and a lifting block is in threaded connection with the outer surface of the vertical screw rod.

Preferably, the two sides of the lifting block are slidably connected with the inside of the U-shaped frame through sliding pieces, and one side of the lifting block is fixedly connected with one side of the liquid injection unit through a mounting frame.

Preferably, the forming die assembly comprises an inner die set fixedly mounted on the extending end of the hydraulic cylinder and an outer die set fixedly mounted on the outer side of the inner die set through a bolt fixing piece, the inner die set and the outer die set are both provided with die cavities, the two die cavities form an injection molding die cavity, the top of the outer die set is fixedly provided with a material injection nozzle, the inner die set and the outer die set are both made of steel sheet materials and deform under the action of external force, and elastic recovery can be performed after the external force is removed.

Preferably, the clutch control assembly comprises a box body fixedly installed on the top of the chassis through a fixing rod, the two sides of the box body are respectively connected with a first spline sleeve and a second spline sleeve in a rotating mode through bearings, the first spline sleeve and the second spline sleeve penetrate through the box body and extend to the outside of the box body, one end, located inside the box body, of the first spline sleeve is provided with a spline inner groove, the spline inner groove is meshed with a spline rod matched with the spline inner groove in a meshed mode, and the spline rod can horizontally slide in the spline inner groove.

Preferably, the one end fixedly connected with first clutch disc of spline rod, and the second spline sleeve is located the inside one end fixedly connected with second clutch disc of box, the equal fixed mounting in one side that first clutch disc and second clutch disc are in the opposite direction has the friction disc, and the one end that first spline sleeve and second spline sleeve are located the box outside all with the spline head meshing of installing on rotary driving motor output shaft or the two-way threaded rod one end, one side of box inner wall and the upper and lower both sides that are located first spline sleeve all have hydraulic telescoping rod, two hydraulic telescoping rod's the equal fixedly connected with push pedal of end that stretches out.

Preferably, one side fixed mounting of push pedal has the gleitbretter, and the gleitbretter is kept away from one side of push pedal and is contacted with one side of first separation and reunion board.

Preferably, the liquid through port of the hydraulic telescopic rod is communicated with a liquid pump of the hydraulic unit through a pipeline.

Preferably, the control terminal is a built-in processing module, a time relay module and a circuit breaking protection module, and a voltage display module, a warning module and a human-computer interaction control module are installed outside the control terminal.

(III) advantageous effects

The invention provides an arc building thermal insulation material molding system capable of being used for different radian requirements. Compared with the prior art, the method has the following beneficial effects:

(1) the arc building thermal insulation material forming system capable of being used for different radian requirements comprises an adjusting mechanism, a mounting frame and a bidirectional threaded rod, wherein the mounting frame is fixedly mounted on a bottom frame, the bidirectional threaded rod is erected at the top of the bottom frame through a support rotating frame, a circular plate is fixedly mounted at the inner frame of the mounting frame through a connecting plate, a rotary driving motor is fixedly mounted on one side of the mounting frame through a suspension, an output shaft of the rotary driving motor is connected with one end of the bidirectional threaded rod through a clutch control assembly, an adjusting assembly is arranged on the outer surface of the bidirectional threaded rod and is fixedly connected with a forming die assembly, the arc building thermal insulation material forming system can be used for arc building thermal insulation material forming with different radian requirements, if the arc building materials with different radian requirements are produced in injection molding or hot press molding, different dies are not required to be replaced for production, and the production efficiency of the arc building materials is greatly improved, and low in production cost not only realizes the shaping processing to single radian size, still realizes carrying out radian free dimension according to the production demand and adjusts, comes the production of the different arc panel of adaptation, fine reached carry out the production of arc building materials on the basis of not changing forming die, realized not only quick but also efficient arc building materials production to the arc building materials shaping work of producer has been made things convenient for greatly.

(2) The arc building thermal insulation material forming system capable of being used for different radian requirements is characterized in that adjusting mechanisms are arranged on two sides of the top of a bottom frame, a clutch control assembly is arranged between the two adjusting mechanisms, the bottom of the clutch control assembly is fixedly connected with the top of the bottom frame through a fixing rod, forming die assemblies are fixedly mounted on two sides of the adjusting mechanisms, moving mechanisms are arranged on the top of a bottom plate and the top of a linear track, a material injection unit is fixedly mounted on the moving mechanisms through a mounting frame, a material box, a hydraulic unit and a control terminal are respectively and fixedly mounted on the top of the bottom plate, a liquid through port of the material box is communicated with an injection molding pump of the material injection unit through a pipeline, the hydraulic unit respectively provides a hydraulic power source for the adjusting mechanisms and the clutch control assembly, forming processing of a plurality of arc building materials can be completed at one time, production efficiency and automation degree are high, the production and processing of the large-batch arc building materials are well realized, thereby being very beneficial to arc building material production enterprises.

(3) This can be used for arc building insulation material molding system that different radians required, its moving mechanism can realize the removal through automated control mechanism of moulding plastics including setting up the horizontal migration subassembly on bottom plate and linear rail and installing the vertical migration subassembly on the horizontal migration subassembly to can realize annotating the material to the forming die of different positions, degree of automation is high, fine reduction producers' intensity of labour.

(4) This can be used for arc building insulation material molding system that different radians required, its separation and reunion control assembly includes through the box of dead lever fixed mounting on the chassis top, the both sides of box rotate through the bearing respectively and are connected with first spline sleeve and second spline sleeve, first spline sleeve and second spline sleeve all run through the box and extend to the outside of box, and first spline sleeve is located the inside one end of box and has seted up the spline inside groove, the intermeshing of spline inside groove has the spline bar rather than the looks adaptation, and the spline bar can be at the spline inside groove water level and smooth, can realize going on two sets of adjustment mechanism's work.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of the structure of the present invention;

FIG. 3 is a cross-sectional view of the structure of the present invention;

FIG. 4 is a schematic view of the adjusting mechanism of the present invention;

FIG. 5 is a side view of the hydraulic cylinder and forming die assembly of the present invention;

FIG. 6 is a schematic structural diagram of a clutch control assembly according to the present invention;

FIG. 7 is a cross-sectional view of the clutch control assembly of the present invention;

FIG. 8 is an interior side view of a form die assembly of the present invention;

FIG. 9 is a schematic view of the horizontal movement assembly of the present invention;

FIG. 10 is a schematic view of the construction of the vertical motion assembly of the present invention;

fig. 11 is a schematic structural diagram of a control terminal according to the present invention.

In the figure, 1 underframe, 2 bottom plate, 3 linear track, 4 adjusting mechanism, 41 mounting frame, 42 bidirectional threaded rod, 43 round plate, 44 rotary driving motor, 45 adjusting component, 451 hydraulic cylinder, 452 fixed disk, 453 carriage, 454 sliding plate, 455 mandrel, 456 rubber top block, 457 pendulum rod, 458 threaded sleeve, 5 clutch control component, 51 box, 52 first spline sleeve, 53 second spline sleeve, 54 spline inner groove, 55 spline rod, 56 first clutch disk, 57 second clutch disk, 58 friction plate, 59 spline head, 510 hydraulic telescopic rod, 511 push plate, 512 slide sheet, 6 forming die component, 61 inner die set, 62 outer die set, 63 die set, 64 injection nozzle, 7 moving mechanism, 71 horizontal moving component, 711 horizontal driving motor, 712 horizontal screw rod, 713 moving plate, 714 roller, 72 vertical moving component 721, 722U-shaped frame, 723 vertical screw rod driving motor, 723 vertical screw rod, 42 injection nozzle, 7 moving mechanism, 71 horizontal moving component, 711 horizontal driving motor, 712 horizontal screw rod, 713, 721, 72 vertical moving component, 721, 724 lifting block, 8 material injection units, 9 material boxes, 10 hydraulic units and 11 control terminals.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 11, an embodiment of the present invention provides a technical solution: an arc building thermal insulation material molding system capable of being used for different radian requirements comprises a bottom frame 1, a bottom plate 2 and a linear track 3, wherein the bottom plate 2 and the linear track 3 are fixedly arranged on the back surface of the bottom frame 1, adjusting mechanisms 4 are arranged on two sides of the top of the bottom frame 1, a clutch control assembly 5 is arranged between the two adjusting mechanisms 4, the bottom of the clutch control assembly 5 is fixedly connected with the top of the bottom frame 1 through a fixing rod, forming mold assemblies 6 are fixedly arranged on two sides of each adjusting mechanism 4, moving mechanisms 7 are arranged on the top of the bottom plate 2 and the top of the linear track 3, a material injection unit 8 is fixedly arranged on each moving mechanism 7 through a mounting frame, the material injection unit 8 is a small intelligent injection molding machine with the model of BL60EM-BL, a material box 9, a hydraulic unit 10 and a control terminal 11 are fixedly arranged on the top of the bottom plate 2, and a heating and thermal insulation mechanism is arranged inside the material box 9, can keep warm for the thick liquids of treating moulding plastics, hydraulic unit 10 comprises liquid pump and hydraulic tank, wherein the liquid pump adopts the controllable formula liquid pump that the model is ISW80-160ISW80, and the logical liquid mouth of workbin 9 passes through the pipeline and annotates the pump intercommunication of moulding plastics of material unit 8, hydraulic unit 10 provides hydraulic power source for adjustment mechanism 4 and separation and reunion control module 5 respectively, control terminal 11 is built-in processing module, time relay module and circuit breaking protection module, and control terminal 11's externally mounted has voltage display module, warning module and man-machine interaction control module, all carry out electric connection through the wire between each module.

As shown in fig. 3 and 4, in the embodiment of the present invention, the adjusting mechanism 4 includes a mounting frame 41 fixedly mounted on the bottom frame 1 and a bidirectional threaded rod 42 rotatably erected on the top of the bottom frame 1 through a bracket, a circular plate 43 is fixedly mounted at an inner frame of the mounting frame 41 through a connecting plate, a rotary driving motor 44 is fixedly mounted at one side of the mounting frame 41 through a suspension, an output shaft of the rotary driving motor 44 is connected with one end of the bidirectional threaded rod 42 through a clutch control assembly 5, an adjusting assembly 45 is disposed on an outer surface of the bidirectional threaded rod 42, and the adjusting assembly 45 is fixedly connected with the forming die assembly 6.

As shown in fig. 4 and 5, in the embodiment of the present invention, the adjusting assembly 45 includes two hydraulic cylinders 451 fixedly mounted on the bidirectional threaded rod 42, the two hydraulic cylinders 451 are directed horizontally to the outside, the hydraulic cylinders 451 are hydraulic cylinders of type HS01210L, and the protruding ends of the two hydraulic cylinders 451 are fixedly connected to the center of the inner concave surface of the forming die assembly 6, the outer surface of the bidirectional threaded rod 42 and both sides of the hydraulic cylinders 451 are fixedly mounted with fixing discs 452, and one side of each of the two fixing discs 452 is fixedly mounted with a carriage 453, the inside of the carriage 453 is slidably connected with a sliding plate 454, and one side of the sliding plate 454 is fixedly mounted with a push rod 455, one end of the push rod 455 far away from the sliding plate 454 is fixedly connected with a rubber top block 456, the outer surface of the sliding plate 454 is rotatably connected with a swing rod 457 through a rotating member, the outer surface of the bidirectional threaded rod 42 on one side of the fixing disc 452 is threadedly connected with a threaded sleeve 458, and the outer surface of the threaded sleeve 458 is rotatably connected with one end of the swing rod 457 far away from the sliding plate 454, and the liquid through ports of the two hydraulic cylinders 451 are communicated with a liquid pump of the hydraulic unit 10 through pipelines.

As shown in fig. 2 and 9, in the embodiment of the present invention, the moving mechanism 7 includes a horizontal moving assembly 71 disposed on the bottom plate 2 and the linear rail 3, and a vertical moving assembly 72 mounted on the horizontal moving assembly 71, the horizontal moving assembly 71 includes a horizontal driving motor 711 fixedly mounted on the bottom plate 2 through a connecting plate, and a horizontal screw 712 rotatably mounted on the linear rail 3 through a bracket, an output shaft of the horizontal driving motor 712 is fixedly connected to one end of the horizontal screw 712 through a coupler, a moving plate 713 is connected to an outer surface of the horizontal screw 712 through a screw thread, and a bottom of the moving plate 713 is slidably connected to a top of the linear rail 3 through a roller 714.

As shown in fig. 10, in the embodiment of the present invention, the vertical moving assembly 72 includes a U-shaped frame 721 fixedly installed on the top of the moving plate 713, a vertical driving motor 722 is fixedly installed on the top of the U-shaped frame 721, the rotary driving motor 44, the horizontal driving motor 711, and the vertical driving motor 722 are all servo motors with the model number of 100HF-KN13J-S100, a vertical screw rod 723 is rotatably connected between the top and the bottom of the inner wall of the U-shaped frame 721 through a bearing, a lifting block 724 is connected to the outer surface of the vertical screw rod 723 through a thread, two sides of the lifting block 724 are slidably connected to the inside of the U-shaped frame 721 through a sliding member, and one side of the lifting block 724 is fixedly connected to one side of the liquid injection unit 8 through an installation frame.

As shown in fig. 8, in the embodiment of the present invention, the forming die assembly 6 includes an inner die set 61 fixedly mounted on the extending end of the hydraulic cylinder 451 and an outer die set 62 fixedly mounted on the outer side of the inner die set 61 through a bolt fixing member, the inner die set 61 and the outer die set 62 are both provided with a die cavity 63, the two die cavities 63 form an injection molding cavity, the top of the outer die set 62 is fixedly mounted with a material injection nozzle 64, and the inner die set 61 and the outer die set 62 are both made of steel sheet material, and deform under the action of an external force, so that elastic recovery can be performed when the external force is removed.

As shown in fig. 6 and 7, in the embodiment of the present invention, the clutch control assembly 5 includes a case 51 fixedly mounted on the top of the chassis 1 through a fixing rod, two sides of the case 51 are rotatably connected with a first spline sleeve 52 and a second spline sleeve 53 through bearings, the first spline sleeve 52 and the second spline sleeve 53 both penetrate the case 51 and extend to the outside of the case 51, one end of the first spline sleeve 52 located inside the case 51 is provided with a spline inner groove 54, a spline rod 55 adapted to the spline inner groove 54 is engaged inside the spline inner groove 54, the spline rod 55 can horizontally slide inside the spline inner groove 54, one end of the spline rod 55 is fixedly connected with a first clutch disc 56, one end of the second spline sleeve 53 located inside the case 51 is fixedly connected with a second clutch disc 57, one opposite sides of the first clutch disc 56 and the second clutch disc 57 are fixedly mounted with a friction plate 58, the friction plate 58 is made of a friction material with a large friction factor, and can be an automobile brake plate, and the ends of the first spline sleeve 52 and the second spline sleeve 53, which are positioned outside the box body 51, are engaged with the spline head 59 mounted on the output shaft of the rotary driving motor 44 or one end of the bidirectional threaded rod 52, the hydraulic telescopic rods 510 are fixedly mounted on one side of the inner wall of the box body 51 and the upper and lower sides of the first spline sleeve 52 through bolts, the hydraulic telescopic rods 510 are DRT265-700 in type, the extending ends of the two hydraulic telescopic rods 510 are fixedly connected with a push plate 511, one side of the push plate 511 is fixedly mounted with a slip sheet 512, and the slip sheet 512 has a very small friction coefficient, when the clutch disc is squeezed, the rotation operation of the clutch disc is not greatly hindered, one side of the sliding sheet 512, which is far away from the push plate 511, is in contact with one side of the first clutch plate 56, and the liquid through port of the hydraulic telescopic rod 510 is communicated with a liquid pump of the hydraulic unit 10 through a pipeline.

Before use, a control program is recorded into a control system through a control terminal 11, the control program comprises output pressure of a hydraulic unit 10, injection molding time of an injection molding unit 8 and forward rotation or reverse rotation angle of a rotary driving motor 44, building heat insulation slurry which is prepared in advance to be used is injected into a material box 9 for heat insulation, various material pipes, liquid pipes and wires are connected to start debugging and resetting, the machine is standby after debugging is completed, attention is paid to that a clutch control assembly 5 between the rotary driving motor 44 and a two-way threaded rod 42 is in a working state in an initial state, and the clutch control assembly 5 between the two-way threaded rods 42 is in a non-working state, so that the respective rotary driving motor 44 and the adjacent two-way threaded rod 42 are in constrained driving.

Adjusting the radian size: the control terminal 11 simultaneously controls the hydraulic unit 10 and the solenoid valves in the communication pipelines of the hydraulic unit 10 and the hydraulic cylinder 451 to work, so that the hydraulic cylinder 451 extends or retracts, the hydraulic cylinder 451 pulls or pushes the middle part of the forming die assembly 6 to realize the extension or retraction of the forming die assembly 6, at the same time, the rotary driving motor 44 is controlled to rotate forwards or backwards to drive the bidirectional threaded rod 42 to rotate forwards or backwards, thereby driving the threaded sleeve 458 to move horizontally leftwards or rightwards, respectively driving the rubber top block 456 to push and unfold or withdraw the inner side edge of the forming die assembly 6 through the swing rod 457, the sliding plate 454 and the top rod 455, thereby realizing the change and adjustment of the radian of the forming die assembly 6, when the forming die assembly 6 is adjusted to the required radian size, the hydraulic unit 10 and the hydraulic cylinder 451 need to maintain pressure, and the rotary drive motor 44 is stopped and locked, so that the forming die assembly 6 is held in this position.

The adjustment of the radian size is carried out by adjusting one set of adjusting mechanism 4 or adjusting two sets of forming die assemblies 6 simultaneously without interference, and when the four sets of forming die assemblies 6 are required to be adjusted simultaneously, the driving is required to be switched by the clutch control assembly 5, which is specifically as follows:

the clutch control assembly 5 between the two bidirectional threaded rods 42 is controlled by the control terminal 11 to perform power switching, the control terminal 11 controls the hydraulic telescopic rod 510 in the clutch control assembly 5 to extend, the push plate 511 pushes the first clutch disc 56 to move towards the second clutch disc 57, so that the friction layer 58 between the two clutch discs is in close contact, at this time, the spline rod 55 slides outwards along the spline inner groove 54 for a certain distance without disengaging, meshing rotary transmission can still be carried out, thereby realizing the friction constraint connection transmission of the two bidirectional threaded rods 42, and the pressure relief of the hydraulic telescopic rod 510 in any clutch control assembly 5 in the clutch control assembly 5 between the two rotary driving motors 44 and the bidirectional threaded rods 42, so that the first clutch disc 56 and the second clutch disc 57 in the clutch control assembly are out of constraint, the transmission is released, thereby realizing the purpose that one rotary driving motor 44 drives the two bidirectional threaded rods 42 to rotate simultaneously.

Injecting materials: after the radian adjustment of the forming die assembly 6 is completed, operating a control key on the control terminal 11 to enable a controller in the control terminal 11 to control a horizontal driving motor 711 to drive a horizontal screw 712 to rotate, thereby driving a vertical moving assembly 72 to move to a required horizontal position through a moving plate 713, simultaneously controlling a vertical driving motor 722 to start working, respectively driving an injection molding unit 8 to move up and down through a vertical screw 723 and a lifting block 724, respectively, adjusting the injection molding unit 8 to be right above a corresponding injection nozzle 64 through horizontal and up and down adjustment, slowly inserting the injection molding unit 8 into the cavity of the forming die assembly 6, then controlling the injection molding unit 8 to pump the building heat-insulating slurry in a material box 9 into the cavity of the forming die assembly 6 through the control terminal 11, controlling the control terminal 11 to control the injection molding unit 8 to stop working after the set primary injection time is reached, controlling the vertical driving motor 722 to reversely rotate, and driving an injection molding inserted rod at the bottom of the injection molding unit 8 to be pulled out from the injection nozzle 64, and continuously controlling the moving mechanism 7 to perform material injection on other forming die assemblies 6, controlling the moving mechanism 7 to reset after the material injection is completed, and cooling and solidifying the building heat-insulating slurry in the forming die assemblies 6 through air cooling or external cooling equipment.

Opening the mold and taking materials: after cooling forming, a manufacturer unscrews a bolt between the outer module 62 and the inner module 61, opens the outer module 62, takes the outer module 62 down, and can take the formed heat-insulating section bar in the die cavity 63 down, and pays attention to slow progress when the outer module 62 is opened and taken down, because the outer module 62 losing the constraint force can rebound under the action of the elastic force of the material of the outer module 62, the formed section bar is prevented from being scratched and damaged by the rebound of the outer module 62, and thus the whole working process of the arc building heat-insulating material forming system capable of being used for different radian requirements is completed.

And those not described in detail in this specification are well within the skill of those in the art.

It should be noted that, in the present invention, both the horizontal moving assembly 71 and the vertical moving assembly 72 need to be used in cooperation with the photoelectric positioning matrix during normal operation, so as to ensure that the injection molding machine set accurately moves to a required station.

It should be noted that the material injection nozzle is designed for unidirectional material injection, and can inject material only by inserting the material into the nozzle from the outside, and the material liquid cannot be discharged after being pulled out.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an arc building insulation material molding system that can be used for different radians to require, includes bottom plate (2) and straight line track (3) at bottom frame (1) back and fixed mounting, its characterized in that: both sides of the top of the underframe (1) are provided with adjusting mechanisms (4), a clutch control assembly (5) is arranged between the two adjusting mechanisms (4), the bottom of the clutch control component (5) is fixedly connected with the top of the underframe (1) through a fixed rod, both sides of the adjusting mechanism (4) are fixedly provided with forming die components (6), the top of the bottom plate (2) and the top of the linear track (3) are both provided with a moving mechanism (7), and the moving mechanism (7) is fixedly provided with a material injection unit (8) through a mounting rack, the top of the bottom plate (2) is respectively and fixedly provided with a material box (9), a hydraulic unit (10) and a control terminal (11), and the liquid through port of the material box (9) is communicated with the injection molding pump of the material injection unit (8) through a pipeline, the hydraulic unit (10) respectively provides a hydraulic power source for the adjusting mechanism (4) and the clutch control assembly (5);

the adjusting mechanism (4) comprises an installation frame (41) fixedly installed on the bottom frame (1) and a bidirectional threaded rod (42) erected at the top of the bottom frame (1) through a support, a circular plate (43) is fixedly installed at the inner frame of the installation frame (41) through a connecting plate, a rotary driving motor (44) is fixedly installed on one side of the installation frame (41) through a suspension, an output shaft of the rotary driving motor (44) is connected with one end of the bidirectional threaded rod (42) through a clutch control assembly (5), an adjusting assembly (45) is arranged on the outer surface of the bidirectional threaded rod (42), and the adjusting assembly (45) is fixedly connected with the forming die assembly (6);

the adjusting assembly (45) comprises two hydraulic cylinders (451) fixedly arranged on a bidirectional threaded rod (42), the two hydraulic cylinders (451) horizontally point to the outside, the extending ends of the two hydraulic cylinders (451) are fixedly connected with the center of the concave surface of the forming die assembly (6), fixed plates (452) are fixedly arranged on the outer surface of the bidirectional threaded rod (42) and positioned on the two sides of the hydraulic cylinders (451), carriages (453) are fixedly arranged on one sides of the two fixed plates (452), a sliding plate (454) is connected to the inside of each carriage (453) in a sliding manner, an ejector rod (455) is fixedly arranged on one side of each sliding plate (454), a rubber ejector block (456) is fixedly connected to one end, far away from each sliding plate (454), of each ejector rod (455) is fixedly connected to the outer surface of each sliding plate (454) through a rotating member, a threaded sleeve (458) is connected to the outer surface, positioned on one side of each fixed plate (452), of the bidirectional threaded rod (42), and the outer surface of the threaded sleeve (458) is rotatably connected with one end, far away from the sliding plate (454), of the swing rod (457), and the liquid through ports of the two hydraulic cylinders (451) are communicated with a liquid pump of the hydraulic unit (10) through pipelines.

2. The curved building insulation molding system of claim 1, wherein the curved building insulation molding system is capable of being used for different curvature requirements, and comprises: the moving mechanism (7) comprises a horizontal moving assembly (71) arranged on the bottom plate (2) and the linear rail (3) and a vertical moving assembly (72) arranged on the horizontal moving assembly (71), the horizontal moving assembly (71) comprises a horizontal driving motor (711) fixedly arranged on the bottom plate (2) through a connecting plate and a horizontal screw rod (712) rotatably arranged on the linear rail (3) through a support, an output shaft of the horizontal driving motor (712) is fixedly connected with one end of the horizontal screw rod (712) through a coupler, a moving plate (713) is in threaded connection with the outer surface of the horizontal screw rod (712), and the bottom of the moving plate (713) is in sliding connection with the top of the linear rail (3) through a roller (714).

3. The curved building insulation molding system of claim 1, wherein the curved building insulation molding system is capable of being used for different curvature requirements, and comprises: the vertical moving assembly (72) comprises a U-shaped frame (721) fixedly mounted at the top of the moving plate (713), a vertical driving motor (722) is fixedly mounted at the top of the U-shaped frame (721), a vertical screw rod (723) is rotatably connected between the top and the bottom of the inner wall of the U-shaped frame (721) through a bearing, and a lifting block (724) is connected to the outer surface of the vertical screw rod (723) in a threaded mode.

4. The curved building insulation molding system of claim 3, wherein the curved building insulation molding system is capable of being used for different curvature requirements, and comprises: the two sides of the lifting block (724) are connected with the inside of the U-shaped frame (721) in a sliding mode through sliding pieces, and one side of the lifting block (724) is fixedly connected with one side of the liquid injection unit (8) through an installation frame.

5. The curved building insulation molding system of claim 1, wherein the curved building insulation molding system is capable of being used for different curvature requirements, and comprises: the forming die assembly (6) comprises an inner die set (61) fixedly installed on the extending end of the hydraulic cylinder (451) and an outer die set (62) fixedly installed on the outer side of the inner die set (61) through a bolt fixing piece, a die cavity (63) is formed in the inner die set (61) and the outer die set (62), an injection molding die cavity is formed in the two die cavities (63), a material injection nozzle (64) is fixedly installed at the top of the outer die set (62), the inner die set (61) and the outer die set (62) are made of steel sheet materials, the inner die set and the outer die set deform under the action of external force, and the external force is removed to enable elastic recovery.

6. The curved building insulation molding system of claim 1, wherein the curved building insulation molding system is capable of being used for different curvature requirements, and comprises: the clutch control assembly (5) comprises a box body (51) fixedly mounted on the top of the chassis (1) through a fixing rod, the two sides of the box body (51) are respectively connected with a first spline sleeve (52) and a second spline sleeve (53) in a rotating mode through bearings, the first spline sleeve (52) and the second spline sleeve (53) penetrate through the box body (51) and extend to the outside of the box body (51), the first spline sleeve (52) is located at one end inside the box body (51) and is provided with a spline inner groove (54), a spline rod (55) matched with the spline inner groove (54) is meshed inside the spline inner groove (54), and the spline rod (55) can horizontally slide in the spline inner groove (54).

7. The curved building insulation molding system of claim 6, wherein the curved building insulation molding system is capable of being used for different curvature requirements, and comprises: the one end fixedly connected with first clutch disc (56) of spline pole (55), and second spline sleeve (53) are located inside one end fixedly connected with second clutch disc (57) of box (51), the equal fixed mounting in one side in opposite directions of first clutch disc (56) and second clutch disc (57) has friction disc (58), and first spline sleeve (52) and second spline sleeve (53) are located the one end in box (51) outside and all mesh with spline head (59) of installing in rotary driving motor (44) output shaft or two-way threaded rod (52), the upper and lower both sides of one side of box (51) inner wall and being located first spline sleeve (52) all have hydraulic telescoping rod (510) through bolt fixed mounting, two the equal fixedly connected with push pedal (511) of the end that stretches out of hydraulic telescoping rod (510).

8. The curved building insulation molding system of claim 7, wherein the curved building insulation molding system is capable of being used for different curvature requirements, and comprises: one side fixed mounting of push pedal (511) has gleitbretter (512), and gleitbretter (512) keep away from one side of push pedal (511) and the one side contact of first clutch plate (56).

9. The curved building insulation molding system of claim 7, wherein the curved building insulation molding system is capable of being used for different curvature requirements, and comprises: and the liquid through port of the hydraulic telescopic rod (510) is communicated with a liquid pump of the hydraulic unit (10) through a pipeline.

10. The curved building insulation molding system of claim 1, wherein the curved building insulation molding system is capable of being used for different curvature requirements, and comprises: the control terminal (11) is provided with a built-in processing module, a time relay module and a circuit breaking protection module, and a voltage display module, a warning module and a human-computer interaction control module are arranged outside the control terminal (11).